Professional Documents
Culture Documents
RD 5200
RD 5200
RR/RD 5200S AC
POWER UNIT PARTS
Floorboard (01.0-1452-050) [~ - 1A287195] - 04/04/05 1
Floorboard (01.0-1452-050) [~ - 1A287195] - 04/04/05 4
Floorboard (01.0-1452-053) [1A287196 - 1A999999] 6
Floorboard (01.0-1452-053) [1A287196 - 1A999999] 8
Upper Foot Rest Area (RR/RD) (01.0-1452-075) [1A250766 - 1A999999] 10
Upper Foot Rest Area (RR/RD) (01.0-1452-075) [1A250766 - 1A999999] 12
Floorboard (01.0-1452-550) 14
Floorboard (01.0-1452-550) 16
Undercarriage Articulation (01.0-1452-600) [~ - 1A278139] - 08/02/04 18
Undercarriage Articulation (01.0-1452-601) [1A278139 - 1A999999] 20
Power Unit (RR/RD) (01.0-1452-700) [1A250766 - 1A999999] 22
Power Unit (01.0-1452-703) 27
Power Unit (01.0-1452-703) 30
Power Unit (01.0-1452-703) 33
Mast Guard (01.2-1452-001) [~ - 1A270248] - 12/11/03 35
Mast Guard (01.2-1452-025) [~ - 1A270289] - 12/11/03 38
Mast Guard (01.2-1452-025) [~ - 1A270289] - 12/11/03 41
Mast Guard 3025 thru 4370 mm/119 thru 172 in. Coll. Hght.(RR/RD) (01.2-1452-050) [1A000001 -
1A999999] 43
Mast Guard 3025 thru 4370 mm/119 thru 172 in. Coll. Hght.(RR/RD) (01.2-1452-050) [1A000001 -
1A999999] 45
OHG (RR/RD) (01.2-1452-200) [1A250766 - 1A999999] - 03/14/07 47
Battery, Retainers, Spacers (RR/RD) (01.2-1452-300) [1A250766 - 1A999999] 49
Battery, Retainers, Spacers (RR/RD) (01.2-1452-300) [1A250766 - 1A999999] 52
Overhead Guard (01.2-1452-201) 54
Overhead Guard (01.2-1452-201) 56
Overhead Guard (01.2-1452-201) 58
Overhead Guard (01.2-1452-201) 60
Seat (RR/RD) (01.5-1452-001) [1A250766 - 1A999999] 62
Seat (RR/RD) (01.5-1452-001) [1A250766 - 1A999999] 64
HYDRAULIC PARTS
Hyd Reservoir (02.0-1452-025) [1A250766 - 1A999999] 66
Hyd - Manifold (02.0-1452-075) [1A250766 - 1A999999] 68
Steering Control (02.0-1452-100) [1A250766 - 1A999999] 70
Mast Hyds (02.0-1452-400) [1A250766 - 1A999999] 72
Mast Hyds (02.0-1452-400) [1A250766 - 1A999999] 74
Drive In Rack Mast Hyds (02.0-1452-500) [1A255144 - 1A999999] 76
Drive In Rack Mast Hyds (02.0-1452-500) [1A255144 - 1A999999] 78
Reach Hyds - Tilt (02.0-1452-600) [1A250766 - 1A999999] 80
Reach Hyds - Tilt (02.0-1452-600) [1A250766 - 1A999999] 83
Reach Hyds (02.0-1452-602) [~ - 1A287195] - 04/04/05 85
i
TABLE OF CONTENTS
ii
TABLE OF CONTENTS
ELECTRICAL PARTS
Electrical Components (04.0-1452-600) [~ - 1A24415] - 03/25/03 176
Electrical Components (04.0-1452-600) [~ - 1A24415] - 03/25/03 180
Electrical Components (04.0-1452-603) [1A244415 - 1A999999] 182
Electrical Components (04.0-1452-603) [1A244415 - 1A999999] 184
Electrical Components (04.0-1452-603) [1A244415 - 1A999999] 186
Electrical Components (04.0-1452-609) [1A250766 - 1A999999] 188
Electrical Components (04.0-1452-609) [1A250766 - 1A999999] 190
Electrical Components (04.0-1452-609) [1A250766 - 1A999999] 192
Electrical Components (04.0-1452-615) [1A250766 - 1A999999] 194
Electrical Components (04.0-1452-615) [1A250766 - 1A999999] 196
Electrical Components (04.0-1452-615) [1A250766 - 1A999999] 198
Contactors and Fuses (04.1-1452-300) [~ - 1A264444] - 05/27/03 200
Contactors and Fuses (04.1-1452-300) [~ - 1A264444] - 05/27/03 203
Contactors, Fuses & Current Sensor (04.1-1452-302) [1A264444 - 1A999999] 205
Contactors, Fuses & Current Sensor (04.1-1452-302) [1A264444 - 1A999999] 207
Distribution Panel (04.3-1452-100) [1A250766 - 1A999999] 209
Contactor (04.4-1452-050) [1A264444 - 1A999999] 211
Contactor P2 (04.4-6535-050) [1A250766 - 1A999999] 213
Contactor ED (04.4-7330-050) [1A250766 - 1A999999] 215
Multi-Task Control (04.6-1452-100) 217
Multi-Task Control (04.6-1452-100) 219
Display (04.8-1452-001) [1A250766 - 1A999999] 221
Display (04.8-1452-001) [1A250766 - 1A999999] 224
Standard Display (04.8-1452-040) [1A287196 - 1A999999] 226
Standard Display (04.8-1452-042) [1A250766 - 1A999999] 228
Enhanced & Enhanced Display with CDM (04.8-1452-080) [1A287196 - 1A999999] 230
Enhanced & Enhanced Display with CDM (04.8-1452-082) [1A250766 - 1A999999] 232
Height Sensor (04.8-1452-100) [1A250766 - 1A999999] 234
Control Cable (04.8-1452-200) [~ - 1A999999] 236
Control Cable (04.8-1452-200) [~ - 1A999999] 238
Control Cable (04.8-1452-200) [~ - 1A999999] 240
Connectors (04.8-1452-300) [1A000001 - 1A999999] 242
Connectors (04.8-1452-300) [1A000001 - 1A999999] 244
Connectors (04.8-1452-300) [1A000001 - 1A999999] 246
Connectors (04.8-1452-300) [1A000001 - 1A999999] 248
Connectors (04.8-1452-300) [1A000001 - 1A999999] 250
Connectors (04.8-1452-300) [1A000001 - 1A999999] 252
Fork Tilt Switch (04.8-1452-500) [1A250766 - 1A999999] 254
Strobe Light (04.9-10.0-550) [1A349913 - 1A999999] 256
OHG Accys (04.9-1452-050) 258
OHG Accys (04.9-1452-050) 260
iii
TABLE OF CONTENTS
iv
TABLE OF CONTENTS
v
TABLE OF CONTENTS
vi
Floorboard
CRO_01.0-1452-050
1
Floorboard
CRO_01.0-1452-050
2
Floorboard
CRO_01.0-1452-050
3
Floorboard
CRO_01.0-1452-051
4
