1.2.1 - MYC50 User Manual

MYC50
User's Manual MYC50

Original Instructions
English
4031159-EN Rev. B 2020-02-10

User's Manual MYC50 Mycronic
Thank you for choosing the Mycronic equipment. This equipment has the characteristics of convenient
operation and high efficiency, especially suitable for medium volume, high mix as well as mass
production.
This User´s manual is intended to be used by production engineers. Make sure that you read this manual
carefully before installing or operating the equipment. Obey all safety precautions outlined in this manual
as well as the instructions for installation and operation.
The contents of this manual are subject to change without prior notice.
If any uncertainties or mistakes are found, please contact Mycronic or its representative office nearby
and state the manual number and version.
Mycronic AB, PO Box 3141, SE-183 03 Täby, Sweden. Phone +46 8 638 52 00 – Fax +46 8 638 52 90 –
www.mycronic.com
This document or parts of it may not be reproduced without a written permission of Mycronic AB.
Infringements will be prosecuted. All rights reserved.
Copyright © Mycronic AB, Sweden, 1990–2020.
ii 4031159-EN
Mycronic User's Manual MYC50 Table of contents
Table of contents
1 Product Information............................................................................................... 1
1.1 System Configuration................................................................................................................... 1
1.1.1 Summary........................................................................................................................................... 1
1.1.2 System Description.................................................................................................................... 1
1.1.3 Relevant Coating Materials..................................................................................................... 1
1.1.4 Safety................................................................................................................................................ 1
1.1.5 System Configuration............................................................................................................... 1
1.1.6 Coating Sprayer.......................................................................................................................... 2
1.2 Operation Environment and IPC Configuration............................................................ 2
1.3 Specification Parameters.......................................................................................................... 2
1.4 Overall Dimensions...................................................................................................................... 3
1.5 Exemption Clause and Warranty Issues........................................................................... 3
2 Safety...................................................................................................................... 5
2.1 Application of Equipment........................................................................................................ 5
2.2 Basic Safety Protection Measures....................................................................................... 5
2.3 Wastes.............................................................................................................................................. 6
2.4 Handling Precautions................................................................................................................ 6
2.5 Emergency Shutdown.............................................................................................................. 6
2.6 Safety Interlock............................................................................................................................ 7
2.7 Shutdown Maintenance............................................................................................................ 7
2.8 Laser Radiation............................................................................................................................. 7
2.9 Status Signal Lamp.................................................................................................................... 8
2.10 Safety Warning Sign................................................................................................................ 8
3 Installation Instruction........................................................................................ 12
3.1 Leveling............................................................................................................................................ 12
3.2 Power On....................................................................................................................................... 12
3.3 Open Air Source......................................................................................................................... 12
3.4 Start-up of IPC............................................................................................................................ 13
4 Hardware Description......................................................................................... 14
4.1 Front View..................................................................................................................................... 14
4.2 Control Panel............................................................................................................................... 15
4.3 Front Cabinet............................................................................................................................... 15
4.4 Coating Area............................................................................................................................... 16
4.5 Z axis Panel................................................................................................................................... 17
4.6 Z Axis Panel (New)................................................................................................................... 18
4.7 Conveyor Belt............................................................................................................................ 20
4.8 Rear View...................................................................................................................................... 21
5 User Interface/Function..................................................................................... 23
5.1 New Software.............................................................................................................................. 23
5.1.1 Start-up Software.................................................................................................................... 23
5.1.2 Bottom Menu Bar................................................................................................................... 23
5.1.3 File................................................................................................................................................. 28
5.1.4 System Parameter................................................................................................................. 30
5.1.5 Coating parameters.............................................................................................................. 39
5.1.6 Advanced Function................................................................................................................ 41
5.1.7 Calibration.................................................................................................................................. 47
5.1.8 IO.................................................................................................................................................... 53
5.1.9 Main Interface.......................................................................................................................... 55
5.1.10 Information Display Interface......................................................................................... 68
5.1.11 System Configuration.......................................................................................................... 69
5.2 Optional Function.................................................................................................................... 70
5.2.1 Needle Calibration................................................................................................................. 70
5.2.2 Laser-based Height Detection........................................................................................ 72
5.2.3 Barcode Scanning................................................................................................................. 74
5.2.4 Wind Speed Alarm............................................................................................................... 82
5.2.5 Electronic Scale...................................................................................................................... 87
5.2.6 Laser Fan Width Control.................................................................................................... 91
5.3 Standard Software................................................................................................................... 94
5.3.1 Enable Software..................................................................................................................... 94
5.3.2 Bottom Menu Bar.................................................................................................................. 95
5.3.3 Equipment Information...................................................................................................... 99
5.3.4 IO Setting............................................................................................................................... 100
4031159-EN iii
Table of contents User's Manual MYC50 Mycronic
5.3.5 Position Correction.............................................................................................................. 101

5.3.6 System Settings................................................................................................................... 106
5.3.7 Program Teaching................................................................................................................ 115
5.3.8 Program Running................................................................................................................ 129
5.3.9 Exit the Software................................................................................................................. 132
6 Maintenance and Service................................................................................. 134
6.1 Maintenance of Slide Rail and Lead Screw................................................................. 134
7 Troubleshooting................................................................................................. 136
8 Spare Parts.......................................................................................................... 137
8.1 X axis.............................................................................................................................................. 137
8.2 Y axis............................................................................................................................................. 138
8.3 Z axis............................................................................................................................................. 139
8.4 Single-stage Track................................................................................................................... 141
8.5 Width Adjustment.................................................................................................................. 142
8.6 Feeding Module....................................................................................................................... 144
Appendix................................................................................................................. 145
8.G Appendix A: Gas diagram.................................................................................................. 145
8.H Appendix B: Circuit Diagram............................................................................................ 145
8.9 Not used blocks....................................................................................................................... 145
iv 4031159-EN
Mycronic User's Manual MYC50 1 Product Information
1 Product Information
1.1 System Configuration
1.1.1 Summary
This section mainly introduces the structure of the MYC50 surface coating
system, expecting that users can have a basic understanding before using
the MYC50 system, to use the system better.
It consists of these sections:
• System configuration
• Coating sprayer
• System components
1.1.2 System Description

The MYC 50 on-line surface coating system is a fully automated coating
system designed to meet the needs of high quality and high productivity. It
is widely used in various surface coating materials to ensure stable,
consistent, and uniform surface coating effect.
The system can not only accurately control the coating graphics and
coating film formation without the requirements of the circuit board
shielding process, but also realize the flexible production in the automation
process.
1.1.3 Relevant Coating Materials

MYC50 is applicable to the materials listed below. Please consult Mycronic if
the materials used are not shown in the list.
• Epoxy resin
• Acrylic acid
• Polyurethane
• Silica gel
1.1.4 Safety
When operating MYC50 system, you will be involved in the use of air
pressure, pneumatic equipment, power supply, mechanical device,
hazardous materials, and so on. Please read this manual carefully and
completely before operating the system. For all staff who operate or are
close to the coating system, it is very important to fully recognize the
danger and hazards.
Safety protection and system operation are closely linked. The coating
system can only be safe and reliable with the correct operation and
maintenance.
1.1.5 System Configuration

Standard Optional
IPC Visual teaching system
Coating software Low liquid level alarm device
Conveyor belt Flow monitoring system
Cleaning component Gear pump feeding system
Ventilation system Needle calibration system
Feeding system Barcode scanning system
Safety door interlocking device Wind speed alarm system
Signal lamp device Laser-based height survey system
UV detection system Membrane width test system
Exhaust fan
4031159-EN 1
1 Product Information User's Manual MYC50 Mycronic
Standard Optional
Bottom reflow track module
Cyclic heating module
Four-position tilt module
1.1.6 Coating Sprayer

• V-5000 tri-mode sprayer
• V-5400 thin film sprayer
• V-5800 spraying valve
• V-420A high-precision needle pellet
1.2 Operation Environment and IPC

Configuration
Operation Environment
Air pressure 0.6Mpa to 1Mpa (6.0kgf/cm2 to
10.0kgf/cm2)
Air consumption demand 150 NL/min
Dry air The dew point in the atmosphere is
-17℃ or below
Environment (operating state)
Temperature +10℃~+40℃
Humidity 50% RH (35℃) below; 90% RH
(20℃) below
Transport and storage (excluding operating state)
Temperature -10℃~+60℃
Humidity 20% RH~90% RH (No condensation)
IPC
Windows7 system CPU Intel I7-2600 3.4GHZ; HDD
500GB; IDE Memory 4GB
Keyboard Mini USB keyboard; Mouse: USB
mouse
Display 17'' LCD display (resolution:
1280*1024)
1.3 Specification Parameters

Table 3. Specification Parameters
Specification MYC50
Operating range (mm) 650×450×100
Repetition accuracy (mm) ±0.025
Maximum velocity (mm/s) XY: 800 Z: 300
Maximum acceleration (g) 0.8
Control type Servo motor + ball screw
Maximum velocity of conveyor belt 400
(mm/s)
Maximum conveying load (kg) 5
Overall dimension (mm) 1290×1364×1638（W×D×H）
Input voltage (V) 200~240
Power (kw) 2.5
2 4031159-EN
Mycronic User's Manual MYC50 1 Product Information
1.4 Overall Dimensions
1.5 Exemption Clause and Warranty Issues

About Warranty
Item:
1. Materials of the machine or failure during the warranty period;
2. Free maintenance of failure caused by the manufacturing.
Warranty Period:
12 months after installation;
Exemption Clause
These conditions are not covered by the warranty:
1. Damage to the hard disk drive is not covered by warranty, so it is
necessary to back up the hard disk drive frequently.
2. In the course of using the equipment, the wear of parts of the equipment
surface coating, plating, and other parts is caused due to the lapse of time
and natural changes.
3. Some normal working condition that does not affect the quality and
function of the equipment (sound generated by the controller, sound of
motor rotation, and so on).
4031159-EN 3
1 Product Information User's Manual MYC50 Mycronic
4. Faults caused by an abnormal condition (humidity, foreign matters,

equipment dust, oil stains, and so on).
These faults are beyond the warranty scope:
1. Natural disasters (earthquake, typhoon, flood, thunder, etc.) or accidents
(fires, etc.);
2. The equipment is not reinstalled by our company and our agents;
3. The contents of the equipment file on the hard disk drive are not backed
up;
4. The non-designated parts, lubricant and engine oil are used;
5. The equipment is not comprehensively maintained;
6. It is not the designated agent that modified the equipment.
4 4031159-EN
Mycronic User's Manual MYC50 2 Safety
2 Safety
This section mainly introduces some basic safety knowledge in order to
better operate and maintain the MYC50 surface coating system.
Included in this section is description of:
• Application of equipment
• Basic safety protection measures
• Wastes
• Handling precautions
• Emergency shutdown
• Safety interlock
• Shutdown maintenance
• Laser radiation
• Status signal lamp
• Safety warning sign
2.1 Application of Equipment

Please be familiar with the use of the equipment. If you accidentally use the
MYC50 surface coating system for abnormal ways and purposes of the
equipment, damage will be caused to the equipment.
What are the abnormal ways and purposes?
These points are listed:
• Fluid that is not applicable to equipment is used.
• The hardware of the equipment is changed at will without the approval
of the manufacturer.
• The equipment is over-operated beyond the rated maximum
• Damaged parts are still used or replaced with parts that do not match.
• The safety protection device and interlocking device are removed or
bypassed.
• Unauthorized auxiliary equipment is used.
2.2 Basic Safety Protection Measures

In order to prevent personnel injury or damage of the equipment, the
following protection measures shall be strictly adhered to in the operation
and maintenance of MYC50 surface coating system.
Personnel Safety
• Only specially trained personnel are allowed to operate and maintain the
system.
• There must be someone else present when the system is maintained
under the connected power supply.
• Before using the system for the first time, you must be familiar with all
the safety warning signs on the system and strictly abide by them.
• For any situation that may cause injury, press the emergency stop
button first.
• When maintaining the system, the corresponding tips should be made
to prevent others from touching the system.
• Before starting the system, ensure a safe connection between the main
power cord and the main air circuit.
• Do not touch the coating host, the conveyor belt, and other moving
parts when the system is running.
• Ensure that the working environment has enough air flow and heat
exchange to relieve the pressure brought by the environment to the
personnel and the system.
• Check the system circuit and air circuit regularly to ensure safety.
4031159-EN 5
2 Safety User's Manual MYC50 Mycronic
• Avoid looking directly at the laser beam or its reflected light if there is a
laser module.
• Ensure to actuate the ventilation and filtration systems at the place
where VOC emissions exceed the safety limits
• Provide enough space around the machine stand for service personnel
to maintain.
Fluid Material Safety
• Use the fluid material in the correct manner recommended by the
manufacturer strictly.
• When the coating system is running, ensure the normal operation of the
ventilation system.
• Wear appropriate protective equipment (such as rubber gloves, masks,
and so on).
• Get familiar with emergency treatment of injuries caused by fluid
materials.
• Understand the preservation method of the corresponding fluid
materials.
System safety
• When the system may be damaged, please press the emergency stop
button in time.
• When the system is running, ensure that all parts of the system are
normal.
• Pay attention to properly cleaning the fluid splashed on the system and
keep the coating area of the system clean.
• Strictly follow the system maintenance safety.
2.3 Wastes
The waste of systems and materials produced in the process of production
and maintenance shall be disposed of in accordance with the relevant
environmental protection regulations.
2.4 Handling Precautions

Before handling heavy objects, the points that follow must be taken into
account:
• Can the system handling be more secure and faster to achieve the
ultimate purpose?
• Does the destination comply with the safety operation conditions of the
system?
• What is the way of handling without prejudice to the system?
• Has the proper handling path been determined prior to handling the
system?
• Is the system to be handled safely?
In the process of handling, in order to ensure the safety of the system and
personnel, the operators should strictly abide by the following
specifications:
• When moving heavy objects to a cart or other handling equipment, try
best to "push" rather than "pull" to reduce the pressure on the back.
• Ensure the stability of the system during handling.
• When you put down a heavy object, you should put it down slowly and
gently, and be careful not to put your hands and feet under the heavy
object.
2.5 Emergency Shutdown

In case of emergency or machine failure, press the emergency stop button
immediately. The emergency stop button of the MYC50 surface coating
system is on the control panel. Once the emergency stop button is
6 4031159-EN
activated, the air source will be cut off, with all air pressure released, and the
power supplies of parts and components except the computer will be cut
off.
Conditions for emergency shutdown:
• Any person is in danger by a moving component, a harmful substance,
or an electric shock.
• Valuables or workpieces of the system may be damaged, such as:
• The movement of the unexpected coating sprayer may cause
damage to the coating sprayer or workpiece.
• Electrical damage of the coating system
Recovery steps after emergency shutdown:
1. Open the front shroud and remove all workpieces on the conveyor belt.
2. Check and rule out the causes of conditions for emergency shutdown.
3. Close the front shroud.
4. Turn the emergency stop button clockwise until the emergency stop
button is up.
5. Restart the coating system and return to the origin.
2.6 Safety Interlock

The safety interlock device can immediately cut off the power of all
mechanical moving and pneumatic components. When the front shroud of
the system is opened during production and the safety interlock is to be
activated, all the coating operations are immediately stopped to protect the
operator's safety.
How to recover from the shutdown state caused by the safety interlock:
1. Close the front shroud.
2. Restart the program and return to the origin.
2.7 Shutdown Maintenance

