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Solenoid Valve - Test (M0081162-16)

SMCS - 5479 i09978483

General Information
PSP
202 -0005
Solenoids are used to shutoff, release, distribute, or mix fluids on the machine. Generally, multiple
solenoids are located together on a manifold. The solenoid converts electrical energy into magnetic

12: 4/03/0 A0A3

energy, moving a spool located inside the housing. As a result the valve is opened. A spring is used
to hold the spool in position until the solenoid is energized.

4
M0 9:31+ 4
The magnetic force that acts on the valve spool is created when a coil inside the solenoid is

0
energized.

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The following table or tables are a list of Diagnostic Trouble Codes (DTCs) that are associated with

024 2
the solenoid valves of the machine. Each DTC is made up of two numbers. The first number is the

Cat
Component Identifier (CID). The second number is the Failure Mode Identifier (FMI). Each
Electronic Control Module (ECM) on a machine has an assigned Module Identifier (MID). For

erp
additional information, refer to Special Instruction, REHS0126 , "Diagnostic Code Information for
Caterpillar ® Electronic Control".
illa
r In
c.
The following diagram or diagrams are simplified schematics. The schematics are electrically
correct. However, not all possible harness connectors are shown. Refer to the latest revision of the
Electrical Schematic for a complete representation of all connections.

Machine ECM 1
Table 1

Machine ECM 1 (MID J1939 299 - CDL 39)

J1939 CDL Diagnostic Trouble Code Description System Response
Engine Cooling Fan Solenoid: Voltage Engine fan may not function
- 291-3
Above Normal correctly.
Engine Cooling Fan Solenoid: Current Engine fan may not function
- 291-5
Below Normal correctly.
Engine Cooling Fan Solenoid: Current Engine fan may not function
- 291-6
Above Normal correctly.
Travel Speed Solenoid: Voltage Above Machine travel speed selection is
- 598-3
Normal limited.
Travel Speed Solenoid: Current Below Machine travel speed selection is
- 598-5
Normal limited.

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Travel Speed Solenoid: Current Above Machine travel speed selection is

- 598-6
Normal limited.
598- Travel Speed Solenoid: Failure Mode Not Machine travel speed selection is
-
11 Identifiable limited.
Fine Swing Solenoid: Voltage Above Fine swing solenoid will be
- 732-3
Normal inoperable.
Fine Swing Solenoid: Current Below Fine swing solenoid will be
- 732-5
Normal inoperable.
Fine Swing Solenoid: Current Above Fine swing solenoid will be
- 732-6
Normal inoperable.
732- Fine Swing Solenoid: Failure Mode Not Fine swing solenoid will be
-
11 Identifiable inoperable.
Heavy Lift Solenoid: Voltage Above Heavy lift solenoid will be
- 735-3
Normal inoperable.
Heavy Lift Solenoid: Current Below Heavy lift solenoid will be
- 735-5
Normal inoperable.
Heavy Lift Solenoid: Current Above Heavy lift solenoid will be
- 735-6
Normal inoperable.
735- Heavy Lift Solenoid: Failure Mode Not Heavy lift solenoid will be
-
11 Identifiable inoperable.
1138- Boom Cylinder Retract Solenoid: Voltage Boom retraction may not function
-
3 Above Normal correctly.
1138- Boom Cylinder Retract Solenoid: Current Boom retraction may not function
-
5 Below Normal correctly.
1138- Boom Cylinder Retract Solenoid: Current Boom retraction may not function
-
6 Above Normal correctly.
1139- Stick Cylinder Extend Solenoid: Voltage Stick extend operation may not
-
3 Above Normal function correctly.
1139- Stick Cylinder Extend Solenoid: Current Stick extend operation may not
-
5 Below Normal function correctly.
1139- Stick Cylinder Extend Solenoid: Current Stick extend operation may not
-
6 Above Normal function correctly.
1140- Stick Cylinder Retract Solenoid: Voltage When the stick is retracted, the
-
3 Above Normal function may not operate correctly.
1140- Stick Cylinder Retract Solenoid: Current When the stick is retracted, the
-
5 Below Normal function may not operate correctly.
1140- Stick Cylinder Retract Solenoid: Current When the stick is retracted, the
-
6 Above Normal function may not operate correctly.
1141- Bucket Cylinder Extend Solenoid: Voltage When the bucket is extended, the
-
3 Above Normal function may not operate correctly.

