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Section 8

Fig. 8-0 Electronic Control Module - Cummins QST30 Fig. 8-0a Electronic Control Module - Cummins
Electronic Engine - Left Side QST30
1. Electronic Control Module (ECM) Electronic Engine - Right Side
2. Plug-Ins (shown disconnected) 1. Electronic Control Module (ECM)
Disconnect from ECM BEFORE welding. 2. Plug-Ins (shown disconnected)
Disconnect from ECM BEFORE welding.

Electrical Components
CAUTION:
DO NOT weld on any part of the machine without first
disconnecting the negative battery cable or place the bat-
tery disconnect switch in the open position. On machines
equipped with electronic engine, disconnect the connec-
tions to the Electronic Control Module (ECM) on the engine
before welding.

Fig. 8-0b Cat C27 ECM

Electrical Components 8-1


Jump Starting

Fig. 8-1 Connection of Battery Cables

Jump Starting
1. DO NOT smoke or use open flame near batteries.
2. DO NOT jump start if the battery fluid is frozen or slushy as the battery may explode. The battery
should be warmed to at least 40oF (4.4oC) before attempting a jump start.
3. Jump start only with an external power source, having an electrical system of the same voltage,
ground polarity and equipped with battery or batteries of comparable size or larger.
4. DO NOT jump start using motor generator sets, welders or other sources of DC power.
5. DO NOT jump start 24V electrical systems with two 12V batteries connected in series. The current
drain will be too high on the 12V batteries possibly causing an explosion.
6. DO NOT permit metal-to-metal contact between the machine and starting vehicle and do not allow
jumper cable terminal clips to contact either vehicle as arcing may result in fire or explosion.
7. Use only jumper cables that are clean, in good condition, and are heavy enough to handle the start-
ing current.
8. DO NOT use battery terminal for jump starting. Arcing at battery could result in explosion. Connect
jumper cables as shown in Figure 8-1.
9. Stand as far away as possible from batteries before actual starting.

8-2 Electrical Components


Batteries and Circuit Breakers

Batteries
1. Acid burn, fire and explosion hazards exist when working around drill and vehicle batteries. Sulfuric
acid in batteries will cause severe burns. Batteries emit hydrogen gas, which will burn or explode if
sparks or flame are present.
2. Always add battery water before starting up, not after shutting down. Keep batteries filled and
charged. A discharged battery will freeze at much higher temperatures than a fully charged battery.
3. Wear protective clothing, gloves, an acid-resistant apron and a face shield when servicing batteries.
4. Always loosen vent caps from the weak batteries and cover with a cloth before charging.
5. DO NOT short across battery terminals. The spark can ignite gases.
6. Be sure battery fluid is at the proper level.
7. When charging batteries, always disconnect battery charger from its power source or turn it off
before connecting or disconnecting charger leads to battery terminals.
8. When removing a battery, disconnect ground (-) terminal FIRST.
9. When installing a battery, connect ground (-) terminal LAST.

Circuit Breakers
Circuit breakers are located in the operator's cab on the side of the control console (fig. 8-2). They
are disabled by pulling out on the knob and reset by pushing in on the knob. Before working on an electrical
system, disable it at the circuit breaker or remove the positive battery terminal connector. Always place an
"Out of Service" tag on the ignition switch to alert someone that the machine is being worked on.

Fig. 8-2 Cab Instrument Panel


62. 15 AMP–Cab Lights
63. 15 AMP–Ignition 24V
64. 10 AMP–Wipers
65. 50 AMP–Main Power
66. 15 AMP–Control Panel
67. 5 AMP–Heater & Drill Lights
68. 15 AMP–Starter
69. 5 AMP–12 Volt Circuit
70. 50 AMP–Drill Lights
71. 15 AMP–Additional Lights
72. 15 AMP–ECM
73. 10 AMP–Front Lights

Electrical Components 8-3


Welding Precautions

Fig. 8-3 Electronic Control Module - Cummins QST30 Fig. 8-4 Electronic Control Module - Cummins QST30
Electronic Engine - Left Side Electronic Engine - Right Side
1. Electronic Control Module (ECM) 1. Electronic Control Module (ECM)
2. Plug-Ins (shown disconnected) 2. Plug-Ins (shown disconnected)
Disconnect from ECM BEFORE welding. Disconnect from ECM BEFORE welding.

Fig. 8-5 Cat C27 ECM

8-4 Electrical Components


Welding Precautions

CAUTION:
DO NOT weld on any part of the machine without first
disconnecting the negative battery cable or place the bat-
tery disconnect switch in the open position. On machines
equipped with electronic engine, disconnect the connec-
tions to the Electronic Control Module (ECM) on the engine
before welding.

Whenever possible, remove component to be welded from machine. If this is not possible or practical,
then follow the steps below to provide minimum risk of damage to electrical components.

1. Stop engine. Turn the switched power to the OFF position.


2. Disconnect negative battery cable from battery, or if equipped with a battery disconnect switch,
place switch in OPEN position.
3. Disconnect the connectors from the ECM. Move the plug-ins so they can not accidently make con-
tact with any of the ECM pins again.
4. Connect welder ground clamp directly to part being welded. If this is not done, any electronic com-
ponents or bearings between the ground and the weld could be severely damaged by the current
flow from the welder.
5. Protect wiring harness and wire rope from weld spatter.
6. Use standard welding practices to weld materials. All work is to be done by a certified welder.

Electrical Components 8-5


Heater & A/C Unit

REF
OPTIONS
RED 14
RELAY
RED 12
M 192 159
BLU 14

10

197 PRESSURIZER
FAN MOTOR RED 14
194 15

193
RESISTOR
RED 14
M
HIGH (ORANGE)
LOW (YELLOW)

MED (RED)

REF
CAB JUNCTION
BOX TERMINALS
OFF

RED 14 RED 14
PWR TO AC CONDENSOR 192
YLW 14 YLW 14 YLW 14
195 PWR TO BINARY SW. 195
GRN 14 GRN 14
PWR TO AC CLUTCH 196 196
ROTARY A/C THERMOSTAT
SWITCH TOGGLE SHITCH
REF
A/C HEATER UNIT ENGINE JUNCTION
BOX TERMINAL
GRN 14
AC CLUTCH 196 196

A/C COMPRESSOR
GRN 14 CLUTCH

196

RED 14

192

85 87 87a 85 87 87a

M
86 30 86 30

RELAY RELAY
YEL 14
195

LOW HIGH
PRESS PRESS
BINARY SWITCH

A/C CONDENSER

OPENS CLOSES
LOW PRESSURE PROTECTION 30-15 PSIG 40 PSIG MAXIMUM
(FALLING PRESSURE) (RISING PRESSURE)
HIGH PRESSURE PROTECTION 270-330 PSIG 70-90 PSIG BELOW
(RISING PRESSURE) (OPENING PRESSURE)

Fig. 8-6 Heater & A/C/Unit (ref. 425136 rev. F)

8-6 Electrical Components


FRONT VIEW SIDE VIEW BACK VIEW

HEATER-A/C UNIT

3" FLEX HOSE FROM PRESSURIZER

Electrical Components
CONDENSATE
DRAIN HOSE

CONDENSER #942078
W/ #416970 SHOCK
5/8" HEATER OUTLET 5/8" HEATER INLET
MOUNT KIT

CAB WALL

A
LOW PRESSURE SWITCH

O
#404279 ATTACH TO

FL IR
FITTING #405924 1/2" I.D. SUCTION LINE

HIGH PRESSURE
SWITCH #404274
ATTACH TO
FITTING #405903
#6 90° FEMALE
FITTING #405851 #8 90° FITTING
WITH 134a ACCESS
PORT & SWITCH
5/16" I.D. LIQUID LINE 5/16" I.D. LIQUID LINE PORT #405903

NOTE: DRYER FOUND INSIDE #10 90° FITTING


FLOW
CONDENSER BOX. WITH 134a ACCESS
PORT #405900
#6 90° OR STRAIGHT RECEIVER DRIER
FEMALE FITTING #405851 #402720 USE W/
90° #405858 STRAIGHT MOUNTING BRACKET
A/C COMPRESSOR
#510563
402828
13/32" I.D. DISCHARGE LINE
#8 90° OR STRAIGHT
FEMALE FITTING #405852
90° #405859 STRAIGHT

Fig. 8-6a Heater & A/C Unit (ref. 425136 rev. F)


Heater & A/C Unit

8-7
Filter Indicator Lights Wiring
LOOP LOOP LOOP LOOP LOOP CHARGE CHARGE MAIN MAIN CASE COMPRESSOR
FILTER FILTER FILTER FILTER FILTER FILTER FILTER FILTER FILTER FILTER FILTER
#1 #2 #3 #4 #5 #1 #2 #1 #2

NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO

C C C C C C C C C C C
BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK
WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE
RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED
BLACK-16 GA

BLACK-16 GA

BLACK-16 GA

BLACK-16 GA

BLACK-16 GA

BLACK-16 GA

BLACK-16 GA

BLACK-16 GA

BLACK-16 GA

BLACK-16 GA

BLACK-16 GA
GREEN-16 GA

GREEN-16 GA

GREEN-16 GA

GREEN-16 GA

GREEN-16 GA

GREEN-16 GA

GREEN-16 GA

GREEN-16 GA

GREEN-16 GA

GREEN-16 GA

GREEN-16 GA
WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA
LOOP#1
1
LOOP#2
LOOP #1 LOOP#3
1 2
LOOP#4
LOOP#2 LOOP#5
2 3
CHARGE#1
LOOP#3 CHARGE#2
3 4
MAIN #1
LOOP#4 MAIN #2
4 5
CASE
LOOP#5 COMP
5 6
CHARGE#1 LOOP#1
6 7
LOOP#2
CHARGE#2 LOOP#3
7 8
LOOP#4
MAIN #1 LOOP#5
8 9
CHARGE#1
MAIN #2 CHARGE#2
9 10
MAIN #1
CASE MAIN #2
10 11
CASE
COMP COMP
11 12

TERMINAL BOX
GRY/GR-16 GA

GRY/BLK-16 GA
WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

WHITE-16 GA

KEY
LOOP LOOP LOOP LOOP LOOP CHARGE CHARGE MAIN MAIN CASE COMPRESSOR
FILTER FILTER FILTER FILTER FILTER FILTER FILTER FILTER FILTER FILTER FILTER
#1 #2 #3 #4 #5 #1 #2 #1 #2
CAB CONSOLE

Fig. 8-7 Filter Indicator Lights Wiring (ref. 400346 rev. G)

8-8 Electrical Components


Engine Stop Wiring (optional)

Fig. 8-8 Emergency Kill Switch Wiring - Ground Level (ref. 409395)

Electrical Components 8-9


Jack Interlock Option

Fig. 8-9 Jack Interlock Option (ref. 426662)

8-10 Electrical Components


Drill Pipe in Hole Interlock Option

Fig. 8-10 Drill Pipe in Hole Interlock Option (ref. 426662)

Electrical Components 8-11


Tram Interlock Option

Fig. 8-11 Pipe in Hole & Jack Interlock Combination (ref. 426662)

8-12 Electrical Components


Joystick Adjustments (electric)

Fig. 8-12 Electric Joysticks


1. Hoist/Pulldown Control (426108) 3. Left Track Control (426108)
2. Rotation Control (426109) 4. Right Track Control (426108)

Fig. 8-13 Right Hand Cab Section Cutaway


Items located under operator control panel, mounted to left cab wall.

Electrical Components 8-13


Joystick Adjustments (electric)

GENERAL DESCRIPTION, ADJUSTMENT PROCEDURES & TROUBLESHOOTING

Printed Circuit Board (P.C. Board) Terminal Board Connections (All terminals may not be pres-
ent on your P.C. Board)
(+) Positive voltage 12VDC or 24VDC depending on the controller ordered.
(-) Negative side of the supply voltage.
(X) Auxiliary output: Supply voltage is present whenever the controller is turned on. Output
current should not exceed 3 amps.
(A) Output terminal to proportional coil when the control handle is moved in the "A" direction.
(B) Output terminal to proportional coil when the controller handle is moved in the "B" direction.
(C) Common return when high current P.C. Boards are used. The coil's ground or (-) connection
must be return to the P.C. Board "C" terminal, not to ground.
(R) Range terminal: See Dual Range Option.
Most P.C. Boards have LEDs (Light Emitting Diodes) which can be used for troubleshooting, or sim-
ply as an indication of output at a specific terminal. LEDs are located near the (A) and (B) terminals.
Standard Coil Connections:
Dual Coil: Two coils or solenoids, with each coil having at least 2 connections. One is connected
to the P.C. Board (A) terminal, the other is connected to the negative (-) side of the supply voltage.
The other coil is connected to the (B) terminal and the negative (-) side of the supply voltage. Two or
more P.C. Boards can be paralleled to operate the same coil.

Fig. 8-14 Adjustment Detail and Dual Coil Connections

Adjustment Procedures:
Adjustments are made by turning a trimpot adjustment screw. It may be necessary to turn the adjust-
ment screw several turns (5 or more) to observe a change in output.
Clockwise (CW) adjustment of the trimpot increases the output.
Counterclockwise (CCW) adjustment of the trimpot decreases the output.
Adjustment affects output current and voltage to the coil. The minimum and maximum output cur-
rent is preset at the factory. However, for optimum performance, they must be adjusted while the
equipment is operating.

