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Keh-P4022 Keh-P4025
Keh-P4022 Keh-P4025
Keh-P4022 Keh-P4025
CRT2763
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER
KEH-P4020 XM/UC
KEH-P4022 XM/EE
KEH-P4025 XM/ES
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
NOTE:
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
CONTENTS
1. SAFETY INFORMATION 2 7. GENERAL INFORMATION 33
2. EXPLODED VIEWS AND PARTS LIST 2 7.1 DIAGNOSIS 33
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8 7.1.1 DISASSEMBLY 33
4. PCB CONNECTION DIAGRAM 18 7.1.2 CONNECTOR FUNCTION DESCRIPTION 34
5. ELECTRICAL PARTS LIST 27 7.2 PARTS 35
6.ADJUSTMENT 32 7.2.1 IC 35
7.2.2 DISPLAY 40
7.3 OPERATIONAL FLOW CHART 41
8. OPERATIONS AND SPECIFICATIONS 42
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely
repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which ar
California to caruse cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
2
NOTE
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
KEH-P4022/XM/EE
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5585 * 11 Polyethylene Bag CZE2908
2 Owner’s Manual CZR2948 12 Bush CNV3930
3 Installation Manual CZR2949 13 .....
4 Warranty Card CRY1157 14 Handle CNC5395
5 Case Assy CXB3520 15 Holder CNC9450
* 21 .....
22 Contain Box CZH5586
KEH-P4025/XM/ES
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5583 * 11 Polyethylene Bag CZE2908
2 Owner’s Manual CZR2946 12 Bush CNV3930
3 Installation Manual CZR2947 13 Spring CBH1650
4 ..... 14 Handle CNC5395
5 Case Assy CXB3520 15 .....
3
2.2 EXTERIOR
4
(1)EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Case CZN6794 41 Screw IMS20P045FZK
* 2 Label CZA5543 42 Screw(M2x2) CBA1176
* 3 Grille Unit See Contrast table(2) 43 Damper Unit CXB5070
4 Cover CZN6804 44 Washer CBF1039
5 Holder CNV6506 45 Spring CBH2429
Part No.
Mark No. Symbol and Description KEH-P4020/XM/UC KEH-P4022/XM/EE KEH-P4025/XM/ES
* 3 Grille Unit CZX5533 CZX5535 CZX5534
10 Keyboard Unit CZW5525 CZW5525 CZW5528
31 Plate Assy CZX5521 CZX5523 CZX5522
55 Tuner Amp Unit CZW5524 CZW5529 CZW5527
58 IC(IC500) TA 8 2 7 7 H TA 8 2 7 7 H PA L 0 0 7 A
5
2.3 CASSETTE MECHANISM MODULE
6
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
7
1 2 3 4
8
1 2 3 4
5 6 7 8
9
5 6 7 8
1 2 3 4
10
1 2 3 4
5 6 7 8
11
5 6 7 8
1 2 3 4
12
1 2 3 4
5 6 7 8
13
5 6 7 8
1 2 3 4
14
1 2 3 4
15
1 2 3 4
D DECK UNIT
Vref
CN252
R302
16K
1/50
C271
R304
16K
C302
C256
R1
C252
390P
C254
R01
390P
29
28
27
30
26
25
23
24
22
21
Rev-L
NC
PBOUT(R)
NC
EQOUT(R)
MOUT(R)
NC
NC
Vref3
TAI(R)
RIP
RL
31 20
Rev-R 32
NFI(R) MUTE
19
RR Vref1 120/70
33 18
Fwd-R R-R
34
RIN(L)
IC251 ser/REP
17
NC f/R
35 16
C253
390P
B FR
36
RIN(R)
HA12229F MSOUT
15 C
GND VCC
Fwd-L 37 FIN(R) MSDET
14 R404 27
C251
390P
FL 38 MSI
13 C404 R01
Vref2