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1141- Bucket Cylinder Extend Solenoid: Current When the bucket is extended, the
-
5 Below Normal function may not operate correctly.
1141- Bucket Cylinder Extend Solenoid: Current When the bucket is extended, the
-
6 Above Normal function may not operate correctly.
1142- Bucket Cylinder Retract Solenoid: Voltage When the bucket is retracted, the
-
3 Above Normal function may not operate correctly.
1142- Bucket Cylinder Retract Solenoid: Current When the bucket is retracted, the
-
5 Below Normal function may not operate correctly.
1142- Bucket Cylinder Retract Solenoid: Current When the bucket is retracted, the
-
6 Above Normal function may not operate correctly.
1143- Swing Right Solenoid: Voltage Above
- Swing function is limited.
3 Normal
1143- Swing Right Solenoid: Current Below
- Swing function is limited.
5 Normal
1143- Swing Right Solenoid: Current Above
- Swing function is limited.
6 Normal
1144- Swing Left Solenoid: Voltage Above
- Swing function is limited.
3 Normal
1144- Swing Left Solenoid: Current Below
- Swing function is limited.
5 Normal
1144- Swing Left Solenoid : Current Above
- Swing function is limited.
6 Normal
1160- Hydraulic Lock Solenoid: Voltage Above Hydraulic lock solenoid will not
-
3 Normal function.
1160- Hydraulic Lock Solenoid: Current Below Hydraulic lock solenoid will not
-
5 Normal function.
1160- Hydraulic Lock Solenoid: Current Above Hydraulic lock solenoid will not
-
6 Normal function.
1163- Left Travel Backward Solenoid: Voltage Left travel may not function
-
3 Above Normal correctly.
1163- Left Travel Backward Solenoid: Current Left travel may not function
-
5 Below Normal correctly.
1163- Left Travel Backward Solenoid: Current Left travel may not function
-
6 Above Normal correctly.
1164- Right Travel Backward Solenoid: Voltage Right travel may not function
-
3 Above Normal correctly.
1164- Right Travel Backward Solenoid: Current Right travel may not function
-
5 Below Normal correctly.
1164- Right Travel Backward Solenoid: Current Right travel may not function
-
6 Above Normal correctly.

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1165- Right Travel Forward Solenoid: Voltage Right travel may not function
-
3 Above Normal correctly.
1165- Right Travel Forward Solenoid: Current Right travel may not function
-
5 Below Normal correctly.
1165- Right Travel Forward Solenoid: Current Right travel may not function
-
6 Above Normal correctly.
1166- Left Travel Forward Solenoid: Voltage Left travel may not function
-
3 Above Normal correctly.
1166- Left Travel Forward Solenoid: Current Left travel may not function
-
5 Below Normal correctly.
1166- Left Travel Forward Solenoid: Current Left travel may not function
-
6 Above Normal correctly.
1192- Main Implement Valve: Mechanical Main pump high pressure without a
-
7 System Not Responding Properly commanded operation
1193- Boom Cylinder Extend Solenoid: Voltage Boom extend may not function
-
3 Above Normal correctly.
1193- Boom Cylinder Extend Solenoid: Current Boom extend may not function
-
5 Below Normal correctly.
1193- Boom Cylinder Extend Solenoid: Current Boom extend may not function
-
6 Above Normal correctly.
1525- Straight Travel Solenoid: Voltage Above Straight travel system will be
-
3 Normal inoperable.
1525- Straight Travel Solenoid: Current Below Straight travel system will be
-
5 Normal inoperable.
1525- Straight Travel Solenoid: Current Above Straight travel system will be
-
6 Normal inoperable.
1525- Straight Travel Solenoid: Failure Mode Not Straight travel system will be
-
11 Identifiable inoperable.
1939- Auxiliary Hydraulic Boost Flow Supply Possible reduction in available
-
3 Solenoid: Voltage Above Normal hydraulic pressure.
1939- Auxiliary Hydraulic Boost Flow Supply Possible reduction in available
-
5 Solenoid: Current Below Normal hydraulic pressure.
1939- Auxiliary Hydraulic Boost Flow Supply Possible reduction in available
-
6 Solenoid: Current Above Normal hydraulic pressure.
1939- Auxiliary Hydraulic Boost Flow Supply Possible reduction in available
-
11 Solenoid: Failure Mode Not Identifiable hydraulic pressure.
1989- Pump To Boom Head End Solenoid:
- Boom may not function correctly.
3 Voltage Above Normal
1989- Pump To Boom Head End Solenoid:
- Boom may not function correctly.
5 Current Below Normal