Floorboard
CRO_01.0-1452-051
5
Floorboard
6
B 3
D
5
6
3 3
5
3 4 C
E
10
14 7
12 A 11
B 15
9
13 8
33
12 34
C
13
18 20 22
17
16
18 21
F D 30
E 29
F
18 28
23
6 26
18 24 25
14 22
19 20
21 27
15 32
31
(a) Parts are shown rotated 90° up from the mounted position
Figure 21031-02
03 Rev. 8/15
2
01.0-1452-053.pdf
6
Floorboard
01.0-1452-053.pdf
7
Floorboard
57
53 52
DMS1 56
55
50 RES14
54
73
BRS1
50
67
66 71
53
54 65
51
72
70
74 75
55
57 RES13 64
56
65
66
77
67
64
73
68 ENS
50
THS5
69 61
70 53 63
71
72 62
60 56
58 59 57
55
RES15
76
Figure 21063-01
03 Rev. 8/15
4
01.0-1452-055.pdf
8
Floorboard
01.0-1452-055.pdf
9
Upper Foot Rest Area (RR/RD)
CRO_01.0-1452-075
10
Upper Foot Rest Area (RR/RD)
CRO_01.0-1452-075
11
Upper Foot Rest Area (RR/RD)
CRO_01.0-1452-077
12
Upper Foot Rest Area (RR/RD)
CRO_01.0-1452-077
13
Floorboard
CRO_01.0-1452-550
14
Floorboard
CRO_01.0-1452-550
15
Floorboard
CRO_01.0-1452-552
16
Floorboard
CRO_01.0-1452-552
17
Undercarriage Articulation
CRO_01.0-1452-600
18
Undercarriage Articulation
CRO_01.0-1452-600
19
Undercarriage Articulation
CRO_01.0-1452-601
20
Undercarriage Articulation
CRO_01.0-1452-601
21
Power Unit (RR/RD)
CRO_01.0-1452-700
22
Power Unit (RR/RD)
CRO_01.0-1452-700
23
Power Unit (RR/RD)
CRO_01.0-1452-700
24
Power Unit (RR/RD)
25
Power Unit (RR/RD)
[26] - 2260 mm (89 in.) Collapsed Height/5030 mm (198 in.) Lift Height *See Note
[27] - *See Note
3rd Post
[28] - Includes Mounting Hardware
[29] - 1.5 mm (0.06 in.)
[30] - Upper
CRO_01.0-1452-700
26
Power Unit
CRO_01.0-1452-703
27
Power Unit
28
Power Unit
CRO_01.0-1452-703
29
Power Unit
CRO_01.0-1452-705
30
Power Unit
31
Power Unit
CRO_01.0-1452-705
32
Power Unit
CRO_01.0-1452-707
33
Power Unit
CRO_01.0-1452-707
34
Mast Guard
CRO_01.2-1452-001
35
Mast Guard
CRO_01.2-1452-001
36
Mast Guard
[10] - 'B', 'D' & 'E' Battery Compartment, Drive In Rack mast Option *See Note
[11] - 'C' Battery Compartment, Drive In Rack Mast Option *See Note
[12] - RH Screen
[13] - RH Screen, Drive In Rack Mast Option +Glass Shield Option Not Available with 2260 mm/89 in. Collapsed
Height Drive In Rack Mast Option
[14] - Pulley Cover RH
[15] - Drive In Rack Mast Option
[16] - Screen Standard, 'A' 'B' Battery Compartment *See Note
[17] - Screen Standard, 'C', 'D' 'E' Battery Compartment *See Note
[18] - 16 GA (1.5 mm / 0.06 in.)
[19] - 13 GA (2.3 mm / 0.09 in.)
[20] - 12 GA (2.8 mm / 0.11 in.)
[21] - Rod Tension RH Thread
[22] - Rod Tension LH Thread
[23] - 'A' & 'B' Battery Compartment *See Note
[24] - 'C', 'D' & 'E' Battery Compartment *See Note
[25] - Drive In Rack Mast Option *See Note
CRO_01.2-1452-001
37
Mast Guard
CRO_01.2-1452-025
38
Mast Guard
39
Mast Guard
CRO_01.2-1452-025
40
Mast Guard
CRO_01.2-1452-026
41
Mast Guard
CRO_01.2-1452-026
42
Mast Guard 3025 thru 4370 mm/119 thru 172 in. Coll. Hght.(RR/RD)
CRO_01.2-1452-050
43
Mast Guard 3025 thru 4370 mm/119 thru 172 in. Coll. Hght.(RR/RD)
CRO_01.2-1452-050
44
Mast Guard 3025 thru 4370 mm/119 thru 172 in. Coll. Hght.(RR/RD)
CRO_01.2-1452-052
45
Mast Guard 3025 thru 4370 mm/119 thru 172 in. Coll. Hght.(RR/RD)
CRO_01.2-1452-052
46
OHG (RR/RD)
CRO_01.2-1452-200
47
OHG (RR/RD)
CRO_01.2-1452-200
48
Battery, Retainers, Spacers (RR/RD)
CRO_01.2-1452-300
49
Battery, Retainers, Spacers (RR/RD)
50
Battery, Retainers, Spacers (RR/RD)
[2] - † No. Req. are for one (1) battery roller assembly. Battery compartments require four (4) battery roller
assemblies. *See Note
[3] - Shaft "E" Batt.
+ No. Req. are for one (1) battery roller assembly. Battery compartments require four (4) battery roller
assemblies.
† No. Req. are for one (1) battery roller assembly. Battery compartments require four (4) battery roller
assemblies. *See Note
[4] - Roller "C" Batt.,
+ No. Req. are for one (1) battery roller assembly. Battery compartments require four (4) battery roller
assemblies.
† No. Req. are for one (1) battery roller assembly. Battery compartments require four (4) battery roller
assemblies. *See Note
[5] - Roller "C" Batt
Includes 10, 11 12. No. Req. are for one (1) battery roller assembly. Battery compartments require four (4)
battery roller assemblies.
Includes Index 10, 11 12. † No. Req. are for one (1) battery roller assembly. Battery compartments require
four (4) battery roller assemblies. *See Note
[6] - Includes Index 10, 11 12. † No. Req. are for one (1) battery roller assembly. Battery compartments require
four (4) battery roller assemblies. *See Note
[7] - Roller "E" Batt.
+ No. Req. are for one (1) battery roller assembly. Battery compartments require four (4) battery roller
assemblies.
† No. Req. are for one (1) battery roller assembly. Battery compartments require four (4) battery roller
assemblies. *See Note
[8] - Roller "E" Batt.
Includes 10, 11 12. No. Req. are for one (1) battery roller assembly. Battery compartments require four (4)
battery roller assemblies.