8-14 Electrical Components


Joystick Adjustments (electric)

Although the following adjustments affect the current/voltage or percentage of duty cycle, the best
way to adjust the function is to observe the response or speed of the function. The following adjust-
ments affect function response, or speed. There may be some interaction between adjustments. It
may be necessary to repeat the adjustment in order to achieve the desired response.
Threshold Adjustment: Adjusts the initial current flow, function response, or speed when the handle is
first moved from the off position. Deflect the handle slowly to the position where the controller first
turns on. Adjust the threshold trimpot screw for start-up or creep speed. If the speed is too fast,
turn the trimpot screw CCW; if the speed is too slow, turn the trimpot screw CW. This adjustment
should be done first.
Maxout Adjustment: Adjusts the full stroke current, maximum function response, or speed when the
handle is deflected to its full travel. Fully deflect the handle, and adjust the maxout trimpot for maxi-
mum desired function response or speed. To obtain proportional resolution, it is important that the
function starts to slow down as soon as the handle is moved back from the fully deflected position.
The ideal adjustment occurs when the function just begins to move when the handle is deflected,
and the output increases until it reaches its maximum desired response or speed at the end of
handle travel.
Integrated Ramp System (IRS): Allows the input signal to come on and go off in a controlled man-
ner. CW rotation of the trimpot increases ramp time and slows the response time. CCW rotation
decreases ramp time and increases the response time. To increase ramp time, turn the adjusting
screw CW a few turns, then move the controller handle abruptly. Continue to adjust until a smooth
response is observed. Most controllers have on/off contacts which remove power from the PC
board when the handle is returned to the "off" position. When the handle is abruptly returned to
neutral, the output will not ramp down, and the function will stop.
Ramp Thru Off: The P.C. board should be adjusted as outlined in the IRS adjustment procedure. If the
handle is abruptly returned to neutral (OFF), the output will ramp down to off.
Dual Range: When supply voltage is applied to the (R) terminal, the board is in "Hi Range". When volt-
age is not applied to the (R) terminal, the board is in "Lo Range".
Hi Range Adjustment: With supply voltage applied to the (R) terminal, fully deflect the handle. Adjust
the "Hi Range" trimpot for desired "Hi Range" response or speed. Refer to "Maxout" adjust-
ment procedures. Whenever the dual range switch or contact is closed, the output should be
adjusted for the maximum function response or speed.
Lo Range Adjustment: With no voltage on the (R) terminal, fully deflect the handle. Adjust the "Lo
Range" trimpot for the desired "Lo Range" response or speed. Again refer to "Maxout" adjust-
ment procedures. Whenever the dual range switch or contact is open, you are in "Lo Range".

Electrical Components 8-15


Joystick Adjustments (electric)

When changing from "Hi Range" to "Lo Range", a change in function speed should be observed.
Dual Max:
Allows for separate "Maxout" adjustments in each direction of the handle movement. "A Maxout"
adjusts the maximum output when the handle is moved in the "A" direction, and "B Maxout" ad-
justs the maximum output in the "B" direction.
Refer to Maxout Adjustment for adjustment procedures.
Problem:
1. The function will not operate when the handle is moved, The LEDs do not light.
A. Check that voltage is present at the positive (+) input terminal.
B. Check that ground is connected to the negative (-) terminal.
C. If there is an in-line fuse, check to see if it is good.
D. Check the controller on/off switch and the connectors. Voltage should be present at
the (X) terminal when the controller is turned on.
E. Check that valve wiring is not shorted to ground. The LEDs will not light.
F. Check that valve wiring is not open. The LEDs will light, but the intensity will not vary.
G. Check trimpot settings. Fully CCW turns output off, CW turns output fully on.
2. The function jumps or lurches when turned on.
A. Perform "Threshold" adjustment procedures.
3. The functions reaches maximum speed before the handle is fully deflected.
A. Perform "Maxout" adjustment procedures.
4. The function speed remains constant regardless of the degree of handle deflection.
A. Perform "Maxout" adjustment procedures.

IRS Option:
1. Function speed reacts too slowly or too quickly in relation to handle deflection.
A. Check "IRS" (Ramp) trimpot adjustment. CW increases ramp time, CCW
decreases ramp time.
Dual Range Option:
1. Controller will not switch between "HI" and "LO" range.
A. Check to see that source voltage is present at the "R" terminal when in "HI" range,
and absent when in "LO" range.
B. Check trimpot adjustments.

8-16 Electrical Components


Electrical Schematic
NOTE: See Parts Manual to es-
tablish the correct drawings for
your machine.

Ref. 437150 rev. 03 (1 of 6)

Electrical Components 8-17


Electrical Schematic

Ref. 437150 rev. 03 (2 of 6)

8-18 Electrical Components


Electrical Schematic

Ref. 437150 rev. 03 (3 of 6)

Electrical Components 8-19


Electrical Schematic

Ref. 437150 rev. 03 (4 of 6)

8-20 Electrical Components


Electrical Schematic

Ref. 437150 rev. 03 (5 of 6)

Electrical Components 8-21


Electrical Schematic

Ref. 437150 rev. 03 (6 of 6)

8-22 Electrical Components


Wiring Diagram–(13, 16 M)
VIOLET 16
99

RED 14
319153
COMP
COMPRESSOR TEMP GREEN/YELLOW 16 ENG
TEMP
1 1 BOX 1

WATER TEMP WHITE 16


CATERPILLAR
COMP TEMP WATER TEMP FUEL OIL 2 ENG
2 BOX 2 WIRING HARNESS
319146 319147 96193 31945 VOLT 319151 TACH
96194 FUEL LEVEL BROWN 16 ENG

6
3 3 BOX 3 319153

14
45
45
LIGHT FUEL

319
52
52
BLACK/ORANGE 16 WATER
OIL PRESSURE ENG

33
33
335245 4 4 BOX 4
47 319152 TEMP
TYP TACH
6 PLACES TACH YELLOW 16 J2/P2
ENG SENDER OIL
5 5 5 BOX
PRESS P3/J3
1 2 3 4 6 RED 16
TACH ENG
6 6 BOX
5
319240 47
RUN $#6 7059+6%*'& 1 1 CATERPILLAR
4 PLACES 47 7
47 47 47 RUN KEY BLUE 16 ENG
6 3412E ECM
START 7 7 BOX $#6 7059+6%*'& 2 2
GRAY 16 GREEN 16
7
DIAGNOSTIC LAMP ENG 6*4166.'215+6+105'0514 10 10
47 8 8 BOX
THROTTLE POSITION SENSOR
8 &+#)0156+%.#/2 24 24 J1/P1
ENGINE HOUR WHITE/GREEN 16
47 SIGNAL ENG
9 9 BOX $#6 59+6%*'& 26 26
+ 32189
8 9
- 4'/16'5*76&19059 27 27
ENGINE
HOUR COMP '.'%6410+%5)4170&567&
VIOLET 16
99 TEMP %#65722.+'&'0)+0'5'48+%'611.%1000'%6+10
%#65722.+'&6'4/+0#6+104'5+5614
% SEE DETAIL C -SHT 2 8 VIOLET/RED 16

47 & SEE DETAIL D -SHT 2 N.O.


ECM DIAGNOSTIC LAMP
RED 10
START 47
GREEN/WHITE 16
KEY 10
9
16 10 32189 GRAY 16
ETHER BACK-UP DRILL
69499 HOUR
ETHER
12 13
17 IGNITION SOLENOID
47 16 96192 96192
SOLENOID 12
12 11
12 ENGINE HR DRILL HR 51
11 ETHER GREEN/BROWN 16 ENG
GREEN/BLACK 16 11 BOX 11
14 12 12
99
ORANGE 16 13 MAST OPTIONS
14 12
RED 10
47 16 BACKUP ALARM GREEN/RED 16 FRONT
BLUE 12 ENG
17 13 BOX 13 13
47
GREEN/GRAY 16 A/C
GRAY 16 ORANGE 16 ENG ORANGE 16 REAR
47 14 BOX 14 13
LIGHT RELAY GRAY 16
15
47 AC
47840 DRILL LIGHT POWER GREEN 10 ENG
15 15 BOX
47
47 17 16
F E D A GREEN/GRAY 16 DRILL
18 18 18 MAIN POWER RED 10 ENG
18 LIGHT 16 BOX
DRILL MAIN CONTROL 12 MAIN 17
B
LIGHT SWITCH 18 LIGHT 18 POWER PANNEL START VOLT POWER STARTER BUTTON BLUE 12 ENG
17 BOX
15 C RED 6
18 15 53
TOP 5 15 15 50 FRONT LIGHTS GREEN/GRAY 16 ENG
50 5 18 BOX RED 6 ALTERNATOR
LIGHTS 16 50 53
DOME STARTER
THROTTLE POS VIOLET 16 ENG
+ -
LIGHT 99 BOX +
47 16
18 17
GRAY 16
47
88194 -
24V LIGHT 18
BULB GREEN/GRAY 16
18 /#56'4&+5%100'%6
59+6%* BLACK 16
GREEN 10
15
RED 14
VIOLET 16
99 RED 14
RED 14
15
GRAY/YEL 16
52
BATTERIES
GREEN/GRAY 16
18 18

GRAY 16
99 99
47 47

47
MAST LOCK 18
MAST UNLOCK RED/WHITE 16 19 MAST
19 19 19 51
LOCK DUST COLLECTOR
47 MAST LOCK GRAY/WHITE 16 20
20 20 51 ENGINE O.P.
20
WITH ENGINE
MAIN AIR MAIN AIR CLOSE GRAY/BLUE 16 18 18 18 HOURMETER
21 21
47 21 MAIN
21 51
MAIN AIR OPEN BLUE/YELLOW 16 AIR 52
22 22
22 FRONT 51 51 51
51
22 DUST COLL PINK/BROWN 16 LIGHTS WHITE
23 23 50

WATER INJ BROWN/WHITE 16 23 DUST/


DUST/WATER 24 24 51
WATER
47 23 24 +
PIPE RACK OUT PINK/BLACK 16 51 TIMER
25 25 NOTES: SEE CAB & ENGINE SUBASSEMBLIES
FOR COMPONMENT PART NUMBERS. BLACK 16 D.C.
PIPE RACK 24 51 -
PIPE RACK IN BLACK/PINK 16 SEE 405306 FOR GUAGE PANEL LAYOUT.
IN/OUT 26 26
SEE 405413 FOR SWITCH PANEL LAYOUT.
HOBO CLAMP 25
CAROUSEL INDEX CW YELLOW/WHITE 16
27 27 51 PIPE
25
35
26 RACK
CAROUSEL INDEX CCW YELLOW/BLACK 16 51
39 28 28
26
36
CAROUSEL PIPE POSITIONER IN YELLOW/BROWN 16
40 29 29
DUST CURT INDEX 27
51 CAROUSEL
PIPE POSITIONER OUT YELLOW/RED 16
SEE SHT 2 27 30 30 INDEX
28
# 51

47 PIPE 28
&4+.. POSITIONER
29
51 PIPE
47 29
SELECTOR 30 POSITIONER
SWITCH 51
HOBO SWING 30 AUTO TOOL IN YELLOW/GREEN 16
31 31
2412'. AUTO TOOL
31
AUTO TOOL OUT YELLOW/ORANGE 16 51 AUTO
31 32 32
41 $ TOOL
47 32
WINCH WINCH DOWN YELLOW/GRAY 16 51
SEE SHT 2 33 33
42 47 32

33 WINCH UP YELLOW/BLUE 16
34 34 33
51 WINCH
DUST CURTAIN DOWN WHITE/YELLOW 16
34 35 35 34
51
DUST CURTAIN UP WHITE/RED 16
36 36
OIL INJECT 35
37 51 DUST
38
OIL INJECTION WHITE/BROWN 16 36 CURTAIN
PIPE RACK LOCK 38
38 51

HOBO RELEASE ORANGE/BLACK 16


39 39
39
43 HOBO CLAMP ORANGE/WHITE 16 51 HOBO
40 40
40 CLAMP
44
HOBO SWING OUT BLUE/WHITE 16
51
41 41

HOBO SWING IN BLACK/WHITE 16


42 42 41
47 51 HOBO
PIPE RACK LOCK BLACK/YELLOW 16
43 43 42 SWING
51
PIPE RACK UNLOCK GRAY/RED 16
44 44

OIL INJECTION LIGHT PINK/BLUE 16 43


THREAD LUBE 45 45 51 PIPE
44 RACK LOCK
THREAD LUBE TAN 16
46 45 38 LIGHT 51

45 R 51

49
OIL INJECTION LIGHT
51
46 THREAD
LUBE
SOLENOID
46 TIMER
PUMP Ref. 425138 rev. C (1 of 3)
TIMER
51 BOX OIL
INJECTION
1410758

Electrical Components 8-23


Wiring Diagram–(13, 16 M)
R.H. L.H. ROTATE HOIST/PULLDOWN
JOYSTICK JOYSTICK JOYSTICK JOYSTICK

AUTO
PRPL PRPL
AUTO
97 98
+ CARD -
BLK

+ B A - + B A - + B A - + B A - BLK
PNK #0

BLK
BLK
BLK
99
IF PIPE RACK
SWING INTERLOCK
OPTION NOT USED,
CONNECT PWR
FROM ROTATE JOYSTICK REF CAB JUNCTION
TO HOIST/PULLDOWN BOX TERMINALS

GRY #6
PNK #5

BLU #4
YEL #3
GRN #4
PNK #2

BLU #8
YEL #9
GRN #8
PNK #6

WHT #6
WHT #7
WHT #6
YLW #9
JOYSITCK WITH WIRE #89
96 96

78 95 95

89

84 153
UP DN.
86 83 85
PULLDOWN PULLDOWN
CONTROL CONTROL
VALVE VALVE

OVERIDE
OFF
GRY #6

REF CAB JUNCTION


154

WHT #7
BOX TERMINALS
77 76
ON
ORG #5
ORG #7

155

6 6 6 6
5 7 5 7 5 7 5 7

YEL #3
GRN #4
GRN #8
YEL #9
YEL #9

WHT #7
4 8 4 8 4 8 4 8

157
3 9 3 9 3 9 3 9 NC 2
RELAY #1 RELAY #3 RELAY #2 RELAY #4
N.C. N.C. N.C. N.C. 157
ORG/GRN #16 1 3
-2 +10 -2 +10 -2 +10 -2 +10 156 156 NO
1 11 1 11 1 11 1 11

BLK
BLK
BLK

SEE SHT 3 FOR PIPE RACK SWING

WHT 16
INTERLOCK OPTIONS 88 82 LIMIT SWITCH
N.O.
GRN 16

INVOLVING THIS RELAY 87 81


WHT/BRN 16

REF CAB JUNCTION IGNITION D


BOX TERMINALS POWER FROM
88 87 82 81
IGNITION RELAY
SEE SHT 1

BLU #4 BLU #8 BRN #4 BRN #8

B A B A

75 73 74 OPTIONAL PIPE RACK


SWING INTERLOCK
R.H. PUMP L.H. TRAM/ROTATE
PUMP
WHT/BRN 16

WHT 16
GRN/BLK 16

PROPEL MODE B C IGNITION A DRILL MODE


POWER FROM POWER FROM POWER FROM
DRILL/PROPEL SW. IGNITION RELAY DRILL/PROPEL SW. Ref. 425138 rev. C (2 of 3)
SEE SHT 1 SEE SHT 1 SEE SHT 1

8-24 Electrical Components


Wiring Diagram–(13, 16 M)

TAN/RED 16 REF L.H. REF R.H.


