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UserManual VisiTouch V1.5 en
UserManual VisiTouch V1.5 en
Series
SAFETY
GENERAL SAFETY
The English version of the document is written and approved by the Cybelec company and is
considered as the official version.
Any translated versions of the manual will not be considered as such.
The users must have Read and Understood, but most of all must Respect the directives
described in this manual.
All people coming into contact with the machine on which the numerical control is installed,
whatever their function or whatever state the machine is in (assembly, disassembly, start-up,
production, maintenance, repairs) must have read and understood the requirements
concerning the security and the entirety of the directives of operation described in the
manuals delivered with the machine.
The operator must be properly trained to work with the machine on which the numerical
control is installed. Improper use of the numerical control can cause heavy damage on
equipment and/or injuries to people.
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While using this manual, you will come across the signs and icons represented here below:
they are directly related to the safety and security of persons. Carefully follow this advice and
inform others about it.
This warning sign appears in the manual whenever it is necessary to pay attention to rules,
General warning instructions or advice. The correct sequence of operations is to be followed in order to avoid
damage to the machine. Symbolizes a serious personnel danger.
This warning sign appears in this manual whenever an important information needs to be
Information taken into consideration. Pay attention to this sign and follow the instructions given.
This sign appears in this manual whenever SETTING INSTRUCTIONS are given. Pay attention to
Settings this sign and follow the sequence of instructions given.
This icon appears in this manual to give navigation information, to give the path to the subject
Navigation treated in the chapter.
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Depending on software evolutions and the press brake controlled by the VisiTouch
(configuration/capabilities), the present manual may not fully correspond to the VisiTouch
that you currently have. However, differences are only minor.
Do not use sharp and/or pointed objects (sheet metal, screwdriver, metal pen ball, etc.) to
touch the screen; only use your fingers (with or without gloves on) or a plastic pen. Make sure
that your gloves do not have metal particles encrusted in the fingertips as they may also
damage the screen.
Take a few minutes to practice pressing gently on the screen, you will find that the screen is
very reactive, and it is pleasant to use.
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SCREEN MAP
Dies Dies
Bending Attributes
Bend Sequencing
Graphical Part
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Transfer Page
Parameter Page
Information Page
Service Page
Statistics page
Backup/Restore Page
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VisiTouch series – User Manual
GENERAL NAVIGATION
Next / Previous
step or Add step
Status
Pages Zone
Menu button
Menu Button The Menu button allows you to directly select (jump to) the desired screen. The content
of the menu changes contextually.
Briefly touching the Status pages zone gives access to the Status page. This is really a zone
Status Page Zone
that is active at any moment from any page.
Touching this zone for more than 2 seconds will activate the Semi-Automatic mode.
Screen Cleaning
To clean the screen while the VisiTouch is on, touch the button.
Use only a damp and smooth cloth with soap or a neutral detergent.
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STATUS PAGE
The Status page shows the status of all inputs and outputs and axes positions of the NC.
This feature is very useful during setup or during phone conversation with a technician.
This page is accessed from anywhere by pressing the Status Pages Zone.
To exit the Status page, press on the arrow on the left.
Tracer Button
Axes have specific indicators. Their colour indicates the position of the axis relative to the
tolerance.
The Scope tracer, record all the machine states, Input and Output from the Numerical
Tracer Button Control.
It is used to diagnostic and troubleshooting during bend cycle.
To be able to record the trace:
SETTING INSTRUCTIONS:
Once Bending Cycle finished contact your Dealers or services partners, explain the
problem you are facing in the machine and inform him about the trace.
Dealers or Service partners will contact Cybelec Support and share the Trace files.
Copying into a USB the Scope Traces through the Transfer Page requests a level 3 password.
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USER PREFERENCES
To browse through the available languages, simply touch Language on the screen.
Language
Available languages are:
The list of available languages is subject to change and may increase over time.
