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M0134919 (en-us)

09 December 2021

Tool Operating Manual


i08705651 The information, specifications, and illustrations in
this publication are based on information that was
NEHS0961 (M0134919) 8T-3207 available at the time that the publication was written.
The specifications, torques, pressures,
Lifting Bracket measurements, adjustments, illustrations, and other
SMCS Code: 0374; 0599; 0632; 0700; 4050; 4092 items can change at any time. These changes can
affect the service that is given to the product. Obtain
the complete and most current information before you
Excavator start any job.
330C (S/N: D3C1-UP)
Track-Type Tractor Some photographs or illustrations in this publication
D5G (S/N: D5G1-UP) may show details that can be different from your
service tool due to updates. Guards and covers might
Table of Contents have been removed for illustrative purposes.
Caterpillar cannot anticipate every possible
Introduction ...........................................................1 circumstance that might involve a potential hazard.
Safety Information..................................................2 The warnings in this publication and on the product,
Safety Signal Words ...........................................2 are therefore, not all inclusive. If a tool, procedure,
Tool Image .........................................................2 work method, or operating technique that is not
Mandatory Action and Personal Protection recommended by Caterpillar is used, the operator is
Identification.....................................................3 responsible for ensuring that the procedures used are
Product Safety Information ..................................4 safe. The operator must also be sure that the product
Safety Precautions.................................................4 will not be damaged or made unsafe by any
General Description ...............................................5 unspecified procedures.
Specifications ........................................................6
Parts List...............................................................7
Inspection .............................................................8
Tool Assembly .......................................................8
Operation Section ..................................................9
Serviceable Parts ................................................ 11
Maintenance ....................................................... 11
Cleaning ............................................................. 11
Storage............................................................... 11
Illustration 1 g06350463
Tool Disposal....................................................... 11
Declaration of Conformity .....................................12
Do not operate or perform any lubrication,
maintenance, or repair on this product until you
Introduction have read and understand the operation
lubrication, maintenance, and repair information.
This manual contains safety information, operation
instructions, and maintenance information and should When replacement parts are required for this product,
be stored with the tool group. Caterpillarrecommends using Cat replacement parts
or parts with equivalent specifications including, but
not limited to physical dimensions, type, strength, and
material.

Whenever a question arises regarding your service


tool or this publication, contact the Global Dealer
Solutions Networkhotline at:

1
USA: 1-877-228-2420
International: 1-309-578-7372

Safety Information
Most accidents that involve product operation,
maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An
accident can often be avoided by recognizing
potentially hazardous situations before an accident
occurs. The operator should also have the necessary
training, skills, and tools to perform these functions
properly.
Safety precautions and warnings are provided in this
manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to
you or to other persons

Illustration 3 g06345896

Tool Image
There are specific safety messages on this tool. The
exact location of the hazards and the description of
Illustration 2 g06350515
the hazards are reviewed in this section. Become
familiarized with all safety messages.
Improper operation, lubrication, maintenance, or
repair of this product can be dangerous and Make sure that all the safety messages are legible.
could result in injury or death. Clean the safety messages or replace the safety
messages if you cannot read the words. Replace the
Safety Signal Words illustrations if the illustrations are not visible. When
you clean the safety messages, use a cloth, water,
The following safety signal words can be found and soap. Do not use solvent, gasoline, or other
throughout this publication. Review the image below harsh chemicals to clean the safety messages.
to understand the severity of bodily harm that can Solvents, gasoline, or harsh chemicals could loosen
occur during certain operational steps. Refer to “ANSI the adhesive that secures the safety message. Loose
Z535.1-2002 - American National Standard For adhesive will allow the safety message to fall.
Safety Color Code” and “ANSI Z535.6-2011-
American National Standard - Product Safety Replace any safety message that is damaged, or
Information in Product Manuals, Instructions, and missing. If a safety message is attached to a part that
Other Collateral Materials”for more information. is replaced, install a safety message on the
replacement part. Any Cat dealer can provide new
safety messages.
Do Not Operate

2
Illustration 4 g00934493 Illustration 6 g06346348

Illustration 5 g06350515 Illustration 7 g06350515

Warning - Do not operate or work on this machine Warning - Crush Point/Stay Clear
unless you have read and understand the
instruction and warning in the Operation and
Maintenance Manuals. Failure to follow the Mandatory Action and Personal
instructions or heed the warnings could result in Protection Identification
injury or death. Contact and Cat dealer for
replacement manuals. Proper care is your The personal protective equipment symbols shown in
responsibility. this section are all not used with this tool. Read and
understand the manual fully to know which personal
Crush -Hand protective equipment should be used during tool
operation. Always use the appropriate personal
protective equipment when operating the tool.

3
• The work tool can become unstable if not
stabilized properly when bumped.
• Support the equipment properly before you
perform any work or maintenance beneath that
equipment. Do not depend on the hydraulic
cylinders to hold up the equipment. Equipment can
fall if a control is moved, or if a hydraulic line
breaks.
• Moving parts are found on this tool, keep hands,
fingers, and loose clothing away when tool parts
are in motion.

