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Management of Critical Equipment (Safety) On Drilling Rigs
Management of Critical Equipment (Safety) On Drilling Rigs
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BP Practice 100276
RELEASE FOR IMPLEMENTATION - Management of Drilling, Completions, Interventions, and Rig-specific Critical
Equipment (Safety)
Revision History
Revision Cycle
Reviewers
Contents
Foreword ............................................................................................................................. 4
1 Scope and Exclusions ................................................................................................. 5
2 References .................................................................................................................. 5
2.1 Normative References ...................................................................................... 5
2.2 Informative References..................................................................................... 5
3 Terms and Definitions ................................................................................................. 6
4 Symbols and Abbreviations ......................................................................................... 8
5 BP Requirements ...................................................................................................... 10
5.1 General............................................................................................................ 10
5.2 Critical Equipment (Safety) Management System .......................................... 10
5.3 Communication and Inventory Planning .......................................................... 11
5.4 Critical Equipment (Safety) Documentation Management .............................. 11
5.5 Critical Equipment (Safety) Maintenance, Inspection, and Test Routines ....... 11
5.6 Critical Equipment (Safety) Management of Change ...................................... 12
5.7 Disablement or Override of Critical Equipment (Safety) Authorisation and
Communication ............................................................................................... 13
6 Deviation and Extension ............................................................................................ 13
Annex A Standard Equipment (Safety) List ........................................................................ 14
Annex B Intervention-based Critical Equipment (Safety) ................................................... 20
Annex C Validation Tool for Critical Equipment (Safety) .................................................... 22
Tables
Table A.1 - Abbreviations ................................................................................................... 14
Table A.2 - Standard List of Major Accident Hazards (MAH).............................................. 14
Table A.3 - Standard List of Drilling and Rig Equipment Classified by GWO as Critical
Equipment (Safety) for Each Generic Rig Type ......................................................... 15
Table A.4 - Standard Critical Equipment (Safety) List Classified by GWO for Completion
Operations................................................................................................................. 19
Table B.1 - Standard Critical Equipment (Safety) List Classified by GWO for Intervention
Operations................................................................................................................. 20
Figures
Figure C.1 - Validating Critical Equipment (Safety) ............................................................. 23
Foreword
Due to extensive changes, revisions are not identified by a bar in the left margin (as is normal
practice).
This BP Practice specifies requirements and permissions for the identification and
management of CE(S) in operations (or certain aspects of operations) if major accident risks
(MAR) are identified. The scope of this document is limited to equipment installed above the
wellhead. The designation of equipment as CE(S) does not preclude the application of defined
and documented maintenance, inspection, and testing procedures to equipment outside the
scope of this document.
It is recognised that there are material differences among risk profiles across GWO
operations. The requirements of this document apply to the aspects of the operation giving
rise to (or providing the ability to respond to) a MAR. Application to other aspects of a
particular operation is at the discretion of the entity and is applied in a prioritised, risk
informed manner. This application depends on the risk scenarios for that particular operation,
the barriers involved, and in consideration of applicable local regulations.
This document applies to all rigs owned by or under contract to BP and any installation or
worksite (including, but not limited to, normally unmanned installations [NUI] and rigless, land-
based worksites) used for BP GWO operations.
2 References
BP
GW001-DR-SPE-600-00012 GWO Specification Management of Drilling,
Completions, Interventions, and Rig-specific Critical
Equipment (Safety)
BP
GP 48-50 Major Accident Risk (MAR) Process
100100 BP Practice New Well Common Process
100152 BP Practice GWO Management of Change and
Deviations
100160 BP Practice Accountability for Integrity of Drilling Rigs on
BP Owned Assets
100250 BP Practice Rig Intake and Startup Operating Practice
(RISOP)
For the purpose of this document, the following terms and definitions apply:Completion
The activities and methods of preparing a well for the production of oil and gas or other
purposes (such as injection). Completion includes installation of a system of tubulars,
packers, and other tools beneath the wellhead in the production casing.
Deferral
The extension of a scheduled due date for an inspection, test, or maintenance activity to a
future deadline as a result of the activity becoming overdue, or by other circumstance.
Disable or Override
The deliberate removal, or compromise, of a CE(S) safety function.
Failure
A state whereby equipment or systems, in operation or during testing, does not fulfil its
intended function.
Hazard
Condition or practice with the potential to cause harm to personnel, the environment,
property, or BP’s reputation.
Intervention
Any activity involving the breaking of the pressure-containing envelope of the well.
Intervention can also be applied to any pumping operation that involves the introduction of a
fluid that is not normally seen by the well on a day-to-day basis.
Major Accident
Defined in GP 48-50 as: An incident with the potential for either:
May
Designates a Permissive Statement – an option that is neither mandatory nor specifically
recommended.