Before maintaining the system, ensure that the system is in shutdown state.
System shutdown:
1. The system is stopped by the software.
2. Turn off the software.
3. Turn off the IPC.
4. Press the stop button on the control panel.
Turn off the power supply and air source:
1. Adjust the main power supply circuit breaker behind the system to the
OFF position.
2. Unplug the main power cord.
3. Adjust the main intake pressure regulating knob at the rear of the
system to the position of 0 psi.
4. Turn off the main intake switch.
2.8 Laser Radiation

Class II lasers are selected for matching. In addition to the safety
precautions for standard coating systems, the following safety precautions
should be observed:
• Operate the laser module according to the steps described in the
instructions, or it may cause damage by exposure to the laser beam.
• Do not look directly at the laser beam.
4031159-EN 7
2.9 Status Signal Lamp

The status signal lamp may indicate a system state, in an unconventional
case, which may issue an alarm signal to the operator. The signal lamp has
red, yellow, and green colors, and also has voice control alarm function. The
following table lists the system status represented by different states of the
signal lamp.
Color of Signal Lamp Status System State

Red Alarm In this case, the system
will not work until the
fault is cleared.
Yellow Caution It indicates that the
system is in the
condition of insufficient
power or air pressure.
Green Normal The system is in good
condition.
2.10 Safety Warning Sign

The safety warning sign pasted on the MYC50 surface coating system is an
area that reminds operators to pay extra attention to prevent personal
injury or system damage.
The following table lists the meaning of all safety warning signs on MYC50
surface coating system.
Figure 1. Safety Warning Label
8 4031159-EN

The safety warning signs affixed to the system alert the operator to
additional precautions to prevent injury or damage to the system. The
following figures and table list the meanings of all safety warning signs on
the system.
1 2 3
4 5 6
7 8 9
10 11
4031159-EN 9
Position Type Hazard

1 Electrical (Shock This label warns of a high-voltage
Hazard) component that can cause shock, burn, or
death. Use extreme caution when working
in or around these areas.
Disconnect and lock out power before
servicing.
2 General This label identifies a component that
Warning requires special attention. Can cause
serious physical harm to the user.
3 Hands This label warns of moving parts that can
Entanglement cause serious injury to hands and fingers.
servicing.
4 Middle Pinch This label warns of moving parts that can
Hazard cause serious injury to hands and fingers.
servicing.
5 Left Pinch This label warns of moving parts that can
servicing.
6 Right Pinch This label warns of moving parts that can
servicing.
7 Pinch Hazard This label warns of moving parts that can
cause serious injury to hands and fingers.
servicing.
8. Hot Surface This hazard label warns people of the need
Hazard to avoid contact with hot surfaces.
9. Static Magnetic This hazard label warns of static magnetic
Field Hazard fields. Exposure from static magnetic fields
at this intensity level can, under certain
conditions, be potentially hazardous to
active medical implants wearers.
10. Laser Hazard This hazard label warns people of radiation
from a laser beam.
11. Crush Hazard This label warns people to keep hands
away from moving parts.
Hands Are Wound Up This sign warns that the

hand or finger may be
wrapped by the moving
parts, causing damage.
Watch Your Head This sign warns that the

wrapped by parts on
the top, causing
damage.
10 4031159-EN
Watch Your Left This sign warns that the

wrapped by parts on
the left side, causing
damage.
Watch Your Right This sign warns that the

wrapped by parts on
the right side, causing
damage.
4031159-EN 11
3 Installation Instruction User's Manual MYC50 Mycronic
3 Installation Instruction
This section mainly introduces some basic safety knowledge in order to
better operate and maintain the coating equipment.
Installation steps: Adjust the level of the foot margin, turn on the power
supply and air source, and power on the equipment.
3.1 Leveling
When the equipment is transported to your Company, please use transport
equipment with the load of 2 tons or more to transport the machine to the
appropriate position. As shown in the figure, the adjustable foot stand can
be adjusted to ensure that the level of the machine board is measured by
the level gauge.
1
Figure 4. Adjustable foot stand
Figure 5. Level gauge
3.2 Power On
Plug in the power cord, and the power switch on the rear side of the
machine is on. The specific position is shown in section System Components
- rear view. The emergency stop switch on the control panel of the machine
is in the state of lifting.
3.3 Open Air Source

The air source pipe is connected to the air filter and pressure reduction
valve in the pneumatic system. The hand slide valve is ventilated on the left
and is cut off on the right. The pressure regulating valve can regulate the
pressure.
12 4031159-EN
Mycronic User's Manual MYC50 3 Installation Instruction
Note
An air source switch that can be locked is required next to
the equipment.
3.4 Start-up of IPC

Do a check whether the back serial port line and the network cable of the
IPC are loose, and whether the computer system can be started normally
after pressing the power button.
4031159-EN 13
4 Hardware Description User's Manual MYC50 Mycronic
4 Hardware Description
4.1 Front View
Position Name Description

1. Front shroud The operator can see the coating area through the front shroud. The
front shroud has a safety interlocking system, so opening the front
shroud during the operation of the program will stop the coating.
2. Coating area The coating area includes a moving spraying system, cleaning
component and conveyor belt.
3. Control panel There is an IPC host, various pressure regulating valves, and pressure
gauges in the front cabinet.
4. Front cabinet The front door houses an industrial computer; a variety of pressure
regulators and pressure gauge.
5. Foot margin Equipment leveling can be achieved by relying on the foot margin.
6. Status signal The status signal lamp can reflect the running state of the system.
lamp
7. Suction opening The external exhaust tube can be connected.
8. Display and IPC display and operation parts are placed on the support which can
keyboard be moved within the appropriate area.
9. Conveyor belt on The products are transferred to the coating equipment from the
the upper track upstream system, and then to downstream system.
10. Conveyor belt on The products are transferred to the coating equipment from the
the reflow track downstream system, and then to upstream system.
14 4031159-EN
Mycronic User's Manual MYC50 4 Hardware Description
4.2 Control Panel

1. Emergency stop When the emergency stop button is pressed, the air source of the
button equipment will be cut off, with the running motor stopped, and all
power supply except the computer will be cut off.
2. Start button The whole coating system can be powered up by the start button. The
green light will keep normally on after pressing the start button until
the stop button or the emergency stop button is pressed.
3. Stop button All the power supply except the computer will be cut off after pressing
the stop button.
4. White-light source The operator can see the coating area through the front shroud. The
button front shroud has a safety interlocking system, so opening the front
shroud during the operation of the program will stop the coating.
5. Black-light source It is used to observe the coating effect of products.
button
4.3 Front Cabinet

1. Atomization pressure gauge It displays the corresponding pressure value
together with the atomization pressure regulating
valve.
2. Vortex pressure gauge(Feeding air It displays the corresponding pressure value
pressure gauge of Valve 3) together with the vortex pressure regulating valve.
(Display the feeding air pressure value of Valve 3.)
4031159-EN 15

3. Feeding air pressure gauge of left Display the feeding air pressure value of left valve.
valve(Feeding air pressure gauge of (Display the feeding air pressure value of Valve 2.)
Valve 2)
4. Feeding air pressure gauge of right Display the feeding air pressure value of right valve.
valve(Feeding air pressure gauge of (Display the feeding air pressure value of Valve 1.)
Valve 1)
5. Air pressure gauge of open left Display the air pressure value of open left valve.
valve(Air pressure gauge of open (Display the air pressure value of open Valve 3.)
Valve 3)
6. Air pressure gauge of open right Display the air pressure value of open right valve.
valve(Air pressure gauge of open (Display the air pressure value of open Valve 1/2.)
Valve 1/2)
7. Air pressure regulating valve of open Regulate the air pressure of open right valve.
right valve(Air pressure regulating (Regulate the air pressure of open Valve 1/2.)
valve of open Valve 1/2)
8. Air pressure regulating valve of open Regulate the air pressure of open right valve. (Air
right valve(Air pressure regulating pressure of open Valve 3)
valve of open Valve 3)
9. Feeding pressure regulating valve of Regulate the feeding air pressure of left valve.
left valve(Feeding air pressure (Adjust the feeding air pressure of Valve 1.)
regulating valve of Valve 1)
10. Feeding pressure regulating valve of Regulate the feeding air pressure of right valve.
right valve(Feeding air pressure (Adjust the feeding air pressure of Valve 2.)
regulating valve of Valve 2)
11. Vortex pressure regulating Regulate the vortex pressure. (Adjust the feeding air
valve(Feeding air pressure regulating pressure of Valve 3.)
valve of Valve 3)
12. Atomization pressure regulating Regulate the atomization pressure.
valve
4.4 Coating Area

1. X axis X-direction motion carrier: including servo motor, precision ball screw,
precision slide rail and other precision components.
2. Y axis Y-direction motion carrier: including servo motor, precision ball screw,
precision slide rail and other precision components.
3. Z axis Carrier of the coating sprayer and visual system.
16 4031159-EN

4. V-5000 tri-mode There are three spraying modes according to your application
coating sprayer requirements.
5. V-420A high- It can be used in the narrow coating area according to your application
precision needle requirements.
pellet
4.5 Z axis Panel

1. 31 Four-position tilted rotary upper
air pressure interface
2. 11 Feeding air pressure interface of
left valve (feed air pressure
interface of Valve 3)
3. 21 Four-position tilted rotary 0° air
pressure interface
4. 22 Four-position tilted rotary 90° air
pressure interface
5. 41 Sliding table rising air pressure
interface of left valve (sliding
table rising air pressure interface
of Valve 3)
6. 42 Sliding table falling air pressure
interface of left valve (sliding
table falling air pressure interface
of Valve 3)
7. Open left valve(Solenoid valve of Solenoid valve interface of open
Valve 3) left valve(Solenoid valve
8. Cylinder sensor(Lower limit Cylinder sensor interface(Lower
sensor) limit sensor interface)
9. Reserved thermocouple(Solenoid Reserved thermocouple
valve of Valve 2) interface(Solenoid valve interface
of Valve 2)
10. 52 Sliding table falling air pressure
interface of right valve (sliding
of Valve 2)
4031159-EN 17

11. 51 Sliding table rising air pressure
interface of right valve (sliding
table rising air pressure interface
of Valve 2)
12. 33 Four-position tilted rotary lower
air pressure interface
13. 32 Four-position tilted rotary
median air pressure interface
14. 61 Standby interface (feeding air
pressure interface of Valve 1)
15. 71 Feeding air pressure interface of
right valve (feed air pressure
16. 81 Air pressure interface of open
right valve
17. 91 Vortex air pressure interface
(sliding table rising air pressure
18. 92 Atomization air pressure
interface (sliding table falling air
pressure interface of Valve 1)
19. Open right valve Solenoid valve interface of open
(Solenoid valve of Valve 1) right valve(Solenoid valve
20. Right low liquid level Right low liquid level sensor
(Upper limit sensor) interface(Upper limit sensor
interface)
4.6 Z Axis Panel (New)

1. 1A Sliding table rising air pressure
interface of Valve 1
2. 1B Sliding table falling air pressure
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3. 2A Valve 1-0° air pressure（Valve 1
vertical position）
4. 2B Valve 1-90° air pressure（Valve 1
tilt position）
7. 4A Blocking（Valve 2 vertical
position）
8. 4B Four-position tilted rotary upper
air pressure interface（Valve 2 tilt
position）
9. 5A Blocking（valve 4 vertical
position)
10. 5B Four-position tilted rotary middle
air pressure interface (Valve 4 tilt
position）
11. 6A Blocking（Sliding table rising air
pressure interface of Valve 4）
12. 6B Four-position tilted rotary lower
air pressure interface（Sliding
of Valve 4)
15. 8A Valve 3-0° air pressure（Valve 3
vertical position）
16. 8B Valve 3-90° air pressure（Valve 3
tilt position）
17. Open valve 2 Air pressure interface of open
valve 2
18. Feeding 2 Feeding air pressure interface of
valve 2
19. Solenoid valve of Valve 3 Solenoid valve interface of Valve
3
4
21. Valve 4 sensor Rising and falling cylinder sensor
interface of valve 4
23. Low liquid level sensor 2 Low liquid level sensor 2
interface
24. Open valve 1 Air pressure interface of open
valve 1
25. Feeding 1 Feeding air pressure interface of
valve 1
2
1
4031159-EN 19

30. Low liquid sensor1 Low liquid level sensor1 interface
4.7 Conveyor Belt

1. Chain conveyor belt Two synchronous stainless steel chain conveyor belts are
controlled by coating software.
2. Circuit board in- The feeding of coated circuit board is controlled by
position sensor 1 communicating with the upper computer.
3. Track It is used for support of various parts of the conveyor belt.
4. Cleaning component It consists of two solvent cups and two glue discharge cups.
5. Circuit board in- When the circuit board arrives, the sensor will sense and send the
position sensor 2 corresponding signal to the controller at the same time, and the
conveyor belt will stop transmitting.
6. Stop pin The pneumatic positioning pin is mainly used to fix the circuit
board conveyed. The stop pin is pressed down to stop, and the
stop pin is lifted to release.
7. Track width adjustment The track width can be adjusted automatically by software
motor control.
8. Conveyor belt motor It is used in conjunction with the chain conveyor belt to provide
power for the conveyor belt.
20 4031159-EN
4.8 Rear View

1. 3-way ball valve It is used for switching glue or cleaning solution to feeding
system.
2. Mounting plate of the main It includes the main power switch, emergency stop switch,
power switch left-right low liquid level signal interface and left-right
valve feeding air pressure interface.
3. Rear maintenance window It is easy to maintain the equipment from the back.
4. Cooling fan It is used for the heat dissipation of the electronic control
cabinet.
5. Air filter and pressure Access and filter device for the air source of the
reduction valve in the equipment.
pneumatic system
6. Main power access entry Equipment main power cable entry
7 Right feeding air pressure Feeding air pressure interface of right valve
interface
8. Right low liquid level sensor The right low liquid level sensor transmits signals with the
interface equipment through this interface.
9. Left feeding air pressure Feeding air pressure interface of left valve
interface
10. Left low liquid level sensor The left low liquid level sensor transmits signals with the
interface equipment through this interface.
11. Network interface Standby interfaces
4031159-EN 21

12. SMEMA signal interface It is used to transmit signals between upper and lower
tracks and upper and lower computers.
13. Electric control cabinet There are control cards, axis servers and driving board
cards in the electronic control cabinet.
22 4031159-EN
Mycronic User's Manual MYC50 5 User Interface/Function
5 User Interface/Function
5.1 New Software
5.1.1 Start-up Software
Find the shortcut icon of Coating software on the Windows desktop, and
double-click the icon to open Coating software.
User Login
The Coating software has user management function, and each user is
assigned with different permissions. You need to enter the user name and
password when using the software.
When you use the Coating software for the first time, the system
configures a default user-name and password. The user has 3 levels of user
management authorization. The default user name is a, and the password is
a.
We recommend you change your password at once and set up other users
and their permissions in the User Management settings column.
5.1.2 Bottom Menu Bar

The options in the menu bar at the bottom part of the main interface
window are described below.
5.1.2.1 User menu