• Use of the tool can expose the operator’s hands to


hazards, including crushing, impacts, cuts,
abrasions, and heat. Wear suitable gloves to
protect your hands.

• Personal injury or death can result from improper


use of this tool and from improperly supporting and
bracing of the load.
• Do not work under any supported load.
• Stand a safe distance back when lifting load.

Safety Precautions
Illustration 8 g06346292
Before operating this tool, all operators should
read and understand this Quick Start Guide, and
Product Safety Information follow all safety warnings, and instructions.

General Safety Hazards Keep these instructions with the tool for future
reference. If you have any questions, contact your
• Read and understand this and all other manuals Caterpillar Technical Support.
before installing, operating, repairing, maintaining,
or working near the machine.
• Only trained operators should install, adjust, or use
this tool. Do not allow unauthorized personnel to
operate tool.
• It is your responsibility to make this information
available to others that will operate this product.
Illustration 9 g06353623
• The warnings given in this manual are for identified
hazards that are foreseeable in the general use of When an engine is operating, keep the service
this tool. area well ventilated, or attach a building exhaust
removal system to the engine exhaust system.
• Never use a tool that has been damaged or is Engines produce carbon monoxide, an odorless,
malfunctioning. poisonous gas that causes slower reaction time,
and can lead to death or serious personal injury.
• Do not modify the tool, safety devices, and
accessories. Doing so will increase hazards to the
operator and others.
• Perform preventative maintenance on the tool
regularly. Keep tool clean of fluids, grease, dust,
and debris found around the workspace.
• Do not wear loose clothing or jewelry that can snag
on controls or on other parts of the equipment.

Crushing and Cutting Hazard

4
• Do not operate the tool with a damaged cord or
connector. Replace damaged cords and
connectors immediately.

• Do not operate the charger if it has received a


sharp blow, been dropped, or otherwise
damaged in any way.

• Do not disassemble the MultiTool Plus . Verify


Illustration 10 g06350515
that cords are located where they will not be
stepped on, tripped over, or otherwise become
• When working with hydraulic or fuel lines, be a safety hazard or subjected to damage or
careful that liquids under pressure do not stress.
escape and create a dangerous condition. Use
adequate ventilation, and ensure that there are • Do not store or leave your tool near a heat
no sparks or possibility of sparks that may source such as a radiator, fireplace, stove,
ignite any vapor. electric heater, or other heat-generating
appliance or otherwise expose it to
• Wear an American National Standards Institute temperatures more than 60°C (140°F).
(ANSI) Z87.1 approved eye shield when testing
or repairing vehicles. • Do not operate close to magnetic fields.
• Objects propelled by whirling engine • Do not modify the tool, safety devices, and
components or pressurized liquids escaping accessories. Doing so will increase hazards to
may cause personal injury. the operator and others.
• Do not drive the vehicle and operate the • Perform preventative maintenance on the tool
software at the same time. regularly. Keep tool clean of fluids, grease,
dust, and debris found around the workspace.
• Maintain adequate clearance around moving
components or belts during testing. • Do not wear loose clothing or jewelry that can
snag on controls or on other parts of the
• Moving components and belts can catch loose equipment.
clothing, body parts, or test equipment and
cause serious personal injury or tool damage.

• Batteries contain sulfuric acid and produce General Description


explosive gases that can result in serious
injury ignition of gases; keep lit cigarettes, The 8T-3207 C-frame Assembly is designed for
sparks, flames, and other ignition sources removal of final drives and some planet carriers for
away from the battery at all time. D3C, D3G, D4G, D5G, D6N, D6M, D7 Track Type
Tractors, and 517 Track Type Skidder. Other machine
• Refer to the service manual for the vehicle models may have been added since the tool’s original
being serviced. Adhere to all diagnostic release.
procedures and precautions. Failure to do so
could result in personal injury or otherwise Note:Refer to the appropriate Disassembly and
unneeded repairs. Assembly Service Manual for mounting and lifting
hardware and correct location of the lifting point.
• This equipment has been tested and found to
comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide
reasonable protection against harmful
interference in a residential installation. This
equipment generates and radiates radio
frequency energy and, if not installed and used
in accordance with the instructions, may cause
harmful interference to radio
communications.

• To reduce risk of injury, charge MultiTool


Plusbatteries with the supplied charger.

• Use of a charger not recommended or sold by


the manufacturer, may result in fire, electric
shock, or personal injury.

