BA BKMH Eng AB120

Operating instructions Steel bed-brush cleaner BKM/h
Operating instructions
Steel bed - brush cleaner
BKM/h
Note: The manual will not update automatically by revision service
Überarbeitung "A" – 22.04.2004 1 / 13 BA_BKMh_eng_AB120.doc

A. Operating instructions
Generally security advice  Package, transportation  Product description
Body work & Functions  Operating elements, Operating mode  Start up machinery
Operate  Maintenance  Shut down, Storage  Disposal
B. Documentation electrically
Wiring diagram  Spare part & device list
C. Documentation mechanically
Spare part list
D. Documentation hydraulically
Hydraulic diagram  Spare part & device list
E. Documentation other manufacturers

Operating instructions motor, gear box, pump, hydraulics, etc.
F. Technically drawing
Drawings
G. EG-Conformity
Declaration of conformity

1. Generally security advice 7. Operate

1.1. Manufacturers liability and obligation 4 7.1. Safety regulations 10
1.2. Safety symbols 4 7.2. Requirement to competence of personnel 10
1.3. Definitions 4 7.3. Operate the machinery 11
1.4. Intended use 5 8. Maintenance
1.5. Improper use 5 8.1. Safety regulations 12
1.6. Protective measures 5 8.2. Requirement to competence of personnel 12
1.7. Training of personnel 5 8.3. Description/Legend maintenance plan 12
1.8. Protective measures at working 5 8.4. Maintenance timetable & concept 12
1.9. Special risks 5 8.5. Maintenance documentation 13
1.10..Leaking of steam, gas or fluid 5 8.6. After-Sales-Service 13
1.11. Service and maintenance 5 9. Shut down and storage
1.12. Structural alteration 5 9.1. Safety regulations 13
1.13. Cleaning and disposal 5 9.2. Requirement to competence of personnel 13
1.14. Machinery noise 5 9.3. Requirement of storage 13
1.15. In case of fire 5 10. Disposal
1.16. Shut down in case of emergency 5 10.1. Safety regulations 13
2. Package and transport 10.2. Requirement to competence of personnel 13
2.1. Safety regulations 6
2.2. Requirement to competence of personnel 6
2.3. Package 6
2.4. Transport 6
3. Product description
3.1. Generally view 6
3.2. Work place 6
3.3. Danger area 6
3.4. Identification of machine 7
3.5. Technical characteristic 7
3.6. Equipment of machine 7
4. Bodywork and functions
4.1. Machinery 8
4.2. Safety arrangements and control 8
4.3. Description of operating 8
5. Operating elements, operating mode
5.1. Operating elements 8
5.2. Operating mode 8
6. Start up machinery
6.1. Safety regulations 9
6.2. Requirement to competence of personnel 9
6.3. Technical documentation 9
6.4. Set up the machinery 9
6.5. Installation 10
6.6. Start up 10
6.7. Acceptance test 10
1. Generally security advice

1.1. Manufacturers liability and obligation

We assume no liability for damage and malfunctions caused as a result of operating errors,
non-compliance with these operating instructions or in appropriate repairs and maintenance.
We expressly point out that only Weiler and accessories approved by us may be used.
For safety reason, the fitting and use of spare parts or accessories which have not approved and
unauthorized modification and conversion of the product are not permitted and exempt Weiler from
liability for damages resulting there from.
1.2. Safety symbols
The following symbol are located on machinery and should give you attention about safety during
operate of the machinery.
1.2.1. Danger symbols Pinch point watch your hands
Keep hands clear of rollers
electrical hazard
Before open disconnect power cable
1.2.2. Caution symbols

Before using read manual
use hearing protection
1.2.3. Hazard symbols/hazard area
lifting point electrically hazard
1.3. Definitions

Ownwer:
Owners (employer, company) are defined as persons who own the product and who use it
Appropriately or allow it to be operated by suitable and instructed persons.
Operating personnel:
Operating personnel are defined as persons assigned by the owner of the product to operate
the product.
Specialist personnel:
Specialist personnel are defined as persons assigned by the owner to carry out specific tasks. Such as
Installation setting up, maintenance and fault elimination.
 Qualified personnel
Qualified personnel are defined as persons, who, owning to their technical training,
Knowledge and experience as well as knowledge of the relevant standards, are able
to assess the tasks given them and identify and eliminate potential hazards.
 Trained person
Trained persons are defined as person who have been instructed and trained for the tasks
assigned to them and on the possible hazards resulting from incorrect handling and who have
been informed about the required protective devices, protective measures, relevant regulations,
codes of practice, accident prevention regulations and operating conditions and who have
proven their qualifications.
 Experienced technician
Experienced technicians are defined as persons, who, owning to their technical training and
Experience, have sufficient knowledge of the product and are familiar with the relevant national
industrial safety regulations, codes of practice, accident prevention regulations, directives and
Generally accepted engineering standards (e.g. EC Directives, German VDE and VBG
regulations) enabling them to judge the safe operating condition of machines.
1.4. Intended use
This brush cleaner is only to use for cleaning the steel casting bed, oiling the casting bed and
for to move out the pre-stressing wire. This machine can be operate by one person.
1.5. Improper use
It is not allowed to use the saw for moving other machines or materials.
To use the saw for other sawing as the described products that manufacture on the casting bed
is not allowed. The machine may not to be used while hanging on the crane.
The control handle may not to be blocked for “half automatic operate”.
1.6. Protective measures
The machine is equipped with protective covers by cable drum and motors.
These protective covers are used for safety they may not be removed and keep closed while operate
of machine. Further, may not remove the protective covers of electrical equipment, only specialist
personnel may remove this covers.
1.7. Training of personnel
The personnel for operate these machine should be an occupational medical check up to detect
the physical qualification to operate the machine.
The owner of this machine must be training for the personnel who operate the machine and show
all of them the accident risks of the machine while operate and handling the machine.
1.8. Protective measures at operate
While operate the machine the following protective measures may be carefully attended.
The operator of machine must be use eye protection, ear plugs and a dust mask to
protect them of fractions of concrete, dust and machinery noise.
While cleaning cycle may not stay persons directly in hazard area of the brushes.
1.9. Special risks