133
JOYSTICK JOYSTICK
PRPL/GRN 16
136 SHOWN ON SHT 2 SHOWN ON SHT 2

TAN/RED 16
133
BL K PRPL/GRN 16
U BL 136
BRN LEFT RIGHT BRN
FRONT FRONT
K BL
BL JACK JACK U
BL K
U BL
BRN LEFT RIGHT BRN
FRONT FRONT
K BL
BL JACK JACK U
PRPL/GRN 16 PRPL/GRN 16
136 136
TAN/RED TAN/RED + B A - + B A -
133 133

PRPL/GRN 16 PRPL/GRN 16
136 136
132 TAN/RED TAN/RED
U BL
133 133

WHT 6
BL K
LEFT RIGHT
BRN BRN
REAR REAR WHT 6
JACK
BL U JACK 78
K BL

WHT 7
JACK INTERLOCK
JACKS UP = WHT 4 U BL
GREEN LIGHT BL K
130 LEFT RIGHT
136 BRN BRN
131 6 REAR REAR
JACK
BL U JACK
5 7 K BL
(-) (+) 4 8
135 134 137
BLK 16

WHT 4

PRPL/GRN 16
TAN/RED 16
3 9
133 133
REF L.H. REF R.H.
-2 +10 136

WHT 7
136 136
JOYSTICK JOYSTICK
1 11 SHOWN ON SHT 2 SHOWN ON SHT 2
POWER FROM
REF RELAY #1, N.C. RELAY #2, TERMINAL #8
REF CAB JUNCTION SHOWN ON SHT 2 SEE SHT 2
PRPL/GRN 16
TAN/RED 16

BOX TERMINALS 136


OPTIONAL
JACK INTERLOCK CIRCUIT REF CAB JUNCTION
BOX TERMINALS
WHEN USED INDEPENDANTLY

136 133
+ B A - + B A -
REF L.H. REF R.H.
JOYSTICK JOYSTICK
SHOWN ON SHT 2 SHOWN ON SHT 2 JACK INTERLOCK
132
JACKS UP =
WHT 6

GREEN LIGHT
WHT 6
78
(-) (+)
REF CAB JUNCTION 135 134
BOX TERMINALS BLK 16 TAN/RED
WHT 4
16
130
131 6
PIPE PRESENT PROXIMITY SW. 5 7 PROPEL INTERLOCK
4 8
133 PIPE PRESENT =
+ B A - + B A -
+ 1 RED LIGHT
140 140 3 9
PIPE PRESENT PROXIMITY SW. 132 - 3

WHT 6
136 -2 +10 138
WHT 6
BLK

+ 1 78 1 11
PRPL/GRN 16 WHT
BLK

- 3 140 REF RELAY #1, N.C.


130 4 SHOWN ON SHT 2
WHT 4 LOAD
2

BLK
WHT 7

139 139
LOAD
131 6
4 RED/GRN 16
5 7 PROPEL INTERLOCK POWER FROM
LOAD 4 8
2 140 PIPE PRESENT = RELAY #2, TERMINAL #8
SEE SHT 2
LOAD RED LIGHT OPTIONAL
3 9
DRILL STEEL & JACK INTERLOCK
-2 +10
WHT 7

138
BLK

1 11
CIRCUITS WHEN USED SIMILTANEOUSLY

BLK
REF CAB JUNCTION WHT
POWER FROM
BOX TERMINALS REF RELAY #1, N.C. RELAY #2, TERMINAL #8
SHOWN ON SHT 2 SEE SHT 2

139 139

RED/GRN 16

OPTIONAL
DRILL STEEL INTERLOCK CIRCUIT
Ref. 425138 rev. C (3 of 3)
WHEN USED INDEPENDANTLY

Electrical Components 8-25


Cab Wiring Harness–(13, 16 M)
CAB WIRING
COMP QTY
ITEM RDI P/N COLOR GAUGE DESCRIPTION TERMINAL QTY EACH
1 ------- 44089 --- GRAY --------------------- 16 ---- POWER-TEMP,FUEL,OIL,VOLT --- 47 --------- 6'-0" ------
2 ------- 44093 --- GREEN/YELLOW STRIPE ------ 16 ---- COMPRESSOR TEMP ------------ 1 --------- 6'-0" ------
3 ------- 17816 --- WHITE -------------------- 16 ---- WATER TEMP ----------------- 2 --------- 12'-0" 6'-0"
4 ------- 17821 --- BROWN -------------------- 16 ---- FUEL ----------------------- 3 --------- 36'-0" 6'-0"
5 ------- 99329 --- BLACK/ORANGE ------------- 16 ---- OIL PRESSURE --------------- 4 --------- 12'-0" ------
6 ------- 17820 --- YELLOW ------------------- 16 ---- TACH ----------------------- 5 --------- 12'-0" ------
7 ------- 17819 --- RED ---------------------- 16 ---- TACH ----------------------- 6 --------- 18'-0" 6'-0"
8 ------- 17814 --- BLUE --------------------- 16 ---- RUN-KEY -------------------- 7 --------- 12'-0" 6'-0"
9 ------- 17817 --- GREEN -------------------- 16 ---- ECM DIAGNOSTIC LAMP -------- 8 --------- 6'-0" 6'-0"
10 ------- 88009 --- WHITE/GREEN ------------- 16 ---- ENGINE HOUR ---------------- 9 --------- 12'-0" 6'-0"
11 ------- 88010 --- GREEN/WHITE ------------- 16 ---- DRILL HOUR ----------------- 10 --------- 6'-0" ------
12 ------- 88011 --- GREEN/BROWN ------------- 16 ---- ETHER ---------------------- 11 --------- 6'-0" ------
13 ------- 88012 --- GREEN/BLACK ------------- 16 ---- KEY DRILL HOUR ------------- 12 --------- 6'-0" ------
14 ------- 88013 --- GREEN/RED --------------- 16 ---- BACK-UP ALARM POWER -------- 13 --------- 6'-0" ------
15 ------- 44090 --- ORANGE ------------------- 16 ---- A/C COMPRESSOR ------------- 14 --------- 6'-0" ------
16 ------- 17823 --- GREEN -------------------- 10 ---- DRILL LIGHT POWER --------- 15 --------- 6'-0" ------
17 ------- 17824 --- RED ---------------------- 10 ---- MAIN POWER ---------------- 16 --------- 6'-0" ------
18 ------- 35399 --- BLUE --------------------- 12 ---- STARTER BUTTON ------------- 17 --------- 6'-0" ------
19 ------- 88015 --- GREEN/GRAY -------------- 16 ---- FRONT LIGHTS --------------- 18 --------- 26'-0" ------
20 ------- 99313 --- RED/WHITE ---------------- 16 ---- MAST UNLOCK ---------------- 19 --------- ------ 6'-0"
21 ------- 99353 --- GRAY/WHITE --------------- 16 ---- MAST LOCK ------------------ 20 --------- ------ 6'-0"
22 ------- 99351 --- GRAY/BLUE ---------------- 16 ---- MAIN AIR CLOSE ------------ 21 --------- ------ 6'-0"
23 ------- 99333 --- BLUE/YELLOW -------------- 16 ---- MAIN AIR OPEN ------------- 22 --------- ------ 6'-0"
24 ------- 99341 --- PINK/BROWN --------------- 16 ---- DUST COLLECTOR ------------- 23 --------- ------ 6'-0"
25 ------- 99362 --- BROWN/WHITE -------------- 16 ---- WATER INJECTION ----------- 24 --------- ------ 6'-0"
26 ------- 99348 --- PINK/BLACK --------------- 16 ---- PIPE RACK OUT -------------- 25 --------- ------ 6'-0"
27 ------- 99330 --- BLACK/PINK --------------- 16 ---- PIPE RACK IN --------------- 26 --------- ------ 6'-0"
28 ------- 88016 --- YELLOW/WHITE ------------ 16 ---- PIPE RACK INDEX CW --------- 27 --------- 6'-0" ------
29 ------- 88017 --- YELLOW/BLACK ------------ 16 ---- PIPE RACK INDEX CCW -------- 28 --------- 6'-0" ------
30 ------- 88018 --- YELLOW/BROWN ------------ 16 ---- PIPE POSITIONER IN --------- 29 --------- 6'-0" ------
31 ------- 88019 --- YELLOW/RED -------------- 16 ---- PIPE POSITIONER OUT -------- 30 --------- 6'-0" ------
32 ------- 88020 --- YELLOW/GREEN ------------ 16 ---- AUTO TOOL IN --------------- 31 --------- 6'-0" ------
33 ------- 88021 --- YELLOW/ORANGE ----------- 16 ---- AUTO TOOL OUT -------------- 32 --------- 6'-0" ------
34 ------- 88022 --- YELLOW/GRAY ------------- 16 ---- WINCH DOWN ----------------- 33 --------- 6'-0" ------
35 ------- 44092 --- YELLOW/BLUE ------------- 16 ---- WINCH UP ------------------ 34 --------- 6'-0" ------
36 ------- 88023 --- WHITE/YELLOW ------------ 16 ---- DUST CURTAIN DOWN ---------- 35 --------- 6'-0" ------
37 ------- 88024 --- WHITE/RED --------------- 16 ---- DUST CURTIAN UP ------------ 36 --------- 6'-0" ------
38 ------- 88025 --- WHITE/BLACK ------------- 16 ---- DRILL/PROPELL -------------- 37 --------- 6'-0" ------
39 ------- 88026 --- WHITE/BROWN ------------- 16 ---- OIL INJECTION -------------- 38 --------- 6'-0" ------
40 ------- 17824 --- RED ---------------------- 10 ---- POWER TO AC ---------------- 16 --------- 15'-0" ------
TOP OF CAB 41 ------- 44090 --- ORANGE ------------------- 16 ---- AC COMPRESSOR -------------- 14 --------- 15'-0" ------
42 ------- 88015 --- GREEN/GRAY ------------- 16 ---- TOP LIGHTS ----------------- 18 --------- 15'-0" ------
43 ------- 45259 --- TERMINAL 3/16 STUD 16/14-- -- ---- ---------------------------- -- --------- 65 EACH------
44 ------- 45252 --- TERMINAL 1/4 EYE 12/10 --- -- ---- ----- ---------------------- -- --------- 12 EACH------
45 ------- 45257 --- TERMINAL 3/16 EYE 16/14 -- -- ---- ----- ---------------------- -- --------- 110 EACH-----
46 ------- 78138 --- TERMINAL 1/4 STUD 16/14 -- -- ---- ----- ---------------------- -- --------- 3 EACH 6'-0"
47 ------- 99320 --- ORANGE/BLACK ------------- 16 ---- HOBO RELEASE --------------- 39 --------- ------ 6'-0"
48 ------- 99321 --- ORANGE/WHITE ------------- 16 ---- HOBO CLAMP ----------------- 40 --------- ------ 6'-0"
49 ------- 99331 --- BLUE/WHITE --------------- 16 ---- HOBO SWING OUT ------------- 41 --------- ------ 6'-0"
50 ------- 99327 --- BLACK/WHITE -------------- 16 ---- HOBO SWING IN -------------- 42 --------- ------ 6'-0"
51 ------- 99328 --- BLACK/YELLOW ------------- 16 ---- PIPE RACK LOCK ------------- 43 --------- ------ 6'-0"
52 ------- 99352 --- GRAY/RED ----------------- 16 ---- PIPE RACK UNLOCK ----------- 44 --------- ------ 6'-0"
53 ------- 99339 --- PINK/BLUE ---------------- 16 ---- OIL INJECTION LIGHT -------- 45 --------- ------ 6'-0"
54 ------- 99361 --- TAN ---------------------- 16 ---- THREAD LUBE ---------------- 46 --------- ------ 6'-0"
55 ------- 17818 --- BLACK -------------------- 16 ---- GROUND --------------------- 51 --------- ------ 6'-0"
56 ------- 44091 --- VIOLET ------------------- 16 ---- THROTTLE POSITION SENSOR --- 99 --------- ------ 6'-0"
Ref. 419305

8-26 Electrical Components


Cab/Engine Skid Wiring–(13, 16 M)