39 FIN(L) EQ AMP MAOUT
12
11
R403 910
HD1 40 MSGV(R)
HEAD ASSY NFI(L)
EQOUT(L)
PBOUT(L)
M-OUT(L)
MSGV(S)
EXA1589 N-L
TAI(L)
Vref4
BIAS
TEST TAPE
NC
NC
NC
R402
3R3K
NCT-150
10
2
3
4
1
5
6
8
7
9
C255
(400Hz, 200nWb/m)
C402
R33
C301
R01
R1
18K
R303
R401
16K
15K
R271
R301
16K
3900P
C401
C272
R1
C
0R0
R285
CN251
MUTE
-8.24dBs±4dB A CN300
16
1 2 3 4
5 6 7 8
M2
MOTOR UNIT M1 MOTOR UNIT
SM2
SM1
(SUB MOTOR) (MAIN MOTOR)
CN254
EXA1580
CN255
EXA1621
CN253
E SENSOR UNIT
GND
MCS
RSB
RS
CN256 REEL SENSE
Q101
RSB EGN1004
GND L102
L101
RS
mtl
MOTOR
R362
MCS ESG1007
300
S102 MODE
DRIVER load S101 LOAD ESG1007
C351 15 14
OUT1 NC
R22 16 13
NC NC
MTL
LOAD
17 12
OUT2 NC
18 11 C354
NC MM
C405 R033 BA6923FP R01 B
19 10
PGND NC
70K
20 9
TE TE NC
21 8
GND NC
R022
C403
TAB TAB
22 7 C355
IC351
PSO3 VCC1
R1
23 6
PSO2 VCC2
24 5 C353
PSO1 PSB
R01
25 4
SC2 PSI1
26 3
SC1 PSI2
27 2
CM PSI3
28 1 C352
CE C
4700P
Vcc2
SWITCHES:
SENSOR UNIT
S101:LOAD SWITCH..........EJECT-PLAY
S102:MODE SWITCH............ON-OFF
The underlined indicates the switch position.
17
5 6 7 8
1 2 3 4
Connector Capacitor
SIDE A
18
1 2 3 4
5 6 7 8
SIDE A
A
FRONT
19
5 6 7 8
1 2 3 4
FRONT
20
1 2 3 4
5 6 7 8
SIDE B
A
21
5 6 7 8
1 2 3 4
22
1 2 3 4
5 6 7 8
SIDE A
SIDE B
23
5 6 7 8
1 2 3 4
SIDE A
SIDE B
24
1 2 3 4
1 2 3 4
SIDE A
CN300
D DECK UNIT
CN251
20 18 16 14 12 10 8 6 4 2
19 17 15 13 11 9 7 5 3 1
C271
SIDE B
D DECK UNIT
HEAD ASSY C
M1 M2
IC,Q ADJ
C351 VR302
C354
C310
R302
C302
VR302
R304
14 15
CN255 CN254 C256
CN253 21 30
C251 C253 C252 C254
1 8 20 C404 20 31 CN252
R403
IC351 2 R402 6
IC251 3 IC351 R404 R401 IC251 5
4 C405
5 7 21 C403 4
6 C355 C402 11 40 3
C359 C401 10 1
2
C360 1 C255
27 1
R362
C357
C358
C352
C356
C309
R285
C301
R271
C353
R303
R301
VR301
R272
VR301 D
CN256
25
1 2 3 4
1 2 3 4
E SENSOR UNIT
S101
LOAD
S103
70µs
S102
L101 MODE
B CN256
L102 6
Q101 5 CN253
REEL SENSE 4
3
2
1
26
1 2 3 4
5. ELECTRICAL PARTS LIST
NOTES:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
27
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 6 RS1/16S473J R 127 RS1/16S682J
R 7 RS1/16S102J R 128 RS1/16S103J
R 8 RD1/4PU101J R 129 RS1/16S102J
R 9 RD1/4PU101J R 130 RD1/4PU102J
R 10 RS1/16S620J R 131 RD1/4PU102J
28
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 801 RD1/4PU222J C 146 See Contrast table
R 802 RD1/4PU222J C 150 See Contrast table
R 803 RD1/4PU222J C 301 CEAL220M16
R 807 RS1/16S472J C 302 CEAL220M16
R 810 RS1/16S473J C 401 CKSRYB105K10
R 811 RS1/16S473J C 402 CKSRYB105K10
R 812 RS1/16S222J C 403 CKSRYB105K10
R 813 RD1/4PU222J C 404 CKSRYB105K10
R 814 RS1/16S223J C 405 CKSRYB224K10
R 815 RS1/16S104J C 406 CKSRYB224K10
29
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
30
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
31
6. ADJUSTMENT
There is no information to be shown in this chapter.