Special risks are in hazard area of the brushes, therefore the inhabitation may not directly in this area
see special symbols on the machine.
1.10. Leaking of steam, gas or fluid
If hydraulic system leaking oil, shut down and consult a qualified person for maintenance.
1.11. Service and maintenance, clearance of malfunction
Only carry out maintenance, repair and installation work if you are qualified specialist personnel
1.12. Structural alteration of the machine
Structural alteration of the machine is allowed with consultation of company
1.13. Cleaning and disposal
When cleaning the machine, disconnect the power cable always by pulling the main plug.
1.14. Machine noise
Without specially measures, like noise reduced cover noise reduced saw blades, the
noise level is normally during cutting above 85 dbA, therefore it is required to use ear plugs.
1.15. In case of fire
In case of cable fire, disconnect the power cable by pulling the main plug. Then take measure
to fight the fire with proper extinguishing device like powder extinguisher with proper
fire class A, B, C or CO2
1.16. Shutdown in case of emergency
In case of an emergency, push any emergency button, mounted around the machine
2. Package and transportation

2.1. Safety regulations
Before you hang in the crane hook, make sure that the main power plug is pulled.
Caution: The inhabitation under floating load is not allowed.
The bed cleaner can be lift up without extra special lifting equipment, therefore you have to hang on the
hook of the crane into the eye hook. For transportation it is imported that the bed cleaner
hangs horizontal, so you minimize the risk of damage.
2.2. Requirement to competence of personnel
The personnel should be knowledge about attach to hoisting devices.
2.3. Package
You need to fix the cable drum during transportation. Make sure that all loosen parts are fixed.
2.4. Transport
Use generally the lifting eyes provided for transport purposes.
Attend especially that your lifting equipment had enough lifting force.
The machine is to be checked for damages, which have to be recorded on the truckers receipt or
equivalent documents. Otherwise, damages occurred in transit cannot be repaired free of charge,
including under warranty. Damages have to be reported immediately to Weiler GmbH in writing. Weiler
will decide at whose expense such damages should be repaired in a most expedient manner

3. Product description
3.1. General view
Figure: Generally view
3.2. Work place

The work place is located behind the cable drum, where you can operate the machine.
Therefore are steps and handles to reach the operators platform.
Caution: There is no safety chain beside the platform entry.
3.3. Danger area
The danger area is located in area of the brush support. Here is it possible that friction of concrete
and also water shoot out.
Caution: The inhabitation is generally not allowed in working area of the brush support
3.4. Identification of the machine
The identification plate is located on the main frame, right side. Here you can see needed electrical
connection power, dead load, operating voltage, construction year, part number of machine and
type of machine.

3.5. Technical characteristics

Steel casting bed cleaner Type: BKM/h
Sizes & Weights
Length standard 3.250 mm
Width 1.780 mm
Height 1.670 mm
Working width 1.200 mm
Weight 3.200 kg
Working noise level < 85 dB(A)
Power cable length 150-180 m
m
Drive speed 2,0-60,0 /min
Electrical power supply/Demand
Operating voltage 400 VAC
Control voltage1 230 VAC
Control voltage2 24 VDC
Frequency 50/60 Hz
Main power 15,0 kW
Connection plug 125 A / CEE plug
Hydraulics
Power Hydraulic aggregate 1,5/1,8 kW
Number of revolutions 1410 min-1
Current consumption 6,3 A
Hydraulic tank volume 225 ltr.
Oiling tank volume 100 ltr.
3.6. Equipment of the Machine

The machine is equipped with the following parts:
 Cleaning device
 Device to move out the wire
 Oiling device
 Cable drum
 Operators platform
 Hydraulic and electric aggregates

4. Bodywork and function

4.1. Machinery
The machine had in front of the hydraulic lifting support for lift up or move down the brush roller
The brush roller and the pot brushes are driven by electrical motors. The in front of installed
support of pot brushes are horizontal and vertical adjustable for to adjust the abrasion of pot brushes.
In rear of machinery is a support to move out the pre-stressing wire and a oil-spray injector.
4.2. Safety arrangement and control
At the control box is located the emergency switch, further a operating control lamp.
Emergency switch <”A”>
Control lamp <”C”>
4.3. Description of machine functions
For to clean the casting bed move the brush unit down by push button <”M”>
start rotating of the brush roller by push button <”F”>
moves the machine forward by push button <”L”>.
Make sure that the all the brushes are adjusted.
5. Operating elements, operating mode

5.1. Operating elements
The operating elements to operate the machine are located by operator’s platform.
Operating elements
Switch Function A
L M
A Emergency switch
B Key switch
C Control lamp (green control lamp) B C
D Hydraulic “ON” (green control lamp)
D E
E Hydraulic “OFF” (red control lamp)
F Brushes “ON”
F G
G Brushes “OFF”
H Oil-spray injector “ON/OFF” H
K Main switch
L Moves the machine forward/reverse
M Moves the brush unit up/down
5.2. Operating mode

 Cleaning operation
 Drive operation
 Operation for move out the wire and spraying oil