This parameter allows choosing between mm, inch and none for the length unit to be used
Length Units in the VisiTouch.
This parameter allows choosing between ton, kN and tons for the force unit to be used in
Force Units
the VisiTouch.
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This parameter allows choosing between ton/m, kN/m and tons/ft for the force/length
Force / Length
unit to be used in the VisiTouch.
Units
This parameter allows choosing between kg/mm2, N/mm2 and psi (*1000) for the Tensile
Sigma Units
strength (sigma) unit to be used in the VisiTouch.
This function will display the axes positions on the Bend Numerical Page.
Show axes
position values When set to no, the position of axes Y1, X and R is displayed during the beam’s
movements.
When set to yes1, the positions of the axes (Y1 and Y2) are displayed during their
respective movements.
When set to yes2, the positions of the axes (Y1, Y2, and axes) are constantly
displayed under their respective set-point values.
This parameter, when activated, lets the operator see the state of the part before and after
Show bent part
the bend in the Bend Sequencing page.
Touching Materials opens the Materials page, where the default characteristics for each
Materials
material can be changed, or a new material can be configured.
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Three predefined default materials are available (steel, stainless steel, aluminium),
but others can be added
Adding a material:
Remove a material:
Select the material you want remove.
This parameter allows the operator to apply a permanent correction to the Bottom Dead
BDC Correction Centre position.
Please note that this correction is always applied and is NOT shown in the
correction page. If you experience big differences from what you expect to get,
maybe check the value of this parameter.
This parameter allows the operator to choose on which side – Left of Right – he prefers to
Menu horizontal
alignement have the side bar containing the Menu Button .
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This parameter allows the operator to choose if he prefers to have the menu displayed at
Menu vertical
alignement the Bottom or at the Top of the screen when he presses the Menu Button .
When activated, this function clears the index and the machine will search for them, as
Clear indexation it does when turning the power on, allowing the operator to re-index its machine without
turning it off.
When this parameter is set to yes, this small button is displayed on the Status page. By
Beam trace activating/deactivating it, one can start and stop the recording of beam traces.
Press here to
record the Beam
trace
When activated, this function will open the beam trace screen automatically at the end of
Auto open beam the recording.
trace
To be able to see the traces: activate the record and press the pedal for bend, once the
cycle will be finished, the beam trace page will automatically open.
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This parameter allows defining the default value displayed in the Bending Attributes when
Default retraction activating the back-gauge retraction function.
Allows the user to set the time and date on the VisiTouch.
Set Clock
When this parameter is set to yes, the Offset Pinch Point function is available in the Bending
Offset Pinch Point
Attributes.
function
Show button up When this parameter is set to yes, the button up is available when the beam is not at
TDC.
Set to Autoreload, the counter will automatically restart the counter once finished
Set to Reset, the counter will need to be reset manually once finished
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This function allows choosing the data entry mode for the back gauge on the
Show L first
Bend Numerical Page.
When set to yes, the flange icon will be active and displayed by default when creating a
new part. It can be manually deactivated.
When set to no, the flange icon will be inactive and greyed out per default. It can be
manually activated.
When set to never, flange icon will not be available and won’t appear in the HMI.
When the flange icon is active, the programmed back gauge position will be the
external dimension of the flange, therefore the position of the back gauge will be linked to
the bending angle, die V width, etc. and the position will be recalculated when the bending
angle is modified. When the flange icon is greyed out, the programmed back gauge
position will be the internal dimension and real position of the back gauge.
Note that in both cases, the external dimension will always be the reference, which means
it’s the internal dimension which will be adapted depending on the settings (angle/v width,
thickness).
The mode is not available for graphical parts (see also Set point back gauge (X axis) /
flange length).
This function allows choosing help during the indexation of the beam.
Indexation Aids
When this parameter is set to yes, during the Indexation of the beam, if the Index have not
been found, a pop-up with the instruction will appear and an interactive instruction will tell
to the operator the procedure to correctly Index the machine. i.e. if the beam is not indexed
and his actual position is upper then the Index.