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1989- Pump To Boom Head End Solenoid:

- Boom may not function correctly.
6 Current Above Normal
Pump To Stick Head End Solenoid:
2001-
- Current Above Normal: Voltage Above Stick may not function correctly.
3
Normal
2001- Pump To Stick Head End Solenoid:
- Stick may not function correctly.
5 Current Below Normal
2001- Pump To Stick Head End Solenoid:
- Stick may not function correctly.
6 Current Above Normal
2664- Boom Float Up Solenoid: Voltage Above
- Float will be inoperable.
3 Normal
2664- Boom Float Up Solenoid: Current Below
- Float will be inoperable.
5 Normal
2664- Boom Float Up Solenoid: Current Above
- Float will be inoperable.
6 Normal
2664- Boom Float Up Solenoid: Failure Mode
- Float will be inoperable.
11 Not Identifiable
2855- Main Hydraulic Pump #1 Solenoid: Main hydraulic pump #1 may not
-
3 Voltage Above Normal function correctly.
2855- Main Hydraulic Pump #1 Solenoid: Main hydraulic pump #1 may not
-
5 Current Below Normal function correctly.
2855- Main Hydraulic Pump #1 Solenoid: Main hydraulic pump #1 may not
-
6 Current Above Normal function correctly.
Main Hydraulic Pump #1 Solenoid:
2855- Main hydraulic pump #1 may not
- Mechanical System Not Responding
7 function correctly.
Properly
2856- Main Hydraulic Pump #2 Solenoid: Main hydraulic pump #2 may not
-
3 Voltage Above Normal function correctly.
2856- Main Hydraulic Pump #2 Solenoid: Main hydraulic pump #2 may not
-
5 Current Below Normal function correctly.
2856- Main Hydraulic Pump #2 Solenoid: Main hydraulic pump #2 may not
-
6 Current Above Normal function correctly.
Main Hydraulic Pump #2 Solenoid:
2856- Main hydraulic pump #2 may not
- Mechanical System Not Responding
7 function correctly.
Properly
3633– Swing Priority Solenoid: Voltage Above Machine swing function will be
-
3 Normal limited.
3633– Swing Priority Solenoid: Current Below Machine swing function will be
-
5 Normal limited.
3633– Swing Priority Solenoid: Current Above Machine swing function will be
-
6 Normal limited.

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Illustration 1 g06343653
Machine ECM J1, J2, and BCM solenoid connections

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Illustration 2 g06328446
Engine Cooling Fan Connections

Machine ECM 2
Table 2

Machine ECM 2 (MID J1939 432 - CDL 145)

J1939 CDL Diagnostic Trouble Code Description System Response
Swing Brake Solenoid: Voltage Above Machine swing function will be
- 374-3
Normal inoperable.
Swing Brake Solenoid: Current Below Machine swing function will be
- 374-5
Normal inoperable.
Swing Brake Solenoid: Current Above Machine swing function will be
- 374-6
Normal inoperable.
374- Swing Brake Solenoid: Failure Mode Not Machine swing function will be
-
11 Indefinable inoperable.
1197- Blade Lower Solenoid: Voltage Above The blade may not function
-
3 Normal correctly.
1197- Blade Lower Solenoid: Current Below The blade may not function
-
5 Normal correctly.
1197- Blade Lower Solenoid: Current Above The blade may not function
-
6 Normal correctly.
1198- Blade Raise Solenoid: Voltage Above The blade may not function
-
3 Normal correctly.
1198- Blade Raise Solenoid: Current Below The blade may not function
-
5 Normal correctly.

