Professional Documents
Culture Documents
PowerCube 1000 V300R008C10 User Manual (Site Reconstruction, PVDB-150N1)
PowerCube 1000 V300R008C10 User Manual (Site Reconstruction, PVDB-150N1)
PowerCube 1000 V300R008C10 User Manual (Site Reconstruction, PVDB-150N1)
PVDB-150N1)
V300R008C10
User Manual
Issue 03
Date 2023-06-09
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: https://e.huawei.com
Purpose
This document describes the system composition of the PowerCube 1000 solution.
Intended Audience
This document is intended for:
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue
contains all updates made in previous issues.
Issue 03 (2023-06-09)
Updated the safety information in this document.
Added 6.7 Replacing a PCU-01A with an S4875G2 (in a PVDU), 3.4 iPV540-
M1A (52240290), 3.5 iPV540-M1A (52240289), and 6.5 Replacing a PV Module
(PV Module + PV Adapter).
Issue 02 (2023-01-29)
● Updated Table 2-1.
● Added 3.2 445 W PV Module (52240257), 3.3 540 W PV Module, 3.11 SSU
S4875G1 (02312RXR), 3.12 SJB-0601A01 (21204202-001), and 6.6
Replacing an SSU.
Issue 01 (2021-03-05)
This issue is the first official release.
Contents
2 Solution Overview.................................................................................................................23
3 Components............................................................................................................................25
3.1 iPV400-M1A............................................................................................................................................................................ 25
3.2 445 W PV Module (52240257)........................................................................................................................................ 27
3.3 540 W PV Module................................................................................................................................................................. 28
3.4 iPV540-M1A (52240290)....................................................................................................................................................29
3.5 iPV540-M1A (52240289)....................................................................................................................................................32
3.6 PV Module Support.............................................................................................................................................................. 35
3.7 PVDB-150N1........................................................................................................................................................................... 38
3.8 PVDU-150A3........................................................................................................................................................................... 39
3.9 Monitoring Module SMU11B............................................................................................................................................ 40
3.10 Protocol Conversion Unit PCU-01A (02312VQG)....................................................................................................45
3.11 SSU S4875G1 (02312RXR)...............................................................................................................................................46
3.12 SJB-0601A01 (21204202-001)....................................................................................................................................... 49
4 Routine Maintenance........................................................................................................... 51
4.1 Preparations............................................................................................................................................................................ 51
4.2 Routine Maintenance for PV Modules...........................................................................................................................57
4.3 PV Adapter Routine Maintenance...................................................................................................................................59
4.4 Routine Maintenance for Cabinets................................................................................................................................. 59
5 Troubleshooting.....................................................................................................................61
5.1 General Troubleshooting Process.................................................................................................................................... 61
5.2 Common Component Troubleshooting Instructions................................................................................................. 62
5.2.1 PV Module Troubleshooting.......................................................................................................................................... 62
6 Component Replacement.................................................................................................... 65
6.1 Replacing an SMU11B (02313NSL)................................................................................................................................ 65
6.2 Replacing a PVDU-150A3...................................................................................................................................................66
6.3 Replacing a PCU-01A...........................................................................................................................................................67
6.4 Replacing an iPV Module................................................................................................................................................... 69
6.5 Replacing a PV Module (PV Module + PV Adapter).................................................................................................69
6.6 Replacing an SSU.................................................................................................................................................................. 70
6.7 Replacing a PCU-01A with an S4875G2 (in a PVDU).............................................................................................. 72
A Symbol Conventions.............................................................................................................76
B Operating Environment....................................................................................................... 78
C EMC Specifications................................................................................................................ 79
D Acronyms and Abbreviations............................................................................................. 81
1 Safety Information
Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.
The Company shall not be liable for any of the following circumstances or
their consequences:
DANGER
Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and a conductor
will generate electric arcs or sparks, which may cause a fire or personal injury.
DANGER
DANGER
DANGER
During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specifications.
WARNING
General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.
Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in
DANGER
Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fires may occur.
DANGER
DANGER
Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.
WARNING
For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.
CAUTION
Do not route cables near the air intake or exhaust vents of the equipment.