Disable When this parameter is set to yes, when a product is load from the library, or a modification
have been made in the part, it will not recalculate the axes and beam position.
recalculation at
product load
When this parameter is set to yes, the down movement of the beam is stopped and the
Beam stop during
beam is maintained in closed loop at pinch point during the retraction. The beam cycle will
retraction resume as soon as the back gauge has finished its retraction.
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Bend list columns By default, 3 configurations are set. The operator may create new configurations to suit
better to his every day job and have an easy access to them.
configuration
Selected columns Visible information
Available columns Objects that can be add in the list
Through the arrows buttons move the objects from one column to the other.
Use the Bend list button on the Bend numerical page to toggle between the display of
the Bend numerical page and the Bend list page.
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The Bend list page shows an overview of the bends of the current part. Touch to select
which data is shown in the list. Up to 3 list views can be defined in User preferences Bend list
config.
Bending pages This page allows the operator to adapt the buttons to his most suitable needs in the
bending pages.
buttons
configuration Numerical Parts
Graphical Parts 2D
Graphical Parts 3D
Through the arrow buttons move the objects from one column to the other.
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Menu button
SETTING INSTRUCTIONS:
Select the axis that you want to move:
by selecting the desired axis from the drop down menu.
by selecting this icon for the crowning axis (only mechanical crowning).
or for the tool clamping devices (if available).
Use the foot switch to move the beam down in press speed or to move the
beam (High Speed Up).
Desynchronized By selecting a line where the padlock is open , it is possible to select and only move Y1 or
Beam Y2. This is an easy way to return the beam parallel.
Depending on the configuration of the machine, a padlock can be displayed next to the axes
Linked axis
selected. This means that the movements of these axes are interlocked. In a similar way as
here above, when the padlock is open , it is possible to select and move a single axis.
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INFORMATION PAGE
The Information page displays the names and versions of the software installed on the
VisiTouch.
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TRANSFER PAGE
Transfer direction
Screenshots
Parameter pictures Start the transfer
Copying parameters from USB to the numerical control requests a level 3 password or, for
end-users, the restore password.
Punch tools.
Die tools.
Programs.
User config files for technicians. (User buttons / user cycle / etc.)
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For a smooth USB transfer, please take the following precautions into consideration:
Information
The USB port of the VisiTouch is meant to be used only with a storage media of the
"Memory stick" type.
The port is a standard USB 2.0 port.
USB 3.0 key that are USB 2.0 compatible, should normally work. There’s however
no guarantee, as it depends on the firmware of the key.
PC VisiTouch is the offline software which has the same features as the controller. It is
Importing parts
possible to transfer parts or tools from one to another.
from PC program
PC VisiTouch is available as an option with the reference OFT-VST*, please contact the
machine manufacturer if you would like to purchase it.
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Select the needed data, once selected the arrow for the transfer will appear green.
Once the package is selected, information showing what it contains will appear.
It’s possible to unselect the unwanted data.
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STATISTICS
(Menu Button) → … → Service → Statistics
This function opens Statistics screen, which allows the operator to see different data counters
relative to the machine.
Backups
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Please note that the backup contains ONLY the machine parameters (in order to recover the
machine parameters in case of problems).
Parts and tools MUST be saved (on USB or Network).by the user of the machine using the
Transfer page.
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Touching the program name allows creating a new one, saving it and
more. See Managing Programs for more information.
Touching the step number will open a pop-up window as shown here, with
3 different actions to choose from:
Insert step: this function will insert a step after the current one.
Delete step: this function will erase the current step.
Go to step: this function allows jumping directly to the desired step.
Skip step: this function will skip the current bend
The Insert step and Delete step functions cannot be used on parts created with the
TouchProfile Mode.
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Four different modes are available to manage the Y axis. Touching one of the icons on the
left allows changing from one mode to another.