Right-click the current user bar in the software bottom bar to bring up the
user menu.
4031159-EN 23
5 User Interface/Function User's Manual MYC50 Mycronic
Change User
Change to another user or login one more time.
User Management
Set up the user management mechanism to restrict the permissions of
different users. Only users with Level 3 permission can operate.
24 4031159-EN
Password Change
Change the password of the current user. The users can change their own
password.
5.1.2.2 Run mode menu

Right-click the running mode bar in the software bottom bar to bring up the
running mode menu.
4031159-EN 25
Options for Run Mode Description

Off-line Mode The equipment can run automatically
without communication between the
upper and lower computers.
On-line Mode The equipment can run automatically
after communication between the upper
and lower computers.
Pass Board Mode Under the state of automatic running of
the equipment, only the conveyor is
enabled. Products pass through the
conveyor without processing.
Manual Mode Manual feed and discharge. The
trajectory program runs manually.
5.1.2.3 Coating mode menu

Right-click the Coating Mode bar of the software bottom menu bar to show
the Coating Mode menu.
26 4031159-EN
Options for Coating Mode Description

Dry run The equipment runs automatically
without coating.
Dispense move The equipment runs normally with
coating.
Vision monitor Scan the trajectory with CCD.
MARK monitor Firstly, scan MARK point, and then
generate TEMP files according to
the compensation offset of MARK
point. The trajectory coordinates
can be modified in TEMP files.
5.1.2.4 Language menu

Right-click the Language bar in the bottom menu bar to bring up the
Language menu. Currently, only Chinese or English languages
are supported.
4031159-EN 27
5.1.2.5 Program opening menu

Right-click the program path bar in the bottom menu bar to bring up the
Program Open menu.
The Program Opening menu has three options:

• Open Program
• Delete Program
• Save As
5.1.3 File
The File tab contains five options:
28 4031159-EN
• New
• Open
• Save Ctrl+S
• Save As
• Exit
5.1.3.1 New
Program name
Click New to automatically get a new program name. The best rules for
naming are letters and numbers. There are no icons such as @##?%~/_\, etc.
that cannot be identified by the system in the middle.
Reference position
It can be used for program copy between machines. A feature point on the
base plate can be selected as a reference position, without setting a
reference point.
4031159-EN 29
5.1.3.2 Open
Open the original program.
5.1.3.3 Save Ctrl+S

Save the trajectory program with shortcut key Ctrl+S.
5.1.3.4 Save as
Save the trajectory as.
5.1.3.5 Exit
Software exit button.
5.1.4 System Parameter

The System Setting tab contains five options:
• Axis Parameters
• Track Parameters
• Speed Setting
• VISA Config
• Program Parameters
5.1.4.1 Axis Parameters

The Axis Parameters option sets the lead value of the device lead screw
and the pulse ratio of the servo motor. These parameters can only be
changed by the manufacturer.
Parameter Description
X Pulse Ratio X axis pulse ratio
Y Pulse Ratio Y axis pulse ratio
Z Pulse Ratio Z axis pulse ratio
30 4031159-EN
Width Adjust Motor Pulse Ratio Width adjust motor pulse ratio
Conveyor Motor Pulse Ratio Conveyor belt motor pulse ratio
Rotating Pulse Ratio Rotary motor pulse ratio
Tilting Pulse Ratio Tilting motor pulse ratio
X Lead X axis lead value
Y Lead Y axis lead value
Z Lead Z axis lead value
Width Adjust Lead Width adjustment motor value
Conveyor Belt Lead Refer to the length rotated by the
conveyor belt after the conveyor
motor turns a circle.
LimitOfXAxis X-direction soft limit
LimitOfYAxis Y-direction soft limit
Zeroing Position of Rotating axis Original position compensation
value of rotating axis
Zeroing Position of Tilting axis Original position compensation
value of tilting axis
RotatingAxis Rotating axis number selection
TiltingAxis Tilting axis number selection
5.1.4.2 Track Parameters

The Track Parameters option has parameters to set the width adjustment of
the track conveyor.
4031159-EN 31
Feeding speed Sets the velocity of the conveyor

belt motor.
Standby motor velocity Sets the motor velocity of the
standby section of the conveyor
belt.
Low speed The velocity that the conveyor belt
moves forwards after the proximity
sensor senses the product.
Discharging speed Sets the velocity of the conveyor
belt motor.
Acceleration Sets the acceleration of the
conveyor belt.
Load time The time that the streamline
operates at a low speed after the
arrival sensor senses the product.
Steady time of tilting by rotation The delay time after the action of
rotation.
Valve up or down steady time The delay time after valve up or
down.
Baffle down delay time: delay The time that the baffle in coating
place goes down.
32 4031159-EN
Valve steady time of tilting by The delay time after the action of
rotation rotation.
Track driver Selects the M Driver or Y Driver as
needed.
Feeding mode There are four feeding modes,
including left in right out, left in left
out, right in left out, right in right
out.
The velocity of Width Adjustment Sets the velocity of motor for width
for feeding track adjustment.
The acceleration of Width Sets the acceleration of motor for
Adjustment for feeding track width adjustment.
The maximum velocity of Width The maximum velocity limit of motor
Adjustment for feeding track for width adjustment.
Product width The actual width of the product.
Mini stroke The track width when sensing at the
origin of the track.
Actual width The current width value of the
track.
Width adjustment way The way of adjusting the width of
the track.
Auto width adjustment This function will be used after it is
ticked. After it is used, the track
width set will be applied to the track
automatically after the program has
started.
Width adjustment The track width is adjusted along
the Y+ direction in accordance with
the velocity of motor for width
adjustment.
Narrowness adjustment The track width is adjusted along
the Y- direction in accordance with
the velocity of motor for width
adjustment.
Reset It is the reset button which can be
pressed to add the width of the
track to return to the origin.
Stop It is the stop button which can be
pressed to stop the track for width
adjustment process.
Width adjustment test Adjust the track width to the
product width.
4031159-EN 33
5.1.4.3 Velocity Setting
Running velocity Sets the running velocity and the acceleration except
the program track of axes X/Y, Z, R, and T.
Reset velocity Sets the reset velocity and acceleration of axes X/Y,
Z, R and T.
HotKey Speed Develop shortcut key combination to control
Setting different moving velocity.
5.1.4.4 Serial Port

These parameters are configured before ex-factory in accordance with the
serial port connection. Customers should not alter parameters at will. If you
need any support, please contact technicians of the factory.
34 4031159-EN
Com Serial port, corresponding serial port should be selected.
COM1/COM2/COM3... . .
Baudrate Baudrate transmission rate. It should be set as needed.
Databits The number of bits of data input. The bit value is between
5 and 8. The default value is 8.
Parity Parity bit which means the parity check used for
transmission or receiving of each frame.
Stopbits Stopbits are used for presenting the amount of stopbits at
the time of frame completion.
Flowcontrol Flowcontrol which is used for setting the control type of
the transmission mechanism.
4031159-EN 35
5.1.4.5 Program Parameter
The Program Parameter option has five settings:

• Parameter Setting
• Clean Position
• Purge Position
• Stop bit
• Front Position
Parameter Setting
Sets interface of the program parameter.
Right low liquid level The right low liquid level alarm function which
alarm can be enabled by ticking this function.
Left low-liquid-level The left low-liquid-level alarm function which
alarm can be enabled by ticking this function.
Negate the right low- The right low-liquid-level signal is negated by
liquid-level signal ticking it.
Negate the left low- the left low-liquid-level signal is negated by
liquid-level signal ticking it.
Air pressure inspection Low pressure detection of the equipment can
be started by ticking this function.
Pressure detection when Low pressure detection of the equipment
gluing during gluing can be started by ticking this
function.
With electric rotating / The equipment is equipped with an electric
tilting axis rotating / tilting axis. This function can be
enabled by ticking it.
Door access control The door access control function can be
enable enabled by ticking it. This function can be
enabled only closing the door of the machine.
36 4031159-EN
Double track the equipment is equipped with double tracks.

This function can be enabled by ticking it.
Mask automatic jumping Mask automatic jumping function can be
Enable reflow track The equipment is equipped with a reflow track.
Gluing sensor cover The equipment is equipped with the gluing
sensor cover function which can be enabled by
ticking it.
Track cover The equipment is equipped with a track cover
function which can be enabled by ticking it.
Use laser-based height The equipment is equipped with a laser-based
detection height detection function which can be
Enable needle calibrating The equipment is equipped with a needle
calibrating function which can be enabled by
ticking it.
Enable barcode of The equipment is equipped with the barcode
product scanning function which can be enabled by
ticking it.
Enable wind speed alarm. The equipment is equipped with the wind
speed alarm function which can be enabled by
ticking it
Continuous open valve The valve's open state can be maintained when
gluing by ticking this function. The valve's open
state can be maintained only when the
destination of the last track is the same as the
starting point of the next track.
Enable Keyboard The keyboard can be enabled for controlling
movement of the three axes. This function can
be enabled by ticking it. Moving along X/Y axis
can be controlled by using the arrow keys on
the interface, and moving along the Z axis can
be controlled by using Alt+Ctrl+PgUp/PgDn.
Security height It is used for setting of the safety height. The
eight that Z axis returns to after the program
operation stops.
Camera stay time The stay time that the camera matches the
Mark point.
Matching degree The match degree of the Mark point.
Number of cycles The number of times of cyclic gluing.
Cross cursor size It is used for setting the cross cursor size of the
track display interface.
Cross cursor color It is used for setting the cross cursor color of
the track display interface.
Mark mode Mark point scanning mode of several jointed
boards.
- By template: scan jointed boards one by one
for coating;
- By type: gluing after completion of scanning
of all the jointed boards.
Clean Position
Sets the cleaning.
X value Setting of X axis value of the clean position.

Y value Setting of Y axis value of the clean position.
Z value Setting of Z axis value of the clean position.
4031159-EN 37
Waiting time for cleaning Waiting time of returning to the clean position.
If the last product is glued and there is no
product to be glued within the time set, the
equipment will automatically return to the
clean position set. The function of cleaning
based on the waiting time will be used by
ticking it.
Cleaning frequency Cleaning based on the frequency. After all the
products set are glued, the equipment will
automatically return to the clean position set.
The function of cleaning based on the same
frequency will be used by ticking it.
Valve 1 / 2 / 3 / 4 Tick the valve of executing the cleaning action
as needed.
Teach The clean position teaching interface where the
clean position is taught. The valve must be
lowered before teaching.
Go to The equipment will automatically position the
clean position by pressing this button.
Purge Position
Sets the purge.
X value Sets the X axis value of the purge position.

Y value Sets otheY axis value of the purge position.
Z value Sets the Z axis value of the purge position.
Purge loops Sets the the purge loops.
Purge time Sets the purge time.
Purge waiting time After the "After Cleaning to Purge" function is
used, the purge action will be carried out if it is
beyond this value set.
Purge frequency It is used for setting the purge frequency. After
all the products set are glued, the equipment
will automatically purge. By ticking this button,
purge will be carried out based on the
frequency set.
After cleaning to purge Purge is carried out after cleaning by ticking
this button.
Valve 1 / 2 / 3 / 4 Tick the valve of executing the purge action as
needed.
StopBit
This is the stop position setting.
X value Sets the X axis value in stop position.

Y value Sets the Y axis value in stop position.
Z value Sets the Z axis value in stop position.
Enable stop position This function can be enabled by ticking this
button. The equipment will automatically return
to the stop position after operation of the
program.
Front Position
Sets the front position.
X value Sets the X axis value in front position.

Y value Sets the Y axis value in front position.
Z value Sets the Z axis value in front position.
38 4031159-EN
Note
After alteration of the above parameters, such alteration can
be valid only after these data are saved by clicking the save
button.
5.1.5 Coating parameters

The Coating Parameters tab has two options:
• Coating Parameters
• V-5200 Setting
5.1.5.1 Coating Parameters

Coating parameters: defaults of coating parameters of each valve are set
respectively. The interface is as follows:
4031159-EN 39
Coating Parameters Description

Pre-spray Time that spray is earlier than valve
opening.
Valve pre-on The time that valve opening is earlier
than spray.
Valve on delay The valve is turned on after a set
certain distance from the track
starting point.
Dwell time The time that the valve dwells in the
stop position after the valve runs to
the track stop position and the valve
is turned off.
Valve on time This parameter is only valid for
dotting. It means the time that the
valve is opened at the time of
dotting.
Valve off distance Valve turning off of the track point
before the track stop position
distance set.
Spray off delay The time delay that spray is turned
off after track stop.
Speed The coating velocity of the gluing
track.
Spray gap The distance between the valve and
the product at the time of coating.
Lift height The height that the valve is lifted
after track stop. This parameter is
used for valve jumping over
barriers.
Start distance Acceleration distance before track
start. It can ensure the conformity of
velocity of the whole coating track.
End distance The acceleration distance after the
track stop point. It can ensure the
conformity of velocity of the whole
coating track.
Line width Width of the track display the
sealant strip width.
Mask Enable Select it to turn on or turn off the
Mask function.
Mirror It is used for ticking the valve to be
mirrored. The ticked valve acts
synchronously with the main valve.
Color It is used for selecting the valve
track display color.
Default Color By ticking this button, the valve
track display color default can be
reset.
Note
After coating parameter defaults are set, the track
parameters of the teaching program will be these defaults.
40 4031159-EN
5.1.5.2 V-5200 Setting
V5200 Description
Setting
Valve Select the valve to be set.
Selection
Valve on The time that the needle valve is open (unit: ms).
time
Valve off The time that the needle valve is close (unit: ms).
time
Valve is Button for commissioning of the needle valve. The needle
opening valve works by pressing the button, and the needle valve is
turned off by releasing the button.
Save Click the Save button to save needle valve parameters set by
users.
Note
After alteration of the above parameters, such alteration can
be valid only after these data are saved by clicking the save
button.
5.1.6 Advanced Function

The Advanced Function tab contains five options:
• Barcode
• Accuracy Test
• Test Width Laser
• Rotate
• Advanced Function
4031159-EN 41
5.1.6.1 Barcode
Settings: The barcode position setting interface is shown in the figure
below.
Setting operation steps:
42 4031159-EN
1. Move the scanner to the center of the barcode.

2. Click Read Barcode to test contents of the barcode.
3. Set the barcode steady time.
4. Tick Barcode Scanner Enable to enable this function.
Note
After this function is ticked, the barcode track position (for
teaching of any position) taught in the track teaching will be
read subject to this position.
Barcode match: It is used for setting program functions which is used for
scanning the barcode.