CAUTION
General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks should cross the edges of the bolts.)
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Ensure that all slots are installed with boards or filler panels. Avoid hazards
caused by hazardous voltages or energy on boards. Ensure that the air
channel is normal, control electromagnetic interference, and prevent dust and
other foreign objects on the backplane, baseplate, and boards.
● After the installation is complete, ensure that protective cases, insulation
tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.
Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Ensure that the protective ground point of the equipment is reliably
connected to the ground screw of the metal enclosure (connection resistance:
≤ 0.1 ohm).
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protective ground point.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.
Cabling
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is connected to the cabinet from the top, bend the cable in a U
shape outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are away from each other without entanglement and
overlapping.
● When cable connection is completed or paused for a short period of time, seal
the cable holes with sealing putty immediately to prevent small animals or
moisture from entering.
● Secure buried cables using cable supports and cable clips. Ensure that the
cables in the backfill area are in close contact with the ground to prevent
cable deformation or damage during backfilling.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.
NOTICE
The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.
● When touching the equipment and handling boards, modules with exposed
circuit boards, or application-specific integrated circuits (ASICs), observe ESD
protection regulations and wear ESD clothing and ESD gloves or a well-
grounded ESD wrist strap.
● When holding a board or a module with exposed circuit boards, hold its edge
without touching any components. Do not touch the components with bare
hands.
● Package boards or modules with ESD packaging materials before storing or
transporting them.
DANGER
DANGER
DANGER
Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.
WARNING
Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.
WARNING
To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.
General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Keep the installation and operating environments of the equipment within the
allowed ranges. Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with dust, smoke, volatile or
corrosive gases, infrared and other radiations, organic solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive to the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Ensure that the ground in the installation environment is solid, free from
spongy or soft soil, and not prone to subsidence. The site must not be located
in a low-lying land or an area prone to water or snow accumulation, and the
horizontal level of the site must be above the highest water level of that area
in history.
● If the equipment is installed in a place with abundant vegetation, in addition
to routine weeding, harden the ground underneath the equipment using
cement or gravel.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● All cable holes should be sealed. Seal the used cable holes with sealing putty.
Seal the unused cable holes with the caps delivered with the equipment. The
following figure shows the criteria for correct sealing with sealing putty.
● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
DANGER
When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or metal object with sharp edges. Make sure that the hooks will not slide off.
WARNING
Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.
WARNING
WARNING
WARNING
Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.
General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.
Working at Heights
● Any operations performed 2 meters or higher above the ground should be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn
irrelevant personnel away.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other objects on the ground under
the area involving working at heights. Do not stay or pass under the area
involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by
slings, hanging baskets, highline trolleys, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Behave cautiously when working at heights. Do not rest at heights.
Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.
● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.
● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.
Hoisting
● Only trained and qualified personnel are allowed to perform hoisting
operations.
● Install temporary warning signs or fences to isolate the hoisting area.
● Ensure that the foundation where hoisting is performed meets the load-
bearing requirements.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
fixed object or wall that meets the load-bearing requirements.
● During hoisting, do not stand or walk under the crane or the hoisted objects.
● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.
● Ensure that the angle between two hoisting ropes is no more than 90
degrees, as shown in the following figure.
Drilling Holes
● Obtain consent from the customer and contractor before drilling holes.
● Wear protective equipment such as safety goggles and protective gloves when
drilling holes.
● To avoid short circuits or other risks, do not drill holes into buried pipes or
cables.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings.
DANGER
Do not connect the positive and negative poles of a battery together. Otherwise,
the battery may be short-circuited. Battery short circuits can generate high
instantaneous current and releases a large amount of energy, which may cause
battery leakage, smoke, flammable gas release, thermal runaway, fire, or
explosion. To avoid battery short circuits, do not maintain batteries with power on.
DANGER
DANGER
DANGER
DANGER
There is a risk of fire or explosion if the model of the battery in use or used for
replacement is incorrect. Use a battery of the model recommended by the
manufacturer.