32
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISASSEMBLY
Fig. 1
Fig. 2
33
7.1.2 CONNECTOR FUNCTION DESCRIPTION
34
7.2 PARTS
7.2.1 IC
CA0008AM PST3434UL
TB2118F
35
36
Vreg
BA6923FP
PML003AM
C 1 STBY 28 CE
Control
Vref
PSI3 2 27 CM
Vref
PSI2 3 26 SC1
PSI1 4 PSB
25 SC2
10K
PSB 5 24 PSO1
Vref
Vcc1
Vreg Vref
TSD
OVP
NC 8 21 GND
NC 9 Control 20 TE
NC 10 Vreg
19 PGND
MM 11 18 NC
NC 12 17 OUT2
Vreg
NC 13 Return 16 NC
circuit
NC 14 OCP 15 OUT1
OCP
IC's marked by * are MOS type.
Be careful in handling them because they are very liable to be
damaged by electrostatic induction
*PD6340A
37
- Pin Functions(000974240)
Format Meaning
C C MOS
N N Channel open drain
38
*000974240
39
7.2.2 DISPLAY
- CZA5561
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
40
7.3. OPERATIONAL FLOW CHART
41
8. OPERATIONS AND SPECIFICATIONS
1 2 3 45
!
6
0 9 8 7
42
Turning the unit on Notes
• In the following cases, the sound source
Press SOURCE to turn the unit on. will not change:
When you select a source the unit is turned — When a product corresponding to each
on. source is not connected to this unit.
— When no cassette is set in this unit.
— When no magazine is set in the multi-
CD player.
Selecting a source — When the AUX (external input) is set to
off
You can select a source you want to listen
to. To switch to the cassette player, load a • External Unit refers to a Pioneer product
cassette tape in this unit (such as one available in the future) that,
although incompatible as a source,
Press SOURCE to select a source. enables control of basic functions by this
Press SOURCE repeatedly to switch between product. Only one External Unit can be
the following sources: controlled by this product.
CD player (one disc only)—Tuner—Cassette • When this unit’s blue/white lead is con-
player—Multi-CD player—External unit—AUX nected to the car’s auto-antenna relay
control terminal, the car’s antenna
extends when this unit’s source is
switched on. To retract the antenna,
switch the source off.
43
Listening to the radio 1 Press SOURCE to select the tuner. Playing a Tape 4 Use VOLUME to adjust the sound level.
44
When you press VOLUME up/+, the volume is
2 Use VOLUME to adjust the sound level. raised and when pressed down/–, the vol-
When you press VOLUME up/+, the volume is ume is lowered.
raised and when pressed down/–, the vol-
ume is lowered. 5 To perform fast forward or rewind, press
2 or 3.
1 2 3 4 3 Press BAND to select a band. 1 2 FF or REW appears in the display.
Press BAND until the desired band is dis- • To cancel fast forward or rewind and
1 BAND indicator played, F1, F2, F3 for FM or AM. return to playback, press BAND.
Shows which band the radio is tuned to, 1 TAPE DIRECTION indicator • You can cancel fast forward or rewind by
AM or FM. 4 To perform manual tuning, press 2 or 3 Shows the direction of the tape trans- pressing 2 or 3 in the same direction twice.
with quick presses. port.