Angle mode.
The operator simply enters the desired angle and the VisiTouch will calculate
the position at which the beam will stop (BDC).
Y target position (BDC).
In this mode, the operator can read the calculated target of the angle. It
is possible to change the value.
When modifying the value in this mode, it will be recalculated while changing
modes.
It is NOT recommended to modify the values in Y target (here) but to use
Corrections page.
Bottoming mode.
After Pinch Point the beam will continue until it mechanically stops
(bottoming) or until the target value is reached. At that point the bending
cycle continues.
When activated, the calculated bottoming value is displayed in grey (about 5
below die angle). It is however possible to modify this value, which will then be
displayed in black. It can only be used if both tools accept bottoming (see
Punches and Dies).
No beam movement.
In this mode, the beam will not move. When selected only the electrical axes will
move to the target position.
The VisiTouch has different modes to manage the back-gauge X axis. Touching one of the
icons on the left allows going from one mode to another. The modes are:
External Flange dimension.
This mode is only available when programming a part with the Numerical Mode.
The programmed value is the external length of the flange.
A message informs if the part has been created in graphical mode.
If so, it is NOT recommended to modify the angle value (it will not correspond
anymore to the graphical value). If corrections are needed use Corrections
instead.
Tip: User Preference Show L first allows choosing which mode is displayed by
default first.
In Numerical Mode, when deactivated, the operator enters the targeted position
for the back gauge X axis in absolute where “zero” is the middle of the tools.
Relative mode. The back gauge makes a relative movement to the value
entered. When the value entered is negative, the back gauge moves in the
operator’s direction. It must exist an absolute sequence before a relative
movement. Therefore, a relative movement is not possible on the first
sequence.
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The back gauge types and dimensions are defined in the machine parameters. This function
allows browsing through the available support and stop positions of the back gauge. This
function may be available, or not, according to the machine configuration.
Tool management
Tools management allows the creation and configuration of the tools to be used on the
machine. These tools are then considered in bend calculations.
See Tool Management chapter.
From the Bend Numerical Page it is possible to reverse or not the Punch or the Die by
pressing in the tool for at least 2 seconds.
Optional axes
All axes are visible from the main numerical page. If the machine is equipped with additional
axes i.e. bending aids, sheet support, free axes, etc. the axes are displayed in this zone.
Their respective values are calculated by the VisiTouch and are displayed in grey.
They can however be manually modified but are then displayed in black.
Also named “All in One” tag. It contains almost all settings for the current bend such as
Quick access tab
axes positions and bending attributes. If the machine has multiple axes, it is possible to slide
on the display in order to show the other axes.
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The user buttons tab will only appear if configured by the machine
manufacturer. Please refer to the machine manufacturer for the use of
these functions.
Especially made to help the service department or for documentation purpose, this function
Screen Capture
takes a screen capture of the current page.
function This is an easy way to send exact data of a specific page to the support.
On the numerical control, this function needs an USB key to save on it directly the screen
captures.
This is an easy way to transfer to the service department or for other uses.
Screen capture
Press here above
validation
the actual time
When in Maintenance level (technician only), a small camera icon will appear
unveiling this secret button.
The semi-automatic mode allows repeating the same sequence indefinitely. It is used
Semi-Automatic
when the operator wants to apply corrections to his part one bend after another. He can
mode thus execute the same step until he gets the desired result, before moving to the next
one by means of the button.
The semi-automatic mode is activated (and deactivated) by touching for more than one
second on the button.
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Bending attributes are on this page. If they appear or not is depending on the machine
Bending Attributes configuration. Most of these parameters can also be found in the Quick access tab.
Material
This is not a sequence parameter, but it is a part parameter. Each touch on
the material’s name selects the next available from the list of available
and preprogramed Materials.
Material thickness
The default thickness, defined in Materials is automatically displayed when
changing material. It is however possible to change it simply by touching
this icon.