DANGER
Battery electrolyte is toxic and volatile. Do not get contact with leaked liquids or
inhale gases in the case of battery leakage or odor. In such cases, stay away from
the battery and contact professionals immediately. Professionals must wear safety
goggles, rubber gloves, gas masks, and protective clothing, power off the
equipment, remove the battery, and contact technical engineers.
DANGER
A battery is an enclosed system and will not release any gases under normal
operations. If a battery is improperly treated, for example, burnt, needle-pricked,
squeezed, struck by lightning, overcharged, or subject to other adverse conditions
that may cause battery thermal runaway, the battery may be damaged or an
abnormal chemical reaction may occur inside the battery, resulting in electrolyte
leakage or production of gases such as CO and H2. To prevent fire or device
corrosion, ensure that flammable gas is properly exhausted.
DANGER
The gas generated by a burning battery may irritate your eyes, skin, and throat.
Take protective measures promptly.
WARNING
Install batteries in a dry area. Do not install them under areas prone to water
leakage, such as air conditioner vents, ventilation vents, feeder windows of the
equipment room, or water pipes. Ensure that no liquid enters the equipment to
prevent faults or short circuits.
WARNING
WARNING
WARNING
After unpacking batteries, place them in the required direction. Do not place a
battery upside down, lay it on one side, tilt it, or stack it. Ensure that the batteries
do not fall or get damaged. Otherwise, they will need to be scrapped.
WARNING
Tighten the screws on copper bars or cables to the torque specified in this
document. Periodically confirm whether the screws are tightened, check for rust,
corrosion, or other foreign objects, and clean them up if any. Loose screw
connections will result in excessive voltage drops and batteries may catch fire
when the current is high.
WARNING
After batteries are discharged, charge them in time to avoid damage due to
overdischarge.
Statement
The Company shall not be liable for any damage or other consequences to
the batteries it provides due to the following reasons:
● Batteries are damaged due to force majeure such as earthquakes, floods,
volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions.
● Batteries are damaged because the onsite equipment operating environment
or external power parameters do not meet the environment requirements for
normal operation, for example, the actual operating temperature of batteries
is too high or too low, or the power grid is unstable and experiences outages
frequently.
● Batteries are damaged, fall, leak, or crack due to improper operations or
incorrect connection.
● After being installed and connected to the system, the batteries are not
powered on in time due to your reasons, which causes damage to the
batteries due to overdischarge.
● Batteries are damaged because they are not accepted in time due to your
reasons.
● You set battery operating parameters incorrectly.
● Different types of batteries, such as batteries of different vendors, rated
capacity specifications, or aging degrees, are used together, accelerating
capacity attenuation.
● Batteries are frequently overdischarged due to your improper maintenance,
you expand the load capacity without notifying us, or have not fully charge
batteries for a long time.
● You do not perform battery maintenance based on the operation guide, such
as failure to check battery terminals regularly.
● Batteries are damaged because you do not store them in accordance with
storage requirements (for example, in an environment that is damp or prone
to rain).
● Batteries are not charged as required during storage due to your reasons,
resulting in capacity loss or other irreversible damages to the batteries.
● Batteries are damaged due to your or a third party's reasons, for example,
relocating or reinstalling the batteries without complying with the Company's
requirements.
● You change the battery use scenarios without notifying the Company.
● You connect extra loads to the batteries.
● The battery storage period has exceeded the upper limit.
● The battery warranty period has expired.
General Requirements
NOTICE
To ensure battery safety and battery management accuracy, use batteries provided
by the Company. The Company is not responsible for any faults of batteries not
provided by it.
Short-Circuit Protection
● When installing and maintaining batteries, wrap the exposed cable terminals
on the batteries with insulation tape.
● Avoid foreign objects (such as conductive objects, screws, and liquids) from
entering a battery, because this may cause short circuits.
Leakage Handling
NOTICE
Electrolyte overflow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.
Electrolyte is corrosive and can cause irritation and chemical burns. Should you
come into direct contact with the battery electrolyte, do as follows:
● Inhalation: Evacuate from contaminated areas, get fresh air immediately, and
seek immediate medical attention.
● Eye contact: Immediately wash your eyes with water for at least 15 minutes,
do not rub your eyes, and seek immediate medical attention.
