g ::'>_,'=' VI

PROJECT: BAPCO MODERNIZATION PROGRAM

Bapco BAPCO

SUB CONTRACTOR DOCS CONTRACTOR: NSH4

APPROVAL FORM

SUBMITTED DOCUMENT: NSH4-RAMS-0135 REV-00

RAMS FOR AIR BLOWING (PRE-COMMISSION/NG) WORKS

(MS REF: NSH4-MS-0132_REV 00)

NSMITTAL N: TRA-NSH4-JVS-3439 ate: 25/03/2024

DISTRIBUTION

AREA 1 & 3: CONSTRUCTION / PC&C MANAGERS

CONSTRUCTION
;r.. f. �(/1N\
QUAL
[7
APPROVED

HSE L
□
APPROVED WITH COMMENTS
ENGINE I
c:=>-
□
REVISE AND RESUBMIT
COMMISSIONING � NOT APPLICABLE
SIGNATURE/ DATE

AREA2:
jJ-
CONSTRUCTION □
□
APPROVED
QUALITY
c:=>-
HSE
□
APPROVED WITH COMMENTS

ENGINEERING
□
REVISE AND RESUBMIT
COMMISSIONING �

JL
NOT APPLICABLE
SIGNATUREJ DATE

ARE A4:

CONSTRUCTION
QUALIT
□
APPROVED

�
HSE � c:=>-
□
APPROVED WITH COMMENTS

ENGINEE ING
□
REVISE AND RESUBMIT
COMMISSIONING � NOT APPLICABLE
SIGNATURE/ DATE

AREAS:
J1
□ c4--
CONSTRUCTION APPROVED �� �d'� [Y"
QUALi
HSE ��
□
APPROVED WITH COM NTS

ENGINE R
c:=>- REVISE AND RESUBMIT
COMMISSIONING � NOT APPLICABLE
SIGNATURE/ DATE

AREA6:
�
CONSTRUCTION
QUALITY □
□
APPROVED
HSE
□
APPROVED WITH COMMENTS
ENGINEERING
COMMISSIONING
□
REVISE AND RESUBMIT
NOT APPLICABLE
SIGNATURE/ DATE

A = APPROVED
AC = APPROVED WITH COMMENTS
RC = REVISE AND RESUBMIT
N/A = NOT APPLICABLE

Note: this approval form, once filled, is to be attached with the document
submitted to the return transmittal.

TTSJV W.L.L. - P.O. Box 28110 Muharraq - Block 215, Road 1531, Building 1130 Flat 12, Kingdom of Bahrain

±:::':::ir:it:""' -
RISK ASSESSMENT NARRATIVE Reference No. NSH4-RAMS-0135

Department / Company: NSH Facility/Unit GREEN FIELD Assessment Date 24-03-2024 -

Location: AREA 3, 4 & 5 Job Title: AIR BLOWING (RUPTURE BLOWING ) WORKS Issue Date/Rev No. 24-03-2024 00

Purpose:
The following work steps have been anticipated to determine the precise safe work execution of above mentioned activities. This RAMS specifically refers to Scope of works and
Limited boundaries. Daily work activity will be executed in normal day time starting from 06:00HRS until 17:00HRS and night time from 17:00HRS to 06:00HRS.
This RAMS is also valid for the night shift work due to summer day shift ban from 16:00 HRS to 03:00 HRS and day shift from 03:00 HRS to 12:00 HRS..

Scope of Work :
1). Obtaining permit
2). Air blowing preparation
3). Protection of equipment’s and workers in the vicinity of air outlet
4). Polyethylene blasting method (Rupture blowing)

People Involved:
Superintendents, Supervisors, Foreman, Equipment Operators, Driver, Traffic Controllers, Riggers, Pipe Fitters, Electricians, Fire watchers, Skilled Labors

Tools and Equipment Involved:

Oil-Free Air Compressor with Dryer Package Combination Minimum Capacity (1600CFM@ 7Barg ) with dew point below -35°C, Suitably Rated High –pressure Test hoses safety
latches, connectors, Calibrated Pressure Gauges, Calibrated Pressure Safety Valves, Warning sign Barriers, Pipe Wrench/ Valve Wrench, Hand Tools, Power Tools, Temporary Block
Valves / Quick Open Block Valves, Trailer, Blind flanges as per the requirements, Ring Flanges as per the requirement, 1000 Gauge Polyethylene sheet

Note:

1. Night shift work shall be done only by prior approval of the TTSJV / OWNER.
2. TTSJV inspection team must inspect all equipment and issue site sticker prior to entry to site.
3. All cargo straps must meet the requirements of BS EN 12195 part 2 & 3
4. Other relevant hazards shall be communicated & managed through TBT/ START meeting on site.
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

1.1.1 All crew shall be given safety induction,

pre-commissioning & all other mandatory
training before mobilizing to site. Air
blowing permit shall be obtained prior to
commence of task Team members of the
PCC shall be identified by an identification
mark.

1.1.2 START CARD meeting and tool box talk

must be given to the employees to create
awareness regarding the work and risk
1.1 Lack of training associated with it.

1.2.1 Ensure that a valid permit to work specific

1.2 Restricted work due to lack of for the pipes to be blown is in place,
work permit. Method of statement and RAMS should be
available on site prior to start the work and
1.3 Obstruction it should be communicated to the
workforce and attendance records to be
4 available at work locations. No additional
1.4 Hot working environment. Physical injury & 1.2.2 Air blowing checklist need to be filled, and
Preliminary step 2 8 control measure 8
1 property loss ensured that all the requirements are
for the task required.
implemented before starting the activity
1.5 Adverse weather condition.
1.3.1 Ensure the access is clear from any type of
1.6 Heat Stress. obstructions. Access to be marked and
safe access signs to be placed.