1. Select the program needed in the Program Select column.
2. Scan the barcode in the Barcode column.
3. Click Ok to finish match of the barcode and the program. Click the Save
button.
4. Repeat step 1-3 to match a program with other barcodes.
5. Tick Auto Program Selection Enable to enable this function.
5.1.6.2 Accuracy Test

It is used for repetition accuracy test of the equipment.
4031159-EN 43

1. Move the camera to position the circle graph with a clear boundary.
Capture the clear and steady boundary of the circle with the graph
setting options. Then click the Teach button under the Start Position to
record the current coordinate.
2. Move the stroke needed along the X/Y axis, then click the Teach button
under the End Position to record the coordinate.
3. Set the running Velocity and the acceleration as well as the Wait Time
and counts.
4. Click Motor Run to capture the repetition coordinate in the right
coordinate columns.
5. Then click Save to save parameters to the Precision folder under the
corresponding catalogue of the software.
5.1.6.3 Laser Width Measurement

This function is only used for membrane width measurement of V-5400.
44 4031159-EN
Width test enable By ticking this button, the

membrane width test can be
enabled.
Multiple metering By ticking this button, the multiple
metering can be enabled.
Measuring width count It is used for setting the membrane
width measuring frequency. After
this setting, the equipment will
automatically run for the measuring
width subject to the yield set.
Measuring width timeout The time for automatic measuring
width timeout stop under the
automatic running mode.
Schedule Running stroke of membrane width
measuring.
Adjustment times The number of single measuring.
One data is recorded once.
Alarm count Timeout measuring count alarm.
Move timeout Alarm for timeout of glue sensing
time measuring.
Allowable errors Setting for the scope of allowable
offset between the membrane width
measuring value and the setting
value.
Pressure regulate range The size of pressure adjusted each
time when the membrane width
measuring value is not within the
scope set.
Adjust height It is the height of valve at the time of
membrane width test. Usually it is
the same as the gluing height.
Set membrane Setting of the target membrane
width.
Current Display of the membrane width
measuring value.
Initial Pressure it is used for setting of the initial
pressure. Measurement is adjusted
based on this pressure value.
Running velocity running velocity of membrane width
measuring.
Running acceleration running velocity of membrane width
measuring.
Dwell Time Coating steady time at the
measuring position (under the open
valve state).
Note
Parameter alteration saved can be valid after the user exits
the interface and logs in the system again.
5.1.6.4 Rotation
Under the subtemplate to be rotated, the user should click the Rotation
menu to pop up the subtemplate counterclockwise rotation interface, then
the user can finish clockwise rotation of the subtemplate on this interface as
shown in the following picture:
4031159-EN 45
Front template name The name of the current

subtemplate selected to be rotated.
Front template name The name of the current
subtemplate selected to be rotated.
Back template name The name of the new sub-template
converted into after rotation of the
current sub-template.
Angle The angle of clockwise rotation of
the current subtemplate.
5.1.6.5 Advanced Function
MES display path MES save path

Equipment type Input the current equipment type
Laser selection Select the laser probe type
Pulse ratio of flow monitoring Setting of pulse ratio of flow
monitoring
46 4031159-EN
Monitoring range Setting of the Min and Max of flow

monitoring
Flow monitoring enable The flow monitoring function can be
enabled by ticking it
Flow meter select Three meters of
RHEONIK,SENSIRRION and
SENSIRRION COMMU are available
Density Solvent density setting
Flow Display flow
Time Display of the time that the valve is
opened
Maximum value Setting of the maximum value of the
flowing velocity
Coefficient Setting of the coefficient of glue
Valve on time Setting of the time that the valve is
opened
Create template table: Create template table on the path
selected.
Select config of glue: Select saved config of glue.
Note
For more information,please refer to the manual of flow
meter.
5.1.7 Calibration
Calibration includes eight options:
• Vision calibration
• Valve 1-4 calibration
• Accuracy calibration
• Laser VS camera
• Needle offset
• Barcode VS camera
5.1.7.1 Vision Calibration

Camera pixel camera calibration which is used for unit conversion between
the pixel and millimeter of camera.
4031159-EN 47
The operation methods are as follows:

1. Click Vision Calibration to open the pixel calibration interface.
2. Put the steel ruler under the camera lens to adjust the height of Z axis
until the straight ruler is the clearest.
3. The user can click the rectangular button on the upper left corner of the
image display frame, select one rectangular area (the start end of the
area includes the whole scale line, while the stop end only includes some
scale line) on the scale of the image display frame, input the scale length
value in the column of the actual distance (mm) column, click Calibrate,
then the software can automatically calculate the pixel ratio.
Note
The calculation result is accurate only when there are two
red lines on the same sides of the scale (on the contrary, you
should select a new rectangular area).
5.1.7.2 Rough Valve Calibration

It is used for calibrating the offset value of the left valve and X/Y/Z axes of
the camera roughly.
48 4031159-EN
1. Click the Valve 1 Calibration menu to open the valve 1 calibration

interface.
2. Click the Left Valve Down button to make the cylinder of the left valve
lower, then move the left valve to the reference object, then click Next.
3. Move the camera to the reference object and enable clear display, then
click the Ok button, and finally click the Save button to save data.
5.1.7.3 Valve Expertise Calibration

This step is carried out after valve rough calibration. It is used for calibrating
the offset between the actual coating position of the valve and the A/Y axes
of the camera.
X Calibration
1. Teach one straight line track along Y direction in Teach of the program.
2. Click the Run button for equipment to carry out coating. .
3. After coating, double-click to position to the starting coordinate of the
glue strip after coating.
4. Click the Left Valve Expertise Calibration button to open the left valve
expertise calibration interface.
4031159-EN 49
5. Select X Calibration and move the camera center to the middle of the
glue strip width.
6. Click Calibrate, then click Save to finish calibration of offset between the
actual coating position of the left valve and the X axis of the camera.
Y Calibration
The calibration method of Y is the same as that of X.
Point Calibration
1. Instruct three points in the Instruct interface of the program.
2. Click the Run button for the equipment to carry out coating.
3. After coating, double-click to position to the coordinate of the second
point.
4. Click the Left Valve Expertise Calibration button to open the left valve
expertise calibration interface.
5. Select Dot Calibration and move the camera to make its center align
with the center of the coating center.
6. Click Calibrate, then click Save to finish calibration of offset between the
actual coating position of the left valve and the X axis and Y axis of the
camera.
5.1.7.4 Laser VS Camera

It is used for calibrating the X/Y offset between the position of the laser and
the camera.
50 4031159-EN
1. Move the camera to the benchmark position and click Teach.

2. Move the laser spot to the benchmark position, click Calibrate > Save to
finish offset calibration of laser and camera.
Note
After setting, you can view that values are displayed on the
upper part of the panel and the green indicator is on.
5.1.7.5 Needle Calibration

It is used for calibrating the X/Y offset between the position before change
needle and after change it.
1. Select the valve to be calibrated, click Down, Valve Rotation, Valve Tilt,
and then click Move.
2. Set search parameters (usually setting is shown as in the picture).
3. Click Teach to move the needle to the search scope center and lighten
the X signal indicator; Lift the Z axis and then make it lower for about
1mm at the position where the X signal indictor becomes dark, then click
Teach to finish X search position teaching.
The calibration method of Y axis search position is the same as that of
the X axis.
4. Click Search. There will be a prompt in a prompt box after finishing
search.
5. Update the coordinate of the benchmark point.
6. Update the search coordinate.
7. Save the parameters. Calibrate other valves and other rotation / tilt
angles with the same methods.
4031159-EN 51
5.1.7.6 Scanner VS Camera

It is used for calibrating the X/Y offset between the position of the scanner
and the camera.
1. Move XY to make the camera shooting center align with the barcode
center, then click Teach.
2. Press the "tune" key on the barcode scanner to make it emits two laser
spots.
3. Move XY to make the laser spot align with the center of the barcode,
then click Calibrate.
4. Click Test to read the barcode.
52 4031159-EN
5.1.8 IO
Equipment IO function test interface
• Input signal: The status display interface of the relevant sensor.
• Output signal: the relevant function test interface, select the applicable
button for function test.
4031159-EN 53
54 4031159-EN
5.1.9 Main Interface
The main interface has these parts:
Vision display window (1) Displays pictures of the camera in real time.
Light adjusting Controls the intensity of the light source.
Axis state and coordinate Limit state display and coordinate of axes
JOG move Axis JOG move
Pitchmode The pitch mode is enabled by ticking it.
Distance Pitch distance
Velocity adjustment Adjusts the running velocity proportion.
Monitoring information display window (8) Window for display of monitoring information (for
example, flow, barcode indicator)
Track teach area (9)
5.1.9.1 Toolbar
The toolbar includes frequently used shortcut buttons for operation and
setting.
Template Switch the main template and

subtemplates.
Create a subtemplate Create a subtemplate.
Delete a subtemplate Delete a subtemplate. The main
patter and Temp generated by
Mark monitoring cannot be
deleted.
4031159-EN 55
Place template Invoke the order of placing a

subtemplate in the main
template.
Enable / disable Enable / disable the track order.
Panel Teach Invoke the Panel Teach order for

face teaching.
Matrix teach Invoke the matrix teach interface

for matrix teaching. This function
can be used only after the
subtemplate order is selected in
the main template.
Mark point setting Invoke the Mark point setting
interface.
TestRun Open the running test interface.
Reference position setting Open the reference position

setting interface of the program.
Move to the last order point after

positioning.
Move to the next order point

after positioning.
Position the motor to the starting

point of the track selected. The
By Camera teach mode can be
used to make the camera move
to the coordinate position. The
By Nozzle teach mode can be
used to make the valve move to
the coordinate position.
Exchange the order of the
selected track with the last track.

selected track with the next
track.
selected track with the next
track.
5.1.9.2 Ordinary Track Teaching

Operation methods:
Select the teaching point type as needed, select the valve, dispense mode,
teach mode, valve tilt, valve rotation angle, move to the target point center,
then click Teach (or press the Enter key to teach the coordinate).
Valve Select Valve 1-4 can be rotated based on configuration.

Dispense Mode Including modes of Spray, Swirl and Line.
56 4031159-EN
Teach Mode Including By•Nozzle and By•Camera. By•Camera

means the current position of the camera (that is,
the actual position of the valve during running of
the equipment); By•Nozzle means the current
position of the valve (that is, the actual position of
the valve during running of the equipment).
Tilt 0°, 45° and -45°
Rotate Rotation angle of the valve, including 0° and 90°.
Track mode
• Dot The motor will run (dry run) to the teaching point
under this mode and stop to carry out coating
according to the valve opening time set in the
track parameter setting interface.
Here are several track examples:
Dot (178.180,192.366,20.080)
• Line The motor carries out gluing from the starting
point to the ending point under this mode. If it is a
polyline, you should tick Continuous Open Valve.
The open state of the valve will be maintained
from the fold point to the ending point of the line.
• Arc It is the arc drawing function. Under this mode, the

motor will determine the track according to the
three points taught and carry out gluing from the
starting point to the ending point.
Arc (295.882,247.142,5.000) -
(295.882,247.142,5.000) - (295.882,247.142,5.000)
4031159-EN 57
• Circle It is the circle drawing function. Under this mode,

the motor will carry out gluing along the circular
track determined according to three points
taught.Here are several track examples:
Circle (230.938,285.938,5.000) -
(168.532,247.142,5.000) - (278.202,247.142,5.000)
Zline It is the Z axis gluing function. Under this mode,

the motor will carry out coating along the Z axis.
The starting point and the ending point of the
track on X/Y are the same, and the Z axis
coordinates are different. In most cases, 5-axis RTV
coating is carried out with the By Nozzle mode.
Zline (132.142,120.218,75.324) -
(132.142,120.218,25.324)
• ZMove It is the empty move along Z axis. This function is
used for avoiding high components between two
tracks.
ZMove (80.284,119.180,38.593)
• •Purge It is the purge function during coating.
Here are several track examples:Purge
(166.734,524.245,11.851)
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• Barcode The barcode scanning order is used for setting the

barcode scanning position. There is a test button
on the lower position of the monitoring
information window. It can be used for testing
whether barcode scanning is normal.
• Laser It is the order for setting the laser-based height

detection. It is used for setting the laser alarm
scope, teaching the laser-based height detection
position by clicking Teach > Calibrate > Done.
5.1.9.3 Place Template
The user can click to pop up the Place Template interface. The user
can then finish pattern placing on this interface which is as follows:
4031159-EN 59
The user can select the subtemplate to be placed in the main template from
the Template Select column.
There are three modes of placing templates:
• No Use
• One Point
• Two Points
No Use It means no use of the Mark position

when template placing can be
finished by clicking Position and
Teach.
One Point It means only the first Mark
placement is used when only the
position of the first Mark needs to be
found.
Two Point It means the use of two Marks for
placing when positions of two Marks
need to be found.
5.1.9.4 Plane Teach
The user clicks button to set the interface, and after inputting the
name of the interface, determines the interface of the button to teach. The
user can complete the interface teaching in this interface, as shown in the
figure below:
60 4031159-EN
Valve set For valve setting

• Valve type: Selector Valve1-
Valve4..
• Dispense Mode: Including three
modes of Spray, Swirl and Line
• Valve tilt: Including three modes
of 0Deg, +45Deg and 45Deg
• Valve rotation: It refers to the
valve rotation angle, including
0Deg and 90Deg
• Teach mode: There are two
track teaching modes of
ByCamera and ByNozzle.
Start position Setting of the start position of a
plane.
End position It is used for setting of the end
position of a plane. This position and
the start position are two diagonal
points of this plane.
Traverse mode It means the plane generation mode,
including moving along the X axis
and Y axis.
Line width The width of the line.
Overlaying Width Overlaying width between two
lines.
Lines Within the plane generation scope,
the software will calculate the line
count according to parameters set
by the user.
Remain Width It refers to the area where cannot be
coated under the current
parameters set.
Calculate By clicking the button, the software
can calculate the line count and the
remaining width within the current
area.
4031159-EN 61
Create mode PolyLine and Line. The Line Mode is

a moving mode where a plane is
generated in the manner of parallel
lines.
The PolyLine Mode is a moving
mode where a polyline is formed by
connecting all the parallel lines.
Teach By clicking the Teach button, the
Teach Interface will be popped up.
5.1.9.5 Matrix Teach
Select the subtemplate order in the main template, click to pop up

the Matrix Teach interface for finishing matrix teaching on this interface.
Template name Name of the subtemplate generated

after matrix processing based on the
current order.
Start position The start position of the matrix.
Usually it is the start position of the
first track of the subtemplate of
matrix processing.
Row end The end position of a row, i.e.
change position along the Y axis.
Column end The end position of a column, i.e.
change position along the X axis.
Matrix style The type of matrix, specifying the
count of rows and columns.
Traverse mode The matrix generation modes,
including the mode of By X and By
Y.
Serpentine operation The matrix takes a shape of Z if it is
not ticked, while it takes a shape of
S if it is ticked.
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Note
Matrix expansion starts from the upper left corner to X+ and
Y-. The matrix image layout should be in conformity with the
real object.
The sub-pattern can be jumped by using the point matrix.
5.1.9.6 Mark Setting
The user can click to pop up the Mark Setting interface where the
user can finish Mark setting. The interface is as follows:
4031159-EN 63
Select the template which requires

Mark setting in the Template Select
column.
Select the Mark point count to be
set,
Move to the place of product Mark.
Select the Mark in the vision display
column with the screenshot function
if you can see a clear Mark in the
vision display frame. Click Learn to
finish screenshot.
Click Match to finish Mark
coordinate position setting.
If two Mark points are selected, the
user can click Next to finish the
same procedure.
SaveOfflineMark1 Save Offline Mark 1
SaveOfflineMark2 Save Offline Mark 2
5.1.9.7 TestRun
The user should click to pop up the Run Test interface as shown
in the picture below:
64 4031159-EN
Velocity adjustment Adjust the overall velocity of

running.
Last step Execute the order of the last step.
Next step Execute the order of the next step.
5.1.9.8 Reference Position Setting
Click to open the reference position setting interface of the program.