6. Start up the machine

The start up can be operated by “qualified personnel” only.
For the start up the personnel should be have knowledge such as described in chapter 1.3 “Definition”
6.3. Technical documentation
See attachments
6.4. Installation (before first start up)
6.4.1. Connecting electric power
Make sure that you have the proper voltage and frequency to connect the machine.
Check-up that all electric protective covers are closed and verify that all switches are in
neutral position.
The machine is supplied with electric power by way of a motor driven cable drum, which
automatically holds the trailing power cable in tension. The cross section of the cable should
be at least 4 x 25mm 2 by casting bed length of 120m, if the casting bed length have more than
120m, the cable should be at least 4 x 35 mm 2.
Both voltage and frequency have to be verified prior to hook-up.
At time of shipment the machine, all circuit breaker were opened. Before the main power
plug is hooked-up, please switch on the circuit breaker for motor driven cable drum (F4) and
check-up the correct sense of rotation. If necessary the polarity at the main switch (Q00) has
to be reversed.
After the proper polarity has been ascertained, all other circuit breakers can be activated.
Caution:
 Disconnect generally the main power plug before open the control cabinet.
 After shut down the machine, the frequency converter retains the voltage 15 min.
6.4.2. Start up hydraulic system
The viscosity class depends at outside temperature and should be located by following chart.
Viscosity class chart
temperature viscosity
to 20° VG 32
to 30° VG 46
over 30° VG 68
The following chart give you an overview about recommended oil manufacturer.
The quality class should be have HPL class.
Oil manufacturer chart
Viscos. Oil type by manufacturers
class AGIP ARAL BP CHEVRON ESSO MOBIL SHELL TEXACO
VG32 OSO32 VITAM ENERGOL EP32 NUTO DTE24 TELLUS RANDO
GF/DE32 HPL32 H32 OIL32 HDA-32


Caution:
 To fill in hydraulic oil, attend to cleanness

We recommended an oil filter with fineness not more than 0,025 mm to be used,
otherwise the oil can be pump in the return filter of hydraulic system.
Note, that dirty hydraulic oil can damage your hydraulic system, it can be make malfunctions
and can bring about arise the oil.
Make sure that all times enough hydraulic oil is in the tank and the fill level is levelling the marker.
Caution:
 If you fill in hydraulic oil less, note that the system suck air, the system doesn’t works,
after short time the pump damage with cavitations malfunction.
The operating pressure is factory-made by 90 bar, it should be changed only after consultation
with weiler company. Use only oils that we recommend (see chart, page previous)
Hydraulic oil is mineral oil based and hazardous to water and flammable.
Use the hydraulic oil only with available safety data sheet and all safety regulations be realised.
In case of oil splash in eye immediately flushing with water 10 to 15 minutes and consult a doctor.
6.5. Acceptance test
During the first start up all functions of machine will be proofed, all settings should be wrote by
test report sheet, that should be, when acceptance, signed by customer.
7. Operate the machine

7.1. Safety regulations (in operate)
The machine can be operated by “operating personnel” only
The operator of the machine should, before start the machine, make sure that all function work
as well and should make a visual check for damage of hydraulic or electrically equipment.
Before you start the machine make sure that all switches in neutral position, same procedure as
well by end of work.
Caution:
 No personnel, while operating the machine, is allowed the inhabitation on casting bed,
where the machine operate.
For operating, the personnel should be have knowledge such as described in chapter 1.3 “Definition”
7.3. Operate the machine
Cleaning operation
Before you operate with the brush rollers and pot brushes adjust them to the bed width and height.
Move down the brush support with push button <”M”>, the brush support is to move down
approx. 1-2 cm over the casting bed cover after them switch on the brushes with push button <”F”>
and then move down the brush support complete.
Adjust the brushes to the casting bed cover + 1-2 cm so you minimize the abrasion of the brushes.
The hydraulic works only after switch push button <”D”>
Moving operation (without cleaning)
Before you move the machine, without rotating of the brush rollers, make sure that the
brush support is lift up approx. 1 – 2 cm over the casting bed cover.
Operation for move out wire and spraying oil
The operation of move out the wire should be operate irrespective of cleaning operation, it means
don’t operate cleaning and pull out the wire together.
Before you pull out the wire make sure that the brush support is complete lift up.
Fix the wire at the wire support at rear of the machine and move out the wire to production direction.
After pull out the wire, hung in the wire in the support under the fixing support, the wire should be not
spraying with oil. To operate with the oiling device switch the push button <”H”>

8. Maintenance, Service and Repair

Maintenance, service and repair the machine by “qualified personnel” only
To maintenance, service and repair this machine, the personnel should be have knowledge
such as described in chapter 1.3 “Definition”
8.3. Description / legend maintenance plan
Following symbols are used
The number into pictogram means, that you must do maintenance after this working hours.
Gear oil Hydraulic oil Assembly part Grease Motor oil
- Assembly part change after 100 working hours (for example)
8.4. Maintenance timetable and concept
Figure: maintenance plan

8.5. Maintenance documentation

In proof of maintenance we recommend to record the maintenance
8.6. After-Sales Service
For technical information on Weiler products and their systematic application, please refer to one
of our relevant representative or to our main office in Weiler Germany.
9. Storage of machine
If you shut down the concrete saw, it should be generally disconnect the main plug.
The Hydraulic system should be with out pressure.
The shut down of machine should be done by „qualified personnel“
9.3. Requirement of storage
If the shut down is for longer time as 24 months, you have to be special corrosion prevention
10. Disposal
By disposal the hydraulic oil see safety sheet of manufacture, how to do this.
Before you disposal the hydraulic oil see the safety sheet for personal protective measures.