Includes Index 10, 11 12. † No. Req. are for one (1) battery roller assembly. Battery compartments require
four (4) battery roller assemblies. *See Note
[9] - Note 1: See The Following Supplemental Form *See Note
[10] - Screw Battery Adjuster
CRO_01.2-1452-300
51
Battery, Retainers, Spacers (RR/RD)
CRO_01.2-1452-300_01
52
Battery, Retainers, Spacers (RR/RD)
CRO_01.2-1452-300_01
53
Overhead Guard
CRO_01.2-1452-201
54
Overhead Guard
CRO_01.2-1452-201
55
Overhead Guard
CRO_01.2-1452-202
56
Overhead Guard
CRO_01.2-1452-202
57
Overhead Guard
CRO_01.2-1452-204
58
Overhead Guard
CRO_01.2-1452-204
59
Overhead Guard
CRO_01.2-1452-206
60
Overhead Guard
CRO_01.2-1452-206
61
Seat (RR/RD)
CRO_01.5-1452-001
62
Seat (RR/RD)
CRO_01.5-1452-001
63
Seat (RR/RD)
CRO_01.5-1452-003
64
Seat (RR/RD)
CRO_01.5-1452-003
65
Hyd Reservoir
CRO_02.0-1452-025
66
Hyd Reservoir
CRO_02.0-1452-025
67
Hyd - Manifold
CRO_02.0-1452-075
68
Hyd - Manifold
CRO_02.0-1452-075
69
Steering Control
CRO_02.0-1452-100
70
Steering Control
CRO_02.0-1452-100
71
Mast Hyds
CRO_02.0-1452-400
72
Mast Hyds
CRO_02.0-1452-400
73
Mast Hyds
CRO_02.0-1452-400_01
74
Mast Hyds
CRO_02.0-1452-400_01
75
Drive In Rack Mast Hyds
CRO_02.0-1452-500
76
Drive In Rack Mast Hyds
CRO_02.0-1452-500
77
Drive In Rack Mast Hyds
CRO_02.0-1452-500_01
78
Drive In Rack Mast Hyds
CRO_02.0-1452-500_01
79
Reach Hyds - Tilt
CRO_02.0-1452-600
80
Reach Hyds - Tilt
81
Reach Hyds - Tilt
CRO_02.0-1452-600
82
Reach Hyds - Tilt
CRO_02.0-1452-601
83
Reach Hyds - Tilt
CRO_02.0-1452-601
84
Reach Hyds
CRO_02.0-1452-602
85
Reach Hyds
86
Reach Hyds
CRO_02.0-1452-602
87
Reach Hyds
CRO_02.0-1452-604
88
Reach Hyds
89
Reach Hyds
CRO_02.0-1452-604
90
Reach Hyds - Tilt and Side Shift
CRO_02.0-1452-800
91
Reach Hyds - Tilt and Side Shift
92
Reach Hyds - Tilt and Side Shift
CRO_02.0-1452-800
93
Reach Hyds
CRO_02.0-1452-802a
94
Reach Hyds
CRO_02.0-1452-802a
95
Reach Hyds
CRO_02.0-1452-802b
96
Reach Hyds
CRO_02.0-1452-802b
97
Reach Hyds
CRO_02.0-1452-804
98
Reach Hyds
CRO_02.0-1452-804
99
Reach Hyds
CRO_02.0-1452-806
100
Reach Hyds
CRO_02.0-1452-806
101
Lift Pump
CRO_02.1-1452-500
102
Lift Pump
CRO_02.1-1452-500
103
Lift Pump
CRO_02.1-1452-501
104
Lift Pump
CRO_02.1-1452-501
105
Lift Pump
CRO_02.1-1452-525
106
Lift Pump
CRO_02.1-1452-525
107
Lift Pump
CRO_02.1-1452-526
108
Lift Pump
CRO_02.1-1452-526
109
Lift Pump
CRO_02.1-1452-600
110
Lift Pump
CRO_02.1-1452-600
111
Lift Pump
CRO_02.1-1452-602
112
Lift Pump
CRO_02.1-1452-602
113
Lift Pump
CRO_02.1-1452-625
114
Lift Pump
CRO_02.1-1452-625
115
Lift Pump
CRO_02.1-1452-627
116
Lift Pump
CRO_02.1-1452-627
117
Lift Motor
CRO_02.2-1452-001
118
Lift Motor
CRO_02.2-1452-001
119
Lift Motor
CRO_02.2-1452-002
120
Lift Motor
CRO_02.2-1452-002
121
Lift Motor
CRO_02.2-1452-003
122
Lift Motor
CRO_02.2-1452-003
123
36 V DC Lift Pump Motor 170 mm (6.6 in) Dia.
HYDRAULIC PARTS
Lift Pump Motor
Lift Pump Motor
16
17 15
6
14 15
13
11
12
9
10
9
19 8
7
9
18
6
1 5
20
3 4
2
Figure 28546
10
02.2-1452-005.pdf
124
36 V DC Lift Pump Motor 170 mm (6.6 in) Dia.
02.2-1452-005.pdf
125
Lift Motor
CRO_02.2-1452-050
126
Lift Motor
CRO_02.2-1452-050
127
Lift Motor
CRO_02.2-1452-051
128
Lift Motor
CRO_02.2-1452-051
129
Lift Motor
CRO_02.2-1452-052
130
Lift Motor
CRO_02.2-1452-052
131
DC Lift Pump Motor - 36 V 170 mm (6.6 in) Dia.
HYDRAULIC PARTS
DC Lift Pump Motor
DC Lift Pump Motor
16
15
14
13
11
12
9
10 9
17
8
7
18
1 6
5
4
3
2
Figure 28547
10
02.2-1452-054.pdf
132
DC Lift Pump Motor - 36 V 170 mm (6.6 in) Dia.