● Skin contact: Wash the affected areas immediately with soap and water and
seek immediate medical attention.
● Intake: Seek immediate medical attention.
Recycling
● Dispose of waste batteries in accordance with local laws and regulations. Do
not dispose of batteries as household waste. Improper disposal of batteries
may result in environmental pollution or an explosion.
DANGER
Before installation and maintenance, cover all PV modules totally using opaque
materials to avoid electric shocks caused by generated currents.
DANGER
Do not focus sunlight on PV modules using a mirror or lens, because this may
damage PV modules and cause personal injury.
WARNING
To install or maintain a high support, set up a support platform and wear a safety
helmet or belt.
General Requirements
● Before installing, operating, and maintaining PV modules, read the
instructions provided by the PV module manufacturer. The safety precautions
specified in this document are highly important and require special attention.
For additional safety precautions, see the instructions provided by the PV
module manufacturer.
● Do not hold junction boxes or power cables to transport PV modules.
● Exercise caution when moving PV modules to avoid collision. Improper
movement and placement may cause the glass plates on PV modules to break
and lose electrical performance, which renders the PV modules useless.
● At least two persons are required to move and install PV modules. Forces
must be applied only to the aluminum frames of the PV modules. Exerting
force on the front or rear surface of the PV modules is prohibited. This may
cause hidden cracks in the PV modules.
● Do not drill holes into, step on, or place heavy objects on PV modules,
because these actions will damage PV modules.
2 Solution Overview
SSU/PCU S4875G1/PCU-01A
3 Components
3.1 iPV400-M1A
The iPV400-M1A consists of PV modules and the PVA-425E1 PV adapter. It
provides functions such as MPPT tracking, module-level shutdown, and module-
level monitoring.
Maximum input 14 A
current
Maximum output 16 A
current
IP rating IP67
Weight About 29 kg
Item Specifications
Adapter Ports
Adapter Dimensions
Overvoltage category II
Dimensions (W x H x D) 75 mm x 140 mm x 28 mm
Item Specifications
IP rating IP68
Item Specifications
Item Specifications
Adapter Ports
Adapter Dimensions
Item Specifications
Overvoltage category II
Dimensions (W x H x D) 75 mm x 140 mm x 28 mm
Item Specifications
IP rating IP68
NOTE
The flat rooftop support provides two angles: 15° and 25°.
3.7 PVDB-150N1
Figure 3-22 Exterior
(1) Reserved installation space (2) NEG– (PV–) (3) RTN+ (PV+)
(4) PVDU-150A3
Item Specifications
Operating 0–40°C
temperature
Item Specifications
3.8 PVDU-150A3
Figure 3-23 PVDU-150A3 exterior
(1) Slots for the SSU/PCU (2) SMU11B (3) DC output wiring terminals
Item Specifications
Weight 2.9 kg
Item Specifications
Cabling mode Routed in from the front and out from the right
IP rating IP20
(1) Running indicator (2) Minor alarm indicator (3) Major alarm indicator
Indicators
Wiring Terminals
6 DI1-
10 CAN-
Communications Ports
8 GND Ground
2 TX-
6 RX-
4, 5, 7, and 8 N/A -
Function
The PCU-01A converts MBUS signals into CAN signals and supports hot swapping.
Technical Specifications
Item Specifications
Panel
(4) PV positive input port (5) PV negative input port (6) Air intake vent
(7) Handle
Indicator Description
Weight ≤ 2.0 kg
Input specifications
Output specifications
MPPT tracking precision (peak value) ≥ 99.8% (Pout > 100 W, MPPT mode,
static tracking)
Protection specifications
Item Specifications
IP rating IP55
4 Routine Maintenance
DANGER
Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
4.1 Preparations
Before maintenance, get familiar with the site and prepare maintenance tools.
Tools
Network tester
Manual fuel
pump
NOTE
Check whether Visual There are oil stains, Wipe the surface of PV
there are oil stains, observation dust, or snow on modules using soft
dust, or snow on the surface of PV cotton cloth. For the
the surface of PV modules. stains hard to remove,
modules. use moderate
detergent without
abrasives.