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1198- Blade Raise Solenoid: Current Above The blade may not function
-
6 Normal correctly.
1593- Attachment Valve #1 Extend Pressure Attachment valve #1 extend
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1593- Attachment Valve #1 Extend Pressure Attachment valve #1 extend
-
5 Solenoid: Current Below Normal function will be inoperable.
1593- Attachment Valve #1 Extend Pressure Attachment valve #1 extend
-
6 Solenoid: Current Above Normal function will be inoperable.
1594- Attachment Valve #2 Extend Pressure Attachment valve #2 extend
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1594- Attachment Valve #2 Extend Pressure Attachment valve #2 extend
-
5 Solenoid: Current Below Normal function will be inoperable.
1594- Attachment Valve #2 Extend Pressure Attachment valve #2 extend
-
6 Solenoid: Current Above Normal function will be inoperable.
1595- Attachment Valve #3 Extend Pressure Attachment valve #3 extend
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1595- Attachment Valve #3 Extend Pressure Attachment valve #3 extend
-
5 Solenoid: Current Below Normal function will be inoperable.
1595- Attachment Valve #3 Extend Pressure Attachment valve #3 extend
-
6 Solenoid: Current Above Normal function will be inoperable.
1596- Attachment Valve #1 Retract Pressure Attachment valve #1 retract
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1596- Attachment Valve #1 Retract Pressure Attachment valve #1 retract
-
5 Solenoid: Current Below Normal function will be inoperable.
1596- Attachment Valve #1 Retract Pressure Attachment valve #1 retract
-
6 Solenoid: Current Above Normal function will be inoperable.
1597- Attachment Valve #2 Retract Pressure Attachment valve #2 retract
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1597- Attachment Valve #2 Retract Pressure Attachment valve #2 retract
-
5 Solenoid: Current Below Normal function will be inoperable.
1597- Attachment Valve #2 Retract Pressure Attachment valve #2 retract
-
6 Solenoid: Current Above Normal function will be inoperable.
1598- Attachment Valve #3 Retract Pressure Attachment valve #3 retract
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1598- Attachment Valve #3 Retract Pressure Attachment valve #3 retract
-
5 Solenoid: Current Below Normal function will be inoperable.
1598- Attachment Valve #3 Retract Pressure Attachment valve #3 retract
-
6 Solenoid: Current Above Normal function will be inoperable.
1665- Variable Relief Valve #1 Pressure Solenoid: Variable relief valve #1 will be
-
3 Voltage Above Normal inoperable.

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1665- Variable Relief Valve #1 Pressure Solenoid: Variable relief valve #1 will be
-
5 Current Below Normal inoperable.

-
6 Current Above Normal PSP
1665- Variable Relief Valve #1 Pressure Solenoid: Variable relief valve #1 will be
inoperable.

-
3 Voltage Above Normal 202 -0005
1666- Variable Relief Valve #2 Pressure Solenoid: Variable relief valve #2 will be
inoperable.

-
5 Current Below Normal
4
12: /03/0 A0A3
1666- Variable Relief Valve #2 Pressure Solenoid: Variable relief valve #2 will be
inoperable.

-
6 Current Above Normal
4
M0 9:31+ 4
1666- Variable Relief Valve #2 Pressure Solenoid: Variable relief valve #2 will be
inoperable.

-
3 Normal 0
© 2 8116 03:00
2665- Boom Float Down Solenoid: Voltage Above Boom float down function will be
inoperable.

