Service Guide HP-5.

1V

SERVICE GUIDE

KYE SYSTEMS CORP.

HP-5.1V

Version : 1.0

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 Service Guide HP-5.1V

Revision History

Version Date Change

1.0 01/28/2005

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 Service Guide HP-5.1V

Table of Contents
Revision History ……………………………………………………………………. 2
Table of Contents …………………………………………………………………… 3
Getting Started ……………………………………………………………………… 4
Conventions Used in this Guide ………………………………………. 4
Safety Precautions …………………………………………………….. 4
Chapter 1. How to Handle Defective Returns…………………………………….. 5
1.1 Overview ………………………………………………………….. 5
1.2 Problems …………………………………………………………... 6

1.2.1 HeadphoneOne or more channels no sound ………………..… 7

1.2.2 Power LED (indicator) no light ………………....… 8
1.2.3 one or more Volume Control , no function ...……….. 8

Chapter 2. Specifications ………………………………………………………… 9

Chapter 3. Block Diagram ………………………………………………………. 10
Chapter 4. Exploded View ………………………………………………………. 11
Chapter 5. Part List ……………………………………………………………… 13
Chapter 6. Schematic Diagram ………………………………………………….. 15
Chapter 7. Important Notes ……………………………………………………… 17
7.1 Packing Requirement for Sending the PCB Assembly by Post ….. 17
7.2 Short of Spare Parts while Repairing a 5.1ch headphone System …………17

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 Service Guide HP-5.1V

Getting Started
Conventions Used in this Guide
Pay Special Attention : Instructions that are important to remember and
may prevent mistakes .

Caution : Information that, if not followed, may result in damage to the

product .

Safety Precautions
The following precautions should be observed in handling the 5.1ch Headphone
system Described in this guide :
Place the 5.1ch Headphone system on a flat, level and stable surface.
Do not place the 5.1ch Headphone system in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases
and fumes.
Do not drop or jolt the 5.1ch Headphone system.
Place the unit far enough from other equipments for good heat
dissipation .
Disconnect the AC Adaptor from the AC outlet before performing
any maintenance on the 5.1ch headphone system .
Do not perform any maintenance with wet hand .
Prevent foreign substances, such as water, other liquids or chemicals ,
From entering the 5.1ch Headphone while performing maintenance procedures
on the 5.1ch headphone system .

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Chapter 1. How to Handle Defective Returns

1.1 Overview

Receiving Defective speakers form

Customers

Verifying problems

Proceeding necessary tests

Function NG

Analyzing possible malfunction

causes

Function NG Deciding & proceeding the

rectification methods

Function OK

Replace necessary defective parts

Proceeding tests to
Verify if the headpone is
functioning normally

Function OK

Return the headphones with perope

repackaging to customers

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1.2 Problems

Item Problem Description

1.2.1 Headphone one or more channels no sound
1.2.2 Power LED (indicator) no light
1.2.3 one or more Volume Control no function

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Attention

Please follow the numbered sequence marked within parenthesis given in individual
Flow chat, in that this is the best-recommended sequence to rectify the problems .

1.2.1 Headphone one or more channels no sound

Headphone One or more channels no sound

Problem

Analyzer and Audio cable dis-connect or

Broken or short circuit Defective U1~U3 speaker unit damaged
Relay1~relay 3
Identify the Causes

Check solder points on Check and Replace Re-connect audio cable or

PCB defective IC or Relay replace defective speaker(s)
Solutions

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1.2.2 Power LED (indicator) no light

Power LED (indicator) no light

Problem

Analyzer and AC Adaptor

Power switch or LED defective disconnected or defective
Identify the Causes Defective Q8

Re-solder or replace
defective component(s)
Solutions

1.2.3 one or more VolumeControl , no function

one or more VolumeControl , no function

Problem

Analyzer and
Broken or short circuit Defective, VR1 , VR2 VR3
Identify the Causes