Performance Standard
Performance required of each Safety Critical Design Measure (SCDM) to prevent, detect,
control, or mitigate hazards and to provide effective emergency response. Performance is
defined in terms of:
• Function: The functional performance required to perform the function for the
specific hazard.
• Reliability: The probability of performing the intended function during a defined
period of time.
• Availability: The average probability of success during the useful life.
• Survivability: The type, severity, and duration of hazard effects for which SCDM
continues to achieve their functional performance following a major accident.
The performance of a system can be established by the preparation of performance
standards at the component or system level.
Performance standards are developed and verified for any identified CE(S)
component or system lacking such a standard before the component or system is
brought into operation.
Rig
BP-owned or contracted unit used in BP operated GWO operations, including:
• Mobile offshore drilling units (MODU) and tender assist drilling (TAD) units
undertaking drilling, completion, workover, and intervention activities.
• Vessels undertaking well intervention activities in offshore wells.
• Platform, floating facility, and spar rigs undertaking drilling, completion, and
intervention activities.
• Land drilling rigs undertaking drilling and completion activities.
Shall
Designates a BP Requirement, and is used in BP Requirement Documents only if it is
designating a BP Requirement.
Should
Designates a specific recommendation if conformance is not mandatory.
Worksite
Any site where BP’s well-related operations are performed.
For the purpose of this document, the following symbols and abbreviations apply:
DP Dynamic Positioning
HP High Pressure
O2 Oxygen
PA Public Address
WI Well Intervention
5 BP Requirements
5.1 General
a. GWO in Region shall:
1. Establish rig or operations-specific CE(S) lists that contain, but are not limited
to, the following:
a) Any required operational equipment identified from the standard CE(S)
contained in Annex A (operating rig, drilling worksite, and completions
CE[S]) or Annex B (interventions CE[S]).
b) Additional rig or worksite-specific CE(S) identified by risk-based
assessments.
c) Equipment identified as CE(S) by local regulatory requirements.
To verify that the equipment is CE(S), refer to the validation tool in Annex C.
Existing CE(S) lists will be seen as valid if the above criteria are met.
2. Conduct a hazard review as part of the rig intake process and/or work
programme review.
Reference BP Practice 100250 - Rig Intake and Startup Operating Practice (RISOP),
clause 3.7.4 for additional information about hazard reviews and rig intake.
The hazard review is performed to identify additional MAH associated with the
planned work programme and the environment in which it operates.
PSCM and Rig Engineering representatives provide support to the assessment
processes.
a) If additional MAHs are identified, a risk-based assessment shall be
performed to determine if any additional mitigations or CE(S) are required.
b) Additional CE(S) identified from risk-based assessments are added to the
minimum list of CE(S) (refer to 5.1a).
b. GWO in Region shall reference GWO Specification “Management of Drilling,
Completions, Interventions and Rig-specific Critical Equipment (Safety)” when
contractor-supplied CE(S) and/or services are applied to GWO operations.
b. Has established a system for the management and control of software that directly
controls rig-based CE(S).
For system requirements with respect to management and control of software for
CE(S), refer to the GWO Specification for Management of Drilling, Completions,
Interventions, and Rig-specific Critical Equipment (Safety).
Annex A
Standard Equipment (Safety) List
Table A.1 and Table A.2 contain abbreviations and MAH information, both of which are helpful
for reviewing the equipment list information detailed in Table A.3, Table A.4, and Table B.1.
Table A.3 is the standard CE(S) list classified by GWO for each generic rig type.
Table A.4 is the standard CE(S) list classified by GWO for completion operations.
Standard list of MAH Used in Risk Analyses Listed in Tables A.3, A.4, and B.1
Helicopter crash.
Loss of well control.
Loss of containment due to dropped object or integrity failure.
Subsea hydrocarbon release due to dropped object.
Loss of stability.
Loss of rig - vessel collision.
Lifeboat incident.
Vessel collision with riser.
Fire or explosion.
Table A.3 - Standard List of Drilling and Rig Equipment Classified by GWO as Critical
Equipment (Safety) for Each Generic Rig Type
Table A.4 - Standard Critical Equipment (Safety) List Classified by GWO for Completion
Operations
Annex B
Intervention-based Critical Equipment (Safety)
Table B.1 - Standard Critical Equipment (Safety) List Classified by GWO for Intervention
Operations
Annex C
Validation Tool for Critical Equipment (Safety)
The flow chart illustrated in Figure C.1 is used as a validation tool for those hardware safety
barriers identified during the hazard assessments associated with major accident hazards.
Steps 5 and 6 permit subdivision of a system or component into subsystems or sub-
components. These subdivisions can facilitate development of a manageable, planned
maintenance and/or inspection program.