5
Specifications

Illustration 11 g06749547

Table 1
Item Description Specification

A Height 1284 mm (50.5 in)

B Length 666 mm (26.2 in)

C Width 140 mm (5.5 in)

— Weight 66 kg (145 lb)

— WLL 907 kg (2,000 lb)

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Parts List

Illustration 12 g06749549

Table 2
Item Part No Description Qty

1 — C-Frame 1
1A — Upper Arm 1

1B — Lower Arm 2
2 — Lift Plate 2
3A 0S-2318 Lower Bolt (5/8”-18 x 3-1/4” long) 2

3B — Support Bushings 2

3C 2K-4821 Nuts (5/8”-18) 2

4A 0L-1558 Bolt (1/2”-20 x 3-1/4” long) 1

4B 2K-0564 Nut (1/2”-20) 1

5A 9S-1368 Bolt (1”-14 x 3-1/2” long) 1

5B — Bushing 1

5C 2K-7471 Locknut 1
6 — Bracket 1
7 9S-1362 Bolt (3/4”-16 x 2” long) 2

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Inspection 1. Install the two 0S-2318 Lower Bolts (3A) through
the Lower Holes of the 1st Lift Plate (2), through the
1. Inspect all components prior to each use for nicks, Support Bushings (3B), and through the Lower
burrs, dents, cracks, bends, or worn parts. If Holes of the 2nd Lift Plate (2). Retain the 0S-2318
damage is found, discontinue use until inspected Lower Bolts (3A) with 2K-4821 Nut (3C), but do
and released for use by an approved inspector at not tighten yet.
dealership.
2. Place this subassembly from step 1 onto the C-
2. Inspect all welds and check for damaged, cracked, Frame (1). The Lift Plates (2) will be on both sides
or bent components. of the Upper Arm (1A), and the Support
Bushings (3B) contacting the bottom edge of the
3. Inspect all hardware for damaged threads and Upper Arm (1A).
cracked or bent components.
3. Install 0L-1558 Bolt (4A) through the Middle Hole
4. Do not use if bolt holes are elongated. of both Lift Plates (2). The 0L-1558 Bolt (4A) will
be on the top edge of the Upper Arm (1A). Retain
5. Have tools inspected annually by an approved it with 2K-0564 Nut (4B), but do not tighten yet.
dealership inspector. Maintain a written record of
all inspections. 4. Install 9S-1368 Bolt (5A) through the Lift Hole of
the 1st Lift Plate (2), through the Lift Bushing
(5B), and through the Lift Hole of the 2nd Lift Plate
(2). Retain with 2K-7471 Nut (5C), but do not
tighten yet.

5. Slide the lift point to the desired position.

6. Tighten all bolts and nuts to appropriate torque.

Illustration 13 g06350515

Replace 2K-4821 Locknut (3C) every 10 uses


(maximum). Tighten to standard torque.

Illustration 15 g06350515

Do not lubricate where mating parts lock together!

Illustration 14 g06749551

Tool Assembly
The lift point may require assembly and is adjustable.
Illustration 16 g06749553
To assemble the lift point onto the Upper Arm(1A),
(refer to the exploded assembly view in Parts List
section): The Bracket (6) is assembled to the Lower Arm
(1B), using the two9S-1362 Bolts (7). There are four
configurations, and all are acceptable to use. Tighten
bolts to standard torque unless otherwise specified.

8
Illustration 17 g06749558

Operation Section
Refer to the appropriate D&A or R&I procedure in
SIS.
A 5P-8622 Screw Pin Shackle is recommended.
Refer to NEHS0960, Tool Operating Manual, for
additional information on the use of shackles.

9
5.
Move object as needed

Illustration 21 g06350515
Do not lift at any angle other than vertical!

Illustration 18 g06749559

Illustration 19 g06749561

1. Adjust the Lift Point to the appropriate position for


the object to be lifted.

2. Use an appropriate overhead lift device to lift the


8T-3207 C-Frame Assembly.

3. Attach the Bracket (6) in the appropriate


configuration.

4. Attach the object to be lifted according to the SIS


procedure (additional tooling such as 9S-9076
Spacers may be required).

Illustration 20 g06350515
Always use appropriate hardware, especially length of bolt
thread engagement and material grade!

10
Maintenance
Be sure to read all other manuals that come with the
other tools. Heed all warnings and safety practices
that go along with the maintenance, cleaning,
storage, and disposal.

1. Inspect all components prior to each use for nicks,


burrs, dents, cracks, bends, or worn parts. If
damage is found, discontinue use until inspected
and released for use by an approved inspector at
dealership.

2. Inspect all welds and check for damaged, cracked,


or bent components.

3. Inspect all hardware for damaged threads and


cracked or bent components.

Cleaning
Clean tooling after each use, using a non-solvent
based cleaner.

Storage
1. Store tooling in a clean, dry location to prevent rust
or corrosion. Tooling can be damaged by moisture
or high humidity.

2. Tools should be stored in most stable position.

Tool Disposal
At end of operational life of tooling, destroy tooling
and dispose of as scrap.

Illustration 22 g06749562

Serviceable Parts
Table 3
Item Part No. Description Qty.

3A 0S-2318 Lower Bolt (5/ 2


8”-18 x 3-1/4”
long)

3C 2K-4821 Nuts (5/8”-18) 2

4A 0L-1558 Bolt (1/2”-20 1


x 3-1/4” long)

4B 2K-0564 Nut (1/2”-20) 1

5A 9S-1368 Bolt (1”-14 x 1


3-1/2” long)

5C 2K-7471 Nut 1
7 9S-1362 Bolt (3/4”-16 2
x 2” long)

11
Declaration of Conformity

12
Illustration 23 g06749564

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