02.2-1452-054.pdf
133
Lift Motor
CRO_02.2-1452-150
134
Lift Motor
CRO_02.2-1452-150
135
Lift Motor
CRO_02.2-1452-151
136
Lift Motor
CRO_02.2-1452-151
137
Lift Motor
CRO_02.2-1452-152
138
Lift Motor
CRO_02.2-1452-152
139
Manifold
CRO_02.4-1452-001
140
Manifold
CRO_02.4-1452-001
141
Manifold
CRO_02.4-1452-001
142
Manifold
HYDRAULIC PARTS
Manifold
Manifold
(g)
(g) PCby
13
PCA
14 CV3
12
(h)
(h)
CV2
15
y
b
C
P
(e) V
3 4
C
3
MVL
L
2
V
C
V
(c)
M
7
1
P
2
P
4
3
(c)
1
T
(f)
P
C
H
G RV1
11
2
V
R
2
ORF3
T
B
A A V
1
V R
P
A
V L
S V
S
C
C
V
V
1 10
SVL
6
4 P V
V C
S
V
H (a)(h)
P
2
1
(a) Torque to 8 Nm (6 ft lb) (j) (b) (i)
(b) Torque to 14–16 Nm (10–12 ft lb) 4 9
PVA
(c) Torque to 41–44 Nm (30–33 ft lb) 3 5
(d) Torque to 34–41 Nm (25–30 ft lb) (c) SVP
(d) ORF4 PVH SVA
(e) Torque to 44–48 Nm (33–35 ft lb)
6 8
(f) Torque to 54–61 Nm (40–45 ft lb) (b)(g) (a) (i)
(g) Torque to 68–75 Nm (50–55 ft lb)
(h) Torque to 102–108 Nm (75–80 ft lb)
(i) Torque to 48–54 Nm (35–40 ft lb)
(j) Torque to 13–15 Nm (10–11 ft lb)
Figure 29096
02 Rev. 12/14
10
02.4-1452-003.pdf
143
Manifold
02.4-1452-003.pdf
144
Manifold
HYDRAULIC PARTS
Manifold
(b)
43 40
(b)
41
40
(a) Torque to 8 Nm (6 ft lb)
(b) 41
(b) Torque to 14–15 Nm (10–11 ft lb) (b) 40
(c) Torque to 44–49 Nm (32–36 ft lb) 40 46
(d) Torque to 41–44 Nm (30–32 ft lb) 41 41
C
A
y
(h)
P b
(e) Torque to 129–135 Nm (95–100 ft lb) P
C
2
L
V
C
V
41
45
40
(b)
(j)
PCH
RV2
30 31
(c)
(i)
(h) 32
46 48
(h)
(g) (b) 33 (h)
47 40 34
ORF1 49
38 C
1
39 41
1
(b) D
1
41 T
ORF3
40 C
H
41
41 P G
R
V
2 (b)
ORF2
T
2
40
42 B
A
V
A
R
V
1 41
(a) (d) 41 V
A
P
L
(i)
CV6
S V
S
35 C 44
V
C
V
4
1
V
P
C
V
6 (f)
S
(e) 40 41 41 SCV6
36 (b) P
V
H
44
CV4
41
(k) 40
37 41 (b)
CV1 40
(b)
Figure 29097
02 Rev. 12/14
12
02.4-1452-005.pdf
145
Manifold
02.4-1452-005.pdf
146
Reach Assembly Manifolds
HYDRAULIC PARTS
Reach Assembly Manifolds
Reach Assembly Manifolds
0
2 (e)
0
(d)
0
(a) (c)
Reach 7 CBV
4
1
R2 SVR
R1
0
(c)
CBV
4 5
5 R2
8
R1
C
BV
T3
0
(e)
T2 SVT
B (b)
11
A T1 10
0
(d)
9
12
(e)
SVS SS1 (a) Top of Reach Support
11 SS2
(d) (b) Top of Reach Carriage
0
(d)
9
(b)
16
15
Tilt SVT
(e)
0
14
17
T2
T1
Figure 19503-03
05 Rev. 12/11
62
02.4-1452-050.pdf
147
Reach Assembly Manifolds
02.4-1452-050.pdf
148
Drive Unit
CRO_03.0-1452-001
149
Drive Unit
CRO_03.0-1452-001
150
Drive Unit
151
Drive Unit
CRO_03.0-1452-001
152
Drive Unit
CRO_03.0-1452-003
153
Drive Unit
CRO_03.0-1452-003
154
Drive Unit
CRO_03.0-1452-003
155
DRIVE UNIT
13
12
11
10
9
15
8
14
4 1
Figure 23875-02
06 Rev. 10/16
782
03.0-1452-005.pdf
156
DRIVE UNIT
03.0-1452-005.pdf
157
DRIVE UNIT
44 (d)
0
45
(c) 42
0
46
43
0
(e)
41
40
39
38 49 50
37
36
48
35 47
34
33
32
(b) 31
0
30
(a)
(a) Drive tire and hub
(b) See Drive Unit for the torque value and sequence
(c) Torque to 19 Nm (14 ft lb)
(d) Torque to 610 Nm (450 ft lb)
(e) Torque to 136 Nm (100 ft lb)
Figure 23876-03
06 Rev. 10/16
784
03.0-1452-007.pdf
158
DRIVE UNIT
03.0-1452-007.pdf
159
DRIVE UNIT
(a)
61
0
81
79
80
66 62
78
65
77
64 76
75
67 74
63
68
62 73
69
72
61
70 71
60
69
82
68
67
83
84
85
Figure 23877-02
06 Rev. 10/16
786
03.0-1452-009.pdf
160
DRIVE UNIT
03.0-1452-009.pdf
161
Drive Unit Lubrication System
18
12 19
20
17
(a)
16
15
13
14
12 11
10
4
(a) Install the tubing through the
9 cored hole in the casting
1 3 8 1
7
2
6
Fig. 13 (21934-01)
08 Rev. 8/12
98
03.0-1452-200.pdf
162
Drive Unit Lubrication System
03.0-1452-200.pdf
163
Drive Unit - Traction Motor
CRO_03.1-1452-150
164
Drive Unit - Traction Motor
CRO_03.1-1452-150
165
Drive Unit - Traction Motor
CRO_03.1-1452-152
166
Drive Unit - Traction Motor
CRO_03.1-1452-152
167
Drive Unit - Traction Motor
CRO_03.1-1452-154
168
Drive Unit - Traction Motor
CRO_03.1-1452-154
169
Tire
CRO_03.2-1452-001
170
Tire
CRO_03.2-1452-001
171
Tire
CRO_03.2-1452-002
172
Tire
CRO_03.2-1452-002
173
Tire
CRO_03.2-1452-004
174
Tire
CRO_03.2-1452-004
175
Electrical Components
CRO_04.0-1452-600
176
Electrical Components
CRO_04.0-1452-600
177
Electrical Components
CRO_04.0-1452-600
178
Electrical Components
CRO_04.0-1452-600
179
Electrical Components
CRO_04.0-1452-602
180
Electrical Components
CRO_04.0-1452-602
181
Electrical Components
CRO_04.0-1452-603
182
Electrical Components
CRO_04.0-1452-603
183
Electrical Components
CRO_04.0-1452-605
184
Electrical Components
CRO_04.0-1452-605
185
Electrical Components
CRO_04.0-1452-607
186
Electrical Components
CRO_04.0-1452-607
187
Electrical Components
CRO_04.0-1452-609
188
Electrical Components
CRO_04.0-1452-609
189
Electrical Components
CRO_04.0-1452-611
190
Electrical Components
CRO_04.0-1452-611
191
Electrical Components
CRO_04.0-1452-613
192
Electrical Components
CRO_04.0-1452-613
193
Electrical Components
CRO_04.0-1452-615
194
Electrical Components
CRO_04.0-1452-615
195
Electrical Components
CRO_04.0-1452-617
196
Electrical Components
CRO_04.0-1452-617
197
Electrical Components
CRO_04.0-1452-619
198
Electrical Components
CRO_04.0-1452-619
199
Contactors and Fuses
CRO_04.1-1452-300
200
Contactors and Fuses
CRO_04.1-1452-300
201
Contactors and Fuses
CRO_04.1-1452-300
202
Contactors and Fuses
CRO_04.1-1452-301
203
Contactors and Fuses
CRO_04.1-1452-301
204
Contactors, Fuses & Current Sensor
CRO_04.1-1452-302
205
Contactors, Fuses & Current Sensor
CRO_04.1-1452-302
206
Contactors, Fuses & Current Sensor
CRO_04.1-1452-304
207
Contactors, Fuses & Current Sensor
CRO_04.1-1452-304
208
Distribution Panel
CRO_04.3-1452-100
209
Distribution Panel
CRO_04.3-1452-100
210
Contactor
CRO_04.4-1452-050
211
Contactor
CRO_04.4-1452-050
212
Contactor P2
CRO_04.4-6535-050
213
Contactor P2
CRO_04.4-6535-050
214
Contactor ED
CRO_04.4-7330-050
215
Contactor ED
CRO_04.4-7330-050
216
Multi-Task Control
CRO_04.6-1452-100
217
Multi-Task Control
CRO_04.6-1452-100
218
Multi-Task Control
CRO_04.6-1452-102
219
Multi-Task Control
CRO_04.6-1452-102
220
Display
CRO_04.8-1452-001
221
Display
CRO_04.8-1452-001
222
Display
Standard Display
Enhanced Enhanced with CDM
[11] - Index 10, Standard, qty 2
Index 10, Enhanced Enhanced with CDM, qty 4
Enhanced Enhanced with CDM
[12] - †Not Serviceable. Replace Display Assembly.