Check whether the Visual The support is Remove the rust and
PV module support observation corroded or rusty. repaint it again.
is corroded or rusty.
Check whether the Slightly The bolts are loose Tighten the loose bolts
PV module support shake the and the support is and nuts.
is stable. support. not stable.
Electrical Check whether the Use a Under normal sun Replace the PV
specifications open-circuit multimeter. exposure (800 module.
voltage of a PV W/m2 illumination
module is normal. intensity
recommended),
ensure that the
open-circuit voltage
is at least 30%
lower than the
nominal value.
Check whether the Visual The surface of the Use a soft cotton
surface of the PV observation PV adapter is cloth to clean up the
adapter is dirty dirty with oil oil stains, dust, or
with oil stains or stains or dust. snow on the surface.
dust.
Cabinet door Check whether Visual The door lock is Replace the door lock.
lock the door lock is observation or damaged and
damaged. locking and cannot be used.
unlocking the
door
Cabinet Check whether Visual The cabinet is Remove the rust and
cleanness the cabinet is inspection corroded or rusty. repaint that part.
corroded or rusty.
Check whether Visual There are oil Use a soft cotton cloth
the cabinet inspection stains or dust on to clean up oil stains
surface is dirty the cabinet or dust on the cabinet
with oil stains or surface. surface.
dust.
Air filter Check whether Visual The air filter is Clean the air filter.
dust accumulates inspection dusty.
on the air filter.
Exterior Check whether Visual The cabinet is Repaint and repair the
the paint or inspection damaged or enclosure.
coating on the deformed.
cabinet is intact.
5 Troubleshooting
DANGER
If a fault occurs in the system, rectify the fault and power on the power supply
again. Do not switch on the circuit breaker directly. Otherwise, faults or sparks
may occur.
Module upgrading Decline of illumination Reload the module when the illumination is
failure results in PV adapter normal.
powering off.
Input overvoltage The PV module output Check the PV module and ensure that the PV
voltage exceeds the module output voltage is within the input voltage
maximum input voltage range of the PV adapter.
of the PV adapter.
Output short A short circuit occurs in Check the output and eliminate short circuits.
circuit the output of the PV
adapter.
NOTE
Contact the service provider if all failure analysis procedures listed above are completed and
the fault still exists.
The power system DC output is normal, but the SMU green indicator The SMU Replace the
is off. is faulty. SMU.
The SMU breaks down or cannot be started. Its LCD has abnormal
display or buttons cannot be operated.
With alarm reporting enabled, the SMU does not report an alarm
when the power system is faulty.
The SMU reports an alarm, whereas the power system does not
experience the fault.
The green There is no DC input. Check that the DC input voltage is normal.
indicator is off.
The input cables are reversely Ensure that the positive and negative input
connected. cables of the module are correctly connected.
The yellow Overtemperature occurs. Ensure that the ventilation vent is unblocked
indicator is and the ambient temperature is within the
steady on. normal range.
The red indicator Output overvoltage protection Hot swap the module for once. If there is still
is steady on. is triggered. no output, replace the module.
The module powers off due to Ensure that the ventilation vent is unblocked
overtemperature. and the ambient temperature is within the
normal range.
6 Component Replacement
NOTE
Wear insulated gloves when touching energized parts (such as circuit breakers, power
terminals, busbars, or power cables) or inserting and removing modules.
NOTICE
● Ensure that loads are powered on during replacement. For example, keep the
circuit breakers for primary loads ON, and do not disconnect both the battery
input and AC input from the loads.
● Obtain prior consent from the customer if load disconnection is required.
● The PCU and SMU are hot-swappable.
Procedure
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap.
Step 2 Record the cable connection positions on the SMU panel, remove the COM
communications cables, and remove the signal cable terminals.
Step 3 Pull out the handle to remove the SMU from the subrack.
Step 8 Connect the signal cable terminals and COM communications cables to the panel
of the new SMU based on the recorded information.
Step 9 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist
strap.
----End
Follow-up Procedure
Put the removed component in an ESD box or bag and return it to the local
warehouse.