hydraulic "ON" hydarulic "OFF"
oil spray "ON/OFF" Hydraulik "AN" Hydraulik "AUS"
control vacuum "ON" vacuum "OFF"
Kontrollleuchte Vakuum "AN" Vakuum "AUS"
brushes "ON" brushes "OFF"
0 1
main switch
Hauptschalter
ON
Freigabevermerk Produktionsfreigabe durch: Produktionsfreigabe am:
Toleranzen
Grand Building, Mongolei Allgemeintoleranz
DIN ISO 2687-m
Datum Name
Bearb. 29.01.14 kku Bahnreiniger MPV
Bed Cleaner MPV
Norm
Index
D-55435 Gau-Algesheim
Blatt 1
Tel. +49 6725/9195490
Fax +49 6725/9195491 915072 R0 1 Bl.
Zust Datum Name(Urspr.:) (Ers. f.:) (Ers. d.:)
Stückliste / Спецификация на запасные части / part list / liste des pièces / lista de peças
neu=0; hinzu=1; änder.=2; gelöscht=3
Kunde/клиент/customer/client/cliente Maschine machine Nr. / No. / no./ № Typ/Тип/Type
Grand Building, Mongolei Bahnreiniger MVP-AB120 Vacuum bed cleaner MVP-AB120 915072 R0 MVP-AB120
Lfd. Nr. Pos. Anzahl deutsch englisch Teil.Nr. / Typ Index Abmessungen DIN Werkstoff
№ Позиции Кол-во Bezeichnung description Заводской номер / Тип Index Измерение Стандарт Материал
No. Item Qty. part no. Индекс dimensions DIN/ISO material
no. Pos. Nombre Numéro de pièces index Mesures Norme matériel
No. Conj. quantidade número da peça indice dimensões Padrão
1 1 1 Rahmen main frame 404232
2 2 1 ZSB Behälter assembly slob water bucket 843003
3 3 1 ZSB Fahrantrieb assembly drive unit 806047 R3
4 4 1 ZSB Hubrahmen assembly lifting frame main brush 864001 R4
5 5 1 Saugrüssel sucking device 480027
6 6 1 ZSB Kabeltrommel assembly cable drum 814028 R1
7 7 1 ZSB Hydraulik assembly hydraulik unit 765000 BRG/h
8 8 1 Drahtausziehvorrichtung wire drawing device 405084 R1
9 9 2 ZSB Topfbürstenantrieb assembly brush drive device 865009 R3
10 10 2 Lochbalkenplatte wire plate 4011740
11 11 1 ZSB Ölsprüheinrichtung assembly oiling device 848008 R2
12 12 1 Walzenbürste, Stahlbahn-1390 main brush (steel production bed) 252011
13 opt./опция Walzenbürste, Betonbahn-1390 main brush (concrete production bed) 252010
14 13 1 Schaltschrank/verkabelung switch cabinet/electrically wiring
15 14 1 Hubtraverse lifting support 490038 R1
16 15 2 Sechskantschraube hexagon bolt 101-14-013 M30x120 931 8.8
17 16 2 Sechskantmutter, selbstsichernd hexagon nut 101-10-059 M30 936 8
18 17 1 Halter Abstreifer bracket bed wiper 442048
19 18 1 Vulkolan-Abstreifer wiper 442050
20 19 1 Halter Abstreifer bracket bed wiper 442049
22 21 6 Federring spring washer 101-02-013 B12 127 FSt
23 22 1 Sicherheitskennzeichnung safety pictogram 703127
24 23 1+1 Abdeckung Fahrantrieb cover drive unit 416088
25 24 16 Linsenschraube screw 101-14-088 M6x16
26 26
27 27
28 28
29 29
30 30
Weiler GmbH D55435 Gau-Algesheim Tel. +49/6725/9195490 Fax +49/6725/9195491 Email info@weiler.net Druck/Print: 20.01.2015 915072R0.xlsx/Kunde_DE / 1/1
Toleranzen
BRG/h Allgemeintoleranz
DIN ISO 2687-m
S235JR
Datum Name
Bearb. 03.05.11 kku
Norm
zum Ventilblock
Index
Blatt 1
Tel. +49 6725/9195490
Fax +49 6725/9195491 843003 R0 1 Bl.
BRG/h ZSB Saug/Abwasserbehälter Assembly suck/slob water bucket 843003 R0
1 1 1 Behälter BRG/h bucket 484016
2 2 1 Absauggehäuse BRG/h sucktion corpus 483013
3 3 1 Ventilator ventilation 283001 APRG711/A, 18,5kW
5 5 4 Halter Ventilator bracket ventilator 4011752
6 6 4 Sechskantmutter hexagon nut 101-10-002 M12 934 8
7 7 4 Federring spring washer 101-02-013 B12,2 127 FSt
8 8 3 Sechskantmutter hexagon nut 101-10-014 M8 934 8.8
9 9 3 Scheibe washer 101-13-006 A8,4 125 St
10 10 1 Dichtung sealing 234027 Moosg.Vkt.-Schnur 25x25
11 11 4 Halter Ventilator bracket ventilator 4011731
13 13 32 Scheibe washer 101-13-001 A13 125 St
18 18 1 DS-Motor motor in Pos. 3 enthalten
19 19 2 Deckel cover 4011732
20 20 1 Einschub-Filterkassette slot filter frame 405142 R4
21 21 1 Filter filter 915 E 001 Filtermatte
22 22 1 Bolzen bolt 327198
23 23 4 Sicherungsring circlip 102-11-006 A25x1,2 471 FSt
24 24 2 Hydraulikzylinder hydraulic cylinder 226041
25 25 1 Bolzen bolt 327199
26 26 4 Sicherungsring circlip 102-11-006
27 27 4 Verstellspindel adjusting screw 414067 R3
28 28 4 Bolzen bolt 327088 R2
30 30 2 Entleerklappe bottom flap 444008
31 31 1 Dichtung sealing 234027 Moosg.Vkt.-Schnur 25x25
32 32 1 Abluftstutzen air outflow channel 483010
BRG/h ZSB Saug/Abwasserbehälter Assembly suck/slob water bucket 843003 R0
37 37 1 Hydraulikleitungen hydraulic pipes 503001
38 38 10 Rohrschelle tube clamp 227-4-014 Gr.2 216 PP
39 39 1 Federriegel key 285008
40 40 1 Hebelarm arm 402482
41 41 2 Stellring ring 102-16-008
42 42 1 Welle shaft 310078
46 46 1 Klappe flap 4011733