-
5 Normal 024 2
2665- Boom Float Down Solenoid: Current Below Boom float down function will be
inoperable.

Cat
2665- Boom Float Down Solenoid: Current Above Boom float down function will be

erp
-
6 Normal inoperable.

- illa
4751- Quick Coupler Solenoid #1: Voltage Above Quick coupler function will be

r In
3 Normal inoperable.

c.
4751- Quick Coupler Solenoid #1: Current Below Quick coupler function will be
-
5 Normal inoperable.
4751- Quick Coupler Solenoid #1: Current Above Quick coupler function will be
-
6 Normal inoperable.
4752- Quick Coupler Solenoid #2: Voltage Above Quick coupler function will be
-
3 Normal inoperable.
4752- Quick Coupler Solenoid #2: Current Below Quick coupler function will be
-
5 Normal inoperable.
4752- Quick Coupler Solenoid #2: Current Above Quick coupler function will be
-
6 Normal inoperable.
5251- Variable Angle Boom Extend Solenoid: Variable angle boom extend will be
-
3 Voltage Above Normal inoperable.
5251- Variable Angle Boom Extend Solenoid: Variable angle boom extend will be
-
5 Current Below Normal inoperable.
5251- Variable Angle Boom Extend Solenoid: Variable angle boom extend will be
-
6 Current Above Normal inoperable.
5252- Variable Angle Boom Retract Solenoid: Variable angle boom retract will be
-
3 Voltage Above Normal inoperable.
5252- Variable Angle Boom Retract Solenoid: Variable angle boom retract will be
-
5 Current Below Normal inoperable.
5252- Variable Angle Boom Retract Solenoid: Variable angle boom retract will be
-
6 Current Above Normal inoperable.

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5331- Stick Unload Solenoid: Voltage Above Stick unload function will be
-
3 Normal inoperable.
5331- Stick Unload Solenoid: Current Below Stick unload function will be
-
5 Normal inoperable.
5331- Stick Unload Solenoid: Current Above Stick unload function will be
-
6 Normal inoperable.

Illustration 3 g06625700
Machine ECM 2 solenoid connections

Diagnostic Trouble Code Procedure

Table 3
Required Tools

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Tool Part Number Description Qty

237-5130 Digital Multimeter Group 1
8T-3224 Needle Tip Group 1
T1
7X-1710 Multimeter Probe Group 1
8T-8726 Cable Assembly (Three Pin) (3-Pin Breakout) 1
JERD2129 Cat® Electronic Technician (ET) 1
T2 Windows-based PC 1
538-5051 Communication Adapter Gp 1
T3 6V-4148 Connector Repair Kit (Sure Seal) 1
T4 190-8900 Connector Field Repair Kit (Deutsch) 1
T5 175-3700 Connector Repair Kit Deutsch DT 1

Prior to beginning this procedure, inspect the harness connectors that are involved in this circuit.
Poor connections can often be the cause of a problem in an electrical circuit. Verify that all
connections in the circuit are clean, secure, and in good condition. Check the wiring harness for
pinch points or abrasions. Look for and repair areas that indicate wires are exposed. If a problem
with a connection is found, correct the problem and verify that the DTC code is active before
performing a troubleshooting procedure.

1. Identify the active FMI associated with the DTC.

2. After determining which FMI is present, use the list below to determine which procedure to
follow:

FMI 3, proceed to "FMI 3".

FMI 5, proceed to "FMI 5".

FMI 6, proceed to "FMI 6".

FMI 7, proceed to "FMI 7".

FMI 11, proceed to "FMI 11".