WIRING-CAB/ENGINE SKID
ITEM RDI P/N COLOR GAUGE DESCRIPTION TERMINAL QTY

1 --------- 44093 --- GREEN/YELLOW STRIPE ------ 16 ---- COMPRESSOR TEMP ------------ 1 - -------- 24'-0"
2 --------- 17816 --- WHITE -------------------- 16 ---- WATER TEMP ----------------- 2 - -------- 24'-0"
3 --------- 17821 --- BROWN -------------------- 16 ---- FUEL ----------------------- 3 - -------- 24'-0"
4 --------- 99329 --- BLACK/ORANGE-------------- 16 ---- OIL PRESSURE --------------- 4 - -------- 24'-0"
5 --------- 17820 --- YELLOW ------------------- 16 ---- TACH ----------------------- 5 - -------- 24'-0"
6 --------- 17819 --- RED ---------------------- 16 ---- TACH ----------------------- 6 - -------- 24'-0"
7 --------- 17814 --- BLUE --------------------- 16 ---- RUN-KEY -------------------- 7 - -------- 24'-0"
8 --------- 17817 --- GREEN -------------------- 16 ---- DIAGNOSTIC LAMP ------------ 8 - -------- 24'-0"
9 --------- 88009 --- WHITE/GREEN STRIPE ------- 16 ---- ENGINE HOUR ---------------- 9 - -------- 24'-0"
10 --------- 88011 --- GREEN/BROWN STRIPE ------- 16 ---- ETHER ---------------------- 11 - -------- 24'-0"
11 --------- 88013 --- GREEN/RED STRIPE --------- 16 ---- BACK-UP ALARM -------------- 13 - -------- 24'-0"
12 --------- ----- --- -------------------------- -- ---- ---------------------------- -- - -------- ------
13 --------- 17823 --- GREEN -------------------- 10 ---- LIGHT POWER ---------------- 15 - -------- 24'-0"
14 --------- 17824 --- RED ---------------------- 10 ---- KEY POWER ------------------ 16 - -------- 24'-0"
15 --------- 35399 --- BLUE --------------------- 12 ---- STARTER BUTTON POWER ------- 17 - -------- 24'-0"
16 --------- 88015 --- GREEN/GRAY STRIPE -------- 16 ---- LIGHT ---------------------- 18 - -------- 24'-0"
17 --------- 44090 --- ORANGE ------------------- 16 ---- A/C COMPRESSOR ------------- 14 - -------- 24'-0"
18 --------- 44091 --- VIOLET ------------------- 16 ---- THROTTLE POSITION ---------- 99 - -------- 24'-0"
19 --------- ----- --- -------------------------- -- ---- ---------------------------- -- - -------- ------
20 --------- 88058 --- VIOLET/YELLOW STRIPE ----- 16 ---- EXTRA ---------------------- -- - -------- 24'-0"
21 --------- 88059 --- VIOLET/GREEN STRIPE ------ 16 ---- EXTRA ---------------------- -- - -------- 24'-0"
22 --------- 88060 --- VIOLET/BLUE STRIPE ------- 16 ---- EXTRA ---------------------- -- - -------- 24'-0"
23 --------- 88061 --- VIOLET/WHITE STRIPE ------ 16 ---- EXTRA ---------------------- -- - -------- 24'-0"
24 --------- 45258 --- TERMINAL-3/16 STUD-10/12 - -- ---- ---------------------------- -- - -------- 8 EACH
25 --------- 45259 --- TERMINAL-3/16 STUD-16/14 - -- ---- ---------------------------- -- - -------- 26 EACH
26 --------- 57860 --- CONDUIT-1" --------------- -- ---- ---------------------------- -- - -------- 22'-0"
27 --------- 57854 --- CONNECTOR-CONDUIT-1" ----- -- ---- ---------------------------- -- - -------- 2 EACH
28 --------- 96331 --- GROUND CABLE ------------- -- ---- ---------------------------- -- - -------- 12'-0"
29 --------- 96331 --- POSITIVE CABLE ----------- -- ---- ---------------------------- -- - -------- 12'-0"
30 --------- 96332 --- BATTERY ENDS-POSITIVE ---- -- ---- ---------------------------- -- -------- 2 EACH
31 --------- 17830 --- EYELETS ------------------ -- ---- ---------------------------- -- - -------- 2 EACH
32 --------- 76582 --- TERMINAL STRIP------------ -- ---- ---------------------------- -- --------- 1 EACH
33 --------- 30211 --- HEATER HOSE -------------- -- ---- ---------------------------- -- - -------- 12'-0"
34 --------- 96333 --- BATTERY ENDS-NEGATIVE ---- -- ---- ---------------------------- -- -------- 2 EACH
35 --------- 344931 -- LOOM CRGTD SPLIT 1/2 ---- -- ---- ---------------------------- -- -------- 12 EACH
36 --------- 344930 -- LOOM CRGTD SPLIT 3/8 ---- -- ---- ---------------------------- -- -------- 12 EACH
37 --------- 344929 -- LOOM CRGTD SPLIT 1/4 ---- -- ---- ---------------------------- -- -------- 12 EACH
Ref. 419306

Electrical Components 8-27


Mast Wiring–(13, 16 M)
WIRING-MAST (SEE SCHEMATIC 95934)
ITEM RDI P/N COLOR GAUGE DESCRIPTION TERMINAL QTY
1 --------- 88010 --- GREEN/WHITE STRIPE ------- 16 ---- DRILL HOUR METER ----------- 10 - -------- 26'-0"
2 --------- 88012 --- GREEN/BLACK STRIPE ------- 16 ---- DRILL HOUR METER ----------- 12 - -------- 26'-0"
3 --------- 99313 --- RED/WHITE----------------- 16 ---- MAST LOCK ------------------ 19 - -------- 26'-0"
4 --------- 99353 --- GRAY/WHITE---------------- 16 ---- MAST LOCK ------------------ 20 - -------- 26'-0"
5 --------- 99348 --- PINK/BLACK---------------- 16 ---- PIPE RACK IN/OUT ----------- 25 - -------- 26'-0"
6 --------- 99330 --- BLACK/PINK---------------- 16 ---- PIPE RACK IN/OUT ----------- 26 - -------- 26'-0"
7 --------- 88016 --- YELLOW/WHITE ------------- 16 ---- PIPE RACK CAROUSEL --------- 27 - -------- 26'-0"
8 --------- 88017 --- YELLOW/BLACK STRIPE ------ 16 ---- PIPE RACK CAROUSEL --------- 28 - -------- 26'-0"
9 --------- 88018 --- YELLOW/BROWN STRIPE ------ 16 ---- PIPE POSITIONER ------------ 29 - -------- 26'-0"
10 --------- 88019 --- YELLOW/RED STRIPE -------- 16 ---- PIPE POSITIONER ------------ 30 - -------- 26'-0"
11 --------- 88020 --- YELLOW/GREEN STRIPE ------ 16 ---- AUTO TOOL ------------------ 31 - -------- 26'-0"
12 --------- 88021 --- YELLOW/ORANGE STRIPE ----- 16 ---- AUTO TOOL------------------- 32 - -------- 26'-0"
13 --------- 88022 --- YELLOW/GRAY STRIPE ------- 16 ---- BREAKOUT ------------------- 33 - -------- 26'-0"
14 --------- 44092 --- YELLOW/BLUE STRIPE ------- 16 ---- BREAKOUT ------------------- 34 - -------- 26'-0"
15 --------- 45265 --- CONNECTOR-FEMALE-16/14 --- -- ---- ---------------------------- -- - -------- 12 EACH
16 --------- 45259 --- TREMINAL-3/16 STUD-16/14 - -- ---- ---------------------------- -- - -------- 28 EACH
17 --------- 35659 --- CONDUIT-3/4" ------------- -- ---- ---------------------------- 35 - -------- 18'-0"
18 --------- 56780 --- CONNECTOR-STR-CONDUIT-3/4" -- ---- ---------------------------- 36 - -------- 2 EACH
19 --------- 350477--- CONNECTOR-CROUSE HIN ----- -- ---- ---------------------------- -- - -------- 1 EACH
20 --------- 122227--- UNION-PIPE-3/4" ---------- -- ---- ---------------------------- -- - -------- 1 EACH
21 --------- JB7201123-P CLAMP-TUBING-1.25" ---------- -- ---- ---------------------------- --
--------
- 1 EACH
22 --------- 39999 --- P CLAMP-1.06--------------- -- ---- ---------------------------- -- - -------- 5 EACH
23 --------- 99320 --- ORANGE/BLACK ------------- 16 ---- HOBO CLAMP------------------ -- - -------- 26'-0"
24 --------- 99321 --- ORANGE/WHITE-------------- 16 ---- HOBO CLAMP------------------ -- - -------- 26'-0"
25 --------- 99331 --- BLUE/WHITE --------------- 16 ---- HOBO SWING------------------ -- - -------- 26'-0"
26 --------- 99327 --- BLACK/WHITE -------------- 16 ---- HOBO SWING------------------ -- - -------- 26'-0"
27 --------- 99328 --- BLACK/YELLOW-------------- 16 ---- PIPE RACK LOCK-------------- -- - -------- 26'-0"
28 --------- 99352 --- GRAY/RED------------------ 16 ---- PIPE RACK LOCK-------------- -- - -------- 26'-0"
29 --------- 95124 --- -------------------------- -- ---- CONNECTOR-8 WAY-MALE-------- -- - -------- 2 EACH
30 --------- 95126 --- -------------------------- -- ---- CONNECTOR-FEMALE-8 WAY------ -- - -------- 2 EACH
31 --------- 95129 --- -------------------------- -- ---- CONNECTOR-2 WAY-MALE-------- -- - -------- 2 EACH
32 --------- 95125 --- -------------------------- -- ---- TERMINAL- MALE-------------- -- - -------- 20 EACH
33 --------- 95128 --- -------------------------- -- ---- CONNECTOR-2 WAY-FEMALE------ -- - -------- 2 EACH
34 --------- 95127 --- -------------------------- -- ---- TERMINAL-FEMALE------------- -- - -------- 20 EACH

A B 29 A B
YELLOW/WHITE ORANGE/WHITE
33 33
ORANGE/WHITE YELLOW/WHITE YELLOW/GRAY BLACK/WHITE
A B
BLACK/WHITE YELLOW/GRAY BLUE/WHITE YELLOW/GREEN
YELLOW/GREEN BLUE/WHITE 31 PINK/BLACK GRAY/RED
GRAY/RED PINK/BLACK
A B A B 30 29
GRAY/WHITE RED/WHITE GREEN/BLACK GREEN/WHITE
30
A B BLACK/PINK ORANGE/BLACK
A B
ORANGE/BLACK BLACK/PINK GRAY/WHITE RED/WHITE YELLOW/BROWN YELLOW/BLACK
31 YELLOW/BLACK YELLOW/BROWN BLACK/YELLOW YELLOW/RED
YELLOW/RED BLACK/YELLOW YELLOW/ORANGE YELLOW/BLUE
YELLOW/BLUE YELLOW/ORANGE MAST HARNESS
A B
GREEN/BLACK GREEN/WHITE

MAST VALVE Ref. 96330 rev. A

8-28 Electrical Components


Engine Skid/Engine/AC Wiring–(13, 16 M)