49 49 2 Kartuschen Klebstoff f. Moosg. cartridges glue f. sponge rubber 103020
50 50
51 51
52 52
Wenn nicht anders vorgegeben gelten nachfolgende Toleranzklassen:
Allgemeintoleranzen (Form und Lage) gem. DIN2768T2-K
Toleranzen
DIN ISO 2687-m
St
R8 05.01.15 iti Datum Name
Bearb. 23.05.11 kku Fahrantrieb BRG/h
Drive unit BRG/h
Norm
Index
Blatt 1
425
R5
26.03.14 khm
06.09.13 ckn
Tel. +49 6725/9195490
Fax +49 6725/9195491 806047 R8 1 Bl.
Fahrantrieb Drive unit 806047 R8 BRG/h
1 1
4 4 2 Motorkonsole motor bracket 402096 R5
10 10 2 Antriebswelle drive shaft 312069 R3
11 11 4 Kettenrad sprocket 173049 3/4" x 7/16" - zz16 St
12 12 2 Gewindestift pin 101-06-022 M10x20 913 8.8
13 13 2 Paßfeder key 102-08-014 A12x8x45 6885 St
14 14 2 Kettenrad sprocket 173048 3/4" x 7/16" - zz24 St
15 15 2 Gewindestift pin 101-06-008 M10x16 913 8.8
16 16 2 Paßfeder key 102-08-04 A12x8x45 6885 St
17 17 2 Stehlager pillow bearing 222-03-034 SYNT40F
24 24 4 Kettenspannrad chain tensioning sprocket 219019 3/4" x 7/16" - zz15
25 25 4 Sicherungsring circlip 102-11-001 A16x1 471
26 26 4 Achse axle 302034
27 27 4 Gesamt Laufrad eheel unit 805138 R0
28 28 6 Kettenschloss chain key 231014 3/4" x 7/16" 8187 St
29 29 4 Rollenkette simplex roller chain 231006 3/4" x 7/16" 8187 St
30 30 2 Rollenkette simplex roller chain 231006 3/4" x 7/16" 8187 St
31 31 2 Stehlager pillow bearing 222-03-033 SYNT40L
32 32 1 Schutzhaube safety cover 4012489 R0
33 33 1 Schutzhaube safety cover 416088 R1
34 34 4 Kettenrad Sprocket 173047 3/4"x7/16" -zz11
35 35 4 Gewindestift Stud 101-06-030 M10x20 915
36 36 4 Passfeder Key 102-08-014 A12x8x45 6885
Toleranzen
DIN ISO 2687-m
S235JR
Datum Name
Bearb. 06.06.11 kku ZSB Hubvorrichtung
Assembly lifting frame brush unit
Norm
Index
Blatt 1
Tel. +49 6725/9195490
Fax +49 6725/9195491 864001 R5 1 Bl.
BRG/h ZSB Hubvorrichtung Assembly lifting support 864001 R5
1 1 1 Rahmen Hubvorrichtung frame lifting support 405310 R2
2 2 2 Y-Flanschlager Y-flange bearing unit 222-04-004 FYTB 40 FM
8 8 1 Abdeckung Kettentrieb cover chain drive 416285 R1
9 9 1 DS-Motor ACM-160L-B3 motor 607128 7,5 kW, n=720 1/min
13 13 1 Hydraulikzylinder hydraulic cylinder 226048
14 14 2 Führungssäule guide shaft 306020 R3
17 17 1 Einfach-Rollenkette simplex roller chain 231006 3/4"x7/16" L= 8781
18 18 1 Kettenschloß connection link 231014 3/4"x7/16" 8781
19 19 1 Kettenrad sprocket 173070 R1
20 20 1 Paßfeder key 102-08-054 A12x8x90 6885
21 21 1 Kettenrad sprocket 173083 R2
22 22 1 Paßfeder key 102-08-014 A12x8x45 6885
26 26 1 Augenschraube eye bolt 101-01-007 M12x100 444 8.8
27 27 1 Kettengleiter chain rider 231059 3/4"x7/16"
30 30 2 Bolzen bolt 327200 R1
32 32
33 33
Toleranzen
DIN ISO 2687-m
St
Datum Name
Bearb. 31.05.11 kku Kabeltrommel
Cable drum
Norm
Index
Blatt 1
Tel. +49 6725/9195490
Fax +49 6725/9195491 814028 R1 1 Bl.
BRG/h ZSB Kabeltrommel Assembly cable drum 814028 R1
1 1 1 Schleifringkörper collector ring 604012 SK4/100/12.5/31H7
2 2 1 Bürstenhalterbolzen brush holder bolt 604014 BB9
3 3 1 Sechskantmutter, selbstsichernd hexagon bolt 101-10-024 M12 985 8
5 5 1 Bürstenhalter brush holder 604019 1032DHG60B16/MDHG1032
6 6 4 Kohlebürste carbon brush
7 7 1 Elektrokasten cabinet 606023
8 8 1 Konsole (Schleifringseite) bracket 402611 R0
9 9 1 Schnellspanner quick-release clamp 285015 05750-1200
10 10 4 Sechskantschraube hexagon bolt 101-14-097 M8x30 933
11 11 4 Federring washer spring 101-02-004 B8,1 127
12 12 4 Sechskantmutter hexagon nut 101-10-014 M8 934
13 13 1 Trommelkörper steel drum 415019
14 14 1 Konsole (Antriebsseite) bracket "B" 402612 R0
15 15 1 Einfach-Kettenrad simplex chain wheel 173061 1/2x5/16;Z48
16 16 1 Einfach-Kettenrad simplex chain wheel 173093 1/2x5/16;Z24
17 17 1 Paßfeder key A6x6x… 6885
18 18 1 Gewindestift screw pin 101-06-026 M6x15 914
19 19 1 Einfach-Rollenkette simplex roller chain 231005 1/2x5/16
20 20 1 Einfach-Kettenschloß simplex connection link 231013 1/2x5/16
21 21 1 Stirnrad-Getriebemotor e-motor 607003 R27DRM100L12-V
23 23 4 Scheibe washer 101-13-006 A8,4 125
24 24 4 Federring washer spring 101-02-004 B8,1 127
25 25 1 Kettenspanner chain tensioner 231038 14085500 1/2" x 5/16"
26 26 2 Y-Flanschlagereinheit flanged bearing 222-04-012 PF50TF
28 28 8 Federring washer spring 101-02-013 B12,2 127 FSt
31 31 1 Spannsatz clamping bush 284005 298-002-050 St
32 32
BRG/h ZSB Kabeltrommel Assembly cable drum 814028 R1
37 37 1 Augenschraube eye bolt 101-01-008 M10x65 444 St
39 39 1 Kabelschelle cable clamp 4300 40 1176 GU-35/20
44 44 1 Kettenschutzkasten chain cover 416287
47 47 4 Scheibe washer 101-13-006 A8,4 125
