PRODUCE WATER INJECTION NETWORK UPGRADE SUPPLY & INSTALLATION OF HOPE LINER IN CS PIPELINE FOR OCCIDENTAL OF OMAN INC. OWNER/CLIENT ——_: OCCIDENTAL OF OMAN INC. MAIN CONTRACTOR — : AL-GHALBI INTERNATIONAL ENGINEERING & CONTRACTING LLC SUB-CONTRACTOR —_: ANTICORROSION PROTECTIVE SYSTEMS EST [HOPE LINING} MAIN CONTRACT NO.: SWL-CA-2012-24000032302 ‘SUB-CONTRACT NO. : ALG/CM-OXY/APS/01/34 DOCUMENT TLE BEND TEST PROCEDURE FUSED HDPE LINER SECTION 28.08.15| 0 [BEND TEST PROCEDURE - FUSED HOPE UNER asic Acoust ow are | rev.no escn TION Document No: 1180187-306 nev.00By BEND TEST PROCEDURE i A) & Table of Contents 1. INTRODUCTION... 2. PURPOSE STANDARDS & SPECIFICATIONS. ABBREVIATION ns BEND TEST PROCEDURE. 5.1 VISUALINSPECTION & CUTTING OF STRAPS. 5.2 BEND BACK TEST... 5.2.1 TEST STRAP SELECTION .. 5.2.2 TESTSTRAP GEOMETRY 5.2.3. BEND TEST MANDREL 5.2.4 NUMBER OF TEST PIECES 5.3 PASS CRITERIA. 5.4 TEST FREQUENCY Doc no: 1180187:306 neveoBay BEND TEST PROCEDURE (#) ee 1. INTRODUCTION Occidental of Oman Inc. upgrades carbon steel pipeline network with HDPE lining for Produced water injection distribution network. The pipeline location for HOPE lining are in Sultanate of Oman with projects sites in Wadi Aswad, Wadi Latham and Safah for various size carbon steel pipes of diameter 20”, 16”, 12”, 10”, 8", 6” and 4” pipelines. Occidental of Oman is the client, Al- Ghalbi Engineering & Contracting L.L.C is the main contractor and Anticorrosion Protective Systems Est. is the sub-contractor for HDPE lining of carbon steel pipelines. 2. PURPOSE ‘The purpose of this document is to provide the methods and procedure to be followed for conducting a bend test on a sample of HDPE strap to provide a sound HDPE butt fusion welding.ae BEND TEST PROCEDURE ay oS awe 3. STANDARDS & SPECIFICATIONS. APL 15 LE: ‘Specifications for Polyethylene Line Pipe ASTM F 2620-13, Standard Practice for heat fusion of polyethylene pipe and fittings oc No: 1180187:306, evoBEND TEST PROCEDURE a Go ae oxy faa 4. ABBREVIATION OXY Occidental of Oman ALG —_Al-Ghalbi Engineering & Contracting LL.C ‘APS. Anticorrosion Protective Systems Est. apt ‘American Petroleum Institute ASME American Society of Mechanical Engineers ASTM American Standards for Testing & Materials, ANSI American National Standards Institute 150 International Organization for Standardization Bs British Standard wis Water Industry Specification Ms Quality Management System HSE Health, Safety & Environment QA ‘Quality Assurance: ac Quality Control HDPE High Density Poly Ethylene PE Poly Ethylene 0 Inside Diameter oo Outside Diameter wr Wall Thickness PTFE Poly Tetra Fluoro Ethylene ‘BHFW Butt Heat Fusion Welding. BHFWPS Butt Heat Fusion Welding Procedure Specification BHFWPQ Butt Heat Fusion Welding Performance Qualification BHWPQR Butt Heat Fusion Welding Procedure Qualification Record OC No: 118018705 evenae] BEND TEST PROCEDURE 5. BEND TEST PROCEDURE 5.1 VISUAL INSPECTION & CUTTING OF STRAPS u Prior to go ahead and cut test straps, the _butt fused welded joint is to be visually inspected and one once the butt fusion welded joints visually inspected. All welded joints shall be visually inspected for visual defects prior to bend test as indicated in ASTM F 2620-13. SH REFERENCE VISUAL APPERANCE DEFECTS & CAUSES 1 FST 3620-13, 12.5 “ Visual acceptable appearance Proper double roltback bead, proper alignment ASTM 262013, KIS Defective welds ncomplete ace off, ASTM 262013, KAT Tn acceptable viual appearance Unacceptable concave melt appearance after heating possible over pressurization ‘during the hea cyte ASTM F 262015, X28 7 Unacceptable weld: improper "Higt-iow’ pipe alignment visually mitered joint ASTM 2620-13,K25 7 ‘Unacceptable vival appearance: improper alignment infusion machine: mitered joint ASTM F 2620-15, X2I0 Unacceptable vial appearance contamination in jointsBEND TEST PROCEDURE 5.2 BEND BACK TEST The destructive bend test procedure used for fusion weld testing shall be based on the following. test parameters 5.2.1 TEST STRAP SELECTION Once butt fused joint is visually accepted then the external bead shall be removed by utilizing an external bead remover. Test strap are selected from the butt fused joints and test samples are cut off in transverse to the weld from different weld locations as indicate in below figure. | a Internal bead shall be removed once the test samples are cut off to the required dimensions. oc no: 1280187:306 neveooxy BEND TEST PROCEDURE DoS “4 5.2.2. TEST STRAP GEOMETRY T (Gly F2620 - 13 15t 15t (6" MIN) | (6" MIN) 1-1/2¢ (1" MIN) TEST STRAP BUTT FUSION 5.2.3. BEND TEST MANDREL The bend test mandrel diameter should be less than the wall thickness of the test piece. 5.2.4 NUMBER OF TEST PIECES Twostraps - Face Bend Twostraps - ———Root Bend wor A FACE BQO B ROOT BEND (0c no: 1180167305 nevooBEND TEST PROCEDURE TaN —_ AS 5.3. PASS CRITERIA Lyon? - The sample must be free tonics nd separation with in the fusion join location. If failure does occur at the weld in and of the samples then weld parameters need to be re-check and new joint to be welded and re-tested 5.4 TEST FREQUENCY = _ Bend back test to be conducted during prequalification of welding procedure = One joint to be subjected to bend test for one pull section in-line with APS standard procedure ‘00¢ no: 3380187.306 neveo