Check and Replace defective

Solutions Check solder points on PCB components

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 Service Guide HP-5.1V

Chapter 2. Specifications
Feature:
1. Power Indicator (Red LED)
2. Power Touch Switch
3. Mute Indicator (Green LED)
4. Mute Touch Switch
5. Headphone/Speaker out change Indicator (Red & green LED)
6. 5.1CH Headphone/Speaker output change Switch
7. 5.1Ch /2.1Ch change Switch
8. Front Volume Control
9. Rear Volume Control
10. Center/Sub Volume Control
11. 6 RCA output-------------For 5.1Ch analog Speaker
12. G9 Jack input -------------For 5. 1Ch Sound Card or DVD
Amplifier Spec.:
1. Total Harmonic Distorti on(T.H.D.):Less Than 2%(Subwoofer)
Less Than 2%(Front/Rear/Center)
2. Frequency Response: Subwoofer: 50Hz~5KHz
Front/Rear/Center: 120Hz~20KHz
3. Input Sensitivity: Subwoofer: 100mV±50mV
Center: 380mV±60mV
Front/Rear: 380mV±60mV
4. Output Power(T.H.D=5%): Subwoofer: 100mW±30mW
Center: 70mW±10mW
Front/Rear: 50mW±10mW
Speaker Spec.:
Drives: Subwoofer (Diaphragm Vibration Unit): 40mm(diameter) 8 OHMS 100mW*2PCS
Front/Rear : 30mm 32 OHMS 30mW *4PCS
Center: 30mm 64 OHMS 30mW *2PCS
Frequency Response: Subwoofer:50Hz~400Hz
Front/Rear: 250Hz~17KHz
Center: 180Hz~14KHz
Cable Length:
1. Headphone Cable: 2.5M
2. G9 To 3*3.5mm Stereo Plug Signal Cable: 2M
Power Supply:
AC Adaptor: I/P: 230V/50Hz O/P: 9VAC/400mA

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 Service Guide HP-5.1V

Chapter 3.: Block Diagram

2.1/5.1CH Change

5.1CH IN Headphone/Speaker Out Change

(G9 Jack)
Front F Headphone FR Speaker Unit
Volume
FR/FL Amplifier
Control
(2073D) FL Speaker Unit
Output
Rear Change R Headphone RR Speaker Unit
Volume
RR/RL Control Amplifier
Control
(2073D) RL Speaker Unit

C/Sub C/S headphone Bass Vibration unit

Volume
CEN/SUB (Relay*3) Amplifier
Control
(2073D) Cen Speaker Unit

Stereo IN
(3.5 mini Jack

5.1CH Mute
Speaker out
(6 RCA Jack)

AC IN Rectifier & Filter Power

AC Adaptor

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Chapter 4. Exploded View

Control Box:

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Chapter 5.: Part List

No. Part specification Unit Q'ty Remark
ABS PB Color Painted 3688
1 HP-5.1V/Control Box SET 1
Silk Logo:Genius
ABS PB Color Painted 3688
2 HP-5.1V/headphone SET 1
Silk Logo:Genius
I/P:230V/50Hz O/P: 9VAC/0.4A
3 AC Adaptor PCS 1 AC Adaptor
EI-35 Black
4 Speaker unit Φ30 32Ω SP3005 PCS 4 FL.FR.RL.RR
5 Speaker unit Φ30 64Ω SP3006 PCS 2 Cen
6 Speaker unit Φ40 8Ω Film Bass Vibration VA3002 PCS 2 Sub
7 Touch Switch 6*6*5 Black PCS 3 SW1~SW3
8 SW SS-42D02 VG5 PCS 1 SW4 5.1Change 2.1
9 JACK DC Jack Φ2.0mm Black PCS 1 JK2
10 JACK PHONE JACK 5Pin 577C Green Color PCS 1 JK1
11 JACK 9 PIN Mini Din JACK PCS 2 JK3.JK4
12 RCA Jack PJB-23V02 6 RCA Top Red & Bottom PCS 1 RCA1
White
13 VR B1k Φ16 T=1.0mm 5Pin PCS 2 VR1.VR2
14 VR B1k Φ16 T=1.0mm 6Pin PCS 1 VR3
15 RELAY 2*SW,8Pin 12VDC 0.2W Change PCS 3 Relay 1~3
16 PCB HP-600-1 98*78mm T=1.6mm 94HB PCS 1 Main PCB
17 PCB HP-600-2A 36.5*60.8mmT=1.2mm 94HB PCS 1 Control PCB
18 PCB HP-600-3 122.8*38mm T=1.6mm 94HB PCS 1 Power PCB
19 PCB HP-600-4 22*14mm T=1.2mm 94HB PCS 1 Connect PCB
20 PCB HP-600-5 65.5*27mm T=1.0mm 94HB PCS 1 Volume PCB
21 IC 2073D PCS 3 U1~3
22 9PIN Signal Cable G9 to3*3.5mm Stereo Plug L=2m Black PCS 1
577C Green 3.5mm Female Jack To
23 Adaptor Cable PCS 1
2*(Red+White)RCA Signal Cable
Black 3.5mm Female Jack To
24 Adaptor Cable PCS 1
2*(Red+White)RCA Signal Cable Black
157C Orange 3.5mm Female Jack To
25 Adaptor Cable PCS 1
2*(Red+White)RCA Signal Cable
1 To 1 Black 577C Green Φ3.5mm Stereo
26 Audio Cable PCS 1
Plug L=1.8m
27 HeadBand Spring Band 12*90mm Black PCS 1
28 HeadBand Leather Band 34*140*5mm Black PCS 1
29 Speaker Panel sponge Φ75*4mm Black PCS 2
30 Ear leather sheath Φ93*52*18mm Black PCS 2
31 Foot Cushion 79.9*156*2mm EVA Black PCS 1
32 EVA Paste Strip 22*10*0.5mm EVA Black PCS 6