Select any feature point on the base plate as a reference position for
program copy between machines.
5.1.9.9 Parameter Modification

There are three modes of parameter modification:
• Offset
• Batch Modify
• Modify
A menu will pop up by a right-click on the track interface.
4031159-EN 65
5.1.9.9.1 Offset
As for X/Y/Z offset, many rows of tracks can be modified in batches, and
you can offset it by teach first and teach second.
5.1.9.9.2 Batch Modification

There are relative values and absolute values. Coating parameters of rows of
tracks can be modified.
Dispense gap Distance between the valve and the

product at the time of coating.
Lift height The height that the valve is lifted
after track stop. This parameter is
used for valve jumping over
barriers.
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Start distance Acceleration distance before track

Pre-On distance The distance of valve pre-on before
the start point.
Pre-spray Time that spray is earlier than valve
opening.
Value pre-on Time that value opening is earlier
than spray.
Value on Delay The valve is turned on after a set
certain distance from the track
starting point.
Dwell time Time that the valve dwells in the
stop position after the valve runs to
the track stop position and the valve
is turned off.
Valve on time This parameter is only valid for
dotting. It means the time that the
valve is opened at the time of
dotting.
Shutoff distance Valve turning off of the track point
before the track stop position
distance set.
End distance Acceleration distance before track
Spray off delay Time delay that spray is turned off
after track stop.
Line width Width of the track display the
sealant strip width.
Valve Select It is used for selecting Valve 1-4.
Tilt It is used for selecting the tilt angle,
including 0°, 45° and -45°.
Rotate It is used for selecting the rotation
angle, including 0° and 90°.
Dispense Mode It is used for selecting the dispense
modes of Line or Spray.
Teach Mode Teach Mode By Camera, By Nozzle.
Valve Status Selection of the On / Off state of the
track valve.
Mirror It is used for ticking the valve to be
mirrored. The ticked valve will act
synchronously with the main valve.
Connect Y or N can be selected. Two tracks
connected on Y are selected for
continuous value opening.
5.1.9.9.3 Modify
The track coordinate, track type and all the other parameters can be
modified through CCD Teach.
4031159-EN 67
5.1.10 Information Display Interface
The operation information display interface has these options:
Program Name of the current program

Start time Start time of running
Cycle count Cycle count of gluing
68 4031159-EN
Production rate Current production rate

Velocity adjustment Adjust the running velocity percentage.
Display of equipment running information (6) Display the valve running information in real time.
Monitoring information display window (7) Window for display of monitoring information (e.g.
flow, barcode indicator)
Track image display (8) Display the track image invoked by the user.
Equipment operation information recording (9)
Display of state of SMEMA signal and track sensor
5.1.11 System Configuration

5.1.11.1 System Configuration
Software Mode On-line mode and off-line mode

Valve Number It is used for selecting the valve
number.
Cylinder Four Digit Tilting It should be ticked according to the
actual configuration.
With electric rotating / tilting axis It should be ticked according to the
actual configuration.
4031159-EN 69
5.1.11.2 IO Configuration
Export Export the current IO configuration to a file for

saving.
Import Import IO configuration from a file.
Default Restore factory default of IO configuration.
IO configuration is finished before leaving the factory. Customers should not

alter it at will. If you need any support, please contact technicians of the
factory.
5.2 Optional Function

5.2.1 Needle Calibration
As for needle auto calibration, if needle offset results in coating position
deviation after the needle is replaced, the user only needs to modify the
offset in the needle calibration interface without new programing.
70 4031159-EN
Figure 6. Components

1. Optical fiber probe The front end of the
optical fiber sensor
which is used for
transmitting and
receiving optical
signals
2. Optical fiber probe For fixing and installing
installation block the optical fiber probe
3. Optical fiber amplifier For magnifying signals
4. Aviation plug Circuit joints of needle
calibration
5.2.1.1 Software Operation

5.2.1.1.1 Invoke Needle Calibration
Select the menu system parameter > program parameter > tick Enable
Needle Calibrating on the main interface.
5.2.1.1.2 Calibration of Position

Select the menu Calibrate > Needle Calibrating on the main interface.
4031159-EN 71
5.2.1.1.3 Needle Calibration Setting
1. Select the valve to be calibrated.

2. Set the search parameters (usually setting is shown as in the picture).
3. Click Teach for the needle to move to the search scope center and the X
and Y signal indicators lighten.
4. Lift the Z axis and then lower it for about 1mm at the position where the
X/Y signal indictor becomes dark, then click Teach to finish search
position teaching.
5. Click Search to finish searching and then click Set as Benchmark Point >
Save.
Note
The accuracy will be higher as the search velocity is slower. It
is suggested that the search velocity should be 1-5mm/s.
The accuracy on Z axis will be higher as the lift distance is smaller. It is

suggested that the lift distance should be 0.1-0.3mm.
5.2.2 Laser-based Height Detection

This section describes how to:
• Enable laser-based height detection
• Position calibration
• Laser and camera offset calibration
5.2.2.1 Enable Laser-based Height Detection

Select the menu Calibrate > Laser VS Camera in the main interface.
5.2.2.2 Position Calibration

Select the menu Calibrate > Laser VS Camera in the main interface.
72 4031159-EN
5.2.2.3 Laser and Camera Offset Calibration

1. Move the camera to the benchmark position, then click Teach.
2. Move the laser point of laser-based height detection to the benchmark
point and then click Calibrate.
3. After setting, you can view that values are displayed on the upper part
of the panel and the green indicator is on.
5.2.2.4 Establish the Height Detection Point

1. Select the laser in the track edition area of the main interface.
2. Input the laser range.

3. Move XY to the height metering point of the product, click Teach >
Calibrate > Done.
4031159-EN 73
5.2.3 Barcode Scanning

5.2.3.1 Scanner Setting
1. Open the shortcut of the scanner on the desktop (please be sure that
the port commissioning tool, equipment software program, mct2008
and auxiliary tools have been closed before opening the program).
2. Open Setting > RS-232C Setting.
74 4031159-EN
3. 232 Serial port parameters can be set as shown in the picture by

referring to the user manual. After setting, the user should click the Auto
button and then click OK to exit (parameters cannot be set by selecting
COM port and then selecting Auto).
4. Open the scanner, click the login button on the upper left corner and
then click the RS-232 button.
4031159-EN 75
5. Set the scanner, energize the scanner, click Laser Indicator for the
scanner to emit two strips of red laser light, position the QR code of the
scanned object, click the Laser Indicator again to close the laser. (The
scanner should be adjusted for two laser points to be as coincide as
possible. This process is equivalent to focus adjusting).
76 4031159-EN
6. As for adjusting parameters of the scanner, the user can select Library 1,
click Adjust (meanwhile, the scanner will automatically adjust the
exposure time, distance and gain). After setting, the user can replace the
second QR code, then select Library 2 and click Adjust.
7. Library data invoking: invoke library 1, 2 and 3 respectively and carry out
setting following Step 1.6.
4031159-EN 77
8. Start signal communication setting to set RS-232C and operation mode

options respectively.
RS-232C: Baudrate 9600
Databits 8
Parity None
Stop bit One bit
78 4031159-EN
9. Setting - Save - Send configuration

Save: The save function can be used for saving current configuration to
a local file. If the user needs the same configuration next time, the user
can directly open the local file and click Send Setting.
10. Close the program after setting.
5.2.3.2 Software Setting

Lägg in bilder!!!!
1. 2.1 Find the shortcut icon of Coating software on the Windows desktop,
double-click on the icon to open the Coating software;
2. Click the menu System Parameter > program parameter > tick Enable
Barcode Of Product after returning to the origin.
3. Click menu Calibrate > Scanner VS Camera.
4031159-EN 79
4. Barcode and camera offset calibration

4.1. Move XY for the camera shooting center to align with the barcode
4.2. Press the "TUNE" key on the barcode scanner for it to emit two
laser spots.
4.3. Move XY for the laser spot to align with the center of the barcode,
4.4. Click Test to read the barcode.
80 4031159-EN
5. Barcode setting
5.1. Click menu Advanced Function → Barcode → Setting to pop up
the setting interface.
5.2. Click the Barcode Scanner Enable to set the barcode reading time.
5.3. Move the scanner to the barcode center → Teach, and capture the
barcode position.
5.4. Read the barcode test content.
4031159-EN 81
6. Barcode track teach

6.1. Select barcode in the track edition window of the main interface
.
6.2. Press the "TUNE" key on the barcode scanner for it to emit two
laser spots.
6.3. Move XY for the camera center to align with the barcode center.
6.4. Click Test and read the barcode content.
6.5. Click Teach → Save.
Note
After teaching, the system will give priority to
execute barcode reading regardless of the track
order
7. 2.7 Barcode configuration

7.1. 1) Click menu Advanced Function → Barcode → Barcode Match to
pop up the setting interface;
7.2. 2) Click Enable Auto Program Invoking, following which the
scanner will operate the corresponding program of the barcode;
7.3. 3) The product barcode is associated with the program. The user
should select the Product A program; put the corresponding
product barcode A in the scanner area to read the barcode and
finally click OK to finish match;
7.4. 4) The user can repeat step 3) to bind several product programs
and can view the binding relationship between the barcode and
the product program in the match area.
5.2.4 Wind Speed Alarm
5.2.4.1 Setting the Wind Speed Alarm Meter

This section describes the setting of the wind speed alarm meter.
82 4031159-EN
5.2.4.1.1 Unit Setting

1. After the wind speed alarm meter is powered on, if the unit is not MPa,
modify the unit.
2. Keep pressing setting key SET 2 for more than two seconds to enter the
setting state. The meter shows out1.
3. Keep pressing SET until oA is shown.
4. Press Left Arrow key to enter the modification state and modify it as 1111
(enter 2~6 parameter group) with the help of Left Arrow key，Up Arrow
key, Down Arrow key .
4031159-EN 83
5. Press SET to switch to the second group of parameters and wait until
ALo1 is shown.
6. Keep pressing SET to switch to the second group of parameters and

wait for display of incH.
7. Press SET to switch to the unit parameter and wait for display of unit.
8. Press Left Arrow key to enter the modification state and modify it as
MPa with the help of Left Arrow key, Up Arrow key, Down Arrow key.
9. Keep pressing SET to exit setting.
84 4031159-EN
5.2.4.1.2 Setting the Upper and Lower Limit Values

1. Repeat steps 1.1.1-1.1.5 until ALo1 is shown.
2. Press Left Arrow key to enter the modification state and modify it as -
LL- with the help of Up Arrow key, Left Arrow key，Down Arrow key.
3. Keep pressing SET to switch into ALo2. Set the value as -HH-.
4. Keep pressing SET to exit.
4031159-EN 85
5. Keep pressing SET to enter the setting state and wait until out1 is shown.
6. Press Left Arrow key to enter the modification state and modify the
value into 2 (the lower limit value which is only for reference and should
be set as needed) with the help of the Left Arrow key，Up Arrow key，
Down Arrow key.
7. Press SET to switch into alarm setting of the second point and wait until
out2 is shown. Set value as 100 (the upper limit value which is only for
reference and should be set as needed).
5.2.4.1.3 Zero Correction

If the initial metering value is not 0, the user can calibrate it by setting the
zero correction parameters;
Display value = the display value before zero correction + in-A.
86 4031159-EN
1. Repeat steps 1.1.1-1.1.5 until ALo1 is shown.
2. Keep pressing SET to switch into in-A, press Left Arrow key to enter the
modification state, modify it as the in-A value calculated with the above
formula with the help of Left Arrow key，Up Arrow key，Down Arrow key.

Click menu System Parameter > Program Parameter > click Enable Wind
Speed Alarm. An alarm will be given when it is monitored that the wind
speed is beyond the setting range.
5.2.5 Electronic Scale

Click the menu System Parameters > Program Parameters > tick Left The
Low Liquid Level Alarm or Right Low Liquid Level Alarm. Click Negate The
Left Low Level Signal or Negate The Right Low Level Signal if the signal is
reversed and an alarm is given when values are beyond the setting scope.
4031159-EN 87
5.2.5.2 Setting of the Electronic Scale
5.2.5.2.1 Testing Module of Coating Electronic

Weighing
Clear All
1. Do not put anything on the scale, press for clear.
Display Calibration
1. Put an object of weight (≥5kg) on the electronic scale to see if the
displayed value and the actual value are equal. If they are equal (or the
error is ≤0.1kg), skip the setting two; if they are not equal, press the
button for 2 seconds, enter the password 400, enter the

calibration screen.
88 4031159-EN
2. After confirming no load, press key to clear, put a object
weight (≥5kg), press , and prompt to input the exact weight.
3. Input the known exact weight, press to complete the
calibration, press to exit.

Upper / Lower Limit Alarm Setting
1. In the standby state (running screen as following), press button

for 2 seconds,enter input the password to enter the next interface.
2. Press and together and input password 400.
3. Press the key to enter the 1st point (SP1) weight setting, press
and together and set it to 2KG (lower limit).
4031159-EN 89
4. Press the key to enter the second point (SP2) weight setting,
and press and together set it to 20KG (upper limit).
5. Press the key to enter the 09 parameter setting, press
and together to set the value to 00010, press to
confirm, press the key to exit the setting.
5.2.5.2.2 Upper / lower limit automatic alarm scale

(Anheng ETC-D)
Select the Alarm Mode
1. Keep pressing " " key for about 8s to make the current display window
display: CEntr, and then press the numeric key "5" to select the alarm
mode as needed (loop operation).
2. Alarm mode description:
• ALST-1> Upper limit alarm
• ALST-2> Alarm within the upper / lower limit
• ALST-3> Alarm outside the upper / lower limit
3. b) Operate three times of step a), and select alarm outside upper /
lower limit;
Alarm Limit Value Setting
90 4031159-EN
Press the key "alarm" to make the single weight window display: SL-Lo and
digits in the number window flash, input the lower limit value (2KG, for
reference only, set as needed) with the digit key, press " alarm " key for
confirmation, make the single weight window display: SL-Hi and digits in the
number window flash, then input the upper limit value (20KG, for reference
only, set as needed) with the digit key.
Method of Calibration
The user should power down and restart the machine, observe whether the
weight display window after restart is correct. If not, please carry out
calibration again.
Prepare fixture with an accurate weight of 20KG.
Keep pressing the key "" for about 8s to make the window display CEntr,
and press the digit key "9", then place 20KG fixture on it, press the key
cumulative (M+) reset and restart the scale.
5.2.6 Laser Fan Width Control

The membrane width can be measured with the laser. Membrane width can
be automatically adjusted through adjusting the feeding air pressure with
the electronic pressure regulating valve and the low-flow adjustor.
5.2.6.1 Component Descriptions
5.2.6.1.1 Laser Components
4031159-EN 91
5.2.6.1.2 Air Circuit
92 4031159-EN
5.2.6.2 Operation Method

1. Click the menu Advanced Function > Laser Width Measurement > tick
Witch Test Enable.
2. Teach measurement position.

3. Select the valve to be measured, click the Valve Down button, move the
nozzle to make it be above the gluing cup and the nozzle end face be
tangent to the laser light.
5.2.6.3 Setting of Glue Sensing

Press the key SET on the laser amplifier when the laser directly illuminates
the baffle board without any barriers.
Open the valve to make the water curtain shield the laser and the Active
indicator on the interface is on, then press SET on the laser amplifier for
setting.
4031159-EN 93
5.2.6.4 Setting Parameters