1.7 Employees unaware about the 1.4.1 Sufficient fresh cool drinking water to be
ongoing air blowing activity provided as per the man power ratio prior
to commence the activity.
1.4.2 Rest shelters and toilets to be provided as
per ratio of TTSJV requirement. Rest
shelters shall be equipped with industrial
water mist fan

1.5.1 Transportation buses shall be ready

available in the nearby location close to
the work zone in case of unexpected rain
or sand storm. Always plan the job as per
updated weather forecast.

1.6.1 First Aid kits and first aiders needed to

available in site on proportion as per
Page 1 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

TTSJV.
1.6.2 The affected person shall be immediately
shifted to the nearest shaded location or
heat stress shelter. Medical attention shall
be made available at the earliest.
1.6.3 First aider’s shall ensure that sufficient cold
packs are available along with the first aid
kit
1.7.1 No work shall be carried out in the air
blowing exclusion zone.
1.7.2 Restrict access into air blowing area to
authorized personnel only.
1.7.3 The area will be demarcated with the
hazard tape (black/yellow)
1.7.4 Standby man should be assigned near the
blow out area to restrict unauthorized
entry.

2.1.1 Maintain good housekeeping.

2.1.2 Cable and hoses shall be routed properly
to avoid slips, trips & falls.
2.1.3 Establish a clear exclusion zone around the
pipe spool and venting point to restrict
access to unauthorized personnel.
2.1.4 A barrier made using scaffold planks and
covered using fire blanket shall be placed
2.1 Slips / Trips/Falls, Flying debris
around the blow out point to prevent flying
2.2 Cuts/Scraps/ Abrasions, Struck
particles hitting the machines and
by
employees.
2.3 Pinch Points,
Inspection of 2.4 High noise Personal injury
Work Area , 2.5 Falls, Stains such as 2.2.1 Appropriate PPE should be used to prevent No additional
4 flying debris. ANSI approved safety glasses 2 8 8
2 Equipment and 2.6 Lack of Communication Abrasion, cuts, control measure
Tools to be used 2.7 Exposed equipment’s, motors and and property to be used for eye protection. required.
nearby facilities damage. 2.2.2 Wear proper PPE: Safety glasses, safety
2.8 Entry of unauthorized personnel shoes, hard hat, reflective vest, ear plug
in the blow out area. (Double hearing protection-Mufflers+Ear at
the proximity of blow out point) plugs)
Suitable gloves shall be select according to
the hazards.

2.3.1 Cut resistance gloves to be used when

handling sharp objects
2.3.2 Identify all protruding/ sharp edges and
shall be protected.

2.4.1 Wear ear plug or ear muff if the sound

Page 2 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

level exceeds 85 DB.

2.4.2 Noise survey to be performed. Switch off
the equipment when not in use.

2.5.1 Necessary fall protection to be given for to

avoid any fall from height and falling
object
2.5.2 100% tie of shall be in place while working
in the elevated area.

2.6.1 The system to be cleaned is identified and

prepared according to drawing mark-ups
and P&IDs as applicable.
2.6.2 Adequate communication shall be in place
between the work supervisor and work
force.
2.6.3 Prior to pressurizing /air blowing walk
down shall be done to ensure that all
systems are ready for use
2.6.4 Branch piping must be isolated & internals
were removed from major equipment’s
such as in-line filters, control valves and
other instruments to protect them from
debris and damage.
2.6.1 Supervisor shall maintain communication
using walkie talkie with the standby man
near blow out point to prevent employees
entering inside the exclusion zone during
air blowing.
2.6.2 Have a designated person responsible for
monitoring the operation and ready to
activate emergency procedures if
necessary. This includes shutting off the
air supply and evacuating personnel in
case of any issues.
2.6.3 Effective awareness talk, START shall be
conducted to provide awareness related to
work hazards.
2.6.4 RAMS shall be communicated with the
work force.
2.7.1 Cover the motors, insulation, instruments
near the flow outlet using tarpaulin sheets.
2.7.2 Do not direct the air flow towards fragile
instruments and other nearby facilities.
2.7.3 Existing equipment’s shall be protected
from air blowing activities.
2.8.1 The blow out exclusion zone shall be

Page 3 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

isolated using hard barricade

2.8.2 The standby man plays a crucial role
during activities involving potential
blowouts or ruptures.
2.8.3 Standby man shall never leave from
the vicinity of the blow out point, nor
should he stand opposite to the
rupture point.
2.8.4 He should position themselves in a
way that minimizes risk (e.g.,
standing sideways or at an angle).
2.8.5 The supervisor shall select more
vigilant and active standby man who
can respond during emergencies, and
is vigilant and maintaining constant
awareness of any changes or signs of
trouble.

3.1.1 Check ground to make sure it is stable

(level and compacted ground) prior to
position trailer, crane and other heavy
Equipment’s.

3.2.1 Sufficient access and egress to be in place

with proper identification boards, Barriers
3.1 Trailer/ heavy equipment collapse due and speed breakers.
to unstable ground.
3.2 Insufficient/ unstable access for the 3.3.1 All equipment/heavy vehicle movement
trailers and heavy equipment’s. shall be controlled by trained flagman or
3.3 Injury/accident to pedestrians due to Physical injury, Signal man.
trap in between the vehicles/ laceration No additional
equipment’s while passing. 8 3.3.2 All equipment’s/ vehicles shall have 1 8 8
3 Area preparation abrasion, head control measure
3.4 Trailer/heavy equipment’s positioning injury, property
reverse alarm in place to alert the persons
required.
very close to excavations. loss etc.
working nearby.
3.5 Slip, trip and falling of personals due to
uneven surface. 3.3.3 Pedestrian access shall to be in place
3.6 Unauthorized personnel entering inside where the employees are frequently
crossing the road/ access.
the air blowing area.
3.4.1 Trailers/ heavy equipment movement or
positioning shall be far away from the area.
(Distance at least equivalent to the depth
of the excavation).