[13] - Enhanced Enhanced with CDM †Not Serviceable. Replace Display Assembly.
[14] - Enhanced & Enhanced with CDM
Enhanced Enhanced with CDM
[15] - Cover Standard
[16] - Enhanced Enhanced with CDM
[17] - 5200 Series
[18] - 5200S Series
[19] - 24V
[20] - 36V
[21] - Index 30, 36V Only
Index 31, 24V
CRO_04.8-1452-001
223
Display
CRO_04.8-1452-002
224
Display
CRO_04.8-1452-002
225
Standard Display
CRO_04.8-1452-040
226
Standard Display
CRO_04.8-1452-040
227
Standard Display
CRO_04.8-1452-042
228
Standard Display
CRO_04.8-1452-042
229
Enhanced & Enhanced Display with CDM
CRO_04.8-1452-080
230
Enhanced & Enhanced Display with CDM
CRO_04.8-1452-080
231
Enhanced & Enhanced Display with CDM
CRO_04.8-1452-082
232
Enhanced & Enhanced Display with CDM
CRO_04.8-1452-082
233
Height Sensor
CRO_04.8-1452-100
234
Height Sensor
CRO_04.8-1452-100
235
Control Cable
CRO_04.8-1452-200
236
Control Cable
CRO_04.8-1452-200
237
Control Cable
CRO_04.8-1452-202
238
Control Cable
CRO_04.8-1452-202
239
Control Cable
CRO_04.8-1452-203
240
Control Cable
CRO_04.8-1452-203
241
Connectors
CRO_04.8-1452-300
242
Connectors
CRO_04.8-1452-300
243
Connectors
CRO_04.8-1452-301
244
Connectors
CRO_04.8-1452-301
245
Connectors
CRO_04.8-1452-302
246
Connectors
CRO_04.8-1452-302
247
Connectors
CRO_04.8-1452-303
248
Connectors
CRO_04.8-1452-303
249
Connectors
CRO_04.8-1452-304
250
Connectors
CRO_04.8-1452-304
251
Connectors
CRO_04.8-1452-305
252
Connectors
CRO_04.8-1452-305
253
Fork Tilt Switch
CRO_04.8-1452-500
254
Fork Tilt Switch
CRO_04.8-1452-500
255
Strobe Light
CRO_04.9-10.0-550
256
Strobe Light
CRO_04.9-10.0-550
257
OHG Accys
CRO_04.9-1452-050
258
OHG Accys
CRO_04.9-1452-050
259
OHG Accys
CRO_04.9-1452-052
260
OHG Accys
CRO_04.9-1452-052
261
Freezer/Corrosion
CRO_04.9-1452-500
262
Freezer/Corrosion
CRO_04.9-1452-500
263
Freezer/Corrosion
264
Freezer/Corrosion
CRO_04.9-1452-501
265
Freezer/Corrosion
CRO_04.9-1452-501
266
Freezer/Corrosion
CRO_04.9-1452-501
267
Freezer/Corrosion
PART NOTES:
[1] - Heater
CRO_04.9-1452-501
268
Freezer/Corrosion
CRO_04.9-1452-502
269
Freezer/Corrosion
CRO_04.9-1452-502
270
Caster and Brake Assy
CRO_05.3-1452-001
271
Caster and Brake Assy
CRO_05.3-1452-001
272
Caster and Brake Assy
CRO_05.3-1452-001
273
Caster and Brake Assy
CRO_05.3-1452-002
274
Caster and Brake Assy
CRO_05.3-1452-002
275
Caster and Brake Assy
CRO_05.3-1452-003
276
Caster and Brake Assy
CRO_05.3-1452-003
277
Caster and Brake Assy
CRO_05.3-1452-003
278
Caster and Brake Assy
CRO_05.3-1452-004
279
Caster and Brake Assy
CRO_05.3-1452-004
280
Caster and Brake Assy
CRO_05.3-1452-005
281
Caster and Brake Assy
CRO_05.3-1452-005
282
Caster and Brake Assy
CRO_05.3-1452-008
283
Caster and Brake Assy
CRO_05.3-1452-008
284
Caster and Brake Assy
CRO_05.3-1452-009
285
Caster and Brake Assy
CRO_05.3-1452-009
286
Brake - Traction Motor
CRO_05.3-1452-100
287
Brake - Traction Motor
CRO_05.3-1452-100
288
Steering System
CRO_06.0-1452-700
289
Steering System
CRO_06.0-1452-700
290
Steering System
CRO_06.0-1452-702
291
Steering System
CRO_06.0-1452-702
292
Steering System
CRO_06.0-1452-702
293
Steer Motor
CRO_06.2-1452-001
294
Steer Motor
CRO_06.2-1452-001
295
Steer Unit
CRO_06.3-1452-001
296
Steer Unit
CRO_06.3-1452-001
297
Mast TT 184 mm (7.25 in) Channel
17
21 11
22 12
10
13 9
23 14
HGTRS
24 15
(c) 20
HGTS12
19 8
4
5
6 5 (f)
(f)
0
0
7
(a) 5
(f)
0
18
4
(a) 18
2
6
3
1
(e)
(a) 7
0
(d)
Figure 19267-04
17 Rev. 2/12
954
07.2-1452-100.pdf
298
Mast TT 184 mm (7.25 in) Channel
07.2-1452-100.pdf
299
Mast TT 184 mm (7.25 in) Channel
4370/10160 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
265 X 115 mm
(10.5 X 4.5 in)
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
4370/10160 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
17 Rev. 2/12
956
07.2-1452-102.pdf
300
Mast TT 184 mm (7.25 in) Channel
07.2-1452-102.pdf
301
Mast TT 184 mm (7.25 in) Channel
07.2-1452-102.pdf
302
Mast TT 184 mm (7.25 in) Channel
4370/10160 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
4370/10160 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
07.2-1452-103.pdf
303
Mast TT 184 mm (7.25 in) Channel
07.2-1452-103.pdf
304
Mast TT 184 mm (7.25 in) Channel
07.2-1452-103.pdf
305
Mast TT 184 mm (7.25 in) Channel
4370/10160 mm
4520/10695 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
265 X 115 mm
(10.5 X 4.5 in)
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(178/421 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
4370/10160 mm
4520/10695 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(178/421 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
17 Rev. 2/12
958
07.2-1452-104.pdf
306
Mast TT 184 mm (7.25 in) Channel
07.2-1452-104.pdf
307
Mast TT 184 mm (7.25 in) Channel
07.2-1452-104.pdf
308
Mast TT 184 mm (7.25 in) Channel
4370/10160 mm
4520/10695 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(178/421 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
4370/10160 mm
4520/10695 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(178/421 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
07.2-1452-105.pdf
309
Mast TT 184 mm (7.25 in) Channel
07.2-1452-105.pdf
310
Mast TT 184 mm (7.25 in) Channel
07.2-1452-105.pdf
311
Mast TT 184 mm (7.25 in) Channel
4370/10160 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
100 X 70 mm
125 X 70 mm
150 X 70 mm
(4 X 4.12 in)
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
4370/10160 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
100 X 70 mm
125 X 70 mm
150 X 70 mm
(4 X 4.12 in)
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
128893- X
128893- X 804 805 806 807 808 809
128893- X 704 705 706 707 708 709 710 711 712
128893- X 904 905 906 907 908 909 910 911 912
129031- X 810 811 812
129031- X 910 911 912
Note: The second dash number is the same as the truck’s inside straddle dimension 863–1550 mm
(34–61 in).