Set the Measuring Width Count, Stroke, Adjustment Times, Allowable Errors,
Pressure Regulate Range, Membrane Width, and so on by referring to the
above picture.
After coating begins, the membrane width can be automatically measured
and adjusted.
Note
After parameters are modified, the user should exit the menu
and log in to the system again, then the parameters modified
will be valid.
5.3 Standard Software

5.3.1 Enable Software
On the Windows desktop, double-click the icon below to open the Coating
software.
User login
The Coating software has user management function, and each user is
assigned with different permissions. You need to enter the user name and
password when using the software.
When you use the Coating software for the first time, the system
configures a default user-name and password. The user has 3 levels of user
management authorization. The default user name is a, and the password is
a.
We recommend you change your password at once and set up other users
and their permissions in the User Management settings column.
94 4031159-EN
Note
After login, the software will automatically require the user whether
to open the saved track program. The user can open an existing
track program in this way.
5.3.2 Bottom Menu Bar

The options in the menu bar at the bottom part of the main interface
window are described below.
5.3.2.1 User menu

Right-click the current user bar in the software bottom bar to call up the
user menu.
Change user
Change to another user or login one more time.
4031159-EN 95
Modify password
Modify the password for the currently logged in user. Every user can modify
their own password.
Manage users
Set the user management rules to limit the permissions of different users.
Only users at level 3 have the authority.
96 4031159-EN
5.3.2.2 Run mode menu

Right-click the Run Mode field in the Software bottom menu bar to show
the Run Mode menu.
Options for Run Mode Description

Manual mode Manual material feeding and discharge,
manual track program operation.
Online mode Connect with the upper and lower
computers for communication, and then
automatically run the equipment.
Offline mode The equipment can also run
automatically even without connection
between the upper and lower
computers for communication.
5.3.2.3 Board Mode Menu

The equipment automatically runs. Only start the action of the flow line, the
equipment is responsible for the product discharge.
5.3.2.4 Language menu

Right-click the Language bar in the bottom menu bar to show the Language
menu. Currently, only Chinese or English languages are supported.
4031159-EN 97
5.3.2.5 Program opening menu

Right-click the program path bar in the bottom menu bar to show the
Program Opening menu.
The Program Opening menu has three options:

• Open Program
• Delete Program
• Save As
98 4031159-EN
5.3.3 Equipment Information
Equipment Information Display Interface

• Track graphic display: display the track graphic called out by the user
• Visual display window: real-time display camera screen
• Equipment operation information display: real-time display of valve
related information
• Status display for several important sensors
4031159-EN 99
Operation Information Display Interface

1. Product image display: display the product pictures imported by the
user
2. Production statistics: record production efficiency and production
capacity
3. Light source adjustment: control camera light intensity
4. Speed adjustment: adjust the running speed percentage
5. Equipment operation information record
5.3.4 IO Setting
Equipment IO Function Test Interface
1. Input signal: The status display interface of the relevant sensor.
2. Output signal: the relevant function test interface, select the applicable
button for function test.
100 4031159-EN
5.3.5 Position Correction

Position Correction
Position correction interface, including camera pixel calibration, valve, and
camera deviation calibration.
Note
It is normally recommended that calibration cards (such as PCB
light boards designed for calibration by the customer) should be
placed directly on the conveyor when position calibration is carried
out.
4031159-EN 101
Vision Calibration
Camera pixel calibration for unit conversion between camera pixels and
millimeters.
The operation is as follows:
1. Click Vision Calibration to open the Pixel Correction screen.
2. Put the ruler under the camera lens and adjust the Z-axis height until the
ruler scale is the clearest.
3. Click the rectangle button in the upper left corner of the image display
box to select a rectangular area on the scale of the image display box
(the beginning end of the area includes the entire scale line, while the
end includes only part of the scale line), and in the actual distance (mm)
enter the selected scale length value. Click Calibrate and the software
automatically calculates the pixel ratio.
Note
Only when two red lines appear on the same side of the scale
(otherwise, re-select the rectangular area), the result is calculated
precisely.
Left Valve Calibration

Used to roughly correct the deviation of the X, Y, and Z axes between the
left valve and the camera.
The operation is as follows:
1. Click Left Valve Calibration to open the left valve calibration screen.
2. Click Left Valve Down to descend the left valve, then move the left valve
to the reference, click Next.
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3. Move the camera to the reference for clear display, then click OK and
Save to save the data.
Left Valve Expertise Calibration

After the left valve calibration, for the purpose of correcting the deviation of
the X, Y, and Z axes between the left valve actual dispensing point and the
camera.
1. X-Axis correction:
• Teach a straight line in the Y direction in the Techial.
• Click Run to make the equipment actually dispense.
• After finishing the dispensing, double-click to the starting coordinates of
the strip.
• Click Left Valve Expertise Calibration to open the left valve expertise
calibration interface.
• Select the X-Axis Direction Correction, move the center of the camera
to the middle of the strip width.
• Click on Correction, and then click Complete to complete the deviation
between the left valve actual dispensing and the camera position X axis.
2. Y-Axis correction is the same with X-Axis.
3. Point correction:
• Teach three points in the programming.
• Click Run to make the equipment actually dispense.
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• After finishing the dispensing, double-click to the coordinates of the

second point.
• Click Left Valve Expertise Calibration to open the left valve expertise
calibration interface.
• Select Point Correction, move the center of the camera to coincide with
the center of the dispensing point.
• Click Correction, and then click Save to complete the deviation between
the left valve actual dispensing and the camera position X, Y.
Laser and Camera Offset

1. Move the camera to the benchmark position and click Teach.
2. Move the laser spot to the benchmark position, click Calibrate → Save to
finish offset calibration of laser and camera.
Note
After setting, you can view that values are displayed on the
upper part of the panel and the green indicator is on.
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Needle Calibration
1. Select the valve to be calibrated.
2. Set search parameters (usually setting is shown as in the picture).
3. Click Teach to move the needle to the search scope center and lighten
the X, Y signal indicator.
4. Lift the Z axis and then make it lower for about 1mm at the position
where the X/Y signal indictor becomes dark, then click Teach to finish
the search position teaching.
5. Click Search to finish searching and set as Benchmark Point > Save.
Barcode Scanner and Camera Offset Calibration

1. Move XY to make the camera shooting center align with the barcode
2. Press the "tune" key on the scanner to make the scanner emit two laser
spots.
4031159-EN 105
3. Move XY to make the laser spot align with the center of the barcode,
4. Click Test to read the barcode.
5.3.6 System Settings

The system parameter settings is the interface, on which some of the
parameters could be set.
A. System Parameter Setting
Set the lead value of the equipment screw and the pulse ratio of the servo
motor. This parameter can only be modified by the manufacturer.
106 4031159-EN
• X-axis pulse ratio: X-axis pulse ratio

• Y-axis pulse ratio: Y-axis pulse ratio.
• Z-axis pulse ratio: Z-axis pulse ratio
• Width adjustment motor pulse ratio: adjust the motor pulse ratio
• Conveyor belt motor pulse ratio: Conveyor motor ratio
• X-axis lead: X-axis lead value
• Y-axis lead: Y-axis lead value
• Z-axis lead: Z-axis lead value
• Width adjustment motor lead: adjust the motor lead value
• Conveyor Belt Lead: the length of the conveyor belt for each rotation of
the transmitting motor
• Width adjustment motor lead: adjust the motor lead value
• Transmitting motor lead: the length of the conveyor for each rotation of
the transmitting motor
• X axis limit: X-direction soft limit
• Y axis limit: Y-direction soft limit
• Laser selection: laser type selection
• Selection of the track transmission drive: select M Driver or Y Driver as
needed
• Rotation axis origin compensation: original position compensation value
of rotation axis
• Tilting axis origin compensation: original position compensation value of
tilting axis
• Rotating axis: rotating axis number selection
• Tilting axis: tilting axis number selection.
• Pulse ratio of flow monitoring: pulse ratio of flow monitoring
• Flow monitoring range: setting of upper / lower limit alarm scope of
flow monitoring alarm
• Enable flow monitoring: the flow monitoring can be enabled by ticking it
• Camera rotation angle: Rotate camera image display angle
B. Moving settings
X, Y, Z axes and other motor parameter settings.
4031159-EN 107
1. Moving setting: Run velocity setting other than the program track.
• Running setting: Run velocity setting other than the program track.
• X/Y velocity: motor running velocity value setting on X and Y axes.
• X/Y Acceleration: motor running acceleration value setting on X and
Y axes.
• Z-axis Velocity: Z-axis motor running velocity value setting.
• Z-axis Acceleration: Z-axis motor running acceleration value setting.
• R-axis velocity: R-axis motor running velocity value setting.
• R-axis acceleration: R-axis motor running acceleration value setting.
• T-axis velocity: R-axis motor running velocity value setting3
• T-axis acceleration: R-axis motor running acceleration value setting.
2. Running setting: Run velocity setting other than the program track.
• X/Y velocity: motor running velocity value setting on X and Y axes.
• X/Y Acceleration: motor running acceleration value setting on X and
Y axes.
• Z-axis Velocity: Z-axis motor running velocity value setting.
• Z-axis Acceleration: Z-axis motor running acceleration value setting.
• R-axis velocity: R-axis motor running velocity value setting.
• R-axis acceleration: R-axis motor running acceleration value setting.
• T-axis velocity: R-axis motor running velocity value setting3
• T-axis acceleration: R-axis motor running acceleration value setting.
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3. Reset: Reset velocity setting.

• X/Y velocity: X/Y axes motor resets velocity value setting.
• X/Y acceleration: X/Y axes motor resets acceleration value setting.
• Z axis velocity: Z axis motor resets velocity value setting.
• Z axis acceleration: Z axis motor resets acceleration value setting.
• R axis velocity: R axis motor resets velocity value setting.
• R axis acceleration: R axis motor resets acceleration value setting.
• T-axis velocity: R axis motor resets velocity value setting.
• T-axis acceleration: R axis motor resets acceleration value setting.
4. Track: Conveyor parameter setting.
• Standby velocity: setting of motor velocity of the standby section of
the conveyor belt.
• Feeding velocity: feed rate setting for conveyor motor
• Discharge velocity: discharge rate setting for conveyor motor.
• Low velocity: the velocity the conveyor to move forward when the
approximate sensor senses the product
• Acceleration: setting of the acceleration of the conveyor belt.
• Load time: time that the streamline operates at a low speed after the
arrival sensor senses the product.
• Time to discharge the board: the time for continued run of the flow
line when the approximate sensor senses the product
• Standby Feeding Timeout: time that the streamline operates keep on
running after the standby sensor senses the product.
• Feeding mode: a total of four, including left into the right, left into
the left, right into the left, right into the right.
Width adjustment: setting of the parameter of motor for width
adjustment.
• Velocity: Width adjustment motor velocity setting.
• Acceleration: Setting of the acceleration of motor for width
adjustment.
• Maximum velocity: The maximum velocity limit of motor for width
adjustment.
• Origin Compensation: The track width when sensing at the origin of
the track.
• Current Width: Current width value of the track.
• Mode: The way of adjusting the width of the track.
• Reset: It is the reset button which can be clicked to make the
streamline get back to the origin.
• Stop: It is the stop button which can be pressed to stop the
streamline for width adjustment process.
Note
After the above parameters are changed, click Save to let the
settings take effect.
C. Program Parameters
Program parameter settings interface.
4031159-EN 109
1. Parameter setting: Program parameter setting.

• Right low liquid alarm: right low liquid alarm function which can be
enabled by ticking this function.
•
• Left low liquid alarm: left low liquid alarm function which can be
enabled by ticking this function.
• Negate the right low liquid signal: the right low-liquid-level signal is
negated by ticking it.
• Negate the left low liquid signal: the left low-liquid-level signal is
negated by ticking it.
• With electric rotating / tilting axis: the equipment is equipped with
an electric rotating / tilting axis. This function can be enabled by
ticking it.
• Access control: access control function, check to enable, then the
equipment runs with the door closed or stops when it is open.
• Double track: The equipment is equipped with double tracks. This
function can be enabled by ticking it.
• Mask automatic jumping: Mask automatic jumping function can be
• Enable reflow track: The equipment is equipped with a reflow track.
• Gluing sensor cover: The equipment is equipped with the gluing
sensor cover function which can be enabled by ticking it.
• Track cover: The equipment is equipped with a track cover function
which can be enabled by ticking it.
• Use laser-based height detection: The equipment is equipped with a
laser-based height detection function which can be enabled by
ticking it.
• Enable Needle Calibrating: The equipment is equipped with a needle
calibrating function which can be enabled by ticking it.
• Enable barcode of product: The equipment is equipped with the
barcode scanning function which can be enabled by ticking it.
• Enable wind speed alarm: The equipment is equipped with the wind
speed alarm function which can be enabled by ticking it.
• After cleaning to purge: Purge is carried out after cleaning by ticking
this button.
• Auto width adjustment: This function will be used after it is ticked.
After it is used, the streamline width set will be applied to the
streamline automatically after the program is started.
• Safety height: Safe height setting, the height Z axis goes back after
the program running
• Camera dwell time: The dwell time when the camera matches the
Mark point.
• Matching degree: Matching degree at Mark point
• Number of cycles: The number of times the program shall performed
for coating
• Purge Wait: after the "After Cleaning to Purge" function is used, the
purge action will be carried out if it is beyond this value set.
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2. Cleaning position: cleaning settings.

• X value: X axis value of the cleaning position.
• Y value: Y axis value of the cleaning position.
• Z value: Z axis value of the cleaning position.
• Waiting time: Waiting time before it returns to the cleaning position.
When the last product is coated, there is no product to be coated in
the set time, and the equipment automatically returns to the set
cleaning position.
• Cleaning enable: It can be enabled by ticking this function. Cleaning
will be carried out when the cleaning conditions are met.
• Teach: Clean position teaching interface to teach the cleaning
location. In teaching, drop the valve first.
• Move to: Click this button to automatically put the equipment to the
cleaning position.
3. Glue-out position: Glue-out setting.
• X value: X axis value setting for glue-out position.
• Y value: Y axis value setting for glue-out position.
• Z value: Z axis value setting for glue-out position.
• The number of purge loops setting the number of glue-out.
• Purge time: setting of the purge time.
• Purge frequency: Setting of the purge frequency.
• Glue-pout enable: Checkto enable. Before running the program, the
dual valves will run to the glue-out position for the action.
4. Stop position: Stop position setting
• X value: X axis setting for stop position.
• Y value: Y axis setting for stop position
• Z value: Z axis setting for stop position
• Stop position enable: Check to enable and return to the stop
position after running the program.
5. Front position: Front position setting
• X value: X axis value setting for the front position.
• Y value: Y axis value setting for the front position.
• Z value: Z axis value setting for the front position.
4031159-EN 111
Note
D. Barcode Setting: barcode position setting interface
Setting steps:
1. Move the scanner to the center of the barcode.
2. Click Read Barcode to test the contents of the barcode.
3. Set the barcode steady time.
4. Tick Barcode Scanner Enable to enable this function.
Note
Note: After this function is ticked, the barcode track position
(for teaching of any position) taught in the track teaching
will be read subject to this position.
E. Barcode Setting
Barcode setting interface, used to set the bar code call program function.
112 4031159-EN
Setting steps:
1. Select the desired program in the program selection field.
2. Scan the barcode at the product barcode field.
3. Click Ok to finish match of the barcode and the program. Click the Save
button.
4. Repeat step 1-3 to match a program with other barcodes.
5. Check that barcode scanning is enabled to enable this feature.
F. V-5200 Setting
V-5200 dispensing parameter setting
• Valve open time: Needle valve open time, in milliseconds.