3.5.1 Ground shall be properly leveled and

compacted to avoid slip, trip and fall of
personals

Page 4 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

3.6.1 The exclusion zone need to be hard

barricaded with adequate signage.
Watchman shall be provided to prevent
personnel from entering inside the blow out
area. No personnel shall be allowed to
work inside the barricaded area.
3.6.2 Inspect affected area to avoid conflict with
other activities. Refer to SIMOPS
Procedure to be prepared by HSE
Department in line with BAPCO Guide
(REFIN/SCO/000/SIMOPS/1)
3.6.3 The area will be demarcated with the
hazard tape (black/yellow)

5.1.1 Use trolleys, Wheel barrows or any

mechanical equipment to transfer material
instead of lifting manually if possible.
5.1.2 Use Safe Lifting technics when lifting and
carrying materials. In-house training/
awareness campaign shall be conducted
to guide the work force to implement safe
Physical injury, manual lifting practice.
5.1 Unaware about safe manual lifting
back and 5.1.3 When lifting heavy items more than 20kg
technic. No additional
Manual handling shoulder pain share the lift.
5. 5.2 Direct exposure to pinch point. 4 4 16 control measure 16
of materials laceration 5.2.1 Proper awareness shall be provided to
5.3 Slip, trip and fall on the same ground required.
abrasion, head employees regarding pinch point hazards.
level due to improper material
injury. 5.2.2 All possible pinch points shall be identified
stacking and poor access.
and protected effectively.
5.2.3 Suitable gloves and steel toed boots to be
used to protect hands and foot.
5.2.4 Consider impact resistant gloves for
personnel exposed to pinch points.
5.2.5 Access to keep clear from obstructions.
5.2.6 Maintain good housekeeping.

6.1.1 Only trained operator shall operate air

6.1 Incompetency.
compressor/ Dryer unit/ Manifold
6.2 Equipment failure. 6.1.2 Blowing activities to be supervised by
6.3 Release/ bursting of compressed air Subcontractor pre-commissioning
Physical injury,
Air blowing hose. supervisor/foreman.
back and
6.1.3 The task must be performed by No additional
(rupture 6.4 High noise. laceration
6. 8 competent personnel under competent 2 16 control measure 16
blowing ) 6.5 Fire. abrasion, head
supervision. required.
works 6.6 Electrocution. injury, & eye
6.1.1 Air blowing route shall be identified and
6.7 Over pressure injury
shown on a marked up P&ID.
6.8 Inadequate isolation of the pipe line 6.1.2 The following items shall be indicated as
6.9 Inadequate support of the pipe line minimum.
system  Air supply and air blow off points.

Page 5 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

6.10 Unauthorized personnel entering  Major Valve positions.

inside the blow out area.  Temporary hoses, valves, blinds, spools
6.11 Debris & Flying particles and lead pipes.
6.12 Lack of PPE 6.2.1 Compressor/ Dryer unit/ Manifold shall be
6.13 Environmental damage. inspected, color coded and third party
6.14 Not following work sequence certified.
6.2.2 Inspect all equipment’s and accessories
prior to each use for identifying possible
defects.
6.2.3 Pre-use check on the hose and fittings.
6.2.4 Pre-use check shall be conducted on the
hose and fittings.
6.2.5 Ensure the calibration of PSV for the air
receiver of the compressor/ dryer.
6.2.6 TTSJV requirements to be followed for
cleaning using compressor air.
6.2.7 To conduct the activity, a PCC PTW will be
required. The maximum blowing pressure
must be clearly stated in the permit.
6.3.1 All hoses shall be interconnected with
Chicago coupler. Use whip lash arrestors
and cotter pins for hose joints.
6.3.2 Check hose condition. The pressure
baring capacity of the hose shall be
greater than the applicable working
pressure.
6.3.3 Hoses shall be collected, rolled and stored
in proper manner to avoid possible
damages due to kinking.
6.3.4 Identify all sharp/protruding elements and
protect the hose effectively.
6.3.5 Do not lay the hose through the access
having vehicle/equipment movement.
6.3.6 Avoid sudden release of pressure. Use
control valves on both inlet and outlet of
the hoses for effective control of
compressed air.
6.3.7 Hoses used for the activity shall be
certified, inspected, and colour coded.
6.3.8 Hoses must be appropriately routed to
avoid obstructions and trips.
6.3.9 The damaged hoses need to be removed
immediately from the site.
6.3.10 Hoses should be rated for higher pressure
then compressor capabilities (higher than
compressor dryer PRVs)
6.3.11 Never work in or modify the hose or its

Page 6 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

components while under pressure.

6.3.12 Before the air blows, the air horn symbol
should be given 30 seconds in advance to
alert nearby personnel and protect
themselves from loud noises.
6.4.1 The exposure area shall be barricaded
and isolated from unauthorized entry.
6.4.2 The operator and the personnel assigned
for the job must wear ear plug/ear muff in
addition to the mandatory PPE.
6.4.3 High noise sign must be displayed
6.4.4 People working in the area affected by the
noise, shall be previously informed to
avoid panic coming from unexpected high
blast sound.
6.4.5 A dedicated horn should be used to pre
announce people from vicinity of air
release area before each blowing.
6.4.6 Providing hearing protection to the
workforce should be based on the NRR.
6.4.7 A noise survey should be conducted to
select and provide suitable hearing
protection.
6.5.1 Daily inspection of air compressor/ dryer
unit prior to start the job. Inspection shall
include hoses, fittings and nozzles.
6.5.2 All mechanical defect and leakage shall be
identified and effective maintenance shall
be in place.
6.5.3 Use a compressor design for continuous
running.
6.5.4 Sufficient fire extinguisher shall be in
place.
6.6.1 Grounding of pipe and equipment’s shall
be provided to prevent static current.