48 48 12 Zwischenrohr distance tube 303028 St
49 49 24 Senkschraube countersink screw 101-15-016 M16x25 7991 8.8
50 50 24 Zahnscheibe toothed washer V16 6797 FSt
51 51 1 Gewindestift screw pin 101-06-027 M6x10 914
52 52
53 53
54 54
Fahrantrieb
Drive unit Slob bucket Suction nozzle/Brush
Suction nozzle
Slob bucket
Fahrantrieb
Drive unit
FW/BW OP/CL UP/DN
-/-
BRG
Hydraulikplan BRG
Hydraulic diagram BRG
Index
Blatt 1
D-55413 Weiler
GmbH
Tel. 0 67 21/3 20 31-32 Fax 0 67 21/3 49 11
765000 R2 1 Bl.
(Urspr.:) (Ers. f.:) (Ers. d.:)
Hydraulikplan BRG Hydraulic diagramm BRG 765000
Lfd. Nr. Pos. Anzahl deutsch englisch Teil.Nr. / Typ Index Abmessungen
№ Позиции Кол-во Bezeichnung description Заводской номер / Тип Index Измерение
No. Item Qty. part no. Индекс dimensions
no. Pos. Nombre Numéro de pièces index Mesures
No. Conj. quantidade número da peça indice dimensões
1 0.0 1 Hydrauliktank hydraulic tank 227-09-001 BEK225/E/E
2 0.1 1 Ölstangsanzeige oil level indicator SNA 127 B-S-T-12
3 0.2 1 Ölablasschraube outflow plug
4 1.0 1 Einfüller filler neck TP-.02602
5 1.1 1 Rückschlagventil check valve S-XRHZ 16 SR 1/2" WD
6 1.2 1 Manometer manometer 0-250bar
7 1.3 1 Verschraubung fitting S-XEL 16 S
8 1.4 1 Meßkupplung measuring coupling DKOS16
9 1.5 1 Manometerschottverschaubung manometer fitting G1/4-O-Ring
10 1.6 1 Meßschlauch measuring hose L=1000mm
11
12 2.0 1 Rücklauffilter return line filter PI 15010RN
13 2.1 1 Verschmutzungsanzeige filter status NBR 2,2/0405
14 2.2 1 Filterelement filter element MIC 25NBR
15
16 3.0 1 Pumpenträger pump support 227-10-001 RV300/144/204/DF
17 3.1 1 Fußflansch flange 227-10-002 PTFS300
18 3.2 2 Dämfungsschiene absorber bar 227-10-003 PTFSDL300
19 3.3 1 Dämfungsring absorber ring D150/8
20
21 4.0 1 Spidex Kupplung komplett: clutch complete: Spidex A28/38.38H7-22H7 Alu
22 4.1 1 Pumpennabe pump impeller hub SP280071 A Alu L=35
23 4.2 1 Zahnkranz motor driving collar 90°Sh (Weiß)
24 4.3 1 Motornabe motor impeller hub SP280083B Alu L=35
25
26 5.0 1 Axialkolbenpumpe A10VSO28DFR1/31R-PPA12N00 axial-piston-pump 227-10-004 28cm3, 3000U/min., 84ltr/min.
27 5.1 1 E-Motor ACA132M-4; Bauform B5 motor 7,5kW; 1440U/min
28
29 6.0 1 Proportionalventil PVG32 proportional valve PVG32 227-07-008 157B5101
30 6.1 1 Meßanschluß measuring unit
31
32 Fahren (vor/zurück) drive unit (fw/bw)
33 7.0 1 Proportionalventil PVG32 proportional valve PVG32 157B6130
34 7.1 1 Ölmotor OMR80 oil motor OMR80 226015 151-0711
35 7.2 1 Hydraulikschlauch hydraulic hose 503001
Weiler GmbH D55435 Gau-Algesheim Tel. +49/6725/9195490 Fax +49/6725/9195491 Email info@weiler.net Druck/Print: 20.01.2015 765000_BRGR1.xlsx/Kunde_DE / 1/2
Hydraulikplan BRG Hydraulic diagramm BRG 765000
37 7.4 1 Doppelschockventil VSDI-30FM-OMP/OMR-12-20 twin shock valve 227-07-027 50-210bar;max40l/min;IGR1/2"
38
39 Vakuumbehälter Klappe (auf/zu) slob bucket, flap (open/closed)
41 8.1 2 Hydraulikzylinder hydraulic cylinder 226005 DW50/35-300-EBL505-CH
42 8.2 2 Lasthalteventil emergency valve CBV1-10N-C-O-A-30+3SLH-10A-B03
45
46 Saugrüssel (anheben/absenken) suction nozzle (lift up/lowering)
48 9.1 1 Hydraulikzylinder hydraulic cylinder 226004 DW50/30-470-EBL675-CH
49 9.2 1 Lasthalteventil emergency valve CBV1-10N-C-O-A-30+3SLH-10A-B03
52
53 53
Weiler GmbH D55435 Gau-Algesheim Tel. +49/6725/9195490 Fax +49/6725/9195491 Email info@weiler.net Druck/Print: 20.01.2015 765000_BRGR1.xlsx/Kunde_DE / 2/2
Toleranzen
DIN ISO 2687-m
St
Datum Name
Bearb. 06.06.11 kku
Assembly rear bush drive
Norm
Index
Blatt 1
Tel. +49 6725/9195490
Fax +49 6725/9195491 865009 R3 1 Bl.
BRG/h ZSB Topfbürstenantrieb Assembly rear brush drive 865009 R3
3 3 1 Welle shaft 310079
4 4 2 Konsole bracket 402274 R2
5 5 2 DS-Motor motor 607078 ACA-80B-6
8 8 2 Adapterbuchse bush 345036 R2
9 9 2 Topfbürste brush 252017 R0 D80mm/draht0.8/M16
10 10 2 Verstellspindel screw shaft 334003 R3
11 11 2 Aufnahme Verstellspindel bracket 403164 R3
13 13 8 Scheibe washer 101-13-006 A8,4 125
14 14 8 Federring spring washer 101-02-004 B8,1 127
15 15 8 Sechskantmutter hexagon nut 101-10-014 M8 934
16 16 2 Motorkonsole motor bracket 402103 R3
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
Toleranzen
DIN ISO 2687-m
St
Datum Name
Bearb. 03.06.11 kku
Oil spraying device
Norm
Index
Blatt 1
Tel. +49 6725/9195490
Fax +49 6725/9195491 848008 R2 1 Bl.
BRG Ölsprüheinrichtung Oil sraying device 848008 R2
1 101 1 Rohr tube 139-03-019 1/2" x 550
2 102 1 Rohr tube 139-03-019 1/2" x 380
3 103 1 Schlauch hose 233014 1/2"
4 104 1 Schlauch hose 233014 1/2"
5 105 1 Schlauch hose 233014 1/2"
6