Material sigma
The default sigma, defined in Materials, is automatically displayed when
selecting a material. It is however possible to change it.
The distance allows increasing the height of the default Change Speed
point (0 mm indicates the minimum value set into the parameter for the
machine).
Bending length defines the width of the sheet metal part that will
be bend. It is used to calculate the bending force.
If this parameter is not activated (grey), the VisiTouch will not calculate
the bending Force neither the Crowning.
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Step bending
When a large radius bend has been programmed (see L-Alpha Mode), its
parameters are displayed here. It is possible to modify them directly here.
Note: if you do not find this icon, go to User preferences and set Step
Bending to yes.
Bend radius
Bend Radius correction (mm)
[mm] Bend steps
Activate/Deactivate
Step Bending
Height of the
segment
Step bend
distribution
Back to Bending
Attributes
Goto Step n
If the operator needs to reach a particular step of the Step bending process,
Long press (> 1s) and enter the step number you want to reach.
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During this phase, the operator must hold the down foot pedal.
It switches to high speed up when either the pedal is released or the
percentage distance is reached.
The % variable (from 20% to 150%) indicates the return distance in slow
speed.
150% change speed from Low Speed to High Speed at 150% the distance
PP-BDC
100% (by default) change speed from Low Speed to High Speed at the PP.
50% change speed from Low Speed to High Speed at 50% the distance PP-
BDC
PP = Pinch- Point
BDC = Bottom Death Center
Dwell time
Allows defining the duration of the dwell time, meaning the time during
which the punch remains at BDC before coming back up.
When this field is deactivated (greyed), the default Dwell Time value
defined in the machine parameters is applied.
Force
The force is automatically calculated according to the Material, the
Material thickness, the Material sigma and the Bending length / Position
offset. The value can also be manually modified here.
The unit depends on the User Preferences settings.
Opening (TDC)
For parts created in graphic mode (see TouchProfile Mode or L-Alpha
Mode), this value is automatically calculated to allow the operator enough
room to extract its bent part from between the tools. It is however
possible to change it manually.
For part created in Numerical Mode, this parameter uses the default
minimum value defined in the machine parameters. It can however be
reprogrammed.
When this field is deactivated (greyed), the beam moves back to its
maximum.
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Crowning
The crowning function is activated here. It is automatically calculated,
according to the Material, the Material thickness, the Material sigma and
the Bending length / Position offset.
If corrections are needed, use the Crowning corrections (see chapter
Crowning).
The value can be manually changed by operator. It will however be
automatically recalculated if any of the values used for its calculation is
changed.
When deactivated (grey icon), the crowning system physically remains to
its last position and does not automatically return to 0.0 mm.
Number of parts
Counter of parts.
The operator can enter here the total amount of parts to be produced. In
automatic mode, every time the last sequences jumps to the 1st sequence
(a part is completed), the counter is updated of one unit (increased or
decreased, see Program counter mode).
When the number of parts is reached, a yellow pop-up window signals it
to the operator.
Quantity
Bend counter
It counts the number bends realized since the counter has been activated
and set to 0. It can be set to a defined value (in case bends already made).
It will count, independently, if another program is loaded until it is set to
another value or disabled.
When first setting this value, the BDC is automatically set to the “new
pinch point value” for safety reasons. Then the operator can program Y
values to adapt it to his need. He may to adjust it in several steps
(operations).
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Hemming
Allows making closed bends (optional).
This function is only available if a hemming tool is selected.
is the hemming
Pre-Bend
This function allows making Pre-bends.
Activating this function, two steps are created one after the other.
First bend is a pre-bend by default 135° and the second bend is the final
bend angle. All angles can be programmed.
Final bends can be moved any place after the prebend. Best way to move
bends order is to use the Bends table (See chapter Bend List)
This function can help the operator to avoid collisions with the structure of
the machine during part bending process.
For special profile please use Numerical bend with function Pre-bend.
