01 - Fibre Net Intern'l Academy - C. Zampa

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The composite materials specialist

INTERNATIONAL ACADEMY
Udine, 27.05.2024
FAMILY BUSINESS. GLOBAL VISION

 Estabilished in 2001 in Udine, Friuli Venezia Giulia region, in the


North East of Italy

 Founded and managed by brothers Cecilia and Andrea Zampa,


currently controlling shareholders and Board Members

 Started with the production of the innovative glass fiber ‘green’


mesh (RI-STRUTTURA) for structural reinforcement,
TO IMPROVE BUILDINGS AND THEREFORE PEOPLE’S SAFETY

 Over 15.000.000 m² of walls in danger (>25.000 buildings)


reinforced so far!

 Today: a leading european player in composites engineering &


production for construction, infrastructure, industrial and airports
applications
WHO WE ARE: COMPOSITES MATERIALS SPECIALIST
THE GROUP

SUBSIDIARIES

RESINS ENGINEERING COMPOSITES ENGINEERING CIVIL ENGINEERING DRY MIXED MORTARS


& PRODUCTION & PRODUCTION & CONSULTANCY

BUSINESS UNITS & BRANDS

STRENGHTENING AND SEISIMIC GFRP PULTRUDED PROFILES COMPOSITE FENCING


IMPROVEMENT SYSTEMS AND COMPOSITE STRUCTURES SYSTEMS & GATES

Building and infrastructures Industrial applications Airport applications


FIBRE NET GROUP KEY FIGURES

Estabilished in 2001

150+ employees WAREHOUSE Castelnuovo Bocca


D’Adda (LO)
50+ agents, 80+ official dealers 3.500m²

NEW!
6 locations:
4 production sites PRODUCTION
1 warehouse 3.000m²
1 engineering office OFFICES
1.200m²
20.000 m2 overall surface Ferentino (FR)
14.000 m2 indoor surface
9.500 m2 composite production
3.500 m2 warehouse
PRODUCTION
1.200 m2 offices
3.000m² PRODUCTION
300 m2 internal laboratories
1 chemical 3.500m²
1 mechanical
Bologna (BO)
FIBRE NET FINANCIAL OVERVIEW

30

+71%
Share-capital:
25
1.000.000 Eur

20 Fibre Net Spa 2022:


49 mln Eur
MEUR

+21%
15
+15%
+25% Fibre Net Group 2022:
10 +18% 62 mln Eur
+50%

+19%
+28%
5
+26%
+30% Fibre Net Group 2023:
72 mln Eur
0
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Turnover EBITDA
WHAT CAN WE DO FOR YOU?

• Professional training to sales team


TECHNICAL • Skilled and experienced support to designers and
structural engineers
• Technical conferences and CPD formation

SALES & • Materials qualification support (localized)


REGULATORY
• Certification support
• R&D and production of localized products
• Marketing and Co-marketing

INSTALLATION
& SITE • Installers training and formation
• Installers on-site support
• On-site assessments
FIBRE CALC - SOFTWARE CALCULATION WEB APP
INTERNAL TRAINING

● TO CIVIL ENGINEERS In-depth study of materials characteristics, the experiments carried


out, the application methods, the regulatory aspects, the application
● TO CONTRACTORS
procedures.
● TO APPLICATORS
CPD TRAINING FOR EXTERNAL PROFESSIONALS

60 CONFERENCES EVERY YEAR

150 PROFESSIONALS ASSOCIATIONS INVOLVED

1.200 CPD CREDITS ASSIGNED

OVER 8.000 ATTENDANTS


RESEARCH AND DEVELOPMENT

Constant investments on R&D activities, in cooperation with most prominent


universities, national and foreign research institutes and independent bodies.

All Fibre Net systems are tested and corroborated by on-site and laboratory
trials that provide further confirmation of the effectiveness of the proposed
technical solutions.
WHAT ARE COMPOSITES?
WHAT ARE COMPOSITES?

A composite material is a material which is produced from two or more


constituent materials.

These constituent materials have notably dissimilar chemical or physical


properties and are merged to create a material with properties unlike the
individual elements.

Within the finished structure, the individual elements remain separate and
distinct, distinguishing composites from mixtures and solid solutions.