7 201 2 Reduziernippel reducer 236118 1/2"-3/8"
8 202 1 Rohrbogen 90° elbow 90° 236057 1/2"ig-ig
9 203 1 T-Stück fitting 236048
10 204 1 Muffe fitting 236105
11 205 6 Einschraubtülle fitting 236042
12 206 6 Schlauchschelle hose clamp 102-10-004
13 207 1 Rohrbogen 90° elbow 90° 236057
14 208 1 Reduziernippel reducer 236035 1" - 3/4"
15 209 1 Rohrbogen 45° elbow 45° 236076 1/2"/ ig-ag
16 210 1 Einschraubtülle fitting 236042 1/2"
17
18 301 2 Flachstrahldüse 90° nozzle 90° 235003
19 302 2 2/2-Wegeventil 2/2-way-valve 609078
20 303 1 Hydraulikpumpe pump 607021 Viscomat70
21 304 1 Absperrhahn stop valve 236089
22 305 1 Filter HP.31.25G. fluid filter Lager 227-05-001 HP31-DN15-PN420
23 306 2 Stauffschelle clamp 227-4-012 320 PP
24
25 402 1 Hydrauliktank hydraulic tank 227-09-008 WN100 1RÖ-6 EA SB
26 403 1 Reduziernippel reducer 236037 3/4" - 1/2"
27
28
29
30
3040 1006 1029 1018 3012 1016 1005 2012 3008 2049 1029 1006 3008
Toleranzen
DIN ISO 2687-m
Datum Name
Bearb. 07.06.11 kku Sicherheitskennzeichnung BRG
Safety symbols Bed Cleaner BRG/h
Norm
Index
Blatt 1
Tel. +49 6725/9195490
Fax +49 6725/9195491 703127 R0 1 Bl.
BRG Sicherheitskennzeichnung BRG Safety piktograms BRG 703127 R0
1 1 1 Einzugsgefahr Pinch point…hands 3040
2 2 2 Quetschgefahr für Hände Hazard of pinch…hands 1006
3 3 2 Nicht Aufsteigen do not climb up 1029
4 4 2 Hebeöse Lifting hook 3006
5 5 1 Heisse Oberfläche Hot surface 1018
6 6 2 Absturzgefahr Hazard of fall… 3012
7 7 1 Gehör-und Augenschutz tragen Wear eye and ear protection 1016
8 8 1 Gefährlicher Strom Hazard of electrical shock 1005
9 9 1 Vor Öffnen Netzstecker ziehen before open disconnect 2012
10 10 1 Bedienanleitung lesen Read manual 2049
11 11 2 Gefährlicher Strom Hazard of electrical shock 3008
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
Grand Building BKM description 775058
Nr. Pos. Anzahl deutsch englisch Teil.Nr. / Typ Index Abmessungen
№ Позиции Индик ция Bezeichnung description Заводской номер / Тип Index Измерение
1 3M4 1 Motor Topfbürsten R 607078 Bauf. B3 400V/50Hz/0.66KW/1,5A/900 Upm
2 3M6 1 Motor Topfbürsten L 607078 Bauf. B3 400V/50Hz/0.66KW/1,5A/900 Upm
3 3M9 1 Motor Bürste 607076 Bauf. B3 400V/50Hz/7,5KW/16,9A/710 Upm
4 4T2 1 Steuertrafo 613008 400/230V-320VA-60Hz
5 1 Schleifringkörper 604012 100A
6 4 Doppelbürstenhalter 604014 100A
7 1 Bürstenhalterbolzen 604019
8 5Y3 1 Wegeventil 609078 Typ 0211 0-16 bar
9 5Y5 1 Wegeventil 609078 Typ 0211 0-16 bar
2 Gerätesteckdose 609077 Typ 2508
10 1 Verschraubung M32
13 4 Verschraubung Pg16
14 Kabel HO7RN-F 4G16mm²
15 1 CEE Stecker 63A / 5pol. 604095 Best. Nr. 325 8443
16 2M5 1 Drehfeldmagnetantrieb 607003
17 4M3 1 Lüftermotor
18 1Q8 1 Hauptschalter 608025 3 Polig, 63 A, rt/ge
19 1 Bezeichnungsschild 608053 deutsch/englisch
20 2F2 1 Schutzschalter Hydraul. 611007 14 - 20A
21 2F5 1 Schutzschalter Kabeltr. 611010 1,8-2,5A
22 3F4 1 Schutzschalter Bürste 611009 1,4-2A
23 3F6 1 Schutzschalter Bürste 611009 1,4-2A
24 3F9 1 Schutzschalter Bürste 611007 14 - 20A
25 2F8 1 Schutzschalter Sprühvorr. 611011 2,2 - 3,2A
26 4Q14 1 Schütz Hydraul. 611012 17A / 7,5 kW
27 4Q14 1 Hilfskontakte S 611014 1S
28 4Q11 1 Schütz Bürsten 611015 25A / 11 kW
29 4Q11 1 Hilfskontakte S 611014 1S
30 5Q2 1 Schütz Sprühvorrichtung 611013 9A / 4 kW
31 3 Einspeiseklemmen 608036
32 2 Kabelbrücken 608034 Teilabstand 55 / 3
33 1 Schilder Emergency Stop, 608028
34 4S6.1 1 NOT-AUS ext.Geh. 608023
Weiler GmbH D55435 Gau-Algesheim Tel. +49/6725/9195490 Fax +49/6725/9195491 Email info@weiler.net Druck/Print: 20.01.2015 Bahnreiniger Grand Building 775058.xlsx/Kunde_DE / 1/2
Grand Building BKM description 775058
Nr. Pos. Anzahl deutsch englisch Teil.Nr. / Typ Index Abmessungen
№ Позиции Индик ция Bezeichnung description Заводской номер / Тип Index Измерение
35 4S6.2 1 NOT-AUS ext.Geh. 608023
36 1 Schaltschrank 615046 NSYS3D7525P83335
37 1F8 1 Sicherungsautomat 608055 3x 40A
38 4F2 1 Sicherungsautomat 608176 2x 4A
39 4F3.1 1 Sicherungsautomat 608078 4A
40 4S4 1 Schlüsselschalter 608009
41 4S6 1 Pilz Taster 608010
42 4P6 1 Lampe grün 608001 230 V
43 4S14.1 1 Taster 608018
44 4S11.1 1 Taster 608018
45 4S14 1 Taster 608020
46 4S11 1 Taster 608020
47 5S2 1 Wahlschalter 608083
48 2 Reihenklemmen EK 16
49 3 Reihenklemmen SAK 16
50 12 Reihenklemmen EK 2,5
51 36 Reihenklemmen SAK2,5
52 2M8 1 Motor Öl Spray 607021 400V/50Hz/0,75KW/2,2A
53
54
55
56
57
58
59
60
61
62
63
64
65
Weiler GmbH D55435 Gau-Algesheim Tel. +49/6725/9195490 Fax +49/6725/9195491 Email info@weiler.net Druck/Print: 20.01.2015 Bahnreiniger Grand Building 775058.xlsx/Kunde_DE / 2/2