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TOOLS MANAGEMENT
Tools management allows the creation and configuration on the Numerical control. These
tools are then considered in bend calculations.
PUNCHES
Press “Punch name” and “Edit tool” to modify specifications of the selected tool
Browsing through
existing punches
Type of punches
To select a punch, simply browse through the existing punches in your library using the
arrows buttons, and then return to Bend Numerical Page.
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Punches options
To be allowed to Edit, Save, Delete and Import tool, a level 2 password is required.
Load tool and Replace by can be done by the operator without level access.
Access
Level 2 is required
No restrictions
Edit tool
If no punch exists in the library, the displayed tool’s name will be shown as ???.
If a punch already exists, then the last punch used will be selected, here Punch 175-75-R08
(modifications will not alter the existing punch as they will be saved under another name).
Select the punch type (straight, normal or gooseneck) with this icon .
Enter the more specific dimensions L1 to Lx by referring to the graphic
representation on the right of the screen. Touching this image will display the default
representation of the tool, making it easier to identify the various dimensions.
From the Page Transfer chapter Importing parts it is possible to import tools created
in CybTouch and Modeva in VisiTouch.
Enter the following values:
Safety XS: Security distance between the tool and the back gauge for X axis.
X correction: If the punch is not perfectly aligned.
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Save tool
Once a value of the punch has been modified, before quitting the page, it is mandatory to
save the tool otherwise modifications will be lost. This operation will overwrite the existing
tool parameters.
Load tool
Change tool with another one.
Delete tool
Delete the tool from library
Replace by
Replace tool with another in your library for all profiles in function of the applied filter:
Angle
Punch (by default selected previous tool to be replaced)
Die
Length
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Import DXF
It allows importing DXF files of tools existing in your PC.
The DXF File must be closed and be recognized as an entity otherwise if a space in between
two lines is present, an error will occur.
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DIES
Browsing through
existing dies
Customizable
output signal for
multi die position. Return to Bend
Do not modify !!! Numerical Page
(See machine
parameter)
Hemming
Bottoming
SETTING INSTRUCTIONS:
Same as punches; simply browse through the existing tools using the arrows buttons and
then return to Bend Numerical Page.
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Dies options
Level 2 password is required to Edit, Save, Delete and Import tool,.
Load tool and Replace by can be done by the operator without level access.
Access
Level 2 required
Access
Level 1 Operator
Edit tool
If no die exist in the library, the displayed tool’s name will be shown as ???.
If a die already exists, then the last one used will be selected, here Die 22-60 (modifications
will not alter the existing die as they will be saved under another name).
A touch in the graph, let you enter an angle and check the corresponding calculated
Ton/m value.
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Save tool
Once a value of the die has been modified, before quit the page it is mandatory to save the
tool otherwise modifications will be lost. This operation will overwrite the existing tool.
Load tool
Change tool with another in your library.
Delete tool
Delete tool from library
Replace by
Replace tool with another in your library for all profiles in function of the applied filter:
Angle
Punch
Die (by default selected previous tool to be replaced)
Length
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Import DXF
It allows importing DXF files of tools existing in your PC.
The DXF File must be closed and be recognized as an entity otherwise if a space in between
two lines is present, an error will occur.
NAMING TOOLS
It is recommended that you use a name convention for your tools.
Below an example of a simple convention to easily identify a tool.
Dies The name of the die could be built in pretty much the same manner:
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In this chapter the machine is considered operational: machine parameters, tools (see Tools
Management), materials (see Materials), etc. are already configured and programmed.
GRAPHICAL 2D
MODE
SETTING INSTRUCTIONS:
Touch Program name, select New program in the list, and touch Graphical 2D.
First select the material type, the material thickness (see chapter Material Thickness)
and the tools to be used for the part.