REINFORCEMENT
MATRIX
(carbon - glass - + = COMPOSITE
(resins)
other fibers)

Source: Wikipedia
MAIN FEAUTURES AND ADVANTAGES OF
FRP MESHES, PROFILES, STRUCTURES & FENCES
WHAT WE DO WITH COMPOSITES?
WHAT WE DO

COMPOSITES ENGINEERING
& PRODUCTION

BUSINESS UNITS & BRANDS

STRENGHTENING AND SEISMIC GFRP PULTRUDED PROFILES COMPOSITE FENCING


IMPROVEMENT SYSTEMS AND COMPOSITE STRUCTURES SYSTEMS & GATES

Building and infrastructures Industrial applications Airport applications


FIBRE NET SPA - STRUCTURAL REINFORCEMENT AND SEISMIC APPLICATION
FIBRENET CULTURE BOOK | MARCH 2021
SPECIALISTS OF STRUCTURAL REINFORCEMENT & ANTI-SEISMIC
CRM: COMPOSITE REINFORCED MORTAR SYSTEM

RI-STRUTTURA

Pre-formed mesh Pre-formed Tissues L connectors Epoxy resin Natural mortar


corner elements

Design: NTC 2018 + ZAG Design Guidelines


Qualification: ITALIAN guidelines CSLP 06.2019 + EAD (European Assessment Document)
CRM RI-STRUTTURA: A FAST-GROWING STRENGHTENING TECNIQUE

Traditional method:

STEEL MESH
CEMENT MORTAR

Innovative method

Composite FRP MESH


NATURAL MORTAR
STRUCTURAL REINFORCEMENT AND SEISMIC SYSTEMS

1st CRM certified system!


GLASS FIBER MESH CARBON FIBER MESH IPN ADHESION PROMOTER LIME MORTAR STAINLESS STEEL HELICAL BARS

CARBON FIBER BOW GLASS FIBER BOW CARBON FIBER ROD GLASS FIBER ROD
1st LAYER OF MORTAR

1st LAYER OF IPN* ADHESION PROMOTER


GLASS OR CARBON FIBER MESH
2nd LAYER OF IPN* ADHESION PROMOTER
2nd LAYER OF MORTAR

*IPN = interpenetrating polymer network to improve the


adhesion properties
CRM vs FRCM (Fiber Reinforced Cementitious Matrix)

Ri-Struttura CRM C-Matrix FRCM


Reinforced plaster, preformed composite mesh, Low-thickness reinforced plaster, mesh + inorganic matrix on
Technique
applied on single or both sides of the wall. both side of the wall.
Pre-formed Alkali Resistant Glass or Carbon +
AR Glass AR, Carbon.
thermosetting resin.
Mesh Dry or glued.
Mesh strands minimum spacing > 30 mm
Mesh strands maximum spacing < 30 mm (12X12, 24X24 mm)
(33X33, 66X66, 99x99 mm)
Thicknesses between 30 mm and 50 mm, Thicknesses between 5 mm and 15 mm / layer, max 2 layers.
Mortar
mechanical performance low/medium/high. Mechanical performance medium/high.
features High Breathability. Low/Average Breathability
Connectors Required Not mandatory but strongly recommended
Application
Masonry, Reinforced concrete Masonry, Reinforced concrete.
domain
Pre-formed glassfiber mesh/corners/connectors, Dry/glued/glass/carbon mesh, rigid / soft / glass / carbon / steel
Elements
chemical anchors, lime/cement-based mortars. connectors, lime / cement / water-based IPN mortars.
Not necessarily unique, separate qualification for main
Supplier Unique (only in ITALY), valid for the whole system component.
components.
Design Simplified method with coeff. amplification as per C.M. Simplified method with coeff. amplification if masonry thickness
method 2009 / 2019. Alternatively, C.M. 2019 Chapter C.8.5.3. ≤ 400 mm. Otherwise, CNR DT 215/2018 and CSLP guidelines
PRODUCT OPTIONS

 Available in 200, 300, 400, 600 gr/m2 weight UNIAXIAL


Wraps  High Tenacity, High Modulus, Ultras High Modulus
 Different widths from 50 mm to 100 mm

 Available in different widths from 50 mm to 150 mm


Plates
 High Tenacity, High Modulus, Ultras High Modulus
BIAXIAL
 Epoxy primer - resin and hardener for preparation of the substrate
and priming of the cordage
 Thixotropic epoxy primer - resin and hardener for the priming of
Chemicals
fabrics
 Thixotropic epoxy adhesive - resin and hardener for the stiffening
of carbon fiber cordage and for gluing sheets and bars
MULTIAXIAL
 Available in Glass fiber and Carbon fiber
Connectors  Preformed rods, frayed on 1 or 2 sides, or bowes
 Different lengths, diameters, fiber sections, weights
COMPLEMENTARY PRODUCTS
GLASS FIBER BARS
Preformed bars made of Glass Fiber Reinforced Polymer (GFRP), consisting of chemically
resistant fiberglass and thermosetting polyester resin. Available both in smooth and
enhanced adhesion versions, length = 2,000 mm, diameters = 4 mm, 6 mm, 8 mm, 10 mm,
12 mm, 16 mm, 20 mm, 26 mm.
Suitable for reinforcement / rebars of existing and new structures made of reinforced
concrete conglomerate, wood, and masonry. They can also be used as connecting
elements or anchoring, coupling them with other strengthening systems (FRCM and CRM
Systems).