• Valve close time: Needle valve close time, in milliseconds.
4031159-EN 113
• Valve open: needle valve commissioning button. When it is pressed, the

needle valve works or when it is released, the needle valve closes.
• Save: Click Save to save the needle valve parameters set by the user.
Note
G. Valve Configuration
Configure the actual valves corresponding to the left and right valve
buttons.
• Check according to the actual configuration of the valve. The

configuration of the valve affects the IO output button in the IO setting.
Note
H. Serial Port Configuration
114 4031159-EN
• Com: Serial port, corresponding serial port should be selected. COM1/

COM2/COM3... .
• Baudrate: Baudrate, which means the transmission rate. It should be set
as needed.
• Databits: Databits, the number of bits of data input. The bit value is
between 5 and 8. The default value is 8.
• Parity: Parity bit, which means the parity check used for the transmission
or receiving of each frame.
• Stopbits: Stopbits which are used for presenting the amount of stopbits
at the time of frame completion.
• Flowcontrol: Flowcontrol which is used for setting the control type of
the transmission mechanism.
5.3.7 Program Teaching
5.3.7.1 Path Data Teaching Interface

A. Program Teaching:
Track data management interface, on which, the track data can be checked
and modified. Dispensing parameters can also be modified.
4031159-EN 115
Toolbar lists the short-cut buttons for user's frequently used actions and
settings.
New program The software deletes all track data, and

automatically creates a new program
name for the user to re-teach the track
program.
Save the program Save the track data teachd by the user.
Track Teaching Call up the track teaching interface that

can be used to teach the tracks.
Face Teaching Call up the plane teaching interface to

teach the surface.
Matrix Teaching Call up the matrix teaching interface to

teach the matrix. This function is available
only under the corresponding sub-
template.
Mark point setting Call up the Mark point set interface.
New sub templates Create newsub templates.
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Delete a sub template Delete the selected sub template.
Shield track Select the track command to cancel shield

by clicking this button once.
Cancel shielding track Select the track command to cancel the

shield by clicking this button once.
Place the template Call up the sub-template command in the

Main template.
Rotate the template Call up the template rotation command.

counter-clockwise This function is available only under the
corresponding sub-template.
Import Picture Call up the Import Product Picture

Command. A variety of picture formats
are supported.
Laser-based height It is used for setting of the benchmark

detection position of laser-based height detection.
Adjustment of the track Adjustment of the track width.

width
Template Name There is a drop bar that can be used

for pattern selection.
Program Name Program name display, you can also enter
the new file name and then save. Track
ScalingRatio Bar to adjust the scaling ratio
of the track.
5.3.7.1.1 Method of Operation
1. For general track teaching, click , the track teaching interface

pops up, on which the user can complete the required track. The
interface is shown in the figure below:
4031159-EN 117
• Light source adjustment: light source intensity adjustment

• Track settings: Track settings
• Run track: the currently selected track type, there are Dot, Start, Mid,
End, and other types.
• Coating pattern: including Spray, Swirl and Line.
• Teaching mode: including By Nozzle and By Camera. The camera
teaching means that the current position of the camera is the actual
position of the valve when the equipment is running; the nozzle
teaching means that the current position of the valve is the actual
position of the valve when the equipment is running.
118 4031159-EN
• Valve setting: choice of valve and relevant angle.

• • Valve selection: including the Left Valve and Right Valve.
• Valve tilt: 0°, +45°, -45°.
• Valve rotation: valve rotation angle, 0° and 90 °.
• Teach: Click Teach to complete the teaching.

• OK: Click OK to save the track and exit the track teaching interface.
• Cancel: Cancel button, click Cancel to cancel the save of the teachd
track and exit the track teaching interface.
Note
In the figure that follows, the blue bar on the left side is for the
selected track. The right column shows the corresponding track
details which can be modified by the user by selecting the
parameters, entering the new parameters, and pressing Enter.
4031159-EN 119
Attached: Track teaching example:

Type I: straight
Type II: circle
Type III: arc
120 4031159-EN
2. Face teach, click , the face teaching interface pops up, on

which, the user can complete the required interface teaching.
The interface is shown in the figure below:
• Valve: Valve setting.

• Valve type: including the Left Valve and Right Valve.
• Coating mode: including Spray, Swirl and Line
• Valve tilt: including 0°, +45°, -45°.
• Valve rotation: valve rotation angle, including 0°, 90°
• Teach mode: track teaching mode, By Camera or By Nozzle
• Start position: Setting of the start position of a panel.
• End position: It is used for setting of the end position of a panel. This
position and the start position are two diagonal points of this panel.
• Traverse mode: It means the panel generation mode, including moving
along the X axis and Y axis.
• Line width: The width of the line.
• Overlaying width: Overlaying width between lines
• Lines: Within the panel generation scope, the software will calculate the
line count according to parameters set by the user.
• Remaining width: The area that cannot be coated under the current
parameters set.
• Calculate: Click to calculate the number of lines and the remaining width
in the current area.
• Create mode: PolyLine and Line. The Line Mode is a moving mode where
a panel is generated in the manner of parallel lines; The PolyLine Mode is
a moving mode where a polyline is formed by connecting all the parallel
lines.
• Teach: By clicking the Teach button, the Teach Interface pops up.
4031159-EN 121
3. Matrix generation: In the need of the sub-template to generate the track,
the user clicks to pop up the matrix track generation interface, on

which the user can complete the required track. The interface is as
shown below.
Template Name: The currently selected sub-template name of the matrix.

• Matrix name: The name of the new sub-template that is generated based
on the current sub-template matrix.
• Start position: the starting point of the matrix, usually the starting point
of the first track of the matrix's sub-template.
• Line end position: row end point position, i.e. change position of Y axis
direction.
• Column end position: column end point position, i.e. change position of
X axis direction.
• Matrix type: matrix type, generating a matrix of rows and columns.
• Run mode: matrix generation mode, two modes by pressing X or Y.
• S-shaped run: while not checked, the Z-shaped mode works; while
checked, the S-shaped run mode starts.
4. Mark setting interface: the user clicks to pop up Mark settings

interface, on which the user can complete the Mark setting. The
interface is as shown in the figure below:
122 4031159-EN
• Select the template that needs to be set for Mark in the template
selection field
• Move to the location of the product Mark until the clear Mark is seen in
the visual display.
• Use the screen-shot function to select Mark in the visual display. Click
Study to finish the screen-shot.
• Click the match to complete the Mark coordinate position setting.
5. To place the template, the user clicks and pops up the Mark
settings interface, on which the user can complete the Mark settings.
The interface is as shown in the figure below:
4031159-EN 123
• Select the sub templates that need to be placed in the main template in
the template selection field.
• Place the template in three ways: not enable, one point, two points.
• Not enable: not enabling Mark placement, then just click on the
Positioning and Teaching to complete placement of template.
• One point: only the first Mark is placed, which requires just the first
Mark position.
• Two points: two Marks must be placed by finding the location of the
two Marks.
6. Template Counter-clockwise Rotating: Under the sub-template to be
rotated, the user clicks and the dialog box to rotate the sub
template counter-clockwise pops up. The user can rotate the sub-
template counter-clockwise in this interface. The interface is shown in
the figure below:
• Last template name: the name of the currently selected sub-template

that needs to be rotated.
• Following template name: the name of the new sub-template that is
generated based on the current sub-template rotation.
• Angle: The angle at which the current template rotates counter-
clockwise.
7. Import the Picture: the user clicks and the import picture
interface is shown, on which the user can complete the picture import,
to get linkage between product pictures and program. The interface is
shown in the figure below:
124 4031159-EN
8. As for setting of the base value of laser-based height survey, the user
can click to pop up the base value setting interface, then

move XY to make the laser light spot align with the benchmark point,
click Calibrate to finish base value calibration.
9. As for track width adjustment, the user can click to pop up the
width adjustment interface, then the user can adjust the track width in
this interface. As shown below:
4031159-EN 125
• Actual width: The current actual width of the track.

• Product width: actual width of the product.
• Velocity: setting of the velocity of motor for width adjustment.
• Reset: it is the reset button which can be clicked to make the streamline
get back to the origin.
• Width adjustment test: click this button to adjust the streamline width to
the product width value set.
• Stop: it is the stop button which can be pressed to stop the streamline
for width adjustment process.
• Save: by clicking this button, parameters modified will be saved.
10. Batch Data Modification: The batch modification interface of the track
data, on which the user can add a specific value to the track data and
dispensing parameters in batch to achieve the batch data modification.
Select Batch Modification on the right of the track window to pop up
the Batch Modification interface as shown in the picture below:
126 4031159-EN
Operation method: For example, the current coordinate value of the X axis
is 200, to increase it by 4, then 4 is written in the X offset value. Click OK. If
you want to decrease it by 4, write -4 in the offset value and click OK.at the
same time, many orders can be selected at the same time to be modified.
5.3.7.2 CAD Import Interface

CAD import interface, on which, track data in a CAD file can be imported
into the software to create a gluing track. The format of the imported CAD
file must be DXF, as shown in the figure below:
• CAD storage path: Cad import path.

• Valve setting: Set the valve corresponding to the imported CAD track.
• Actual coating point: Set the point at which the first point of CAD
imported corresponds to the product on the assembly line, for the
overall offset after CAD import.
• Layer name: track layer name.
• CAD import: CAD Import, when clicked, importing CAD figures starts.
4031159-EN 127
5.3.7.3 Initial Parameter Correction

Set the default dispensing parameters for the left and right valve, and the
interface is as shown in the figure below:
• Advanced atomization: The time the atomization before valve opening.

• Advanced valve opening: The time the valve is opened before
atomization.
• Delayed valve opening: Run the set distance from the start point of the
track and then open the valve.
• Dwell time: The time the valve stays at the end point after having
reached the end of the track.
• Valve opening time: This parameter is only valid for the point of gluing,
referring to the time the valve is opened.
• Off valve distance: The track point at a set distance to the end point of
the track when the valve is closed.
• Spray Off Delay: The time before the spray turns off after track stop.
• Velocity value: The gluing velocity of the dispensing track.
• Dispensing height: The distance between the valve and the product
when dispensing.
• Pull back height: The height of the valve after the run to the end point.
This parameter can be used for valves to skip obstacles.
• Starting distance: The acceleration distance before the start point of the
track ensures the velocity uniformity of the entire dispensing track.
• End distance: The deceleration distance after the end of the track
ensures the velocity uniformity of the entire dispensing track.
Note
When the default dispensing parameter is set, the track parameter
of the Teachial will automatically default to this parameter.
5.3.7.4 Graphic Translation

The graphic translation interface is shown in the figure below:
128 4031159-EN
Instructions:
1. First, double-click the positioning at the first point on the track to be
offset, and the equipment will move to the specified location.
2. Then move this position to where it is required by teaching and then
confirm.
3. Select the range of paths to be translated and click OK to implement the
translation of the graph.
5.3.8 Program Running
5.3.8.1 Steps
Normally, to make sure the safety of the run, do a check of the equipment
before start for product location, track parameters, IO functions, and so on.
5.3.8.1.1 Pre-run
To make sure the safety, before start, a pre-run is necessary in idling, to find
out whether the motion track is executable and make sure the valve does
not touch the product. If some positions are not correct, then modify the
corresponding track parameters. Pre-run can be achieved by two methods:
• Method 1
• Method 2
Method 1
1. Select the manual mode.
2. Decrease the running speed through the speed adjustment bar.
3. Activate the idling button and click Run.
4031159-EN 129
Method 2
1. Activate the idling button.
2. Right-click the track command bar, select Run Test, pop-up run test
box.
3. Decrease the running velocity by running the speed adjustment bar in
the test box.
4. Select the track command to run the test. The selected track command
is blue.
5. Click Run.
6. After running the current path, if you want to continue running the next
one, select that command and click directly.
130 4031159-EN
5.3.8.1.2 Formal Run

After pre-run has been performed to ensure safety, you can run the
program.
For formal run, the velocity adjustment bar needs to be set to maximum
value; at the same time, be sure to select the required running mode. The
buttons associated with the program run are shown in the figures and table
below:
Feed The product flows from the feeding port to the

coating position.
Discharge The product flows from the coating position to the

discharge port.
Bottom Products are discharged through the bottom reflow

Reflow Track track.
Discharge
Reset Equipment reset
Run Start coating.
Stop Stop the coating program.
4031159-EN 131
Idling With the Run button, activate the Idling and then
click to start the the Not Coating program.
Cleaning The equipment is running to the taugthcleaning

position.
Glue-out The equipment is running to the taught glue-out

position for this action.
Front The equipment is running to the taughtfront

position position.
Z-axis origin The equipment’s Z-axis returns to the safe height

that has been taught.
Motion panel Click to call up the motion panel interface. There is a

V-5200 setting in the motion panel, which only
works for the clear button in the motion panel.
Note
When the software is open, all buttons except Reset are gray,
indicating they are unavailable. Please reset first, then the
corresponding buttons are activated.
5.3.9 Exit the Software

Click the X icon in the upper right corner of the figure as shown below.
132 4031159-EN
4031159-EN 133
6 Maintenance and Service User's Manual MYC50 Mycronic
6 Maintenance and Service

This equipment is applied to high-efficiency coating, so daily maintenance is
very important. Please be sure that you have carefully read and know well
safety knowledge as stated in Chapter II before maintenance and service.
Tools and materials needed in preventative maintenance are as follows:
• Lubricating oil
• Lead-free cotton cloth
• Safety protective glasses
• Rubber gloves
• Hexagon wrench
• Chain oil
Number Maintenance Maintenance Remarks

Content Cycle
1. Purge cup Weekly Empty and clean
the purge cup
after it is full.
2. Cleanup cup Weekly Clean the
cleanup cup.
3. Waste fluid Weekly Empty the waste
collection barrel fluid.
4. Track sensor Weekly Clean and check
the sensing state
of the sensor.
5. Valve Weekly See the user
maintenance manual of
relevant valves
for the
maintenance
methods.
6. Chain Monthly Apply chain
lubricating oil.
7. Slide rail and lead Monthly Check and clean
screw foreign matters
and apply
lubricating oil.
8. Air filter and Quarterly Check the state
pressure of air filter and
reduction valve in pressure
the pneumatic reduction valve in
system the pneumatic
system.
9. Teflon tube Quarterly Check the state
material of the material
tube and replace
it if it is worn or
blocked
seriously.
6.1 Maintenance of Slide Rail and Lead Screw

• Apply special lubricating oil to X/Y/Z axes. Add lubricating oil with the
oil gun from the oil filling mouth or apply lubricating oil evenly on the
surface of the rail.
134 4031159-EN
Mycronic User's Manual MYC50 6 Maintenance and Service
• Every two months, lubricate the X, Y, Z screws by applying a special

lubricant evenly on its outer surface.
Position Description
1. Outer surface of the screw
• Lubricate the width adjustment screw every three months by applying

special lubricating oil to the outer surface of the width adjustment
screw.
4031159-EN 135
7 Troubleshooting User's Manual MYC50 Mycronic
7 Troubleshooting
136 4031159-EN
Mycronic User's Manual MYC50 8 Spare Parts
8 Spare Parts
8.1 X axis
Position Product name Part Number Remarks