WIRING-ENGINE SKID/ENGINE/AIR CONDITIONER


COMP
ITEM RDI P/N COLOR GAUGE DESCRIPTION TERMINAL QTY
1 ------- 44093 --- GREEN/YELLOW ------------ 16 ---- COMPRESSOR TEMP ------------ 1 --------- 18'-0"
2 ------- 17816 --- WHITE -------------------- 16 ---- WATER TEMP ----------------- 2 --------- 18'-0"
3 ------- 17821 --- BROWN -------------------- 16 ---- FUEL ----------------------- 3 --------- 18'-0"
4 ------- 99329 --- BLACK/ORANGE ------------- 16 ---- OIL PRESSURE --------------- 4 --------- 18'-0"
5 ------- 17820 --- YELLOW ------------------- 16 ---- TACH ----------------------- 5 --------- 18'-0"
6 ------- 17819 --- RED ---------------------- 16 ---- TACH ----------------------- 6 --------- 18'-0"
7 ------- 17814 --- BLUE --------------------- 16 ---- RUN-KEY -------------------- 7 --------- 18'-0"
8 ------- 17817 --- GREEN -------------------- 16 ---- ECM DIAGNOSTIC LAMP -------- 8 --------- 18'-0"
9 ------- 88009 --- WHITE/GREEN ------------- 16 ---- ENGINE HOUR ---------------- 9 --------- 18'-0"
10 ------- 88011 --- GREEN/BROWN ------------- 16 ---- ETHER ---------------------- 11 --------- 18'-0"
11 ------- 88013 --- GREEN/RED --------------- 16 ---- BACK-UP ALARM POWER -------- 13 --------- 18'-0"
12 ------- 44090 --- ORANGE ------------------- 16 ---- A/C COMPRESSOR ------------- 14 --------- 18'-0"
13 ------- 17823 --- GREEN -------------------- 10 ---- DRILL LIGHT POWER --------- 15 --------- 2'-0"
14 ------- 17824 --- RED ---------------------- 10 ---- MAIN POWER ---------------- 16 --------- 2'-0"
15 ------- 35399 --- BLUE --------------------- 12 ---- STARTER BUTTON ------------- 17 --------- 12'-0"
16 ------- 88015 --- GREEN/GRAY -------------- 16 ---- FRONT LIGHTS --------------- 18 --------- 26'-0"
17 ------- 44089 --- GRAY --------------------- 16 ---- POWER/ENGINE HOUR --------- 47 --------- 12'-0"
18 ------- 99333 --- BLACK -------------------- 16 ---- GROUND -------------------- 51 --------- 6'-0"
19 ------- 99355 --- GRAY/YELLOW -------------- 16 ---- DUST COLLECTOR ------------- 52 --------- 15'-0"
20 ------- 99380 --- RED ---------------------- 6 ---- STARTER 50 AMP ------------ 53 --------- 12'-0"
21 ------- 44091 --- VIOLET ------------------- 16 ---- THROTTLE POSITION SENSOR --- 99 --------- 18'-0"
22 ------- 88057 --- VIOLET/RED --------------- 16 ---- REMOTE SHUTDOWN ----------- -- --------- 12'-0"
23 ------- 346854--- RED ---------------------- 14 ---- BAT+/ECM P3 --------------- -- --------- 24'-0"
24 ------- 350477--- CONNECTOR, CABLE 1/2" ---- -- ---- ---------------------------- -- --------- 3 EACH
25 ------- 45249 --- TERMINAL 1/2 STUD 10/12 -- -- ---- ---------------------------- -- --------- 2 EACH
26 ------- 45252 --- TERMINAL 1/4 EYE 10/12 --- -- ---- ---------------------------- -- --------- 1 EACH
27 ------- 45253 --- TERMINAL 3/16 EYE 10/12 -- -- ---- ---------------------------- -- --------- 1 EACH
28 ------- 45257 --- TERMINAL 3/16 EYE 16/14 -- -- ---- ---------------------------- -- --------- 10 EACH
29 ------- 45261 --- CONNECTOR BUTT 16/14 ----- -- ---- ---------------------------- -- --------- 5 EACH
30 ------- 45258 --- TERMINAL 3/16 STUD 10/12 - -- ---- ---------------------------- -- --------- 2 EACH
31 ------- 45259 --- TERMINAL 3/16 STUD 16/14 - -- ---- ---------------------------- -- --------- 12 EACH
32 ------- 350398 --- TERMINAL #10 STUD 16/14 -- -- ---- ---------------------------- -- --------- 12 EACH
33 ------- 416809 -- 40 CONNECTOR PLUG ------- -- ---- ---------------------------- -- --------- 1 EACH
34 ------- 416811 -- PIN --------------------- -- ---- ---------------------------- -- --------- 6 EACH
35 ------- 416810 -- SEAL PLUG --------------- -- ---- ---------------------------- -- --------- 34 EACH
36 ------- 416808 -- 3 CONNECTOR RECEPTACLE -- -- ---- ---------------------------- -- --------- 1 EACH
37 ------- 416812 -- CONNECTOR SOCKET -------- -- ---- ---------------------------- -- --------- 3 EACH

Ref. 419307

Electrical Components 8-29


Wiring Diagram–(Wide Deck) (QST30)
319153
LOCATED IN CAB ENCLOSURE LOCATED IN ENGINE BOX ENCLOSURE COMP
TEMP
COMPRESSOR TEMP GREEN/YELLOW 16
1 1 1

COMP TEMP WATER TEMP FUEL WATER TEMP WHITE 16


OIL 2 2 2 319153
319146 319147 96193 31945 VOLT 319151
FUEL LEVEL BROWN 16 WATER

6
3 3 3

14
45
45
ALT/TACH TEMP

319
52
52
+ OIL PRESSURE BLACK/ORANGE 16

33
33
4 4 4

TACH YELLOW 16 YELLOW 16 FUEL


5 5 5 5
319152
1 2 3 4 47
319240 47 6 OIL
4 PLACES 47 PRESS
47 47 47
7
GRAY 16
47 ENGINE HR
8
96192
ENGINE HOUR WHITE/GREEN 16
GRAY/YELLOW 16
9 9 9 52

32189 31 PIN CONNECTOR


LOCATED ON ENGINE 50 PIN
ENGINE
CONTINUED ON SHEET 2- DETAIL A HOUR RIGHT BANK
# 8 ECM ENGINE
FOR REMOTE TRAM OPTION
9 HARNESS CONNECTOR
STOP 12
CONTINUED ON SHEET 2- DETAIL B
$ FOR ENGINE STOP OPTION DIANOSTIC 13
ENGINE 35
B -V BATTERY 14
PROTECTION
87a NC E -V BATTERY COMP
STOP 30 TEMP
87 NO 20 AMP D +V BATTERY DIANOSTIC 15
OPTIONAL GROUND KILL
(RED) ON/OFF VIOLET/RED 16
86 85 STOP BUTTON 426338 +V BATTERY 20
20 AMP G
RED 10 N.O.
RED/BLUE 21
A KEY SWITCH
-';59+6%*
DIANOSTIC
DRILL HR 21 PIN CONNECTOR ISC ON/OFF
(AMBER) DRILL 29
96192
HOUR LOCATED ON ENGINE
+)0+6+10 32189 ISC 1 1800
START GREEN/BLACK 16 GREEN/WHITE 16 BACK-UP 23
51.'01+& 12 10
69499 52
ENGINE ISC 2 2100
GREEN/BLACK 16 24
12 12 13
PROTECTION 11 RED 6
16 53
(GREEN) 50
MICROWAVE OVEN
ORANGE 16
12
15 10 14
BACKUP ALARM GREEN/RED 16
AMP AMP 13 13 13
RED 10
16
14 GA
ORANGE 16 ORANGE 16 FRONT
DIANOSTIC A/C 14 14 REAR
12 GA
AC
ON/OFF DRILL LIGHT POWER GREEN 10
GRAY 16 15 15 CLUTCH
47
MAIN POWER RED 10
16 16
GREEN/GRAY 16 D A GREEN/GRAY 16
18 18 GREEN 10
15
LIGHT RELAY 17
B RED 4
47840 LIGHT SWITCH 18 53
FRONT LIGHTS GREEN/GRAY 16 24 VDC
DRILL MAIN 18 24 VDC ALTERNATOR
C MAIN CONTROL 12
YELLOW 16

F 18 LIGHT POWER 110 VAC


18 E POWER PANEL START VOLT POWER INPUT STARTER
18 SOLENOID
ISC ON/OFF MICROWAVE OVEN + -
99 DC\AC OUTPUT
RED 12 +
INVERTER
DOME 5 50 15 15 5 50
15 LIGHT WHITE 12
ISC 1 1800 -
18
47 16
RED 10
ISC 2 2100 18 BLACK 4
88194 MASTER DISCONNECT
TOP
135 SWITCH
24V LIGHT BULB
LIGHTS 52
GREEN/GRAY 16 HEAT-A/C
18
BLACK 16 DUST COLLECTOR
THERMOSTAT
GREEN 10
15 ENGINE O.P.
A/C CONDENSER
BATTERIES WITH ENGINE
PRELUBE HOURMETER
HEATER-A/C UNIT
SOLENOID GRAY/YEL 16
52

GRAY 16 GREEN/GRAY 16
47 47 18
WHITE/GRN
8

47
MAST LOCK +
MAST UNLOCK RED/WHITE 16 19 MAST TIMER
19 19 19 51
LOCK BLACK 16 D.C.
20 51 -
MAST LOCK GRAY/WHITE 16
20 20 20 51

MAIN AIR MAIN AIR CLOSE GRAY/BLUE 16


21 21
47 21 MAIN
21 51
MAIN AIR OPEN BLUE/YELLOW 16 AIR
22 22 22
51
22 DUST COLL PINK/BROWN 16
23 23
18 18 18
23
WATER INJ BROWN/WHITE 16 51 DUST/
DUST/WATER 24 24 WATER
47 23 24
PIPE RACK OUT PINK/BLACK 16 51 51 51 51
25 25
PIPE RACK 24 PIPE RACK IN BLACK/PINK 16
47 IN/OUT 26 26
25
CAROUSEL INDEX CW YELLOW/WHITE 16
JOYSTICK SELECTOR 27 27 51 PIPE
25
35 FRONT
26 RACK
CAROUSEL INDEX CCW YELLOW/BLACK 16 51 LIGHTS
SWITCH SHOWN ON SHEET 2 28 28
26
36
DRILL PROPEL BRAKE CAROUSEL PIPE POSITIONER IN YELLOW/BROWN 16
29 29
SOLENOID DUST CURT INDEX 27
51 CAROUSEL
PIPE POSITIONER OUT YELLOW/RED 16
27 30 30 INDEX
28
51

PIPE 28
58496 POSITIONER
29
51 PIPE
29 POSITIONER
30
37 51
30 AUTO TOOL IN YELLOW/GREEN 16
31 31
AUTO TOOL
31
AUTO TOOL OUT YELLOW/ORANGE 16 51 AUTO
31 32 32 NOTES: SEE CAB & ENGINE SUBASSEMBLIES
47 32
TOOL
51
FOR COMPONMENT PART NUMBERS.
WINCH WINCH DOWN YELLOW/GRAY 16
32 33 33 SEE 405306 FOR GUAGE PANEL LAYOUT.
HOBO CLAMP
33 WINCH UP YELLOW/BLUE 16 SEE 405413 FOR SWITCH PANEL LAYOUT.
34 34 33
51 WINCH
39 47 DUST CURTAIN DOWN WHITE/YELLOW 16
34 35 35 34
37 51
40 DUST CURTAIN UP WHITE/RED 16
36 36
47
DRILL/PROPEL WHITE/BLACK 16 35
37 37 51 DUST
38
OIL INJECTION WHITE/BROWN 16 36 CURTAIN
38 38 51
OIL INJECT
HOBO SWING
HOBO RELEASE ORANGE/BLACK 16
39 39
39
HOBO CLAMP ORANGE/WHITE 16 51 HOBO
40 40
CLAMP
40
HOBO SWING OUT BLUE/WHITE 16 51
41 41 41

HOBO SWING IN BLACK/WHITE 16


42 42 42 41
51 HOBO
PIPE RACK LOCK BLACK/YELLOW 16
43 43 43 42 SWING
51
PIPE RACK UNLOCK GRAY/RED 16
44 44 44

OIL INJECTION LIGHT PINK/BLUE 16 43


PIPE RACK LOCK 45 45 51 PIPE
47 44 RACK LOCK
THREAD LUBE TAN 16
46 45 38 LIGHT 51

45 R 51

49 DRILL/
OIL INJECTION LIGHT
51 PROPEL
SOLENOID Ref. 426662 rev. A (1 of 3)
THREAD LUBE THREAD LUBE
SOLENOID 37
46
TIMER
46
PUMP
Cold Weather w/QST30
TIMER 58496
51 BOX OIL
INJECTION POWER ON
1410758 DRILL

8-30 Electrical Components


Wiring Diagram–(Wide Deck) (QST30)
L.H. R.H. ROTATE HOIST/PULLDOWN
JOYSTICK JOYSTICK JOYSTICK JOYSTICK

AUTO
FEED
PRPL PRPL
AUTO
+ CARD -
BLK

+ B A - + B A - + B A - + B A - BLK
PNK #0

BLK
BLK
BLK

GRY #6
GRY #6

BLU #4
YEL #3
GRN #4
PNK #2

BLU #8
YEL #9
GRN #8
PNK #6

WHT #6
WHT #7
WHT #6
YLW #9

WHT #7
6
5 7 6 6
PINK #2 4 8 PINK #6
5 7 5 7

YEL #3
GRN #4
GRN #8
YEL #9
YEL #9

WHT #7
4 8 4 8

3 9
RELAY #5 3 9 3 9
N.C. RELAY #3 RELAY #2
-2 +10 N.C. N.C.
WHT 16 -2 +10 -2 +10
1 11
1 11 1 11

BLK
BLK

WHT 16

BLK
WHT/BRN 16

REF CAB JUNCTION


BOX TERMINALS

BLU #4 BLU #8 BRN #4 BRN #8

B A B A
WHT/BRN 16

GRN/BLK 16

L.H. TRAM/ROTATE R.H. PUMP


PUMP POWER FROM POWER FROM
IGNITION RELAY DRILL/PROPEL SW.

TRAM INTERLOCK
Ref. 426662 rev. A (2 of 3)

BLK
WHT 16
JACK INTERLOCK Cold Weather w/QST30
SEE SHT 3
POWER FROM
DRILL/PROPEL SW.

Electrical Components 8-31


Wiring Diagram–(Wide Deck) (QST30)

TAN/RED 16 REF L.H. REF R.H.


JOYSTICK JOYSTICK
PRPL/GRN 16

TAN/RED 16

BL K PRPL/GRN 16
U BL
BRN LEFT RIGHT BRN
FRONT FRONT
K BL
BL JACK JACK U
BL K
U BL
BRN LEFT RIGHT BRN
FRONT FRONT
K BL
BL JACK JACK U
PRPL/GRN 16 PRPL/GRN 16

TAN/RED TAN/RED + B A - + B A -

PRPL/GRN 16 PRPL/GRN 16

U BL TAN/RED TAN/RED

WHT 6
BL K
LEFT RIGHT
BRN BRN
REAR REAR WHT 6
JACK
BL U JACK
K BL

JACK INTERLOCK
JACKS UP = WHT 4 U BL
GREEN LIGHT BL K
LEFT RIGHT
BRN BRN
TAN/RED 6 REAR REAR
JACK
BL U JACK
16 5 7 K BL
(-) (+) 4 8

BLK 16

WHT 4

PRPL/GRN 16
TAN/RED 16
3 9

REF L.H. REF R.H.