6.7.1 During circuit pressurization check again

for its integrit (no major leaks).the
blowing activities should never be perform
at a pressure higher than system rated
pressure.The pressure in the circuit will be
monitored with one or two calibrated
manometer.
6.7.2 Vessels used to hold air and air blowing
piping circuit under pressure must be
protected by the installation of dedicated
pressure safety valves.

Page 7 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

6.7.3 The vessel should be marked to indicate

the SAFE WORKING PRESSURE. The same
would apply for any air manifolds to be
used.
6.7.4 Do not leave unattended any pressurized
system.
6.7.5 Before opening pressurized line/vessel,
ensure all pressure in line are safely bled
off.
6.7.6 Ensure that in case of safety valve
pop-up the air is discharged to safe
location
6.7.7 To open the valve, the operator should be
away from the blowing line and any line of
fire hazards. The workforce must be aware
of the line of fire hazards involved in the
process/activity.

6.8.1 Pressure gauge will be provided at

compressor discharge point and air inlet
point of pipeline, to monitor the system
pressure during blowing. Pressure will be
controlled by valve providing.
6.8.2 The following are considered as fragile
devices and will be removed from the
system.
 Control valves, Check valves, Safety
valves, Thermowells, Orifice Plates, Pitot
Tube Flow Meters, Venturies, Rotameters,
Steam Traps, Internals or filters and
strainers
6.8.3 The Following items shall be isolated
 Process impulse lines for instruments shall
be isolated by means of block valve on the
impulse pipe itself and whenever possible,
shall be disconnected
 Rotating machines such as pumps and
compressors.
 Static equipment such as columns, drums,
and heat exchangers etc.
 Special equipment such as De-super
heaters, heating coil etc.
6.9.1 Before pressurizing with air check through
the circuit its proper alignment and
integrity.
6.9.2 Ensure that adequate supports are
provided for the pipeline system.

Page 8 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

6.9.3 For pipes that need to be air blown, the

support installation must be completed,
and if necessary temporary support must
be installed to prevent jerks or shocks.
6.9.4 Line walks are to be performed to
identify.
6.9.5 Construction activities have been
completed, and the line has been properly
handed over.
6.9.6 Disconnect or isolate all sensitive
instruments and other equipment as
needed.
6.9.7 LOTO shall be implemented as needed.
6.9.8 The vent and drain line sockets are all
sealed or welded correctly.
6.9.9 Temporary spools, blinds, etc., are
designed in accordance with approved
specifications.
6.9.10 Check for short bolts on the blinds and
flange connections.
6.9.11 PCC warning tape must be used to
identify air blowing lines and equipment
to prevent unauthorized access.

6.10.1 Prevent any persons from entering the

exhaust blow area, allowing adequate
distance in the direction of the blow and
considering possible deflection of the
blow. TTSJV and NSH HSE shall confirm
an adequate distance.

6.11.1 Barricade area with pre-commissioning

tape [black/yellow]
6.11.2 To contain the debris generated by the
blowing process, shall place metal or
wooden sheets with scaffold frames or
any other suitable means in front of the
blowing area.
6.11.3 The area shall be barricaded with PCC
warning tapes and restricted by a standby
man.
6.11.4 Care is to be taken that waste from
blowing off points does not impact on
other activities
6.11.5 Care to be taken no foreign materials can
be expelled injuring personnel

Page 9 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

6.11.6 A protective shield shall be placed in the

blow out point to prevent the flying
particle to injure nearby personnel.

6.12.1 Ensure that personnel involved in blowing

operation wear appropriate personal
protective equipment such as gloves,
boots, helmets, ears protection and
goggles as necessary.
6.14.1 Decompression will start with one layer of
film and gradually increased later
depending upon the system pressure and
cleanliness achieved.
6.14.2 Air blowing shall be carried out
sequentially i.e. first common header then
sub header and finally branch lines as
required.
6.14.3 Air supply inlets and bursting point (Only
one point will be used for bursting and
never multiple points at the same time)
and location shall be identified and marked
up in the P&IDs.
6.14.4 Large diameter lines shall be cleaned
before small diameter ones.
6.14.5 Compressor will be started and air is slowly
introduced into the line. The system
pressure is closely monitored. The
pressure is slowly raised with compressed
air through a hose. When the film bursts,
the pressure surge carries debris or dirt
along with it.
6.14.6 If necessary, the film thickness can be
gradually increased only if behavior of the
line at the outlet point is very stable and
good secured we can increase the
pressure.
6.14.7 The air blasting pressure shall never
exceed the working pressure of the system
and shall never be more than 2 barg. The
pressure will be controlled by valve at
compressor discharge point and pressure
monitored by pressure gauges provided at
compressor discharge point and air inlet
point of pipeline.
Working under Physical injury, No additional
4 7.1.1 Adequate periodic rest shall be provided 2 8 8
7 direct sunlight muscle cramp, control measure
and during high 7.1 Heat Stress / Exhaustion fainting, head for the work force required.
Page 10 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