2 FREQUENCY indicator The frequencies move up or down step by 6 To perform forward or rewind music
Shows to which frequency the tuner is step. 2 PLAY TIME indicator search, press 2 or 3 twice.
tuned. Shows the elapsed playing time of the F-MS (forward music search) or R-MS
5 To perform seek tuning, press and hold 2 current track. (rewind music search) appears in the dis-
3 PRESET NUMBER indicator or 3 for about one second and release. play. The cassette player will fast forward or
Shows what preset has been selected. The tuner will scan the frequencies until a 1 Press OPEN to open the front panel. rewind to the next or previous blank spot on
broadcast strong enough for good reception Cassette loading slot appears. the tape and begin to play.
4 STEREO () indicator is found. • To cancel music search and return to play-
Shows that the frequency selected is • You can cancel seek tuning by pressing 2 Insert a cassette tape into the cassette back, press BAND.
being broadcast in stereo. loading slot.
either 2 or 3 with a quick press. • You can cancel music search by pressing
• If you press and hold 2 or 3 you can skip Playback will automatically start. 2 or 3 in the same direction again.
broadcasting stations. Seek tuning starts as Cassette loading slot
soon as you release the buttons. 7 To change the direction of the tape trans-
port, press BAND.
Note
• When the frequency selected is being Notes
broadcast in stereo the STEREO () indica- • Do not insert anything other than a cas-
tor will light. TAPE EJECT button sette tape into the cassette loading slot.
• PLAY TIME indicator starts from 00’00” in
• You can eject a cassette tape by pressing the following cases:
TAPE EJECT. — When a tape is inserted
— When the tape direction is changed
3 Close the front panel. — When you rewind the tape to the begin-
ning
• PLAY TIME indicator is halted when fast
forward, rewind or music search is operat-
ing.
Blue/white
To system control terminalof the power amp
or Auto-antenna relay control terminal
(max.300mA12 V DC).
White Gray
Red
To electric terminal controlled + +
Front speaker Front speaker
by ignition switch(12 V D C)
ON/OFF. ≠ ≠
White/black Gray/black
Left Right
Green Violet
Black(ground) + +
To vehicle (metal) body
. Rear speaker Rear speaker
W ith a 2 speaker system , do not connect
anything to the speaker leads that are not ≠ ≠
Green/black Violet/black
connected to speakers.
45
Specifications(KEH-P4022/XM/EE) Specifications(KEH-P4020/XM/UC)
46
General Cassette player General Cassette player
Power source .................. 14.4 V DC (10.8 – 15.1 V Tape ................................. Compact cassette tape Power source .................. 14.4 V DC (10.8 – 15.1 V Tape ................................. Compact cassette tape
allowable) (C-30 – C-90) allowable) (C-30 – C-90)
Grounding system .......... Negative type Tape speed ...................... 4.76cm/sec.(+0.14cm/sec., Grounding system .......... Negative type Tape speed ......................4.76cm/sec.(+0.14cm/sec.,
Max. current consumption -0.05cm/sec) Max. current consumption -0.05cm/sec)
......................................... 8.5 A Fast forward/rewinding time ......................................... 8.5 A Fast forward/rewinding time
Dimensions (W × H × D): ......................................... Approx. 100 sec (C-60) Dimensions (W × H × D): ......................................... Approx. 100 sec (C-60)
Chassis .............. 178 × 50 × 157 mm Wow & flutter .................. 0.09% (WRMS) (DIN) Wow & flutter .................. 0.09% (WRMS)