17 Rev. 2/12
960
07.2-1452-106.pdf
312
Mast TT 184 mm (7.25 in) Channel
07.2-1452-106.pdf
313
Mast TT 184 mm (7.25 in) Channel
07.2-1452-106.pdf
314
Mast TT 184 mm (7.25 in) Channel
4370/10160 mm
4370/10160 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
265 X 115 mm
(10.5 X 4.5 in)
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(172/400 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
4370/10160 mm
4370/10160 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 X 105 mm
125 X 105 mm
150 X 105 mm
125 X 70 mm
150 X 70 mm
(5 X 2.88 in)
(5 X 4.12 in)
(6 X 2.88 in)
(6 X 4.12 in)
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(172/400 in)
(4 x 4.12 in)
(119/270 in)
Part
(89/198 in)
(95/198 in)
Number
07.2-1452-107.pdf
315
Mast TT 184 mm (7.25 in) Channel
07.2-1452-107.pdf
316
Mast TT 184 mm (7.25 in) Channel
07.2-1452-107.pdf
317
Mast TT 184 mm (7.25 in) Channel
Figure 22756
17 Rev. 2/12
962
07.2-1452-108.pdf
318
Mast TT 184 mm (7.25 in) Channel
07.2-1452-108.pdf
319
Mast TT 184 mm (7.25 in) Channel
07.2-1452-109.pdf
320
Mast TT 184 mm (7.25 in) Channel
07.2-1452-109.pdf
321
Mast TT 184 mm (7.25 in) Channel
Figure 19268-01
17 Rev. 2/12
964
07.2-1452-110.pdf
322
Mast TT 184 mm (7.25 in) Channel
07.2-1452-110.pdf
323
Mast TT 184 mm (7.25 in) Channel
4370/10160 mm
520/10695 mm
2260/5025 mm
2415/5535 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
(107/240 in)
(131/300 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(178/421 in)
(119/270 in)
Index Part
(89/198 in)
(95/198 in)
Number Number
72 127877- 004 005 006 007 008 009 010 011 012 013
90 121762- 004 005 006 007 008 009 010 011 012 013
Note: The second dash number is the same as the truck’s inside straddle dimension
863–1550 mm (34–61 in).
07.2-1452-113.pdf
324
Mast TT 184 mm (7.25 in) Channel
07.2-1452-113.pdf
325
Mast TT 184 mm (7.25 in) Channel
(a) Yoke
(b) Free Lift Cylinder
(c) Install clamps with the cut edge to the outside of the bend
(d) Reach Carriage
(e) Mast Chain
(f) Torque to 40–50 Nm (30–35 ft lb)
Figure 19269-01
17 Rev. 2/12
968
07.2-1452-114.pdf
326
Mast TT 184 mm (7.25 in) Channel
07.2-1452-114.pdf
327
Mast TT 184 mm (7.25 in) Channel
07.2-1452-117.pdf
328
Mast TT 184 mm (7.25 in) Channel
07.2-1452-117.pdf
329
TT - Drive In Rack Mast
22
23 (b)
ECR2
22
23
13 20
19 (a) Part of Power Unit
8 9 9
(f)(g) (e)(g)
7
0
6 5
(a) 9
(f)(g)
0
7
(a)
6 5
(a)
1 3
2 (h)
0
Figure 23380-01
07 Rev. 2/12
742
07.2-1452-200.pdf
330
TT - Drive In Rack Mast
07.2-1452-200.pdf
331
TT - Drive In Rack Mast
4370/10160 mm
2260/5025 mm
2415/5335 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 x 105 mm
125 x 105 mm
150 x 105 mm
265 x 115 mm
(4.0 x 4.12 in)
150 x 70 mm
Index
(107/240 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(119/270 in)
Part Number
131/300 in)
(89/198 in)
(95/210 in)
Number
Non-Removable
4
Outrigger Ends
129309- X 304 305 306 307 308 309
129309- X 204 205 206 207 208 209 210 211 212
129309- X 404 405 406 407 408 409 410 411 412
129309- X 504 505 506 507 508 509
129310- X 109 110 111 112
129310- X 209 210 211 212
Non-Removable
Outrigger Ends
(Tapered with
Sideshift Only)
129309- X 804 805 806 807 808 809
129309- X 704 705 706 707 708 709 710 711 712
129309- X 904 905 906 907 908 909 910 911 912
129310- X 310 311 312
129310- X 410 411 412
Removable
Outrigger Ends
129291- X 304 305 306 307 308 309
129291- X 204 205 206 207 208 209 210 211 212
129291- X 404 405 406 407 408 409 410 411 412
129310- X 610 611 612
129310- X 710 711 712
07.2-1452-203.pdf
332
TT - Drive In Rack Mast
07.2-1452-203.pdf
333
TT - Drive In Rack Mast
07.2-1452-203.pdf
334
TT - Drive In Rack Mast
4370/10160 mm
2260/5025 mm
2415/5335 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 x 105 mm
125 x 105 mm
150 x 105 mm
265 x 115 mm
(4.0 x 4.12 in)
150 x 70 mm
Index
(107/240 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(119/270 in)
Part Number
131/300 in)
(89/198 in)
(95/210 in)
Number
Removable
Outrigger Ends
4
(Tapered with
Sideshift Only)
129291- X 804 805 806 807 808 809
129291- X 704 705 706 707 708 709 710 711 712
129291- X 904 905 906 907 908 909 910 911 912
129310- X 810 811 812
129310- X 910 911 912
75 129068- 004 005 006 007 008 009 010 011 012
105 129059- 004 005 006 007 008 009 010 011 012
Note: The second dash number is the same as the truck’s inside straddle dimension 863–1550 mm (34–61 in).
07 Rev. 2/12
746
07.2-1452-204.pdf
335
TT - Drive In Rack Mast
07.2-1452-204.pdf
336
TT - Drive In Rack Mast
4370/10160 mm
2260/5025 mm
2415/5335 mm
2720/6100 mm
3025/6860 mm
3325/7620 mm
3555/8155 mm
3785/8660 mm
4065/9300 mm
100 x 105 mm
125 x 105 mm
150 x 105 mm
(4.0 x 2.88 in)
125 x 70 mm
150 x 70 mm
Index
(107/240 in)
(140/321 in)
(149/341 in)
(160/366 in)
(172/400 in)
(119/270 in)
Part Number
131/300 in)
(89/198 in)
(95/210 in)
Number
Non-Removable
4 Outrigger Ends
(Tapered)
129077- X 104 105 106 107 108 109
129077- X 304 305 306 307 308 309
129077- X 204 205 206 207 208 209 210 211 212
129077- X 404 405 406 407 408 409 410 411 412
129311- X 310 311 312
129311- X 410 411 412
Removable
Outrigger Ends
(Tapered)
129077- X 604 605 606 607 608 609
129077- X 804 805 806 807 808 809
129077- X 704 705 706 707 708 709 710 711 712
129077- X 904 905 906 907 908 909 910 911 912
129311- X 810 811 812
129311- X 910 911 912
75 129068- 004 005 006 007 008 009 010 011 012
105 129059- 004 005 006 007 008 009 010 011 012
Note: The second dash number is the same as the truck’s inside straddle dimension 863–1550 mm (34–61 in).