humid condition, 7.2 Poor visibility. ache, sun burn, 7.1.2 Lone working is prohibited.
Sand storm, fog Electrocution 7.1.3 Sufficient cool drinking water shall be
and Rain 7.3 Instable ground due to rain. available in the nearby location.
7.4 Electrocution. 7.1.4 Rest shelters with fan, and relevant heat
stress prevention posters shall be in
place.
7.1.5 Specific campaigns shall be conducted
periodically to enhance the workers
awareness to act for preventing heat
related issues.
7.1.6 Emergency contact numbers shall be
posted in all welfare facilities nearby.
7.1.7 Urine color identification posters shall be
posted in all urinals/toilets.
7.1.8 Emphasis workers about the importance
of sufficient fluid and food intake.
7.1.9 Emphasis work force to wear loose cotton
coverall.
7.2.1 Wear mask and clear glass during sand
storm. Buses/rest shelters or portables
shall be arranged in nearby location in
case of heavy sand storm and rain. Do
not operate any equipment and do not
work on elevated platforms during heavy
wind and fog.
7.3.1 All cranes booms shall be retracted
completely. All outriggers shall be fully
extended. All crawler cranes lattice boom
tips shall either be lowered completely
and shall be rested on the ground surface
or else the hook blocks shall be lowered
to ground level and must be arrested with
sufficient counter blocks. After the rain all
activities including equipment operation
shall only be restarted after the
confirmation from competent persons and
the HSE managers OF NSH and TTSJV.
7.3.2 After the rain, all scaffolds shall be re
inspected by the scaffold inspector prior
to use.
7.1.1 In case of inclement weather like rain the
work should be stopped. All power
connections shall switched off.
7.1.2 All junction boxes shall be weather proof.
7.1.3 After the rain the power generator and
welding generator shall only be activated
after thorough inspection of competent

Page 11 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

electrician.

7a.1.1 All those who are working on elevated

platforms above 1.8 mtrs shall wear full
body harness and its snap hook shall be
anchored above shoulder level.

7a.2.1 All scaffold shall have sufficient guard rails

as per standard specification.

7a.3.1 The gaps between the planks shall not be

greater than one inch. If any planks
7a.1 Falling of workers from
removed from erection, the area shall be
elevated scaffold platform properly hard barricaded and sign board
Personal injury
7a.2 Lack of sufficient guardrails. shall be in place.
such as
7a.3 Dangerous gaps between No additional
Work at height Abrasion, cuts, 8 7a.3.2 The open hole in the scaffolding platform 2 16
7a control measure
using scaffold the scaffolding planks fracture, fall shall be guarded with handrails and sign required.
from height
7a.4 Trip, slip board shall be fixed
falling objects
7a.5 Falling of material from
7a.4.1 All slip, tripping hazards shall be
height. identified and caution boards shall be
placed.
7a.5.1 All loose materials shall be identified and
secured adequately.
7a.5.2 All hand and power tools shall be
anchored sufficiently by means of tool
lanyard. Use appropriate tool boxes. Do
not litter unwanted materials on scaffold
platforms.

8.1.1 Prior to beginning PC&C activities,

mandatory HSE training shall be
High noise,
completed: PC&C HSE Induction. Job
Chemical
specific training such as PTW, LOTO
Working near Exposure,
8.1 Lack of knowledge etc.
the cuts,
8.2 Lack of communication 8.1.2 The area and or systems/subsystems No additional
commissioning fractures, 8 2 16 8
8 8.3 Accidental removal of energized where PC&C activities are taking control measure
activities and Electrocution,
system / LOTO/Valves place shall be identified by blue required
energized Arc Flash,
warning tape.
area. burn and
8.1.3 In PCC areas, work must be done
property
under constant supervision and with
damage.
HSE coverage.
8.1.4 Provide continuous gas monitor at
Page 12 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

work location. (If stipulated in

permit)
8.1.5 Assure operational convenience, such
as the need for a platform or another
secure method.
8.1.6 Close supervision is required.
8.1.7 To perform activities, ensure the
latest revision of P&IDs marked with
system boundaries, equipment
drawings/ datasheet & different
types of checklists (if applicable).
8.1.8 Nobody can perform any work on
system/areas handed over to
Commissioning or already energized.
without Permit to Work reviewed by
the Commissioning System Owner
and HSE Staff

8.2.1 Advance notification of forthcoming

PCC and START-Up activities through
PCC and START-Up Safety Bulletin
shall be made site wide before
starting activities and necessary
coordination shall be ensured.
8.2.2 PCC & START-Up Safety Bulletin
announcing upcoming
Commissioning and START-Up
activities shall be communicated at
least 24 hours in advance and shall
be cascaded to the entire workforce
during the daily tool box meeting.
8.2.3 All PC&C activities, work inside
restricted areas or work on an
energized system shall be strictly
carried out under authority of a valid
PTW.
8.2.4 The concerned PCC technical
reviewer or endorser needs to
countersign the permit.
8.2.5 All employees need to be made

Page 13 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

aware of the emergency response

protocols.
8.3.1 Ensure that energized systems shall
be positive isolated from energy
sources including any connected
system/s by competent person/s as
per LOTO procedure.
8.3.2 Isolation effectiveness shall be
monitored periodically
8.3.3 The system of locks/tags utilized at
isolation points shall never be
removed or tampered

8a.1 Consider how your intended

activity could impact other
activities in the area or how the
other activity could impact yours.
Identify and manage these
potential Simops activities in
advance and before the
commencement of your activity.
8a.2 Ensure there is no breaking of
containment or draining activity
within 15m (above, below, or
Major injuries, surrounding this work location)
Conflicting physical that may pose a threat to the job. No additional
8 2 16 8
8a activity/Simop 8a.1 Fire, explosion, gas leak, fall object Injury, illness, 8a.3 Ensure appropriate barriers and control measure
s property signage been erected around the required
damage work area to prevent non-relevant
personnel from accessing the
area.
8a.4 Cross-reference serial numbers of
any Safe Work Permits that take
place from your work area to be
aware of each other’s scope of
work, its related hazards, and
precautionary measures to be
taken. Establish and maintain clear
and continuous communication
with these workgroups.