-2 +10

WHT 7
JOYSTICK JOYSTICK
1 11
POWER FROM
REF RELAY #1, N.C. RELAY #2, TERMINAL #8
REF CAB JUNCTION
PRPL/GRN 16
TAN/RED 16

BOX TERMINALS
OPTIONAL
JACK INTERLOCK CIRCUIT REF CAB JUNCTION
BOX TERMINALS
WHEN USED INDEPENDANTLY

+ B A - + B A -
REF L.H. REF R.H.
JOYSTICK JOYSTICK
JACK INTERLOCK
JACKS UP =
WHT 6

GREEN LIGHT
WHT 6

(-) (+)
REF CAB JUNCTION
BOX TERMINALS BLK 16 TAN/RED
WHT 4
16

6
PIPE PRESENT PROXIMITY SW. 5 7 PROPEL INTERLOCK
RED/BLK 4 8
16 PIPE PRESENT =
+ B A - + B A -
+ 1 RED LIGHT
3 9
PIPE PRESENT PROXIMITY SW.
- 3

WHT 6
-2 +10
WHT 6
BLK

+ 1 1 11
PRPL/GRN 16 WHT
BLK

- 3 REF RELAY #1, N.C.


4
WHT 4 LOAD
2

BLK
WHT 7

LOAD
6
4 RED/GRN 16
5 7 PROPEL INTERLOCK POWER FROM
LOAD

RED/BLK 16
4 8 RELAY #2, TERMINAL #8
2 PIPE PRESENT =
LOAD RED LIGHT
3 9
OPTIONAL
REF CAB JUNCTION -2 +10
WHT 7

DRILL STEEL & JACK INTERLOCK


BLK
BOX TERMINALS
1 11

BLK
WHT CIRCUITS WHEN USED SIMILTANEOUSLY
POWER FROM
REF RELAY #1, N.C. RELAY #2, TERMINAL #8

RED/GRN 16

OPTIONAL Ref. 426662 rev. A (3 of 3)


DRILL STEEL INTERLOCK CIRCUIT Cold Weather w/QST30
WHEN USED INDEPENDANTLY

8-32 Electrical Components


Wiring Diagram–(Wide Deck) (C27)
319153
LOCATED IN CAB ENCLOSURE LOCATED IN ENGINE BOX ENCLOSURE COMP
TEMP
COMPRESSOR TEMP GREEN/YELLOW 16
1 1 1

COMP TEMP WATER TEMP FUEL WATER TEMP WHITE 16


OIL 2 2 2 319153
319146 319147 96193 31945 VOLT 319151
FUEL LEVEL BROWN 16 WATER

6
3 3 3

14
45
45
ALT/TACH TEMP

319
52
52
+ OIL PRESSURE BLACK/ORANGE 16

33
33
4 4 4

TACH YELLOW 16 YELLOW 16 FUEL


5 5 5 5
319152
1 2 3 4 47
319240 47 6 OIL
4 PLACES 47 PRESS
47 47 47
7
GRAY 16
47 ENGINE HR
8
96192
ENGINE HOUR WHITE/GREEN 16
GRAY/YELLOW 16
9 9 9 52

32189 31 PIN CONNECTOR


LOCATED ON ENGINE 50 PIN
ENGINE
CONTINUED ON SHEET 2- DETAIL A HOUR RIGHT BANK
# 8 ECM ENGINE
FOR REMOTE TRAM OPTION
9 HARNESS CONNECTOR
STOP 12
CONTINUED ON SHEET 2- DETAIL B
$ FOR ENGINE STOP OPTION DIANOSTIC 13
ENGINE 35
B -V BATTERY 14
PROTECTION
87a NC E -V BATTERY COMP
STOP 30 TEMP
87 NO 20 AMP D +V BATTERY DIANOSTIC 15
OPTIONAL GROUND KILL
(RED) ON/OFF VIOLET/RED 16
86 85 STOP BUTTON 426338 +V BATTERY 20
20 AMP G
RED 10 N.O.
RED/BLUE 21
A KEY SWITCH
-';59+6%*
DIANOSTIC
DRILL HR 21 PIN CONNECTOR ISC ON/OFF
(AMBER) DRILL 29
96192
HOUR LOCATED ON ENGINE
+)0+6+10 32189 ISC 1 1800
START GREEN/BLACK 16 GREEN/WHITE 16 BACK-UP 23
51.'01+& 12 10
69499 52
ENGINE ISC 2 2100
GREEN/BLACK 16 24
12 12 13
PROTECTION 11 RED 6
16 53
(GREEN) 50
MICROWAVE OVEN
ORANGE 16
12
15 10 14
BACKUP ALARM GREEN/RED 16
AMP AMP 13 13 13
RED 10
16
14 GA
ORANGE 16 ORANGE 16 FRONT
DIANOSTIC A/C 14 14 REAR
12 GA
AC
ON/OFF DRILL LIGHT POWER GREEN 10
GRAY 16 15 15 CLUTCH
47
MAIN POWER RED 10
16 16
GREEN/GRAY 16 D A GREEN/GRAY 16
18 18 GREEN 10
15
LIGHT RELAY 17
B RED 4
47840 LIGHT SWITCH 18 53
FRONT LIGHTS GREEN/GRAY 16 24 VDC
DRILL MAIN 18 24 VDC ALTERNATOR
C MAIN CONTROL 12
YELLOW 16

F 18 LIGHT POWER 110 VAC


18 E POWER PANEL START VOLT POWER INPUT STARTER
18 SOLENOID
ISC ON/OFF MICROWAVE OVEN + -
99 DC\AC OUTPUT
RED 12 +
INVERTER
DOME 5 50 15 15 5 50
15 LIGHT WHITE 12
ISC 1 1800 -
18
47 16
RED 10
ISC 2 2100 18 BLACK 4
88194 MASTER DISCONNECT
TOP
135
24V LIGHT BULB SWITCH
LIGHTS 52
GREEN/GRAY 16 HEAT-A/C
18
BLACK 16 DUST COLLECTOR
THERMOSTAT
GREEN 10
15 ENGINE O.P.
A/C CONDENSER
BATTERIES WITH ENGINE
PRELUBE HOURMETER
HEATER-A/C UNIT
SOLENOID GRAY/YEL 16
52

GRAY 16 GREEN/GRAY 16
47 47 18
WHITE/GRN
8

47
MAST LOCK +
MAST UNLOCK RED/WHITE 16 19 MAST TIMER
19 19 19 51
LOCK BLACK 16 D.C.
20 51 -
MAST LOCK GRAY/WHITE 16
20 20 20 51

MAIN AIR MAIN AIR CLOSE GRAY/BLUE 16


21 21
47 21 MAIN
21 51
MAIN AIR OPEN BLUE/YELLOW 16 AIR
22 22 22
51
22 DUST COLL PINK/BROWN 16
23 23
18 18 18
23
WATER INJ BROWN/WHITE 16 51 DUST/
DUST/WATER 24 24 WATER
47 23 24
PIPE RACK OUT PINK/BLACK 16 51 51 51 51
25 25
PIPE RACK 24 PIPE RACK IN BLACK/PINK 16
47 IN/OUT 26 26
25
CAROUSEL INDEX CW YELLOW/WHITE 16
JOYSTICK SELECTOR 27 27 51 PIPE
25
35 FRONT
26 RACK
CAROUSEL INDEX CCW YELLOW/BLACK 16 51 LIGHTS
SWITCH SHOWN ON SHEET 2 28 28
26
36
DRILL PROPEL BRAKE CAROUSEL PIPE POSITIONER IN YELLOW/BROWN 16
29 29
SOLENOID DUST CURT INDEX 27
51 CAROUSEL
PIPE POSITIONER OUT YELLOW/RED 16
27 30 30 INDEX
28
51

PIPE 28
58496 POSITIONER
29
51 PIPE
29 POSITIONER
30
37 51
30 AUTO TOOL IN YELLOW/GREEN 16
31 31
AUTO TOOL
31
AUTO TOOL OUT YELLOW/ORANGE 16 51 AUTO
31 32 32 NOTES: SEE CAB & ENGINE SUBASSEMBLIES
47 32
TOOL
51
FOR COMPONMENT PART NUMBERS.
WINCH WINCH DOWN YELLOW/GRAY 16
32 33 33 SEE 405306 FOR GUAGE PANEL LAYOUT.
HOBO CLAMP
33 WINCH UP YELLOW/BLUE 16 SEE 405413 FOR SWITCH PANEL LAYOUT.
34 34 33
51 WINCH
39 47 DUST CURTAIN DOWN WHITE/YELLOW 16
34 35 35 34
37 51
40 DUST CURTAIN UP WHITE/RED 16
36 36
47
DRILL/PROPEL WHITE/BLACK 16 35
37 37 51 DUST
38
OIL INJECTION WHITE/BROWN 16 36 CURTAIN
38 38 51
OIL INJECT
HOBO SWING
HOBO RELEASE ORANGE/BLACK 16
39 39
39
HOBO CLAMP ORANGE/WHITE 16 51 HOBO
40 40
CLAMP
40
HOBO SWING OUT BLUE/WHITE 16 51
41 41 41

HOBO SWING IN BLACK/WHITE 16


42 42 42 41
51 HOBO
PIPE RACK LOCK BLACK/YELLOW 16
43 43 43 42 SWING
51
PIPE RACK UNLOCK GRAY/RED 16
44 44 44

OIL INJECTION LIGHT PINK/BLUE 16 43


PIPE RACK LOCK 45 45 51 PIPE
47 44 RACK LOCK
THREAD LUBE TAN 16
46 45 38 LIGHT 51

45 R 51

49 DRILL/
OIL INJECTION LIGHT
51 PROPEL
SOLENOID Ref. 440959 (1 of 3)
THREAD LUBE THREAD LUBE
SOLENOID 37
46 Cold Weather w/C27
46 TIMER
PUMP
TIMER 58496
51 BOX OIL
INJECTION POWER ON
1410758 DRILL

Electrical Components 8-33


Wiring Diagram–(Wide Deck) (C27)
L.H. R.H. ROTATE HOIST/PULLDOWN
JOYSTICK JOYSTICK JOYSTICK JOYSTICK

AUTO
FEED
PRPL PRPL
AUTO
+ CARD -
BLK

+ B A - + B A - + B A - + B A - BLK
PNK #0

BLK
BLK
BLK

GRY #6
GRY #6

BLU #4
YEL #3
GRN #4
PNK #2

BLU #8
YEL #9
GRN #8
PNK #6

WHT #6
WHT #7
WHT #6
YLW #9

WHT #7
6
5 7 6 6
PINK #2 4 8 PINK #6
5 7 5 7

YEL #3
GRN #4
GRN #8
YEL #9
YEL #9

WHT #7
4 8 4 8

3 9
RELAY #5 3 9 3 9
N.C. RELAY #3 RELAY #2
-2 +10 N.C. N.C.
WHT 16 -2 +10 -2 +10
1 11
1 11 1 11

BLK
BLK

WHT 16

BLK
WHT/BRN 16

REF CAB JUNCTION


BOX TERMINALS

BLU #4 BLU #8 BRN #4 BRN #8

B A B A
WHT/BRN 16

GRN/BLK 16

L.H. TRAM/ROTATE R.H. PUMP


PUMP POWER FROM POWER FROM
IGNITION RELAY DRILL/PROPEL SW.

TRAM INTERLOCK
Ref. 440959 (2 of 3)

BLK
WHT 16
JACK INTERLOCK
Cold Weather w/C27
SEE SHT 3
POWER FROM
DRILL/PROPEL SW.

8-34 Electrical Components


Wiring Diagram–(Wide Deck) (C27)

TAN/RED 16 REF L.H. REF R.H.


JOYSTICK JOYSTICK
PRPL/GRN 16

TAN/RED 16

BL K PRPL/GRN 16
U BL
BRN LEFT RIGHT BRN
FRONT FRONT
K BL
BL JACK JACK U
BL K
U BL
BRN LEFT RIGHT BRN
FRONT FRONT
K BL
BL JACK JACK U
PRPL/GRN 16 PRPL/GRN 16

TAN/RED TAN/RED + B A - + B A -

PRPL/GRN 16 PRPL/GRN 16

U BL TAN/RED TAN/RED

WHT 6
BL K
LEFT RIGHT
BRN BRN
REAR REAR WHT 6
JACK
BL U JACK
K BL

JACK INTERLOCK
JACKS UP = WHT 4 U BL
GREEN LIGHT BL K
LEFT RIGHT
BRN BRN
TAN/RED 6 REAR REAR
JACK
BL U JACK
16 5 7 K BL
(-) (+) 4 8

BLK 16

WHT 4

PRPL/GRN 16
TAN/RED 16
3 9

REF L.H. REF R.H.


-2 +10

WHT 7
JOYSTICK JOYSTICK
1 11
POWER FROM
REF RELAY #1, N.C. RELAY #2, TERMINAL #8
REF CAB JUNCTION
PRPL/GRN 16
TAN/RED 16

BOX TERMINALS
OPTIONAL
JACK INTERLOCK CIRCUIT REF CAB JUNCTION
BOX TERMINALS
WHEN USED INDEPENDANTLY

+ B A - + B A -
REF L.H. REF R.H.
JOYSTICK JOYSTICK
JACK INTERLOCK
JACKS UP =
WHT 6

GREEN LIGHT
WHT 6

(-) (+)
REF CAB JUNCTION
BOX TERMINALS BLK 16 TAN/RED
WHT 4
16

6
PIPE PRESENT PROXIMITY SW. 5 7 PROPEL INTERLOCK
RED/BLK 4 8
16 PIPE PRESENT =
+ B A - + B A -
+ 1 RED LIGHT
3 9
PIPE PRESENT PROXIMITY SW.
- 3

WHT 6
-2 +10
WHT 6
BLK

+ 1 1 11
PRPL/GRN 16 WHT
BLK

- 3 REF RELAY #1, N.C.