Nose .................. 188 × 58 × 20 mm Frequency response ....... 30 – 16,000 Hz (±3 dB) Chassis .............. 178 × 50 × 157 mm Frequency response ....... 30 – 16,000 Hz (±3 dB)
Weight ............... 1.4 kg Stereo separation ........... 45 dB (7 × 2 × 6-1/8 in) Stereo separation ........... 45 dB
Backup current ................ 2.9 mA Signal-to-noise ratio ....... 61 dB (IEC-A network) Nose .................. 170 × 58 × 20 mm Signal-to-noise ratio ....... 61 dB (IHF-A network)
(6-3/4 × 2-1/4 × 3/4 in)
Audio FM tuner (D) FM tuner
Maximum power output 45 W × 4 Frequency range ............. 87.5 – 108.0 MHz Chassis .............. 178 × 50 × 162 mm Frequency range ............. 87.9 – 107.9 MHz
Continuous power output 20 W × 4 (DIN Usable sensitivity ........... 11 dBf (1.1 µV/75 Ω, (7 × 2 × 6-3/8 in) Usable sensitivity ........... 11 dBf (1.1 µV/75 Ω,
45324, mono, Nose .................. 170 × 46 × 15 mm mono,
+B=14.4 V) S/N: 30 dB) (6-3/4 × 1-3/4 × 5/8 in) S/N: 30 dB)
Load impedance ............. 4 Ω (4 – 8 Ω allowable) 50 dB quieting sensitivity 17 dBf (2.2 µV/75 Weight ............... 1.4 kg (3.08 lbs) 50 dB quieting sensitivity 17 dBf (2.2 µV/75
Preout max output level/output impedance Ω, mono) Backup current ................ 2.9 mA Ω, mono)
......................................... 2.2 V/1 kΩ Signal-to-noise ratio ....... 58 dB (IEC-A network) Signal-to-noise ratio ....... 58 dB (IHF-A network)
Equalizer (3-Band Equalizer): Distortion ........................ 0.5% (at 65 dBf, 1 kHz, Distortion ........................ 0.5% (at 65 dBf, 1 kHz,
(LOW) ........................Level : ±12 dB stereo) Audio stereo)
(MID) .........................Level : ±12 dB Frequency response ....... 30 – 15,000 Hz (±3 dB) Continuous power output is 20 W per channel min. Frequency response ....... 30 – 15,000 Hz (±3 dB)
(HIGH) .......................Level : ±12 dB Stereo separation ........... 24 dB (at 65 dBf, 1 kHz) into 4 ohms, both channel driven 50 to 15,000 Hz Stereo separation ........... 24 dB (at 65 dBf, 1 kHz)
Loudness contour with no more than 5% THD. Selectivity ....................... 71 dB (2 ACA)
(LOW) ........................+3.5 dB (100Hz), AM tuner Maximum power output 45 W × 4 Three-signal intermodulation
+3dB (10 kHz) Frequency range ............. 531 – 1,602 kHz (9 kHz) Load impedance ............. 4 Ω (4 – 8 Ω allowable) (desired signal level) .....47 dBf
(MID) .........................+10 dB (100Hz), 530 – 1,640 kHz (10 kHz) Preout max output level/output impedance (two undesired signal
+6.5dB (10 kHz) Usable sensitivity ........... 20 µV (S/N: 20 dB) ......................................... 2.2 V/1 kΩ level: 100 dBf)
(HIGH) .......................+11 dB (100Hz), Selectivity ....................... 50 dB (±9 kHz) Equalizer (3-Band Equalizer):
+11dB (10 kHz) 50 dB (±10 kHz) (LOW) ........................Level : ±12 dB AM tuner
(volume : -30 dB) (MID) .........................Level : ±12 dB Frequency range ............. 530 – 1,710 kHz (10 kHz)
(HIGH) .......................Level : ±12 dB Usable sensitivity ........... 20 µV (S/N: 20 dB)
Note Loudness contour Selectivity ....................... 50 dB (±10 kHz)
(LOW) ........................+3.5 dB (100Hz),
• Specifications and the design are subject +3 dB (10 kHz)
to possible modifications without notice (MID) .........................+10 dB (100Hz),
due to improvements. +6.5 dB (10 kHz) Note
(HIGH) .......................+11 dB (100Hz),
+11 dB (10 kHz) • Specifications and the design are subject
(volume : –30 dB) to possible modifications without notice
due to improvements.
Specifications(KEH-P4025/XM/ES)
47