FMI 3
Table 4
Check The Machine Harness For A Short
Troubleshooting Test Steps Values Results
1. The start switch and the Each Result: All resistance readings are greater than
disconnect switch remain in the reading is 5000 ohms.
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OFF position.
2. Disconnect the harness
connector from the solenoid.
3. Disconnect the ECM
machine harness connectors.
4. Measure the resistance
between the solenoid signal
contact and all the contacts that
are used in the ECM.
Table 5
Check If The Diagnostic Trouble Code Remains
Troubleshooting Test Steps
1. Reconnect all harness
connectors. Return machine to
normal operating condition.
2. Turn the start switch and the
disconnect switch ON.
3. Clear all DTCs.
4. Operate the machine.
5. Stop the machine and
engage the safety.
6. Check if the DTC is active.
FMI 5
Table 6
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greater than
5000 ohms. Proceed to "Check If The Diagnostic Trouble
Code Remains" Table 5.
Result: One or more readings are less than 5
ohms.
Repair: A short exists between the signal contact
and the circuit with the low resistance. Repair or
replace the machine harness.
Note: A resistance that is greater than 5 ohms
but less than 5000 ohms would indicate a loose
connection or a corroded connection in the
circuit. A resistance measurement that is greater
than 5000 ohms would indicate an open in the
circuit.
Proceed to "Check If The Diagnostic Trouble
Code Remains" Table 5.
Values Results
Result: The DTC does not exist currently. The
initial DTC may have been caused by poor
electrical connection or short at one of the harness
connections. Resume machine operation.
STOP.
Result: The DTC has not been corrected. If the
DTC has not been corrected after performing the
The DTC is procedure a second time, the ECM may require
no longer replacement.
present.
Prior to replacing the ECM, always contact the
Technical Communicator at your dealership for
possible consultation with Caterpillar. This
consultation may effect repair time.
Follow the steps in Troubleshooting, "ECM -
Replace" if the ECM needs to be replaced.
STOP.
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Check The Solenoid

Troubleshooting Test Steps Values Results
Result: The harness is correct. The
1. Turn the start switch and the
FMI 5 DTC changes to an FMI 6
disconnect switch OFF.
when the jumper wire is installed.
The solenoid has failed.
2. Disconnect the solenoid from the
machine harness.
The FMI 5 DTC Repair: Replace the solenoid.
changes to an FMI 6
3. At the harness connector for the
after the jumper wire is Proceed to "Check If The Diagnostic
solenoid, install a jumper wire
installed. Trouble Code Remains" Table 8.
between contact 1 and contact 2.
Result: The DTC remains active.
4. Turn the start switch and the
disconnect switch ON. Do not start
Proceed to "Check The Harness For
the engine.
An Open" Table 7.

Table 7

Check The Harness For An Open

Troubleshooting Test Steps Values Results
Result: The reading is less than 5 ohms. The
harness is correct.
1. Turn the start switch and the
disconnect switch OFF.
Proceed to "Check If The Diagnostic Trouble
Code Remains" Table 8.
2. Disconnect the harness
connectors from the ECM.
Result: The reading is greater than 5000
ohms. The open is in the signal circuit or the
3. The jumper wire remains
return circuit.
installed.
Each
reading is Repair: Repair or replace the machine
4. At the machine harness
less than 5 harness.
connector for the ECM, measure
ohms.
the resistance between the signal
Note: A resistance that is greater than 5 ohms
circuit and return circuit.
but less than 5000 ohms would indicate a
loose connection or a corroded connection in
Note: For solenoids that return to
the circuit. A resistance measurement that is
ground, measure the resistance
greater than 5000 ohms would indicate an
between the signal circuit at the
open in the circuit.
ECM harness connector and frame
ground.
Proceed to "Check If The Diagnostic Trouble
Code Remains" Table 8.

Table 8
Check If The Diagnostic Trouble Code Remains
Troubleshooting Test Steps Values Results