4
WHT 4 LOAD
2

BLK
WHT 7

LOAD
6
4 RED/GRN 16
5 7 PROPEL INTERLOCK POWER FROM
LOAD

RED/BLK 16
4 8 RELAY #2, TERMINAL #8
2 PIPE PRESENT =
LOAD RED LIGHT
3 9

-2 +10
OPTIONAL
WHT 7

BLK

1 11 DRILL STEEL & JACK INTERLOCK

BLK
WHT
REF CAB JUNCTION POWER FROM
BOX TERMINALS REF RELAY #1, N.C. RELAY #2, TERMINAL #8 CIRCUITS WHEN USED SIMILTANEOUSLY

RED/GRN 16

Ref. 440959 (3 of 3)
OPTIONAL Cold Weather w/C27
DRILL STEEL INTERLOCK CIRCUIT
WHEN USED INDEPENDANTLY
Electrical Components 8-35
Cab Wiring–(Wide Deck)
CAB WIRING
COMP QTY
ITEM RDI P/N COLOR GAUGE DESCRIPTION TERMINAL QTY EACH
1 ------- 99307 --- GRAY --------------------- 16 ---- POWER-TEMP,FUEL,OIL,VOLT --- 47 --------- 6'-0" ------
2 ------- 99311 --- GREEN/YELLOW STRIPE ------ 16 ---- COMPRESSOR TEMP ------------ 1 --------- 6'-0" ------
3 ------- 99297 --- WHITE -------------------- 16 ---- WATER TEMP ----------------- 2 --------- 12'-0" 6'-0"
4 ------- 99302 --- BROWN -------------------- 16 ---- FUEL ----------------------- 3 --------- 36'-0" 6'-0"
5 ------- 99329 --- BLACK/ORANGE ------------- 16 ---- OIL PRESSURE --------------- 4 --------- 12'-0" ------
6 ------- 99301 --- YELLOW ------------------- 16 ---- TACH ----------------------- 5 --------- 12'-0" ------
7 ------- 99300 --- RED ---------------------- 16 ---- TACH ----------------------- 6 --------- 18'-0" 6'-0"
8 ------- 99296 --- BLUE --------------------- 16 ---- RUN-KEY -------------------- 7 --------- 12'-0" 6'-0"
9 ------- 99298 --- GREEN -------------------- 16 ---- ECM DIAGNOSTIC LAMP -------- 8 --------- 6'-0" 6'-0"
10 ------- 99284 --- WHITE/GREEN ------------- 16 ---- ENGINE HOUR ---------------- 9 --------- 12'-0" 6'-0"
11 ------- 99274 --- GREEN/WHITE ------------- 16 ---- DRILL HOUR ----------------- 10 --------- 6'-0" ------
12 ------- 99275 --- GREEN/BROWN ------------- 16 ---- ETHER ---------------------- 11 --------- 6'-0" ------
13 ------- 99276 --- GREEN/BLACK ------------- 16 ---- KEY DRILL HOUR ------------- 12 --------- 6'-0" ------
14 ------- 99277 --- GREEN/RED --------------- 16 ---- BACK-UP ALARM POWER -------- 13 --------- 6'-0" ------
15 ------- 99308 --- ORANGE ------------------- 16 ---- A/C COMPRESSOR ------------- 14 --------- 6'-0" ------
16 ------- 99303 --- GREEN -------------------- 10 ---- DRILL LIGHT POWER --------- 15 --------- 6'-0" ------
17 ------- 99304 --- RED ---------------------- 10 ---- MAIN POWER ---------------- 16 --------- 6'-0" ------
18 ------- 99306 --- BLUE --------------------- 12 ---- STARTER BUTTON ------------- 17 --------- 6'-0" ------
19 ------- 99279 --- GREEN/GRAY -------------- 16 ---- FRONT LIGHTS --------------- 18 --------- 26'-0" ------
20 ------- 99313 --- RED/WHITE ---------------- 16 ---- MAST UNLOCK ---------------- 19 --------- ------ 6'-0"
21 ------- 99353 --- GRAY/WHITE --------------- 16 ---- MAST LOCK ------------------ 20 --------- ------ 6'-0"
22 ------- 99351 --- GRAY/BLUE ---------------- 16 ---- MAIN AIR CLOSE ------------ 21 --------- ------ 6'-0"
23 ------- 99333 --- BLUE/YELLOW -------------- 16 ---- MAIN AIR OPEN ------------- 22 --------- ------ 6'-0"
24 ------- 99341 --- PINK/BROWN --------------- 16 ---- DUST COLLECTOR ------------- 23 --------- ------ 6'-0"
25 ------- 99362 --- BROWN/WHITE -------------- 16 ---- WATER INJECTION ----------- 24 --------- ------ 6'-0"
26 ------- 99348 --- PINK/BLACK --------------- 16 ---- PIPE RACK OUT -------------- 25 --------- ------ 6'-0"
27 ------- 99330 --- BLACK/PINK --------------- 16 ---- PIPE RACK IN --------------- 26 --------- ------ 6'-0"
28 ------- 99280 --- YELLOW/WHITE ------------ 16 ---- PIPE RACK INDEX CW --------- 27 --------- 6'-0" ------
29 ------- 99281 --- YELLOW/BLACK ------------ 16 ---- PIPE RACK INDEX CCW -------- 28 --------- 6'-0" ------
30 ------- 99282 --- YELLOW/BROWN ------------ 16 ---- PIPE POSITIONER IN --------- 29 --------- 6'-0" ------
31 ------- 99283 --- YELLOW/RED -------------- 16 ---- PIPE POSITIONER OUT -------- 30 --------- 6'-0" ------
32 ------- 99284 --- YELLOW/GREEN ------------ 16 ---- AUTO TOOL IN --------------- 31 --------- 6'-0" ------
33 ------- 99285 --- YELLOW/ORANGE ----------- 16 ---- AUTO TOOL OUT -------------- 32 --------- 6'-0" ------
34 ------- 99286 --- YELLOW/GRAY ------------- 16 ---- WINCH DOWN ----------------- 33 --------- 6'-0" ------
35 ------- 99310 --- YELLOW/BLUE ------------- 16 ---- WINCH UP ------------------ 34 --------- 6'-0" ------
36 ------- 99287 --- WHITE/YELLOW ------------ 16 ---- DUST CURTAIN DOWN ---------- 35 --------- 6'-0" ------
37 ------- 99288 --- WHITE/RED --------------- 16 ---- DUST CURTIAN UP ------------ 36 --------- 6'-0" ------
38 ------- 99289 --- WHITE/BLACK ------------- 16 ---- DRILL/PROPELL -------------- 37 --------- 6'-0" ------
39 ------- 99282 --- WHITE/BROWN ------------- 16 ---- OIL INJECTION -------------- 38 --------- 6'-0" ------
40 ------- 99304 --- RED ---------------------- 10 ---- POWER TO AC ---------------- 16 --------- 15'-0" ------
TOP OF CAB 41 ------- 99308 --- ORANGE ------------------- 16 ---- AC COMPRESSOR -------------- 14 --------- 15'-0" ------
42 ------- 99279 --- GREEN/GRAY ------------- 16 ---- TOP LIGHTS ----------------- 18 --------- 15'-0" ------
43 ------- 45259 --- TERMINAL 3/16 STUD 16/14-- -- ---- ---------------------------- -- --------- 65 EACH------
44 ------- 45252 --- TERMINAL 1/4 EYE 12/10 --- -- ---- ----- ---------------------- -- --------- 12 EACH------
45 ------- 45257 --- TERMINAL 3/16 EYE 16/14 -- -- ---- ----- ---------------------- -- --------- 110 EACH-----
46 ------- 78138 --- TERMINAL 1/4 STUD 16/14 -- -- ---- ----- ---------------------- -- --------- 3 EACH 6'-0"
47 ------- 99320 --- ORANGE/BLACK ------------- 16 ---- HOBO RELEASE --------------- 39 --------- ------ 6'-0"
48 ------- 99321 --- ORANGE/WHITE ------------- 16 ---- HOBO CLAMP ----------------- 40 --------- ------ 6'-0"
49 ------- 99331 --- BLUE/WHITE --------------- 16 ---- HOBO SWING OUT ------------- 41 --------- ------ 6'-0"
50 ------- 99327 --- BLACK/WHITE -------------- 16 ---- HOBO SWING IN -------------- 42 --------- ------ 6'-0"
51 ------- 99328 --- BLACK/YELLOW ------------- 16 ---- PIPE RACK LOCK ------------- 43 --------- ------ 6'-0"
52 ------- 99352 --- GRAY/RED ----------------- 16 ---- PIPE RACK UNLOCK ----------- 44 --------- ------ 6'-0"
53 ------- 99339 --- PINK/BLUE ---------------- 16 ---- OIL INJECTION LIGHT -------- 45 --------- ------ 6'-0"
Ref. 423992
54 ------- 99361 --- TAN ---------------------- 16 ---- THREAD LUBE ---------------- 46 --------- ------ 6'-0"
Cold Weather
55 ------- 99299 --- BLACK -------------------- 16 ---- GROUND --------------------- 51 --------- ------ 6'-0"
56 ------- 99309 --- VIOLET ------------------- 16 ---- THROTTLE POSITION SENSOR --- 99 --------- ------ 6'-0"

8-36 Electrical Components


Engine Skid/Cab Wiring–(Wide Deck)

WIRING-CAB/ENGINE SKID
ITEM RDI P/N COLOR GAUGE DESCRIPTION TERMINAL QTY

1 --------- 99311 --- GREEN/YELLOW STRIPE ------ 16 ---- COMPRESSOR TEMP ------------ 1 - -------- 24'-0"
2 --------- 99297 --- WHITE -------------------- 16 ---- WATER TEMP ----------------- 2 - -------- 24'-0"
3 --------- 99302 --- BROWN -------------------- 16 ---- FUEL ----------------------- 3 - -------- 24'-0"
4 --------- 99329 --- BLACK/ORANGE-------------- 16 ---- OIL PRESSURE --------------- 4 - -------- 24'-0"
5 --------- 99301 --- YELLOW ------------------- 16 ---- TACH ----------------------- 5 - -------- 24'-0"
6 --------- 99300 --- RED ---------------------- 16 ---- TACH ----------------------- 6 - -------- 24'-0"
7 --------- 99296 --- BLUE --------------------- 16 ---- RUN-KEY -------------------- 7 - -------- 24'-0"
8 --------- 99298 --- GREEN -------------------- 16 ---- DIAGNOSTIC LAMP ------------ 8 - -------- 24'-0"
9 --------- 99350 --- GRAY/BLACK STRIPE ------- 16 ---- ENGINE HOUR ---------------- 9 - -------- 24'-0"
10 --------- 99275 --- GREEN/BROWN STRIPE ------- 16 ---- ETHER ---------------------- 11 - -------- 24'-0"
11 --------- 99297 --- GREEN/RED STRIPE --------- 16 ---- BACK-UP ALARM -------------- 13 - -------- 24'-0"
12 --------- ----- --- -------------------------- -- ---- ---------------------------- -- - -------- ------
13 --------- 99303 --- GREEN -------------------- 10 ---- LIGHT POWER ---------------- 15 - -------- 24'-0"
14 --------- 99304 --- RED ---------------------- 10 ---- KEY POWER ------------------ 16 - -------- 24'-0"
15 --------- 99306 --- BLUE --------------------- 12 ---- STARTER BUTTON POWER ------- 17 - -------- 24'-0"
16 --------- 99279 --- GREEN/GRAY STRIPE -------- 16 ---- LIGHT ---------------------- 18 - -------- 24'-0"
17 --------- 99308 --- ORANGE ------------------- 16 ---- A/C COMPRESSOR ------------- 14 - -------- 24'-0"
18 --------- 99309 --- VIOLET ------------------- 16 ---- THROTTLE POSITION ---------- 99 - -------- 24'-0"
19 --------- ----- --- -------------------------- -- ---- ---------------------------- -- - -------- ------
20 --------- 99292 --- VIOLET/YELLOW STRIPE ----- 16 ---- EXTRA ---------------------- -- - -------- 24'-0"
21 --------- 99293 --- VIOLET/GREEN STRIPE ------ 16 ---- EXTRA ---------------------- -- - -------- 24'-0"
22 --------- 99294 --- VIOLET/BLUE STRIPE ------- 16 ---- EXTRA ---------------------- -- - -------- 24'-0"
23 --------- 99295 --- VIOLET/WHITE STRIPE ------ 16 ---- EXTRA ---------------------- -- - -------- 24'-0"
24 --------- 45258 --- TERMINAL-3/16 STUD-10/12 - -- ---- ---------------------------- -- - -------- 8 EACH
25 --------- 45259 --- TERMINAL-3/16 STUD-16/14 - -- ---- ---------------------------- -- - -------- 26 EACH
26 --------- 57860 --- CONDUIT-1" --------------- -- ---- ---------------------------- -- - -------- 22'-0"
27 --------- 57854 --- CONNECTOR-CONDUIT-1" ----- -- ---- ---------------------------- -- - -------- 2 EACH
28 --------- 96331 --- GROUND CABLE ------------- -- ---- ---------------------------- -- - -------- 12'-0"
29 --------- 96331 --- POSITIVE CABLE ----------- -- ---- ---------------------------- -- - -------- 12'-0"
30 --------- 96332 --- BATTERY ENDS-POSITIVE ---- -- ---- ---------------------------- -- -------- 2 EACH
31 --------- 17830 --- EYELETS ------------------ -- ---- ---------------------------- -- - -------- 2 EACH
32 --------- 76582 --- TERMINAL STRIP------------ -- ---- ---------------------------- -- --------- 1 EACH
33 --------- 30211 --- HEATER HOSE -------------- -- ---- ---------------------------- -- - -------- 12'-0"
34 --------- 96333 --- BATTERY ENDS-NEGATIVE ---- -- ---- ---------------------------- -- -------- 2 EACH
35 --------- 344931 -- LOOM CRGTD SPLIT 1/2 ---- -- ---- ---------------------------- -- -------- 12 EACH
Ref. 423997
36 --------- 344930 -- LOOM CRGTD SPLIT 3/8 ---- -- ---- ---------------------------- -- -------- 12 EACH Cold Weather
37 --------- 344929 -- LOOM CRGTD SPLIT 1/4 ---- -- ---- ---------------------------- -- -------- 12 EACH