CARBON FIBER BARS


Preformed bars made of Carbon Fiber Reinforced Polymer (CFRP), consisting of chemically
resistant fiberglass and thermosetting polyester resin. Available both in smooth and
enhanced adhesion versions, and in High Tenacity and High Modulus options, length =
2,000-6,000 mm. Diameters = 6 mm, 8 mm, 10 mm, 12 mm, 16 mm, 25 mm.
Suitable for high performances reinforcements of existing and new structures made of
reinforced concrete conglomerate, wood, and masonry. They can also be used as
connecting elements or anchoring, coupling them with other strengthening systems (FRP,
FRCM and CRM Systems).

HELICAL STAINLESS STEEL BARS


Stainless steel helical bar connectors available in diameters of 6 mm, 8 mm, 10 mm, and 12
mm, with a standard length of 1,000 mm. Suitable for creating anchors in masonry and
concrete, either dry, with mortar, or injection resin. They can be used for reinforcing
horizontal bands by inserting them into mortar joints or consolidating masonry vaults.
STRUCTURAL REINFORCEMENT & REPAIRING MORTARS

NHL MORTARS FOR MASONRY – STONE – BRICKS WALLS APPLICATIONS


STRUCTURAL REINFORCEMENT & REPAIRING MORTARS
CEMENT-BASED MORTARS FOR CONCRETE - ANCHORING - WATERPROOFING
STRUCTURAL REINFORCEMENT & REPAIRING MORTARS

PROTECTIVE COATINGS

The brand new anti-carbonation protective range of products, for the treatment of
infrastructural and civil engineering elements made of reinforced concrete, plain
concrete, pre-stressed and precast concrete, with high penetration into cementitious
substrates.

Water-based acrylic elastomeric protective coating – PROTECTION FINISH – F 140AC

Solvent-based methacrylic protective coating – PROTECTION FINISH – F 240MC


Elastomeric polyurethane protective coating – PROTECTION FINISH – F 440PU

Water-based primer based on acrylic copolymers – PROTECTION PRIMER – P 105AC


Solvent-based methacrylic coating – PROTECTION PRIMER – P 205MC
Two-component epoxy primer – PROTECTION PRIMER – P 405EP
WHAT WE DO

COMPOSITES ENGINEERING
& PRODUCTION

BUSINESS UNITS & BRANDS

STRENGHTENING AND SEISIMIC GFRP PULTRUDED PROFILES COMPOSITE FENCING


IMPROVEMENT SYSTEMS AND COMPOSITE STRUCTURES SYSTEMS & GATES

Building and infrastructures Industrial applications Airport applications


Pultruded profiles Moulded gratings

Pre-assembled
structures Fencing systems
Mesh type

Surface finishing
APPLICATION DOMAINS
APPLICATION DOMAINS
SOME IMPLEMENTATIONS EXAMPLES
SOME IMPLEMENTATIONS EXAMPLES
WHAT WE DO

COMPOSITES ENGINEERING
& PRODUCTION

BUSINESS UNITS & BRANDS

STRENGHTENING AND SEISIMIC GFRP PULTRUDED PROFILES COMPOSITE FENCING


IMPROVEMENT SYSTEMS AND COMPOSITE STRUCTURES SYSTEMS & GATES

Building and infrastructures Industrial applications Airport applications


FibreFENCE MESH
on-site assembled mesh fence
fully compliant to:

ICAO safety and frangibility prescriptions


Aerodrome Design Manual, Part 6, Frangibility,
1st Edition 2006

ICAO airport infrastructures recommendations


Aerodrome Design/Operations, Volume I, 4th
Edition July 2004
FibreFENCE RAILING
Self-standing, pre-assemled
panels fence
fully compliant to:

ICAO safety and frangibility prescriptions


Aerodrome Design Manual, Part 6,
Frangibility, 1st Edition 2006

ICAO airport infrastructures


recommendations
Aerodrome Design/Operations, Volume I, 4th
Edition July 2004
FibreFENCE GRATING
Self-standing, pre-
assembled panels fence
fully compliant to:

ICAO safety and frangibility prescriptions


Aerodrome Design Manual, Part 6,
Frangibility, 1st Edition 2006

ICAO airport infrastructures


recommendations
Aerodrome Design/Operations, Volume I,
4th Edition July 2004
FibreFENCE GATE
Frangible, radar-transparent
gates
fully compliant to:

ICAO safety and frangibility prescriptions


Aerodrome Design Manual, Part 6, Frangibility,
1st Edition 2006

ICAO airport infrastructures recommendations


Aerodrome Design/Operations, Volume I, 4th
Edition July 2004
THANK YOU
FOR YOUR ATTENTION !

Fibre Net SpA


Via Jacopo Stellini, 3 - 33050 Z.I.U. Pavia di Udine (Ud) – Italy
Tel. +39.0432.600918 – info@fibrenet.it - www.fibrenet.it

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