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1. Reconnect all harness
connectors. Return machine to
normal operating condition.
2. Turn the start switch and the
disconnect switch ON.
3. Clear all DTCs.
4. Operate the machine.
5. Stop the machine and
engage the safety.
6. Check if the DTC is active.
FMI 6
Table 9
Check The Solenoid
Troubleshooting Test Steps
1. Turn the start switch and the
disconnect switch OFF.
2. Disconnect the solenoid from the
machine harness.
3. Turn the start switch and the
disconnect switch ON. Do not start
the engine.
4. Observe the status of the DTC.
Table 10
Check Machine Harness For A Short To Ground
Troubleshooting Test Steps
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Result: The DTC does not exist currently. The
initial DTC may have been caused by poor
electrical connection or short at one of the harness
connections. Resume machine operation.
STOP.
Result: The DTC has not been corrected. If the
DTC has not been corrected after performing the
The DTC is procedure a second time, the ECM may require
no longer replacement.
present.
Prior to replacing the ECM, always contact the
Technical Communicator at your dealership for
possible consultation with Caterpillar. This
consultation may effect repair time.
Follow the steps in Troubleshooting, "ECM -
Replace" if the ECM needs to be replaced.
STOP.
Values Results
Result: The circuit is correct.
The solenoid has failed.
Repair: Repeat the test.
Verify the solenoid failure.
Replace the solenoid.
The FMI 6 changes to an FMI Proceed to "Check If The
5 after the solenoid is Diagnostic Trouble Code
disconnected. Remains" Table 11.
Result: The DTC remains
active.
Proceed to "Check Machine
Harness For A Short To
Ground" Table 10.
Values Results
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1. The machine harness remains
disconnected from the solenoid.
2. Turn the start switch and the
disconnect switch OFF.
Each
reading is
3. Disconnect the harness
greater than Repair or replace the machine harness.
connectors from the ECM.
5000 ohms.
4. At the harness connector for
the ECM, measure the resistance
between the solenoid signal
contact and all ground contacts.
Table 11
Check If The Diagnostic Trouble Code Remains
Troubleshooting Test Steps
1. Reconnect all harness
connectors. Return machine to
normal operating condition.
2. Turn the start switch and the
disconnect switch ON.
3. Clear all DTCs.
4. Operate the machine.
5. Stop the machine and
engage the safety.
6. Check if the DTC is active.
FMI 7
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SIS 2.0
Result: Machine harness correct.
Proceed to "Check If The Diagnostic Trouble
Code Remains" Table 11.
Result: One or more of the resistance
measurements are less than 5 ohms. A short
circuit exists in the machine harness.
Repair: A short circuit exists between the signal
wire and the circuit with the low resistance.
Note: A resistance that is greater than 5 ohms
but less than 5000 ohms would indicate a loose
connection or a corroded connection in the
circuit. A resistance measurement that is greater
than 5000 ohms would indicate an open in the
circuit.
Proceed to "Check If The Diagnostic Trouble
Code Remains" Table 11.
Values Results
Result: The DTC does not exist currently. The
initial DTC may have been caused by poor
electrical connection or short at one of the harness
connections. Resume machine operation.
STOP.
Result: The DTC has not been corrected. If the
DTC has not been corrected after performing the
The DTC is procedure a second time, the ECM may require
no longer replacement.
present.
Prior to replacing the ECM, always contact the
Technical Communicator at your dealership for
possible consultation with Caterpillar. This
consultation may effect repair time.
Follow the steps in Troubleshooting, "ECM -
Replace" if the ECM needs to be replaced.
STOP.
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Table 12
Check For Diagnostic Trouble Codes Related To Solenoids
Troubleshooting Test
Steps
1. Check for DTC of that
are related to solenoid
failures.
Table 13
Check For Diagnostic Trouble Codes Related To Pressure Sensors
Troubleshooting Test Steps
1. Check for DTCs that are
related to pressure sensor
failures
Table 14
Check If The Diagnostic Trouble Code Remains
Troubleshooting Test
Steps
1. Turn the start switch
and disconnect switch
ON.
2. Clear all DTCs.
3. Operate the machine.
4. Stop the machine
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SIS 2.0
Values Results
Result: There are NO-related DTCs that are