Electrical Components 8-37


Cab/Valve Bank Wiring–(Wide Deck)

WIRING-CAB/VALVE BANK

ITEM P/N COLOR GAUGE DESCRIPTION TERMINAL QTY


1 99313 RED/WHITE 16 MAST LOCK 19 15'0"
2 99353 GRAY/WHITE 16 MAST LOCK 20 15'0"
3 99351 GRAY/BLUE 16 MAIN AIR 21 15'0"
4 99333 BLUE/YELLOW 16 MAIN AIR 22 15'0"
5 99341 PINK/BROWN 16 DUST/WATER 23 15'0"
6 99361 BROWN/WHITE 16 DUST/WATER 24 15'0"
7 99287 WHITE/YELLOW STRIPE 16 DUST CURTAIN 35 15'0"
8 99288 WHITE/RED STRIP 16 DUST CURTAIN 36 15'0"
9 ----- ------- -- -------- -- ---
10 99290 ------- 16 OIL 38 15'0"
11 99299 BLACK 16 GROUND -- 15'0"
12 424860 CONDUIT-1/2" -- -------- -- 9'0"
13 424866 CONNECTOR-CONDUIT-1/2" -- -------- -- 2 EA
14 350477 CONNECTOR-CROUSE HIN -- -------- -- 1 EA
15 8304 UNION-PIPE-1/2" -- -------- -- 1 EA
16 46103 CLAMP-TUBING-1" -- -------- -- 1 EA
17 45265 CONNECTOR-FEMALE-16/14 -- -------- -- 16 EA
18 45259 TERMINAL-3/16 STUD-16/14 -- -------- -- 8 EA
19 99339 PINK/BLUE 16 OIL INJECTION LIGHT -- 15'0"

NOTE: USE ITEM 10 & 19 ONLY IF MACHINE GETS


OIL INJECTION Ref. 424002 rev. A
Cold Weather

8-38 Electrical Components


Mast Wiring–(Wide Deck)

WIRING-MAST (SEE SCHEMATIC 95934)


ITEM RDI P/N COLOR GAUGE DESCRIPTION TERMINAL QTY
1 --------- 99274 --- GREEN/WHITE STRIPE ------- 16 ---- DRILL HOUR METER ----------- 10 - -------- 26'-0"
2 --------- 99276 --- GREEN/BLACK STRIPE ------- 16 ---- DRILL HOUR METER ----------- 12 - -------- 26'-0"
3 --------- 99313 --- RED/WHITE----------------- 16 ---- MAST LOCK ------------------ 19 - -------- 26'-0"
4 --------- 99353 --- GRAY/WHITE---------------- 16 ---- MAST LOCK ------------------ 20 - -------- 26'-0"
5 --------- 99348 --- PINK/BLACK---------------- 16 ---- PIPE RACK IN/OUT ----------- 25 - -------- 26'-0"
6 --------- 99330 --- BLACK/PINK---------------- 16 ---- PIPE RACK IN/OUT ----------- 26 - -------- 26'-0"
7 --------- 99280 --- YELLOW/WHITE ------------- 16 ---- PIPE RACK CAROUSEL --------- 27 - -------- 26'-0"
8 --------- 99281 --- YELLOW/BLACK STRIPE ------ 16 ---- PIPE RACK CAROUSEL --------- 28 - -------- 26'-0"
9 --------- 99282 --- YELLOW/BROWN STRIPE ------ 16 ---- PIPE POSITIONER ------------ 29 - -------- 26'-0"
10 --------- 99283 --- YELLOW/RED STRIPE -------- 16 ---- PIPE POSITIONER ------------ 30 - -------- 26'-0"
11 --------- 99284 --- YELLOW/GREEN STRIPE ------ 16 ---- AUTO TOOL ------------------ 31 - -------- 26'-0"
12 --------- 99285 --- YELLOW/ORANGE STRIPE ----- 16 ---- AUTO TOOL------------------- 32 - -------- 26'-0"
13 --------- 99286 --- YELLOW/GRAY STRIPE ------- 16 ---- BREAKOUT ------------------- 33 - -------- 26'-0"
14 --------- 99310 --- YELLOW/BLUE STRIPE ------- 16 ---- BREAKOUT ------------------- 34 - -------- 26'-0"
15 --------- 45265 --- CONNECTOR-FEMALE-16/14 --- -- ---- ---------------------------- -- - -------- 12 EACH
16 --------- 45259 --- TREMINAL-3/16 STUD-16/14 - -- ---- ---------------------------- -- - -------- 28 EACH
17 --------- 35659 --- CONDUIT-3/4" ------------- -- ---- ---------------------------- 35 - -------- 18'-0"
18 --------- 56780 --- CONNECTOR-STR-CONDUIT-3/4" -- ---- ---------------------------- 36 - -------- 2 EACH
19 --------- 350477--- CONNECTOR-CROUSE HIN ----- -- ---- ---------------------------- -- - -------- 1 EACH
20 --------- 320167--- UNION-PIPE-3/4" ---------- -- ---- ---------------------------- -- - -------- 1 EACH
21 --------- 306002--- P CLAMP-TUBING-1.25" ---------- -- ---- ---------------------------- --
--------
- 1 EACH
22 --------- 39999 --- P CLAMP-1.06--------------- -- ---- ---------------------------- -- - -------- 5 EACH
23 --------- 99320 --- ORANGE/BLACK ------------- 16 ---- HOBO CLAMP------------------ -- - -------- 26'-0"
24 --------- 99321 --- ORANGE/WHITE-------------- 16 ---- HOBO CLAMP------------------ -- - -------- 26'-0"
25 --------- 99331 --- BLUE/WHITE --------------- 16 ---- HOBO SWING------------------ -- - -------- 26'-0"
26 --------- 99327 --- BLACK/WHITE -------------- 16 ---- HOBO SWING------------------ -- - -------- 26'-0"
27 --------- 99328 --- BLACK/YELLOW-------------- 16 ---- PIPE RACK LOCK-------------- -- - -------- 26'-0"
28 --------- 99352 --- GRAY/RED------------------ 16 ---- PIPE RACK LOCK-------------- -- - -------- 26'-0"
29 --------- 95124 --- -------------------------- -- ---- CONNECTOR-8 WAY-MALE-------- -- - -------- 2 EACH
30 --------- 95126 --- -------------------------- -- ---- CONNECTOR-FEMALE-8 WAY------ -- - -------- 2 EACH
31 --------- 95129 --- -------------------------- -- ---- CONNECTOR-2 WAY-MALE-------- -- - -------- 2 EACH
32 --------- 95125 --- -------------------------- -- ---- TERMINAL- MALE-------------- -- - -------- 20 EACH
33 --------- 95128 --- -------------------------- -- ---- CONNECTOR-2 WAY-FEMALE------ -- - -------- 2 EACH
34 --------- 95127 --- -------------------------- -- ---- TERMINAL-FEMALE------------- -- - -------- 20 EACH

A B A B
YELLOW/WHITE ORANGE/WHITE
ORANGE/WHITE YELLOW/WHITE YELLOW/GRAY BLACK/WHITE
A B
BLACK/WHITE YELLOW/GRAY BLUE/WHITE YELLOW/GREEN
YELLOW/GREEN BLUE/WHITE PINK/BLACK GRAY/RED
GRAY/RED PINK/BLACK
A B A B
GRAY/WHITE RED/WHITE GREEN/BLACK GREEN/WHITE
A B BLACK/PINK ORANGE/BLACK
A B
ORANGE/BLACK BLACK/PINK GRAY/WHITE RED/WHITE YELLOW/BROWN YELLOW/BLACK
YELLOW/BLACK YELLOW/BROWN BLACK/YELLOW YELLOW/RED
YELLOW/RED BLACK/YELLOW YELLOW/ORANGE YELLOW/BLUE
YELLOW/BLUE YELLOW/ORANGE MAST HARNESS
A B
GREEN/BLACK GREEN/WHITE Ref. 424004
Cold Weather
MAST VALVE
Electrical Components 8-39
Engine Skid/Engine/AC Wiring–(Wide Deck)

WIRING-ENGINE SKID/ENGINE/AIR CONDITIONER


COMP
ITEM RDI P/N COLOR GAUGE DESCRIPTION TERMINAL QTY
1 ------- 99311 --- GREEN/YELLOW ------------ 16 ---- COMPRESSOR TEMP ------------ 1 --------- 18'-0"
2 ------- 99297 --- WHITE -------------------- 16 ---- WATER TEMP ----------------- 2 --------- 18'-0"
3 ------- 99302 --- BROWN -------------------- 16 ---- FUEL ----------------------- 3 --------- 18'-0"
4 ------- 99329 --- BLACK/ORANGE ------------- 16 ---- OIL PRESSURE --------------- 4 --------- 18'-0"
5 ------- 99301 --- YELLOW ------------------- 16 ---- TACH ----------------------- 5 --------- 18'-0"
6 ------- 99300 --- RED ---------------------- 16 ---- TACH ----------------------- 6 --------- 18'-0"
7 ------- 99296 --- BLUE --------------------- 16 ---- RUN-KEY -------------------- 7 --------- 18'-0"
8 ------- 99298 --- GREEN -------------------- 16 ---- ECM DIAGNOSTIC LAMP -------- 8 --------- 18'-0"
9 ------- 99350 --- GRAY/BLACK -------------- 16 ---- ENGINE HOUR ---------------- 9 --------- 18'-0"
10 ------- 99275 --- GREEN/BROWN ------------- 16 ---- ETHER ---------------------- 11 --------- 18'-0"
11 ------- 99277 --- GREEN/RED --------------- 16 ---- BACK-UP ALARM POWER -------- 13 --------- 18'-0"
12 ------- 99308 --- ORANGE ------------------- 16 ---- A/C COMPRESSOR ------------- 14 --------- 18'-0"
13 ------- 99303 --- GREEN -------------------- 10 ---- DRILL LIGHT POWER --------- 15 --------- 2'-0"
14 ------- 99304 --- RED ---------------------- 10 ---- MAIN POWER ---------------- 16 --------- 2'-0"
15 ------- 99306 --- BLUE --------------------- 12 ---- STARTER BUTTON ------------- 17 --------- 12'-0"
16 ------- 99279 --- GREEN/GRAY -------------- 16 ---- FRONT LIGHTS --------------- 18 --------- 26'-0"
17 ------- 99307 --- GRAY --------------------- 16 ---- POWER/ENGINE HOUR --------- 47 --------- 12'-0"
18 ------- 99333 --- BLACK -------------------- 16 ---- GROUND -------------------- 51 --------- 6'-0"
19 ------- 99355 --- GRAY/YELLOW -------------- 16 ---- DUST COLLECTOR ------------- 52 --------- 15'-0"
20 ------- 99380 --- RED ---------------------- 6 ---- STARTER 50 AMP ------------ 53 --------- 12'-0"
21 ------- 99309 --- VIOLET ------------------- 16 ---- THROTTLE POSITION SENSOR --- 99 --------- 18'-0"
22 ------- 99291 --- VIOLET/RED --------------- 16 ---- REMOTE SHUTDOWN ----------- -- --------- 12'-0"
23 ------- 99304 --- RED ---------------------- 10 ---- BAT+/ECM P3 --------------- -- --------- 24'-0"
24 ------- 350477--- CONNECTOR, CABLE 1/2" ---- -- ---- ---------------------------- -- --------- 3 EACH
25 ------- 45249 --- TERMINAL 1/2 STUD 10/12 -- -- ---- ---------------------------- -- --------- 2 EACH
26 ------- 45252 --- TERMINAL 1/4 EYE 10/12 --- -- ---- ---------------------------- -- --------- 1 EACH
27 ------- 45253 --- TERMINAL 3/16 EYE 10/12 -- -- ---- ---------------------------- -- --------- 1 EACH
28 ------- 45257 --- TERMINAL 3/16 EYE 16/14 -- -- ---- ---------------------------- -- --------- 10 EACH
29 ------- 45261 --- CONNECTOR BUTT 16/14 ----- -- ---- ---------------------------- -- --------- 5 EACH
30 ------- 45258 --- TERMINAL 3/16 STUD 10/12 - -- ---- ---------------------------- -- --------- 2 EACH
31 ------- 45259 --- TERMINAL 3/16 STUD 16/14 - -- ---- ---------------------------- -- --------- 12 EACH
32 ------- 350398 -- TERMINAL #10 STUD 16/14 - -- ---- ---------------------------- -- --------- 12 EACH
33 ------- 416809 -- 40 CONNECTOR PLUG ------- -- ---- ---------------------------- -- --------- 1 EACH
34 ------- 416811 -- PIN --------------------- -- ---- ---------------------------- -- --------- 6 EACH
35 ------- 416810 -- SEAL PLUG --------------- -- ---- ---------------------------- -- --------- 34 EACH
36 ------- 416808 -- 3 CONNECTOR RECEPTACLE -- -- ---- ---------------------------- -- --------- 1 EACH Ref. 424010
37 ------- 416812 -- CONNECTOR SOCKET -------- -- ---- ---------------------------- -- --------- 3 EACH Cold Weather

8-40 Electrical Components

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