QUALITY ASSURANCE PLAN FOR BOGIE FRAME FOR Co-Co LOCOMOTIVES

Drawing No- 1209-01.112-202,Alt - Nil , Specification - CLW/MS/3/BOGIE/003 Alt-3

Tender No: 04241016 Date :14.06.2024
Consinee: BLW HQ-Stores/BLW
QAP No - QAP/Bogie/01, Rev 0

Sl.No. Component / Operation Scope of Inspection Characteristics Type of check Frequency of check Reference Document Acceptance Norms

1) Visual.
1) Appearance 1) Visual-100%
Raw Materials 2) Verification of MTC.
1 Receiving 2) MTC 2) 01 Nos Per Heat.
3) Verification of UT
3) Ultrasonic Test. 3) UT verification -100%.
certification.

2 Welding consumables Receiving Verification of MTC Verification Per Lot

1) Appearance.
Visual, Verification and For proto sample - 100%.
3 Bought out items Receiving 2) MTC
Measurement. For production - As per IS 2500 sampling plan
3) Dimmension as per drawing.

For proto sample - 100%.

In-process Inspection, check for Dimensional conformity
4 Plate cutting Visual,Measurement For production - As per IS 2500.
cleanliness. and clenliness.
Sampling Plan

Sub Assemblies and tack welding in Respective P.O, Drawing and Specification Respective P.O, Drawing and Specification
5 In-process Inspection. Dimension and weld joint conformity. Visual,Measurement 100%
welding fixture.

1) Weld quality
Sub Assemblies and welding of side In-process Inspection during
6 2) Weld size Visual & Measurement 100%
frame. robotic welding.
3) NDT

1) Weld quality
2) Weld size Visual & Measurement as per
7 Complete welding & Dimensioning In-process Inspection. 100%
3) NDT Drawing.
4) Dimension.

1) Visual
(a) WQR PQR Quality and Soundness of weld. 100%
2) As per applicable standard

Adequete measures to avoid any

Premachining dimension after
8 Inhouse applicable distortion and conforming Dimensional. 100%
welding.
major dimension.

Measurement and ensuring

9 Dimensioning after Machining.. Inhouse Dimension as per drawing. 100%
dimensions as per drawing.

10 Shot Blasting. Inhouse Surface texture By Roughness comparator. 100%

11 Painting Inhouse Paint TC, DFT. DFT check 100%

Prepared By: Anirban Ghosal Checked By: Pinaki Chkraborty

 Format of Record

Supplier MTC & UT report.

nternal check sheet

Supplier MTC and internal check sheet

Supplier MTC & report/

Internal inspection report

Internal inspection report

Internal inspection report

Internal inspection report

Internal inspection report

Internal inspection report

Internal inspection report

Internal inspection report

Internal inspection report

Internal inspection report

Approved By :