Page 14 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

8a.5 Ensure all workers are briefed on

Simops, its related hazards, and
compliance with necessary
precautionary measures during
toolbox meetings
8a.6 Ensure Simops activities are
planned, communicated and
performed safely through use of
the required SWPs and a Simops
Task Plan, if required.
8a.7 Simops activities can be performed
only after the associated risks and
hazards are identified, assessed,
and mitigated
8a.8 Be aware of Simops activities that
can be performed and controlled
with SWPs and Simops Task Plan
Forms. Also, be aware of those
Simops activities that are
PROHIBITED.
8a.9 Supervisory personnel to
participate in Simops Training for
awareness on Simops.
8a.10 When encountering unexpected
Simops activity that could have an
adverse impact to you, other
personnel in the area and/or the
plant, exercise stop work authority
and inform Simops
Coordinator/relevant Simops
representatives
TTSJV/Subcontractor) to re-
evaluate the Simops condition.
9.1 Unexpected events like Fire, gas 9.1.1 The emergency procedure to be
release and other dangerous discussed through daily tool box time and
occurrences ensure that every one understand the
Physical injury No additional
In case of 9.2 Emergency response team 8 procedure. 1 8 8
9 like cuts or control measure
emergency being not informed. features. 9.1.2 Approved Emergency response plan to required.
9.3 Lack of assembly point or Access Available at work location.
blocked towards the assembly
point 9.1.3 Emergency contact numbers to be

Page 15 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

displayed on the site. Conduct periodic

emergency drills in order to make
understand the workforce about the
Emergency procedure.

9.2.1 All the work force should be aware about

the emergency procedure and the
location of the Assembly point.

9.3.1 Adequate assembly points shall be in

place as per the work activity and
requirement. The access towards the
assembly point shall be clear from any
kind of obstruction

9.3.2 Periodic emergency drill shall be

conducted to provide adequate
awareness to the employees as well as
for inspecting and identifying the
effectiveness of the site Emergency
procedure implementation.

Page 16 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

10.1.1 Remove all unwanted material from the

work area and ensure proper material
stacking. All unwanted protruding/sharp
edged metal pieces shall be segregated
separately and have to remove from the
Physical injury work location periodically. All protruding
like cuts, rebar’s for survey markings, line
fractures, burn, identifications and precast jobs shall be
10.1 Slip, Trip and falls. itching due to protected with rebar cap. De-nailing of
4 2 8 No additional 8
10 Housekeeping 10.2 Fire. chemical packing boxes shall be conducted in an
required
exposure, isolated location free from pedestrian and
environmental vehicle movement.
impact, property 10.2.1 All unwanted, wooden pieces and other
damage. materials causing potential fire hazards
shall be removed immediately and
separated from work zone. Sufficient fire
extinguishers and other fire suppression
medium shall be easily available in the
work zone.

Page 17 of
RISK ASSESSMENT FORM Reference No. GAC-RAMS-0135

Department / GAC GREEN FIELD

Facility/Unit Assessment Date 24-03-2024 -
Company
AREA 3,4,5 AIR BLOWING (RUPTURE BLOWING ) WORKS
Location: Job Title: Issue Date/Rev No. 24-03-2024 00

No Severity of Likelihood Additional Control Residual Action

Activity / Job Task HAZARD CONSEQUENCE Consequence Existing Control Measures [Refer to the RISK
. Matrix
Measures Risk No. Risk No.
[Refer to the Matrix]

11.1.1 Adequate lighting arrangement to be

provided before starting of the activity.
Position the light in such a way to eliminate
shadows and glare. Avoid shining objects
or cover shining objects. No one shall be
allowed to work in dark areas. High
visibility vest and clear glass is mandatory
for those who are working at night.
11.1.2 Trained traffic controller with warning
baton light (red and green) shall be for
equipment movement.
11.1.3 Use Clear safety glass. All
equipment/vehicles shall have its head
lights to be SWITCHED ON while moving.
Also BECON lights to be functional while
working at night. Flag man shall be
11.1 Poor illumination. possession with baton Light.
11.2.1 Ensure that an approved work permit is
11.2 No work permits for Night work.
available for Night working as required..
11.3 Snakes & Scorpions Personal injury 11.3.1 Avoid placing hands and other body parts
such as to move/lift materials which are in dark
11.4 Electrocution due to damaged No additional
abrasion, cuts, 4 shaded locations or which is idle for long 2 8 8
11 Work @ Night temporary power cables. control measure
fractures, burn time.
11.5 Fire from power generators required.
and property 11.3.2 Do not remove safety shoes while taking
11.6 Chemical spillage from power damage. rest.
generators. 11.3.3 Wear clothing to cover as much of the
body as possible.
11.3.4 Do not work in the areas without adequate
illumination
11.4.1 All temporary electrical cables shall be free
from damage and it shall be hoisted at
least 2 meters above the ground level to
avoid direct contact. Proper grounding shall
be provided. All MCB shall have ELCB’s
mounted with.
11.5.1 Daily inspection of power generators by
competent person by means of inspection
check list. Sufficient fire extinguishers shall
be in place.

11.6.1 Spill containment tray shall be placed

underneath the generator as per
requirement.

Page 18 of
ACTION ITEM TRACKING FORM Reference No. NSH4-RAMS-0135

Department / Company: NSH Facility/Unit GREEN FIELD Assessment Date

24-03-2024
-

Location: Job Title: AIR BLOWING (PRE-COMMISSIONING ) WORKS Issue Date/Rev No. 00
AREA 3, 4 & 5 24-03-2024

Action Item No.