Procedure
Step 1 Record the connection positions of cables on the PVDU-150A3 and remove the
cables.
Step 2 Remove the faulty PVDU-150A3.
Step 3 Install the new PVDU-150A3.
Step 4 Reconnect the cables to the PVDU-150A3 based on the recorded information.
----End
Follow-up Procedure
Pack the removed component and send it to the local warehouse.
CAUTION
Protect yourself from being burnt when moving the rectifier because the PCU-01A
has a high temperature.
Procedure
Step 1 Switch off the input circuit breaker of the PCU.
Step 2 Remove the input power cables from the PCU.
Step 3 Push the locking latch at the right side of the panel towards the left.
Step 4 Gently draw the handle outwards, and then remove the PCU-01A from the
subrack.
Step 5 Log in to the WebUI, choose Monitoring > Sampling Equipment > PCU n, click
Running Control, choose Delete Comm Fail Device, and click Submit.
NOTE
LCD operation path: Running Control > PCU n > Del Com. Fail PCU
Step 6 Push the locking latch on the new PCU-01A towards the left, and pull out the
PCU-01A handle.
Step 7 Place the new PCU-01A at the entry to the correct slot.
Step 8 Gently slide the converter into the slot along guide rails until it is engaged. Close
the handle, and push the locking latch towards the right to lock the handle.
● When replacing or installing a new PCU-01A, you need to perform a PV adapter check.
● LCD operation path: Running Control > PV Adapter > PV Adapter Group > String Self
Check
----End
Follow-up Procedure
Pack the removed component and send it to the local warehouse.
CAUTION
The iPV has a high surface temperature when exposed to direct sunlight. Exercise
caution when handling the iPV.
Procedure
Step 1 Record the positions where the iPV cables are connected, and disconnect the
cables.
Step 2 Remove the iPV.
Step 3 Install the new iPV.
Step 4 Connect the iPV cables based on the recorded information.
Step 5 Log in to the WebUI, choose Monitoring > Digital Power > PV Adapter Group.
Click Running Control, choose String Self Check, and click Submit.
NOTE
● When new iPV modules are installed, perform a PV string self check.
● LCD operation path: Running Control > PV Adapter > PV Adapter Group > String Self
Check
----End
Follow-up Procedure
Pack the removed component and send it to the local warehouse.
CAUTION
The PV module has a high surface temperature when exposed to direct sunlight.
Exercise caution when handling the PV module.
Procedure
Step 1 Record the PV cable connection positions and disconnect the PV adapter cables.
Step 6 Log in to the WebUI, choose Monitoring > Digital Power > PV Adapter Group.
Click Running Control, choose String Self Check, and click Submit.
NOTE
● When new iPV modules are installed, perform a PV string self check.
● LCD operation path: Running Control > PV Adapter > PV Adapter Group > String Self
Check
----End
Follow-up Procedure
Pack the removed component and send it to the local warehouse.
CAUTION
To prevent burns, exercise caution when removing an operating SSU because its
surface temperature is high.
Procedure
Step 1 Switch off the circuit breaker on the PVDU, disconnect cables from the SSU, and
label the cables.
Step 2 Push the locking latch on the right side of the SSU panel leftwards.
Step 3 Gently pull out the handle to unlock the SSU, and remove the SSU from the
subrack.
Step 4 Push the locking latch on the new SSU leftwards, and pull out the handle.
Step 5 Place the SSU in the correct slot.
Step 6 Gently push the module along the guide rails until it is in position, close the
handle, and flip the locking latch rightwards to lock the handle.
CAUTION
Step 7 Connect the cables to the new SSU based on the recorded information, and switch
on the circuit breaker on the PVDU.
----End
Follow-up Procedure
Pack the removed component and send it to the local warehouse.
Prerequisites
The following tools are available: PV extension cable (for cabling between iPV
modules and the corresponding SSU), insulated torque screwdriver (M6/M5),
insulated gloves, ESD gloves, ESD box or bag, and cabinet door key.
The new S4875G2 is intact.
NOTE
Wear insulated gloves when touching energized parts (such as circuit breakers, power
terminals, or power cables).