associated with failures of the solenoids.
Proceed to "Check For Diagnostic Trouble Codes
Related To Pressure Sensors" Table 13.
The solenoids
are working
Result: There are DTCs that are related to
properly.
failures of solenoids. Exit this procedure and
perform the diagnostic procedures for the DTC
that are listed.
STOP
Values Results
Result: There are NO-related DTCs that are
associated with failures of pressure sensors.
Proceed to "Check If The Diagnostic Trouble
Code Remains" Table 14.
The pressure
sensors are
Result: There are DTCs that are related to
working properly.
failures of pressure sensors. Exit this procedure
and perform the diagnostic procedures for the
DTC that are listed.
STOP
Values Results
Result: The DTC does not exist currently. The initial
The DTC for DTC may have been caused by poor electrical
involved solenoid connection or short at one of the harness
is NO longer connections. Resume machine operation.
present. STOP
Result: The DTC has not been corrected. If the
DTC has not been corrected after performing the
procedure a second time, the ECM may require
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and engage the safety
lock lever.
5. Check if DTC for the
solenoid is active.
FMI 11
Table 15
Check The Solenoid
Troubleshooting Test Steps
1. Turn the start switch and the
disconnect switch OFF.
2. Disconnect the solenoid from the
machine harness.
3. Place a jumper wire between contact 1
and contact 2, at the harness connector The DTC changes to
for the solenoid.
4. Turn the start switch and the
disconnect switch ON. Do not start the
engine.
5. As the jumper is removed and
connected to the contacts, observe any
code change.
Table 16
Check The Machine Harness For An Open
Troubleshooting Test Steps
1. Turn the start switch and the
disconnect switch OFF.
2. Disconnect the harness
connectors from the ECM (or
switch panel).
3. The jumper wire remains
installed.
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SIS 2.0
replacement.
Prior to replacing the ECM, contact the Technical
Communication at your dealership for possible
consultation with Caterpillar. This consultation may
greatly reduce repair time.
Refer to Troubleshooting, "ECM - Replace" if the
ECM needs to be replaced.
STOP
Values Results
Result: The circuit is
correct. The solenoid has
failed.
Repair: Replace the
solenoid.
After replacement of the
FMI 6 after the jumper solenoid, confirm that the
wire is installed. DTC is not active.
Result: The DTC remains
active.
Proceed to "Check The
Machine Harness For An
Open" Table 16.
Values Results
All readings Result: All resistance less than 5000 ohms.
are less than
5000 ohms. Result: The reading is greater than 5 ohms. The
circuit is open in the machine harness.
Repair: The open is in the wire for the solenoid
signal or the return wire for the solenoid. Repair
or replace the machine harness.
Note: A resistance that is greater than 5 ohms
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4. At the machine harness but less than 5000 ohms would indicate a loose
connector for the ECM, connection or a corroded connection in the
measure the resistance at the circuit. A resistance measurement that is greater
ECM contacts for the solenoid. than 5000 ohms would indicate an open in the
circuit.

Proceed to "Check If The Diagnostic Trouble

PSP Code Remains" Table 17.

Table 17
202 -0005
Troubleshooting Test Steps
4
12: /03/0 A0A3
Check If The Diagnostic Trouble Code Remains
Values Results
4
M0 9:31+ 4
Result: The DTC does not exist currently. The
initial DTC may have been caused by poor

1. Reconnect all harness

connectors. Return machine to
0
© 2 8116 03:00
electrical connection or short at one of the harness
connections. Resume machine operation.

normal operating condition.

024 2 STOP.

2. Turn the start switch and the

Cat Result: The DTC has not been corrected. If the

erp
disconnect switch ON. DTC has not been corrected after performing the
The DTC is procedure a second time, the ECM may require
3. Clear all DTCs.
illa
no longer replacement.

r In
present.
4. Operate the machine. Prior to replacing the ECM, always contact the

5. Stop the machine and

engage the safety lock lever.
c. Technical Communicator at your dealership for
possible consultation with Caterpillar. This
consultation may effect repair time.

6. Check if the DTC is active. Follow the steps in Troubleshooting, "ECM -

Replace" if the ECM needs to be replaced.

STOP.

PSP-0005A0A3
2024/03/04
12:48:14+03:00
i08313062
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