Installation, Testing& Commissioning of FM - 200 System

C e r t i f i c a t i o n Tr a i n i n g
Installation
Completion
Commissioning
BKR-1512a
Installation
TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 2

General Information
Follow Standards

General Information
Follow Manuals

Documentation
Drawings

Documentation
Wiring Information

Documentation
Other Documents
• Detection / release system
• Pressure venting
• Room integrity

Follow Documentation
System must be installed as designed!

If modifications are necessary …
 check with the designer first before you proceed!

Safety
Never move a container without ...

• transportation cap
• anti-recoil cap
• protective caps

Safety
Never move a container without ...

• transportation cap
• anti-recoil cap
• protective caps

Safety
Do you know the valve details?

• function
• connecting ports
Never remove caps/plugs without knowing the function!

Actuation
Details provided?

Actuators
Details provided?

Actuators
Resetting actuators
• all actuators need manual reset!

Actuators
Resetting actuators
• electric actuator (spring loaded)
Reset Tool

Actuators
Resetting actuators
• pneumatic actuator (O-ring friction only)

Actuators
Resetting actuators
• manual actuator (3 steps)
  
fired lift strike knob insert safte clip push pin back

Manifolded Systems
Details provided?

Pipe Connection
Details provided?
* available from Tyco

Distribution Pipes And Fittings
Important
• Pressure rating
• Material
 cast iron and non-metallic pipes and fittings shall
not be used
• Finish
 black, galvanised, stainless steel

System Pressure

Pipes and fittings …

• must be of non-combustible material
• shall be able to withstand expected pressures and
temperatures
• pressure details see hydraulic report
Standards: pipe and fitting details

• ISO 14520-1 § 6.3
• EN 15004-1 § 6.3
• NFPA 2001 § 4.2.1

Pipe Installation
• Each pipe section shall be cleaned internally after

preparation and before assembly
• Pipe network shall be free of particulate matter and oil
residue before installation of nozzles

Pipe Installation
Before nozzles are installed ...

• blow out the whole pipe installation using compressed air
or nitrogen
• verify that flow is continuous and that the piping and
nozzles are unobstructed

Pipe Installation
Pressure test (leak test) ...

• pressurise with 3 bar
• after 10 minutes pressure drop max. 20% (min. 2,4 bar)

Pipe Installation
Make installer aware of special rules

• horizontal pipes downstream a tee
Side Tee
Correct Side Tee
Incorrect

Pipe Installation

• pipe section downstream a tee length = 10 x diameter

Pipe Installation

• wrong installation

Pipe Installation

• dirt trap (ISO 14520-1 and EN 15004-1 § 6.3.1.2)

Pipe Installation

• nozzle filter (VdS 2381)

Pipe Installation
Pipe Hangers
• from non-combustible material
• spacing according engineering rules and standards
ISO 14520 & EN 15004 § 6.3.4:
≤25 mm pipe ≤100 mm
>25 mm pipe ≤250 mm

Pipe Installation
Pipe Hanger
• not a good idea

Nozzle Installation
Nozzle details must be given in the drawings

• orientation

Nozzle Installation

• discharge pattern

Nozzle Installation

• 180° nozzle
Correct Wrong

Nozzle Installation
Nozzle orientation?

Nozzle Installation

• pipe connection (size and thread type)
• orifice drill size (stamp at nozzle tip)
NPT or BSP

Nozzle Installation
Nozzle placement?

Discharge Pressure Switch
Installation options
• pilot line
Single Container System Multiple Container System

Discharge Pressure Switch
Installation options
• distribution pipe

Warning Signs
Always required
• local language
• at all exit doors

Completion

Check System Details
As-built vs. design

• storage container(s)
=?

As-built vs. design

• distribution system
=?

As-built vs. design

• nozzles
• position
• orientation
• orifice size
Drill size stamped

Actual System State
Fixings / connections
• container battery

Actual System State
Fixings / connections
• pipes, nozzles

Actual System State
Container pressure

Actual System State
Container label
• correct container?

Actual System State
Warning signs

Testing
Electric actuator(s)
Reset after testing.

Testing
Pneumatic actuation line

• leakage
• function Function
?
Leakage
?
Reset after testing!

Testing
Pressure vents

Final Connection
System is operable

Commissioning

Commissioning
If ...
• system complete and checked
• system operable
• documentation ready
• commissioning schedule available

Commissioning Schedule
Example see TFPP manual

Inform Customer
'Familiarize your client with the system'

Agent
• function
• human safety
• residues (none)

Inform Customer

System actuation
• automatic (2 detector dependency)
• manual (push button)

Inform Customer

Trouble shooting
• identify problem
• call service

Inform Customer

Alarm
• do not panic
• leave the protected hazard

Inform Customer

After an alarm
• do not open hazard for at least 10 minutes (hold time)
• reset alarm
• call service company
• refilling
• make system operable

Commissioning Paper
Have commissioning paper signed by customer.

Job Done

Installation, Testing& Commissioning of FM - 200 System

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Installation, Testing& Commissioning of FM - 200 System

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C e r t i f i c a t i o n Tr a i n i n g

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 2

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 3

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 4

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 5

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 6

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 7

System must be installed as designed!

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 8

Never move a container without ...

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 9

Never move a container without ...

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 10

Do you know the valve details?

Never remove caps/plugs without knowing the function!

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 11

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 12

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 13

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 14

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 15

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 16

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 17

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 18

* available from Tyco

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 19

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 20

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 21

Pipes and fittings …

Standards: pipe and fitting details

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 22

• Each pipe section shall be cleaned internally after

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 23

Before nozzles are installed ...

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 24

Pressure test (leak test) ...

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 25

Make installer aware of special rules

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 26

Make installer aware of special rules

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 27

Make installer aware of special rules

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 28

Make installer aware of special rules

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 29

Make installer aware of special rules

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 30

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 31

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 32

Nozzle details must be given in the drawings

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 33

Nozzle details must be given in the drawings

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 34

Nozzle details must be given in the drawings

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 35

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 36

Nozzle details must be given in the drawings

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 37

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 38

Single Container System Multiple Container System

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 39

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 40

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 41

TFPP FM-200 & Sapphire Systems - Installation/Completion/Commissioning 42