Procedure
Step 1 Disconnect all interconnection terminals in the PV string corresponding to the
PCU-01A to be replaced.
Step 2 Switch the corresponding circuit breaker on the PCU-01A to OFF, and remove the
cables from the PCU-01A.
DANGER
When removing PV cables, wear insulated gloves and use insulated tools. Insulate
the removed cables.
Step 4 Log in to the WebUI, choose Monitoring > Sampling Equipment > PCU n, click
Running Control, choose Delete Comm Fail Device, and click Submit.
NOTE
Step 6 Remove the input and output power cables of the SJB corresponding to the
PCU-01A to be replaced.
DANGER
When removing PV cables, wear insulated gloves and use insulated tools. Insulate
the removed cables.
Step 7 Connect one end of the new PV extension cable to the input terminal of the new
S4875G2, and the other end to the PV cable interconnection terminal.
Step 8 Locate the PV string corresponding to the PCU-01A to be replaced, connect all PV
modules in the PV string in series, and connect the iPV modules to the input
terminals of the new SSU.
DANGER
When installing PV cables, wear insulated gloves and use insulated tools.
NOTE
Step 10 Log in to the WebUI, choose Monitoring > Digital Power > SSU Group > SSU n,
click Running Control, select String Self Check, and click Submit.
NOTE
● When a new S4875G2 is installed, you need to perform a PV string self check for the
new SSU.
● LCD path: Running Control > Digital Power > SSU Group > SSU n > String Self Check
● After the PCU-01A is replaced with an S4875G2, PV Adapter Group displays the output
power of the PCU-01A, and SSU Group displays the output power of the S4875G2.
----End
A Symbol Conventions
To ensure personal and equipment safety, observe all the safety instructions
marked on the equipment when installing, operating, and maintaining the
equipment.
Symbol Description
Symbol Description
B Operating Environment
Class C Hash environment. Outdoor land environment (with simple shielding measures)
near seas or pollution sources. If a site is near a sea, it is 0.5–3.7 km away from
the sea. If a site is near a pollution source, it is at most 3.7 km away from salt
lakes, 3 km away from heavy pollution sources such as smelteries, coal mines,
and thermal power plants, 2 km away from medium pollution sources such as
chemical, rubber, and galvanization industries, or 1 km away from light
pollution sources such as packing houses, tanneries, and boiler rooms.
C EMC Specifications
Voltage dip and short AC power port Reference standard: IEC 61000-4-11
interruption (DIP)
NOTE
1: This is a class A product. In residential areas, this product may cause radio interference.
Therefore, users may be required to take appropriate measures.
A
AC alternating current
ACMB outdoor wired AC meter box
ATS AC transfer switch
B
BBU baseband unit
BC battery charger
BCU battery charger unit
BLVD battery low voltage disconnection
BTS base transceiver station
C
CAN controller area network
CCS cabinet with cooling system
D
DC direct current
DCB deep cycle battery
DCDB DC power distribution box
DCDU direct current distribution unit
DCMB outdoor wired DC meter box
DIN dry contact input
DG diesel generator
F
FCB fast charge battery
FE fast Ethernet
G
GIM generator interface module
GPRS general packet radio service
H
HAU heater assembly unit
HTTPS Hypertext Transfer Protocol Secure
I
ICC integrated controller and converter
IEC International Electrotechnical Commission
IP Internet Protocol
iPV intelligent photovoltaic module
L
LCD liquid crystal display
LLVD load low voltage disconnection
M
MTBF mean time between failures
MBUS monitoring bus
N
NetEco Network Ecosystem
NIM network interface module
P
PDU power distribution unit
PSU power supply unit
PV photovoltaic
PVA PV adapter
PVDU photovoltaic distribution unit
R
RE radiated emission
RRU remote radio unit
RS radiated susceptibility
S
SCB solar cycle battery
SCC site control center
SELV safety extra-low voltage
SJB solar junction box
SMU site monitoring unit
SPD surge protection device
SSU solar supply unit
T
TCUC temperature control unit C
U
UIM user interface module
USB universal serial bus