BA BKMH Eng AB120

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BA BKMH Eng AB120

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Operating instructions Steel bed-brush cleaner BKM/h

Überarbeitung "A" – 22.04.2004 1 / 13 BA_BKMh_eng_AB120.doc

E. Documentation other manufacturers

Überarbeitung "A" – 22.04.2004 2 / 13 BA_BKMh_eng_AB120.doc

1. Generally security advice 7. Operate

1. Generally security advice

Überarbeitung "A" – 22.04.2004 3 / 13 BA_BKMh_eng_AB120.doc

1.1. Manufacturers liability and obligation

Before open disconnect power cable

1.2.2. Caution symbols

1.2.3. Hazard symbols/hazard area

lifting point electrically hazard

Überarbeitung "A" – 22.04.2004 4 / 13 BA_BKMh_eng_AB120.doc

1.9. Special risks

Überarbeitung "A" – 22.04.2004 5 / 13 BA_BKMh_eng_AB120.doc

2. Package and transportation

Überarbeitung "A" – 22.04.2004 6 / 13 BA_BKMh_eng_AB120.doc

Figure: Generally view

3.2. Work place

Überarbeitung "A" – 22.04.2004 7 / 13 BA_BKMh_eng_AB120.doc

3.5. Technical characteristics

3.6. Equipment of the Machine

Überarbeitung "A" – 22.04.2004 8 / 13 BA_BKMh_eng_AB120.doc

4. Bodywork and function

5. Operating elements, operating mode

5.2. Operating mode

Überarbeitung "A" – 22.04.2004 9 / 13 BA_BKMh_eng_AB120.doc

6. Start up the machine

VG46 OSO46 VITAM ENERGOL EP46 NUTO DTE25 TELLUS RANDO

VG68 OSO68 VITAM ENERGOL EP68 NUTO DTE26 TELLUS RANDO

Überarbeitung "A" – 22.04.2004 10 / 13 BA_BKMh_eng_AB120.doc

7. Operate the machine

Überarbeitung "A" – 22.04.2004 11 / 13 BA_BKMh_eng_AB120.doc

8. Maintenance, Service and Repair

Gear oil Hydraulic oil Assembly part Grease Motor oil

- Assembly part change after 100 working hours (for example)

8.4. Maintenance timetable and concept

Figure: maintenance plan

Überarbeitung "A" – 22.04.2004 12 / 13 BA_BKMh_eng_AB120.doc

8.5. Maintenance documentation

Überarbeitung "A" – 22.04.2004 13 / 13 BA_BKMh_eng_AB120.doc

oil spray "ON/OFF" Hydraulik "AN" Hydraulik "AUS"

control vacuum "ON" vacuum "OFF"

Kontrollleuchte Vakuum "AN" Vakuum "AUS"

brushes "ON" brushes "OFF"

Freigabevermerk Produktionsfreigabe durch: Produktionsfreigabe am:

Allgemeintoleranzen (Form und Lage) gem. DIN2768T2-K

Freigabevermerk Produktionsfreigabe durch: Produktionsfreigabe am:

Allgemeintoleranzen (Form und Lage) gem. DIN2768T2-K

Freigabevermerk Produktionsfreigabe durch: Produktionsfreigabe am:

Allgemeintoleranzen (Form und Lage) gem. DIN2768T2-K

Freigabevermerk Produktionsfreigabe durch: Produktionsfreigabe am:

Freigabevermerk Produktionsfreigabe durch: Produktionsfreigabe am:

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