1. Drag chain MG99014701 Consumables
Chain joint MG99014601 Consumables
Drag chain vertical MG99034701 Consumables
spacer
2. Y-axis drag chain BX00368001
extension board
3. X-axis profile AX00050701
4. Buffer mounting block TX00696801
5. Polyurethane damping MG99034601
block
6. Sensor mounting plate BX00244101
7. Photoelectric sensor 3307000301 Consumables
Sensor wire WO00000101 Consumables
8. Panasonic motor WMS0002201
9. X-axis motor base TX00696601
10. Elastic rubber coupling MG08005701 Consumables
11. Supporting seat on the MG03001501
ball screw fixing side
12. Ball screw MG01010501
13. Linear rail MG02014901
ball screw supporting
15. X-axis drag chain TX00890001
supporting board
16. X-axis sliding board TX00888201
4031159-EN 137
8 Spare Parts User's Manual MYC50 Mycronic

17. X-axis sensor sheet BX00266001
18. X-axis limit block TX00895301
8.2 Y axis

1. Y-axis motor cover BX00663901
2. Y-axis motor - server 3203000401
motor
3. Y-axis motor base TX00856701
4. Y-axis bumper block 2 TX00265901
5. Coupling MG00070301 Consumables
6. Components on the lead MG99005901
screw fixing side
7. Linear rail MG02015001
8. Ball screw MG01010701
9. Positioning pin MG07001301
10. Y-axis lead screw nut TX00887601
base
11. Ball screw supporting MG99005801
side
12. Y-axis end plate TX01450801
13. Bumper block 3 TX08430114
138 4031159-EN

14. Y-axis mobile plate TX00887701
15. Left fixing plate TX00829601
16. Y-axis bumper mounting TX01451001
block 2
17. Y-axis front sensing BX00352101
sheet
18. Y-axis auxiliary sliding TX00887401
board
19. Y-axis bumper mounting TX01450901
block
20. Bumper block 4 TX01484401
21. Metal plate for BX00664001
installation of
photoelectric
8.3 Z axis
4031159-EN 139

1. Motor - server motor - 3203001701
with brake
2. Dual-diaphragm MG08004801 Consumables
coupling
3. Precise ball screw MG01005901
4. Limit column mounting TX00888001
block
5. Limit column TX00887901
6. Micro-miniature linear MG02005301
rail
7. Sensor chip BX00352201
ball screw supporting
side
9. Lead screw slider AX00050901
ball screw fixing side
11. Z-axis cover AX00051001
12. Z-axis lower end cover TX00887801
13. Z-axis 130 profile AX00050801
15. Electromagnetic valve TX01078301
adapting plate
16. Z-axis upper end cover TX01494401
17. Left side plate BX00928601
18. Z-axis rear cover BX00929701
19. Cover plate BX00664101
20. Scanner cover BX00664901
21. Plug panel BX00664401
22. Right side plate BX00928701
23. Drag chain mounting MG99014701 Consumables
plate
24. Mounting plate for BX00664801
terminal station
Chain joint MG99014601 Consumables
Drag chain vertical MG99034701 Consumables
spacer
140 4031159-EN
8.4 Single-stage Track
Position Product Name Part Number Remarks

1. Strike plate TX01818501
2. Barrier mounting block TX01818401
3. Three-shaft cylinder GG02022701Consumabl
es
4. Exhaust throttle valve GG05007901
M3-04
5. Barrier cylinder BX00782701
mounting plate
6. Chain wheel MG10001501
7. Chain transmission idler TX01627701
Idler mounting shaft TX01627601
Deep groove ball MG03003701
bearing
Snap spring for holes MG99028001
8. Motor mounting plate TX01627201
9. Motor adapting plate TX01627301
10. Motor - stepping motor 3203008901
- 4A - DC
11. Motor housing BX00782001
12. Long-chain supporting BX00783501
plate
13. Rail base plate BX00798501
14. Stainless steel chain joint MG10002201 Consumables
- 25B - 3mm pin and
Stainless steel chain- MG10001101 Consumables
25B
15. Rail end face cover BX00816401
4031159-EN 141

16. Rail profile 08 AX00083101
17. Rail profile 07 AX00083001
8.5 Width Adjustment

2. Tank chain fixing plate BX00666201
3. Base plate connection BX00792301
plate
4. Rail supporting block TX01451701
5. S3M synchronous pulley MG11014601
6. Lead screw bearing TX01688701
base
7. Guide shaft-20-692 MG15001201
8. Linear bearing- 20 MG03010101
9. Lead screw nut base TX01688601
10. Dynamic rail supporting TX01451901
block
11. Bearing MG00021401
142 4031159-EN

12. Trapezoidal lead screw MG01020201
18-4-719
13. Trapezoidal lead screw MG05004101
nut - Yiheda - LJL82-
14. Sensor chip BX00721401 Consumables
15. Metal plate for BX00664001
installation of
photoelectric
16. Sensor mounting plate 1 BX00702201
17. Photoelectric sensor- 3307000301 Consumables
OMRON-EE-SX674
18. Flat belt idler MG11017101
Flat wheel mounting TX00891501
shaft
19. S3M06-Synchronous MG11034701
wheel- 26-d6
Mounting shaft with TX01587201
wheel
20. Tensioning wheel BX00826401
mounting plate
21. Motor - stepping motor 3203015101 Consumables
- DC - with key slot
22. 86 motor mounting TX01688501
block
23. Clamping type - dual- MG08009201 Consumables
diaphragm coupling - 31-
24. S3M Synchronous belt MG11022101 Consumables

25. Sensor mounting plate BX00702201
2
26. L-type air pipe joint- 04- GG04029301 Consumables
M3
27. In-position sensor GG02015201 Consumables
covering cylinder
28. Sensor protection metal BX00702001
plate
29. Sensor covering box BX00702101
30. Photoelectric sensor 3307001401
4031159-EN 143
8.6 Feeding Module
Number Product Name Part Number Remarks

1. Ball valve bottom BX00800601
mounting plate
2. Ball valve mounting BX00800701
plate
3. Quick-twisting air pipe GG04026301
joint
4. 2-position 3-way manual GG99004801
ball valve
5. Feeding joint GG04027101
6. Teflon tube material GG11026201 Consumables
(red anti-static)
144 4031159-EN
Mycronic User's Manual MYC50 Appendix
Appendix
Appendix A: Gas diagram
Appendix B: Circuit Diagram
4031159-EN 145
Index User's Manual MYC50 Mycronic
Index
Accuracy Test ........................................................................................................... 43
Advanced Function ......................................................................................... 41, 46
Air Circuit ..................................................................................................................... 92
Appendix .................................................................................................................... 145
Appendix A: Gas diagram .................................................................................. 145
Appendix B: Circuit Diagram ........................................................................... 145
Application of Equipment ...................................................................................... 5
Axis Parameters ....................................................................................................... 30
Barcode ........................................................................................................................ 42
Barcode Scanning ................................................................................................... 74
Basic Safety Protection Measures ..................................................................... 5
Batch Modification .................................................................................................. 66
Board Mode Menu ................................................................................................... 97
Bottom Menu Bar ............................................................................................. 23, 95
CAD Import Interface ........................................................................................... 127
Calibration ................................................................................................................... 47
Calibration of Position ............................................................................................ 71
Coating Area ............................................................................................................... 16
Coating mode menu .............................................................................................. 26
Coating parameters ................................................................................................ 39
Coating Parameters ............................................................................................... 39
Coating Sprayer .......................................................................................................... 2
Component Descriptions ...................................................................................... 91
Control Panel .............................................................................................................. 15
Conveyor Belt ........................................................................................................... 20
Electronic Scale ........................................................................................................ 87
Emergency Shutdown ............................................................................................. 6
Enable Laser-based Height Detection ........................................................... 72
Enable Software ....................................................................................................... 94
Equipment Information ........................................................................................ 99
Establish the Height Detection Point ............................................................. 73
Exemption Clause and Warranty Issues ......................................................... 3
Exit .................................................................................................................................. 30
Exit the Software .................................................................................................... 132
Feeding Module ...................................................................................................... 144
File ................................................................................................................................... 28
Formal Run ................................................................................................................. 131
Front Cabinet .............................................................................................................. 15
Front View .................................................................................................................... 14
Graphic Translation ............................................................................................... 128
Handling Precautions ............................................................................................... 6
Hardware Description ............................................................................................ 14
Information Display Interface ............................................................................ 68
Initial Parameter Correction .............................................................................. 128
Installation Instruction ............................................................................................ 12
Invoke Needle Calibration ..................................................................................... 71
IO ..................................................................................................................................... 53
IO Configuration ...................................................................................................... 70
IO Setting .................................................................................................................. 100
Language menu ................................................................................................ 27, 97
Laser and Camera Offset Calibration ............................................................ 73
Laser Components ................................................................................................... 91
Laser Fan Width Control ....................................................................................... 91
Laser Radiation ............................................................................................................ 7
Laser Width Measurement ................................................................................. 44
Laser VS Camera ..................................................................................................... 50
Laser-based Height Detection .......................................................................... 72
Leveling .......................................................................................................................... 12
152 4031159-EN
Mycronic User's Manual MYC50 Index
Main Interface ............................................................................................................ 55

Maintenance and Service ................................................................................... 134
Maintenance of Slide Rail and Lead Screw ............................................... 134
Mark Setting ............................................................................................................... 63
Matrix Teach ............................................................................................................... 62
Method of Operation ............................................................................................. 117
Modify ............................................................................................................................ 67
Needle Calibration ............................................................................................ 51, 70
Needle Calibration Setting .................................................................................. 72
New ................................................................................................................................ 29
New Software ............................................................................................................ 23
Not used blocks ...................................................................................................... 145
Offset ............................................................................................................................. 66
Open .............................................................................................................................. 30
Open Air Source ........................................................................................................ 12
Operation Environment and IPC Configuration .......................................... 2
Operation Method ................................................................................................... 93
Optional Function ................................................................................................... 70
Ordinary Track Teaching ..................................................................................... 56
Overall Dimensions .................................................................................................... 3
Parameter Modification ........................................................................................ 65
Path Data Teaching Interface ............................................................................ 115
Place Template ......................................................................................................... 59
Plane Teach ................................................................................................................ 60
Position Calibration ................................................................................................. 72
Position Correction ................................................................................................ 101
Power On ...................................................................................................................... 12
Pre-run ......................................................................................................................... 129
Product Information ................................................................................................... 1
Program opening menu ................................................................................ 28, 98
Program Parameter ................................................................................................ 36
Program Running ................................................................................................... 129
Program Teaching .................................................................................................. 115
Rear View ...................................................................................................................... 21
Reference Position Setting ................................................................................. 65
Relevant Coating Materials ..................................................................................... 1
Rotation ........................................................................................................................ 45
Rough Valve Calibration ...................................................................................... 48
Run mode menu ............................................................................................... 25, 97
Safety ........................................................................................................................... 1, 5
Safety Interlock ........................................................................................................... 7
Safety Warning Sign ................................................................................................. 8
Save as .......................................................................................................................... 30
Save Ctrl+S ................................................................................................................. 30
Scanner Setting ........................................................................................................ 74
Scanner VS Camera ................................................................................................ 52
Serial Port .................................................................................................................... 34
Setting of Glue Sensing ........................................................................................ 93
Setting of the Electronic Scale ......................................................................... 88
Setting Parameters ................................................................................................. 94
Setting the Upper and Lower Limit Values ................................................ 85
Setting the Wind Speed Alarm Meter ........................................................... 82
Shutdown Maintenance ........................................................................................... 7
Single-stage Track .................................................................................................. 141
Software Operation ................................................................................................. 71
Software Setting ............................................................................................... 79, 87
Spare Parts ................................................................................................................ 137
Specification Parameters ........................................................................................ 2
Standard Software .................................................................................................. 94
Start-up of IPC ........................................................................................................... 13
4031159-EN 153
Index User's Manual MYC50 Mycronic
Start-up Software .................................................................................................... 23

Status Signal Lamp ................................................................................................... 8
Steps ............................................................................................................................. 129
Summary .......................................................................................................................... 1
System Configuration ........................................................................................ 1, 69
System Description .................................................................................................... 1
System Parameter .................................................................................................. 30
System Settings ..................................................................................................... 106
Testing Module of Coating Electronic Weighing ..................................... 88
TestRun ........................................................................................................................ 64
Toolbar .......................................................................................................................... 55
Track Parameters ...................................................................................................... 31
Troubleshooting ..................................................................................................... 136
Unit Setting ................................................................................................................. 83
Upper / lower limit automatic alarm scale (Anheng ETC-D) ............ 90
User Interface/Function ....................................................................................... 23
User menu ............................................................................................................ 23, 95
V-5200 Setting .......................................................................................................... 41
Valve Expertise Calibration ................................................................................ 49
Wastes ............................................................................................................................. 6
Velocity Setting ........................................................................................................ 34
Width Adjustment ................................................................................................. 142
Wind Speed Alarm .................................................................................................. 82
Vision Calibration ..................................................................................................... 47
X axis ............................................................................................................................ 137
Y axis ............................................................................................................................ 138
Z axis ............................................................................................................................ 139
Z axis Panel .................................................................................................................. 17
Z Axis Panel (New) .................................................................................................. 18
Zero Correction ........................................................................................................ 86
154 4031159-EN
Mycronic User's Manual MYC50 Index
4031159-EN 155

1.2.1 - MYC50 User Manual

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MYC50

User's Manual MYC50

4031159-EN Rev. B 2020-02-10

5.3.5 Position Correction.............................................................................................................. 101

1.1.2 System Description

1.1.3 Relevant Coating Materials

1.1.5 System Configuration

1.1.6 Coating Sprayer

1.2 Operation Environment and IPC

1.3 Specification Parameters

1.4 Overall Dimensions

1.5 Exemption Clause and Warranty Issues

4. Faults caused by an abnormal condition (humidity, foreign matters,

2.1 Application of Equipment

2.2 Basic Safety Protection Measures

2.4 Handling Precautions

2.5 Emergency Shutdown

2.6 Safety Interlock

2.7 Shutdown Maintenance

2.8 Laser Radiation

2.9 Status Signal Lamp

Color of Signal Lamp Status System State

2.10 Safety Warning Sign

Figure 1. Safety Warning Label

Figure 2. Safety Warning Label

Figure 3. Safety Warning Label

Position Type Hazard

Hands Are Wound Up This sign warns that the

Watch Your Head This sign warns that the

Watch Your Left This sign warns that the

Watch Your Right This sign warns that the

Figure 5. Level gauge

3.3 Open Air Source

3.4 Start-up of IPC

Position Name Description

4.2 Control Panel

Position Name Description

4.3 Front Cabinet

Position Name Description

Position Name Description

4.4 Coating Area

Position Name Description

Position Name Description

4.5 Z axis Panel

Position Name Description

Position Name Description

4.6 Z Axis Panel (New)

Position Name Description

Position Name Description

Position Name Description

4.7 Conveyor Belt

Position Name Description

4.8 Rear View

Position Name Description

Position Name Description

5.1.2 Bottom Menu Bar

5.1.2.1 User menu

5.1.2.2 Run mode menu

Options for Run Mode Description

5.1.2.3 Coating mode menu

Options for Coating Mode Description

5.1.2.4 Language menu

5.1.2.5 Program opening menu