ACTION PLAN
NSH4-RAMS-0135

ADDITIONAL ACTION BY / VERIFICATION /

NO. ACTION TO BE TAKEN DEPARTMENT TARGET DATE SIGNED BY
CONTROL MEASURE SIGNATURE CLOSURE DATE
APPROVAL RISK ASSESSMENT ACKNOWLEDGEMENT and COMMUNICATION Reference No. NSH4-RAMS-0135

Department / Company: Facility/Unit Assessment Date -

NSH GREEN FIELD 24-03-2024

Location: Job Title: AIR BLOWING (PRE-COMMISSIONING ) Issue Date/Rev No. 00

AREA 3, 4 & 5 24-03-2024
WORKS

I have read and understood the hazards and controls associated with this / my job
Department /Company Name Badge Number Job Title Signature Date
 NSH 2-RAMS-0001

Likelihood Level
HSE SEVERITY AND RISK MATRIX 1 - Rare 2 - Remote 3 - Occasional 4 - Frequent 5 - Almost certain

Not known to occur Reasonable possibility of

Not likely to occur Likely to occur Very likely to occur
Description by Fuction* Probability Below 1% probability
1% to 10% probability
occurrence
30% to 60% probability above 60% probability
10% to 30% probability

Exposure to
Activity occurs less than
activity by Activity occurs yearly Activity occurs quaterly Activity occurs monthly Activity occurs weekly
yearly
location

People Environment** Reputation Schedule Cost Incident has occurred in last 5 Incident has occurred more Incident has occurred more than
Frequency of Incident has never occurred in Incident has occurred in a year
years than 3 times a year in the 3 times a year in the
Incident last 5 years in the company in the company
in the company company work place

Score 1 2 4 8 16

Extensive Impact 1&2) Entity, Asset, Dept, functions adjusted scale

3) Projects adjusted scale e.g:
Fatality
e.g:
5 - Catastrophic

- Extended Duration of impact > 1 year International impact with major - Major miss-operation, heavy cost to recover.
- Recovery requires external assistance consequences on strategy continuity - Activity delay over 16 weeks - profit loss > 5%
- Multiple breaches of environmental license of Technip FMC wide activities - - Contract delivery delay consistent - impact on entity/Region figures > 20%
16 16 32 64 128 256
conditions & regulations or contractual Damage to relationship with a client with critical time extension leading to- reduction of assest availability > 10%
Illness: Life Threating Illness: A very requirements resulted in a fine or that can affect other Clients and/or pay 50% to 100% of LD's for delay
serious illness contracted at work that might prosecution. GBU level - service downtime > 24 hrs 3) Projects adjusted scale
result in death - Enforcement action by Regulatory Agency - Fleet unavailability over 3 weeks e.g: financial loss > 5% of Project gross margin

1&2) Entity, Asset, Dept, functions adjusted scale

Injury : serious Lost Time Injury / Partial or 3) Projects adjusted scale
e.g:
total permanent disability e.g:
Major Impact - profit loss between 1 and 5%
- Activity delay from 8 to 16 weeks
4 - Substantial

- impact on entity/Region figures between 10% to

Local/National media coverage with - Contract delivery delay consistent
- Extended Duration of impact < 1 year 20%
damage to relationship with key with critical time extension
- Recovery requires external assistance - reduction of assest availability between 5% to 10% 8 8 16 32 64 128
Stakeholders - Damage to (exposure to 20% to 50% of LD's for
- Repeated Breach of license conditions,
relationship with a Client delay)
regulation, Contractual requirement. 3) Projects adjusted scale
Illness: Serious chronic illness of employee - Enforcement action by Regulatory Agency - service downtime from 12 to 24
e.g: financial loss between 1 and 5% of Project gross
resulting in partial or total permanent disability hours
margin
- Fleet unavailability 1 to 3 weeks

Injury : Lost Time Injury / Partial or total 3) Projects adjusted scale 1&2) Entity, Asset, Dept, functions adjusted scale
e.g: e.g:
Severity Level

temporal disability Adverse Impact

Local/National media coverage: no - Activity delay from 3 to 8 weeks - profit loss between 0,1 and 1%
3 - Significant

- Extended Duration of impact < 3 months
- Recovery requires external assistance
- Repeated Breach of license conditions,
Illness: Illness resulting in sick leave and
regulation, Contractual requirement.
requiring medical treatment and / or recurrent
- Enforcement action by Regulatory Agency
illness. Illness resulting in temporal work
restriction and/or resulting in change of work
negative impact on relationship with
key Stakeholders - Possible impact
on relationship with a key Client
beyond the contract or on multiple
projects
- Contract delivery delay consistent - impact on entity/asset figures between 5% to 10%
with critical time extension - reduction of assest availability between 2% to 5%
4 4 8 16 32 64
(exposure < 20% of LD's for delay)
- service downtime from 3 to 12 3) Projects adjusted scale
hours e.g: financial loss between 0,1 and 1% of Project
- Fleet unavailability 4 days to 1 gross margin
weeks

3) Projects adjusted scale

e.g:
Injury: Medical Treatment and / or - Activity delay 1 to 3 weeks 1&2) Entity, Asset, Dept, functions adjusted scale
Restricted Work Case. Limited Impact
- Contract delivery delay consistent e.g:
Without any lost work day with limited schedule impact, time - profit loss <0,1 %
- Short Duration of impact < 1 week Isolated and short term complains
2 - Minor

Illness: Any disorder or illness which has
short term impact on the task of the employee - Warning provided by Regulatory Agency
with no medical treatment
- No external assistance / Easy controlled /
Recovery by worksite.
- Single Breach of license conditions,
regulation, Contractual requirement.
extension within grace period (if any)- impact on entity figures < 5%
from local community - Impact on
- service downtime from 1 to 3 hours - reduction of assest availability < 2% 2 2 4 8 16 32
Client's relationship confined at
- Fleet unavailability 1 to 4 days
contract level / on single Project.
3) Projects adjusted scale
e.g: financial loss < 0,1% of Project gross margin

Injury: First Aid Injury. Minimal Impact

First aid care and return to normal work duty. 3) Projects adjusted scale
1 - Negligible