Program name
Material Tools
L-Alpha Mode
Zoom
To Bend Sequencing
U-W Mode
Sections
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SETTING INSTRUCTIONS:
Draw the profile by
touching the screen where
you want to add a segment
Touch on an angle to
modify its value
Once all the segments and angles are adjusted, press this button to access Bend
Sequencing.
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L-Alpha mode
In this mode, the operator defines each length and angle of a profile in a table.
On the left side of the screen the L-Alpha mode is accessible at any time.
SETTING INSTRUCTIONS:
Table:
N column = Bend number
Flange Length (external)
Bend angle
“More” attributes for step
Commands:
Add bend
Remove bend
Move selected bend into another position
If a bend needs special attributes (large radius, special tool), press in the “more” field
of the corresponding sequence.
If a tools station for Punch and Die have been set previously, inside the menu
“more” only tools already programmed inside stations will be available for the
working station.
Once all the segments and angles are adjusted, press this button to access Bend
Sequencing.
U-W mode
In this mode, the operator can define each step (length and angle) with the origin of the
previous step through axes U and W.
SETTING INSTRUCTIONS:
Select the reference step through the Touch profile or the L-Alpha
The line will have a yellow ball in the middle.
i.e.:
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Commands:
Add bend
Remove bend
Move selected bend into another position
Multi profiles
This function allows creating multi profiles in one program.
Here below an example to create a box 200 x 100 x 50 (L x W x H)
SETTING INSTRUCTIONS:
Press to add a new section and the slide menu change to the next section
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BEND SEQUENCING
The bending order can be defined manually or by automatic computing.
The first segment is in green colour to help the operator recognize during the process of
bends the orientation of the part!
Once the shape of the part has been defined, the bending sequence for the part can be
determined.
In this page there is the possibilities to select manually the bend order by pressing each angle
or with the automatic bend sequence .
SETTING INSTRUCTIONS:
Touch the bend sequence calculation button . Different sequences and solution
are calculated. See Automatic bend sequence below.
Pressing the back button will erase the last bend in the sequence. If you wish to delete
all bends, simply touch the button.
When the last bend has been assigned, the Bend 2D Page is displayed.
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With the automatic bend sequencing, you have the possibility to automatically find multiple bending order solutions. By
pressing this button , you can navigate between each of them.
If no solution is found for a special profile, you may consider using the Numerical mode.
You have the possibility to define the bending order manually and modify the bending order already defined.
This is useful to find manually a bending order and visualize the possible collisions. It is possible to unfold the piece to
the flattened piece.
Bend sequences
Unbending sequencing
order
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Bend inversion
It is possible to cross 2 folds and thus modify the sequence. In the example below we will cross bends 1 and 3:
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Main
Enable the back gauge stop against a slope segment.
When this criteria is activated, the software accepts that a part of the
product knocks against a point of the machine with a flexibility in % of the
length of the sheet between the bend and the end of the product on the
side of the profile which enters in to collision.
The software arranges the bend order that the section error is located on
the specified face.
Secondary
The software searches a solution without swing or if necessary with a
minimum number of swings.
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BEND 2D PAGE
The Bend 2D page let the operator determining the handling process, the back gauge fingers
and part orientation for each bend.
Browsing through
the bends
Swing backgauge
position
Swing part side
Switch between
stop or support
gauging
Display functions
Switch gauging
This commands in function of the programmed Back gauges allow switch
in between fingers stop and fingers support available.
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Display functions
Allows the different parts of the machine to be displayed or not:
- Machine
- Tools (Punch and die)
- Backgauge
Rotation 360° of the part. Possibility to rotate with the fingers or with the arrows
Positions the part in the middle of the screen with the standard view. Reset the different
zoom.
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Bend List
For special bend operations (pre-bend, flatten, etc.), extra numerical bends can be inserted in
a graphic part.
Commands:
Add bend
Remove bend
Move selected bend into another position
Extra numerical bends are marked with the symbol. They can be moved around in the list
using the up and down arrows.
Adapt the bend data on the Bend numerical page.