07.2-1452-205.pdf
337
TT - Drive In Rack Mast
07.2-1452-205.pdf
338
TT - Drive In Rack Mast
07.2-1452-205.pdf
339
TT - Drive In Rack Mast
Figure 22010
07 Rev. 2/12
748
07.2-1452-206.pdf
340
TT - Drive In Rack Mast
07.2-1452-206.pdf
341
TT - Drive In Rack Mast
07.2-1452-207.pdf
342
TT - Drive In Rack Mast
07.2-1452-207.pdf
343
TT - Drive In Rack Mast
Figure 22011
07 Rev. 2/12
750
07.2-1452-208.pdf
344
TT - Drive In Rack Mast
07.2-1452-208.pdf
345
TT - Drive In Rack Mast
07.2-1452-211.pdf
346
TT - Drive In Rack Mast
07.2-1452-211.pdf
347
TT - Drive In Rack Mast
(a) Yoke
(b) Free Lift Cylinder
(c) Reach Carriage
Figure 22012-01
07 Rev. 2/12
754
07.2-1452-212.pdf
348
TT - Drive In Rack Mast
07.2-1452-212.pdf
349
TT - Drive In Rack Mast
07.2-1452-215.pdf
350
TT - Drive In Rack Mast
07.2-1452-215.pdf
351
Removable Outrigger Ends
CRO_07.2-1452-500
352
Removable Outrigger Ends
CRO_07.2-1452-500
353
Removable Outrigger Ends
CRO_07.2-1452-501
354
Removable Outrigger Ends
CRO_07.2-1452-501
355
Removable Outrigger Ends
CRO_07.2-1452-502
356
Removable Outrigger Ends
CRO_07.2-1452-502
357
Removable Outrigger Ends
CRO_07.2-1452-503
358
Removable Outrigger Ends
CRO_07.2-1452-503
359
Load Wheel - Field Application Guide
CRO_07.4-0000-001
360
Load Wheel - Field Application Guide
CRO_07.4-0000-001
361
LOAD WHEEL 4in O.D.
2
3
14
4
1
7
6 5
11 7
4
3
2
12
13
8
13
10
Figure 13101-03
11 Rev. 10/13
1452
07.4-1452-001.pdf
362
LOAD WHEEL 4in O.D.
07.4-1452-001.pdf
363
LOAD WHEEL 4in O.D.
26 27
39 28
29
25
32 30
31
32
36
29
28 27
37 26
38
34
33
38
35
Figure 13102-03
11 Rev. 10/13
1454
07.4-1452-003.pdf
364
LOAD WHEEL 4in O.D.
07.4-1452-003.pdf
365
LOAD WHEEL 4in O.D.
51 52
53
63
50 56
55 54
56
60
53 52
61 51
62
58
62 57
59
Figure 13103-03
11 Rev. 10/13
1456
07.4-1452-005.pdf
366
LOAD WHEEL 4in O.D.
07.4-1452-005.pdf
367
LOAD WHEEL 4in O.D.
72
74
76
71
73 77 75
80 78
70
76
74
72
73
71
79
Figure 13104-03
11 Rev. 10/13
1458
07.4-1452-007.pdf
368
LOAD WHEEL 4in O.D.
07.4-1452-007.pdf
369
Yoke
CRO_07.5-1452-250
370
Yoke
CRO_07.5-1452-250
371
Load Backrest
CRO_07.8-1452-001
372
Load Backrest
CRO_07.8-1452-001
373
Load Backrest
CRO_07.8-1452-002
374
Load Backrest
CRO_07.8-1452-002
375
Fork
CRO_07.9-08.0-003
376
Fork
CRO_07.9-08.0-003
377
Fork
3
2
(a)
1
3
2
(b)
4
1
3
2
(c)
Figure 14309-02
07 Rev. 7/13
820
07.9-08.0-004.pdf
378
Fork
07.9-08.0-004.pdf
379
Fork
07.9-08.0-005.pdf
380
Fork
07.9-08.0-005.pdf
381
Fork
07.9-08.0-007.pdf
382
Fork
07.9-08.0-007.pdf
383
TT Lift Cylinder
CRO_08.3-1452-001
384
TT Lift Cylinder
CRO_08.3-1452-001
385
TT Lift Cylinder
CRO_08.3-1452-004
386
TT Lift Cylinder
CRO_08.3-1452-004
387
TT Lift Cylinder
CRO_08.3-1452-004
388
TT Lift Cylinder
CRO_08.3-1452-004
389
TT Lift Cylinder
CYLINDER PARTS
TT Lift Cylinder
TT Lift Cylinder
Figure 21697-02
01 Rev. 4/15
1462
08.3-1452-005.pdf
390
TT Lift Cylinder
08.3-1452-005.pdf
391
TT Lift Cylinder
CYLINDER PARTS
TT Lift Cylinder
Chart 1 - TT Mast
08.3-1452-008.pdf
392
TT Lift Cylinder
08.3-1452-008.pdf
393
TT Lift Cylinder
08.3-1452-008.pdf
394
TT Lift Cylinder
08.3-1452-008.pdf
395
Cyl - Carriage - TT
CRO_08.3-1452-050
396
Cyl - Carriage - TT
CRO_08.3-1452-050
397
Cyl - Carriage - TT
CRO_08.3-1452-051
398
Cyl - Carriage - TT
CRO_08.3-1452-051
399
TT Carriage Cylinder
CRO_08.3-1452-052
400
TT Carriage Cylinder
CRO_08.3-1452-052
401
TT Carriage Cylinder
CRO_08.3-1452-053
402
TT Carriage Cylinder
CRO_08.3-1452-053
403
TT Carriage Cylinder
CYLINDER PARTS
TT Carriage Cylinder
TT Carriage Cylinder
5
14
13
12
3 3
11 2
2 1 6
7
1
8
9
10
5 4
14
13
12
4
0
11
6
7
9
(a) Torque to 152–167 Nm (112–123 ft lb)
10
Fig. 1 (21640-02)
01 Rev. 11/12
1080
08.3-1452-054.pdf
404
TT Carriage Cylinder
08.3-1452-054.pdf
405
TT Carriage Cylinder
CYLINDER PARTS
TT Carriage Cylinder
08.3-1452-055.pdf
406
TT Carriage Cylinder
08.3-1452-055.pdf
407
Reach Cylinder
CRO_08.5-1452-001
408
Reach Cylinder
CRO_08.5-1452-001
409
REACH CYLINDER
CRO_08.5-1452-002
410
REACH CYLINDER
CRO_08.5-1452-002
411
REACH CYLINDER
CRO_08.5-1452-003
412
REACH CYLINDER
CRO_08.5-1452-003
413
Cyl - Tilt
CRO_08.6-1452-001
414
Cyl - Tilt
CRO_08.6-1452-001
415
Cyl - Side Shift
CRO_08.7-1452-050
416
Cyl - Side Shift
CRO_08.7-1452-050
417
Sideshift Cylinder
CYLINDER PARTS
Sideshift Cylinder
Sideshift Cylinder
3
15
15
(a)
7
11
1
8
12
7
5
13 9
14 10
Figure 29717
1468
08.7-1452-052.pdf
418
Sideshift Cylinder
08.7-1452-052.pdf
419
Reach - Tilt (RR Only)
CRO_09.0-1452-001
420
Reach - Tilt (RR Only)
CRO_09.0-1452-001
421
Reach - Tilt (RR Only)
CRO_09.0-1452-003
422
Reach - Tilt (RR Only)
CRO_09.0-1452-003
423
Reach - Tilt (RR Only)
PART NOTES:
[1] - Refer to Cylinder Parts
[2] - Refer to Electrical Parts
CRO_09.0-1452-003
424
Reach - Tilt w/Sideshift (RR Only)
CRO_09.0-1452-100