- Short Duration of impact < 1 day e.g:

Small impact on Client's relationship
- No external assistance / Easy controlled / - Activity delay upto 1 week 1&2) Entity, Asset, Dept, functions adjusted scale
confined at contract level, without any 1 1 2 4 8 16
Recovery by worksite. - Contract delivery delay < 2 days e.g: insignificant profit lost
Illness: Minor short term ailment. Any complains from local community.
- No Breach of license conditions, regulation, - service downtime < 1 hours
disorder or illness which has no impact or veryContractual requirement. - Fleet unavailability upto 1 day
short term impact on the task of the employee - No action taken by Regulatory Agency
with no medical treatment

* This document is a combined table of people, environmental and property damage categories and is in no way or manner intended to be a comparison of those categories
** For Impact Definition please refer to the Environmental Incident Classification Guideline
CONSEQUENCES:
Ache/pain
Back and arm disorders
Back and neck pain
Back injuries
Burns
Bursting of sludge drain
Cancer
Carpel Tunnel Syndrome
Causes burns to any area of contact & destructive to upper respiratory tract
Cold burns
Cuts or lacerations
Death
Diseases and infections
Drowning
Environmental impact
Electrical Shock
Explosion
Eye burns
Eye cataract
Eye irritation
Eyestrain
Fatigue/stress
Fire
First aid injury
Fractures
Frost bite
Head injury
Heat dermatitis
Heat exhaustion
Heat stress
Heat stroke
Irritation to respiratory system
Irritation to respiratory system and eyes
Irritation to respiratory system, eyes and skin
Irritation to skin
Irritation to skin, and respiratory tract
Irritation to the eyes and throat
Lost Time/ Non Lost Time injury (i.e. sprains, fracture, cut, lacerations, burns or bruises) or health effect (i.e.
deafness or dermatitis)
Lower back injury
Lower performance
Major injuries (i.e. amputations, major fractures, multiple injuries) or health effects (i.e. severely life shortening
disease, occupational illness)
May cause irritation to skin, eyes, and respiratory tract and may cause allergic reaction and breathing
difficulties
Neck pain
NIHL
Nuisances smell
Page 22 of 32
Oxygen deficiency
Phosgene
Physical injury
Psychological pressure
Redness of skin
Serious burns
Serious burns or death
Single or multiple fatalities or permanent disability
Slips or trips under insufficient lighting
Sprains and fractures
Sprints, cuts or fractures
Stinging eye irritation and nose or throat irritation
Toxic
Unconsciousness
Upper limb disorders
Visual discomfort
Wrist pain and tense muscles

WORK PLACE HAZARDS:
Access/Egress
Adverse weather
Electrical hazards
Electrical shocks
Ergonomic problems
Excessive use of mouse
Extended work hours
Fire/Explosion
Glaring light
Heating
Hot working environment
Improper storage/stacking
Long exposure to DCS/PC
monitors
Obstruction
Office ergonomics
Poor housekeeping
Poor lighting
Poor ventilation
Restricted working space
Sharp edges
Sitting for a long period
Slippery area
Slips, trips and falls
Static electricity
Thermal comfort
Traffic routes
Use of office equipment / tools
Working environment
CHEMICAL HAZARDS:
Acid Burn
Acid splash
Asphyxiation
Charging chemicals to the
system
Chemical burn
Chemical explosion
Chemical fumes
Chemical spillage
Chemical Splash
Cleaning - spillage of Steamate
Contact with gas
Contact with hot materials
Contact with liquids
Corrosive materials
Diesel spill
Exposure to <300 ppm H2S
Exposure to 300 ppm to <1,000
ppm H2S
Exposure to chemical dust
Exposure to chemicals
Exposure to Chlorine
Exposure to DEA
Exposure to dust
Exposure to fumes
Exposure to gases
Exposure to grease
Exposure to hydrocarbons
Exposure to liquid Nitrogen
Exposure to more than 1,000
ppm H2S
Exposure to NH3
Exposure to oils
Exposure to SO2
Exposure to Sulfur dust
Exposure to welding fumes
Flammable materials
Leaks
Release of Nitrogen
HAZARDS:
PHYSICAL HAZARDS: EQUIPMENT HAZARDS: PROCESS HAZARDS:
Awkward posture Brazing Propulsion of materials
Broken glass Cleaning Restricted working space
Contact with hot materials Contact with cold surfaces Steam leaks
Use of machines - moving parts
Glaring light Contact with hot surfaces hazards
Infrared emissions Caught in Between OTHER HAZARDS:
Ionizing radiations Cutting pipes Biological hazards
Manual lifting/handling Drowning Circadian rhythm disorder
Needle stick Entanglement Collision
Non-Ionizing radiations Excavation Exposure to asbestos
Personal noise exposure 80 dBA Failure of drain cleaning
and peak of 135 dBC (trapped Pipes) Exposure to insects and rodents
Personal noise exposure 85 dBA
and peak 137 dBC Failure to isolate the systems Confined spaces
Personal noise exposure 87 dBA
and peak 140 dBC Fall of objects from height Handling gas cylinders
Poor lighting Fall of persons from height Medical emergency
UV/IR radiation Falling from heights Musculoskeletal problem
Vibrations Fall from ladders Natural phenomena / calamity
Water Leak Fall from ladders >6m Non-occupational hazards
Head impact into low height pipes
Water Spill Oil Spill
High pressure Psychological hazards
Pressure release Road hazards
High voltage Splashing of hot waters
Lose of LP Boiler Stored energy
Maintenance of floors/stairs Toxic/poison
Mechanical lifting operations Visual stress
Operation of vehicles
Oxygen deficiency <16%
Person-vehicle interface
Power failure
Pressure Systems - Gases &
Autoclaves
Use of hand tools