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 Service Guide HP-5.1V

33 Channel Lable 7*40 FRONT/R PCS 1

34 Channel Lable 7*40 FRONT/L PCS 1
35 Channel Lable 7*40 REAR/L PCS 1
36 Channel Lable 7*40 REAR/R PCS 1
37 Channel Lable 7*40 CENTER PCS 1
38 Channel Lable 7*40 SUBWOOFER PCS 1
39 Alveoli Bag 52*39cm PCS 1
40 PE Bag 20*12cm PCS 2
41 User Manual KYE PCS 1
42 Blister protect Piece Normal 1# PCS 1
43 Blister protect Piece Normal 2# PCS 1
44 Blister Cover Piece Normal 1# PCS 1
45 Blister's Inside Piece Normal 1# PCS 1
46 Blister Bottom Piece Normal 1# PCS 1
47 Big Color Card Normal 1# PCS 1
48 Middle Color Card Normal 1# PCS 1
49 Small Color Card Normal 1# PCS 1
50 CE Lable Φ14mm PCS 1
51 Carton 575*335*382MM PCS ##
52 Cardboard 565*372MM PCS ##
53 Cardboard 565*325MM PCS ##

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 Service Guide HP-5.1V

Chapter 6.: Schematic Diagram

Main (Audio In &Amplifier) Schematic

1 2 3 4 5 6

VCC3
2
VCC2
RCA2 R48 5 INF
C1 FL FL
C22
RELAY3 R35 C26 C32 R54
2.2uF A1 1.5K 100UF 6 FR
33K R42 IN OUT 13 220UF 104 4.7
C2 FR 5.6K C13
C7 101 U1 R60
2.2uF RCA1
D R36 0.1uF JRC2073 10 D
FR 7
33K IN
R69 C25 C31 R53
C8 8 INF FL
33K C14 OUT 31 220UF 104 4.7
0.1uF 101 C19 R59
R70 R41 GND
100UF 10
33K 5.6K R47 4
1.5K R55
C4
2.2uF RCA3 4.7
RR C20 VCC3
RR 2
R50 100UF C33
R71 104
1.5K 5 INF
RL Q15 RCA4 R44 C28
56K RL 5.6K 6 RR B
C8050D R38 C16 IN OUT 13 220uF
C3 C10 101
JK4 33K
2.2uF 0.1uF
5.1CH-IN U2
R61 RL
R67 C5 R37 C9 7 IN JRC2073 C27
2.2uF 10 FR
C 3.3 0.1uF 220uF R62 SUB B C
CEN 33K C15 8 INF RL
R68 OUT 3 1 10 CEN
101 C34
3.3 R43 FL
RELAY2 C21 GND 104
5.6K 100UF GND
R49 4 RR
C6 SUB
1.5K R56
2.2uF
R58 JK3
4.7 5.1CH-OUT
STEREO IN 4.7
JK1 R72 R52 VCC4
56K C18 270 2
104 C36
5 INF
B

104
R46 C24 C30
R40 C12 5.6K 6 SUB
100UF IN OUT 1 3 470uF R63
1.8K 2.2UF
Q16 U3 10
C8050D JRC2073 C35
R57
R39 C11 7 IN 104
4.7
39K 0.1UF CEN C29
B C17 B
8 INF OUT 311 220UF
R45 102
5.6K
C23 GND
RCA6 4
100UF
CEN
R51
RELAY1 1.5K