425
Reach - Tilt w/Sideshift (RR Only)
CRO_09.0-1452-100
426
Reach - Tilt w/Sideshift (RR Only)
CRO_09.0-1452-100
427
Reach - Tilt w/Sideshift (RR Only)
CRO_09.0-1452-102
428
Reach - Tilt w/Sideshift (RR Only)
CRO_09.0-1452-102
429
Reach - Tilt w/Sideshift (RR Only)
CRO_09.0-1452-104
430
Reach - Tilt w/Sideshift (RR Only)
CRO_09.0-1452-104
431
REACH WITH TILT
CRO_09.0-1652-001
432
REACH WITH TILT
CRO_09.0-1652-001
433
REACH WITH TILT
CRO_09.0-1652-003
434
REACH WITH TILT
CRO_09.0-1652-003
435
REACH WITH TILT
CRO_09.0-1652-005
436
REACH WITH TILT
CRO_09.0-1652-005
437
Reach - Tilt and Sideshift RD only
CRO_09.0-1652-100
438
Reach - Tilt and Sideshift RD only
CRO_09.0-1652-100
439
Reach - Tilt and Sideshift RD only
CRO_09.0-1652-100
440
Reach - Tilt and Sideshift RD only
CRO_09.0-1652-100
441
Reach - Tilt and Sideshift RD only
CRO_09.0-1652-100
442
InfoLink Accessories
CRO_10.0-1452-001
443
InfoLink Accessories
CRO_10.0-1452-001
444
InfoLink Accessories
ACCESSORIES
InfoLink®
InfoLink®
(a)
2
1
10
9
(a) Work Assist Assembly See Table of Contents
(b) Part of Power Unit Top 6
8
(b)
Figure 26173
934
10.0-1452-003.pdf
445
InfoLink Accessories
10.0-1452-003.pdf
446
Work Assist Tube
CRO_10.0-1452-050
447
Work Assist Tube
CRO_10.0-1452-050
448
Work Assist Tube Accessories
ACCESSORIES
Work Assist Tube Accessories
Work Assist Tube Accessories
2
7
(a)
5 9 8
1
4 6
10
12 17
(a) (a)
13
14 18
11 16
15
(a) Tube
Figure 16094-02
03 Rev. 4/15
1584
10.0-1452-075.pdf
449
Work Assist Tube Accessories
10.0-1452-075.pdf
450
Work Assist Tube Accessories
ACCESSORIES
Work Assist Tube Accessories
25
21 (a)
30
26 24
22
20
27
28
23 29
(a)
(a) 32
36 35
33
34
38
31 41
42 37
39
40
(a) Tube
Figure 16095-01
03 Rev. 4/15
1586
10.0-1452-077.pdf
451
Work Assist Tube Accessories
10.0-1452-077.pdf
452
Labels and Decals
CRO_10.9-1452-600
453
Labels and Decals
CRO_10.9-1452-600
454
Labels and Decals
CRO_10.9-1452-602
455
Labels and Decals
CRO_10.9-1452-602
456
Labels and Decals
CRO_10.9-1452-604
457
Labels and Decals
CRO_10.9-1452-604
458
Labels and Decals
CRO_10.9-1452-606
459
Labels and Decals
CRO_10.9-1452-606
460
Labels and Decals
CRO_10.9-1452-608
461
Labels and Decals
CRO_10.9-1452-608
462
Labels and Decals
CRO_10.9-1452-609
463
Labels and Decals
CRO_10.9-1452-609
464
Load and Caster Wheels
Application Types
Fig. 1
Polyester - provides greater cut and tear resistance and overall durability
Polyether - provides greater load bearing capacity and heat resistance
PF25790
PF25790.pdf
465
Load and Caster Wheels
PF25790.pdf
466
Load and Caster Wheels
PF25790.pdf
467
Load and Caster Wheels
PF25790.pdf
468
Load and Caster Wheels
PF25790.pdf
469
Poly Tire
Tire Poly
Application Types
Wheel Series Compound Non-Marking Shore A Composition Resistance to Resistance to Resistance to Resistance to
Number Compound Hardness Poor Traction Chunking Extreme Heat Flat Spotting
100 Series 100 Series Light Duty wheel compounds are best suited for light loads and intermittent use
Light Duty
141 151 91A polyester
142 152 93A polyether
200 Series 200 Series Mid-Range wheels are designed for light to medium loads and short to medium runs.
Mid-Range
241 251 87A polyether x x
242 252 85A polyester x x
243 253 83A polyester x x x
244 254 83A polyester x x x
245 255 83A polyester x x x
300 Series 300 Series High Capacity are for the typical demands of most applications. High capacity wheels feature compounds designed for high capacities and long
High Capacity runs.
341 351 95A polyester x x x x
342 352 90A polyester x x x x
343 353 85A polyether x x x
344 354 95A polyester x x x x
345 355 90A polyester x x x x
346 356 95A polyester x x x x
347 357 90A polyether x x x x
348 358 95A polyether x x x x
349 359 93A polyether x x
400 Series 400 Series Heavy Duty wheels are designed for maximum capacities and extreme runs.
Heavy Duty
441 451 99A polyether When your application consists of heavy loads, long runs and extreme heat,
beyond the capabilities of the 300 Series High Capacity wheels, the premium
442 452 93A vulkollan
400 Series Heavy Duty compounds are designed for maximum performance.
Fig. 1
Polyester - provides greater cut and tear resistance and overall durability
Polyether - provides greater load bearing capacity and heat resistance
yp y pp p g
Treads Contour/
Smooth -01
All purpose.
Center
Groove -02
Dissipates heat
22º Router
Sipe -03
Increased
22º Thin
Sipe -04
Increased
Diamond
Sipe -05
Increased
and provides traction. traction. traction.
better traction. Designed for Designed for Designed for
Heavy loads, wet/freezer wet/freezer wet/freezer
long runs, application. application. application.
extreme heat.
Fig. 2
PF25792
PF25792.pdf
470
Poly Tire
PF25792.pdf
471
Poly Tire
PF25792.pdf
472