RCA5
SUB

MODEL NO HP -600 DESCRIPTION: Main Amplifier Schematic

A A
Q17 DESINED Sean May-01.2003
DRAWN Sean Jun-13.2003 ••••••••••••••••••••••••••••••••••••••••••••••••
C8050D
CHECKED MATERIAL
APPOVED DIM.IN mm SCALE• • • • • •SI•Z•E A4
DRAWING NO • • • • • • • • • • • • • • • • • • • • • • •S•H•E•E•T•: •1/•3• • Q'ty 1 VER 1
1 2 3 4 5 6

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 Service Guide HP-5.1V

Power Schematic
1 2 3 4 5 6

C945
R32
Q8 Q11 A1
R21 10
R16 R34
R2 33K
R1 0(SMD) 15K(SMD)
1K(SMD) A1020 R7 R19 R11 R10
D 1K(SMD) 1K(SMD) 15K(SMD) 1K(SMD) R15 D
A3 1K(SMD)
R6 0(SMD)

150K(SMD) 1K(SMD) Q10

R5 R26
150K(SMD) 15K(SMD)
150K(SMD) C945
R14 R20 R12
R4 R28 R9 R8 1.5K(SMD)
5.6K 75K(SMD)
56K(SMD) R3 R27 56K(SMD) 75K(SMD) R13 R25 R24
R22 75K(SMD) 22K 56K(SMD) 2.2K(SMD)
R23
2.2K 9014(SMD)
9014(SMD) LED3
1.5K(SMD)
• • • • • • Q9
Q5 Q6
9014(SMD) Q3 Q4 C945
SW3
SPK/PHONE RED 9014(SMD) R33
GREEN 33K
Q2 9014(SMD) R17
Q1 Q7 SW2 LED2
MUTE 0(SMD)
C SW1 LED1 C945 C
9014(SMD) R18
POWER RED GREEN
C42 15K(SMD) R31
Q12 A2
C43 10uF(MIN) 10
10uF(MIN) C945

C44 VCC2
10uF(MIN)
VCC3
Q13
C8050D C37 C38
104
C47 1000uF
C46 1000uF/16V DZ2
104 6.2V
R30
680

B VCC4 B
Q14 C39
JK2 D1 D3 VCC1 C8050D 1000uF C40
AC-9V400mA DZ1 104
8.2V
IN4002 IN4002 R29
D2 D4 330
C48
C49 104
IN4002 2200uF/16V
IN4002

MODEL NO Hp-600 DESCRIPTION: Power & Control Schematic

A A
DESINED Sean May-01.2003
DRAWN Sean Jun-13.2003 ••••••••••••••••••••••••••••••••••••••••••••••••
CHECKED MATERIAL
APPOVED DIM.IN mm SCALE• • • • • •SI•Z•E A4
DRAWING NO • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •S•H• E
• •E•T•:• •2•/3• • • • •Q•'t•y• • 1 VER 1
1 2 3 4 5 6

Volume Control Schematic

1 2 3 4 5 6

FL
D D
32• •

FL FR

B1K R64 R66

VR1 32• •
15K 12K FR
C45
0.1uF
R65 15K
SW4
• • • 5.1• • • • • • • RR
32• •

RL
FR
C SUB B RL C
CEN 32• •
FL
RL RR
GND
RR VR2
B1K
JK3
5.1CH-OUT
64• •

B1K Center
VR3
CEN 64• •

B B
8• •/1W
B
Suboofer

8• •/1W
B1K
VR3

Sub

MODEL NO HP -600 DESCRIPTION: Volume Control Schematic

A A
DESINED Sean May-01.2003
DRAWN Sean Jun-13.2003 ••••••••••••••••••••••••••••••••••••••••••••••••
CHECKED MATERIAL
APPOVED DIM.IN mm SCALE• • • • • •
SI•Z•E A4
DRAWING NO • • • • • • • • • • • • • • • • • • • • • • •S•HEET: 3/3 Q'ty 1 VER 1
1 2 3 4 5 6

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 Service Guide
Chapter 7. Important Notes
7.1 Packing Requirement for Sending the PCB Assembly by Post
PCB assembly is a kind of sophisticated electronic circuit board. Well
packing will be required when sending them by post.
* Some sophisticated IC components are mounted on the PCB assembly,
hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.
* Reliable external packing is also very important when sending PCB
assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a 5.1ch headphone System

If you are short of spare parts when you have some 5 .1 ch headphone system waiting
to be repaired, it would be recommended to take the necessary parts form
one 5.1 ch headphone system, so that you may have the as many 5.1ch headphone systems.

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