On the Bend numerical page, an extra bend can be inserted by touching the bend number
(see chapter Available functions on the bend Numerical page) and then selecting Insert step.
Use Delete step to remove an extra bend. The bend number of an extra bend is highlighted
and marked with the extra bend symbol
On the Graphic bend page, extra numerical bends are represented with the
“inserted” graphics.
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Hemming bend
You have the possibility to draw hemming bend in 2D: (Hemming function is optional)
You can if necessary use different tool for pre-bend and hemming. Press on the tool to select another one.
Angle of pre-bend
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Pre-Bend
You have the possibility to draw and configure a pre-bend in 2D:
You can if necessary use different tool for pre-bend. Press on the tool to select another one.
Angle of pre-bend
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NUMERICAL MODE
It is also possible to simply create a part program directly on the Bend Numerical Page.
SETTING INSTRUCTIONS:
Touch the program number, select New program in the list, and touch Numerical.
First select the tools to be used for the part by touching their respective icons (see
Tools Management).
Touch the Material’s name (here Steel) until the one used is displayed.
Touch the Material thickness and select or enter the proper one.
In the Bending Attributes section, enter the Bending length, and other sequence
parameters (Opening (TDC), Slow speed return, etc.).
Touch the numerical value next to the angle icon , and enter the value for the
first bend you wish to create (here 90°).
Touch the numerical value next to the segment length icon , and enter the
value for the first segment you wish to create (here 200.00 mm).
Add the next bend to the program by touching .
Proceed in the same manner to create the other segments of the part.
Touch to return to the first bend.
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MACHINE START
Once the part has been configured and the screen are in the Numerical Page or in the Bend
2D Page, now it will be possible to start the pump if it wasn’t made previously, index,
positioning the axes and bend the desired profile.
Press the button to position the electrical axes according with the programmed
data that were entered previously.
Caution: the operator himself is controlling the movement of the beam and the axes. He is
fully responsible to avoid any kind of danger for himself and the machine components.
Tip: If you want to repeat the same step in order to apply all the necessary corrections to it,
switch to the Semi-Automatic mode.
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BENDING CORRECTIONS
All program corrections are made in the Bend Numerical Page. According to his preferences,
the operator can choose to execute all the steps of the program one after the other, making
corrections along the way or he can choose to apply all the corrections necessary to the
same step before moving to the next one using the Semi-Automatic mode.
It is important to enter corrections into the correction page and not modifying the
programmed values. The reason is that the corrections are memorized separately. If you
modify the originals program data, these data may be recalculated and the changes
(“corrections”) will be lost.
After physically measuring the angle, if corrections are to be made, they must be done using
Angle Correction
this page, and not directly in the original data.
(Y axis)
Crowning correction
Y1 axis correction Correction mode Y2 axis correction
Thickness correction
Indicative Degrees/mm
correction in function
of the selected tools Pinch-Point correction
Axes correction
SETTING INSTRUCTIONS:
Select the correction mode:
Equal correction in both Y1 and 2 axes
Note these modes may are not available depending the machine settings.
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Side informations
Depending on the position of the sheet metal in the press, it may be necessary to
fine-tune the beam’s corrections.
It is possible by simply touching the icons or this one and entering the
desired values.
Depending on the length part and the machine size, the corrections are calculated in
their respective ends of the machine Y1 and Y2 cylinders. It can happen that the
corrections are too important and the beam touch the limit of synchronism between
Y1 and Y2 axes, in this case a message error appear:
The greyed value next to the Pinch Point correction icon is the value calculated by the
numerical control, and thus the value onto which the correction will be applied.
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Back gauge
Correction Touching the values next to any axes allows entering a correction.
The axes corrections can be positive or negative and will be added to the axes
positions.
The back-gauge positions corrections can also directly be made on the Bend
Numerical Page.
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MANAGING PARTS
On the VisiTouch, the part names are displayed on the top left corner of different pages.
Touching it will open the following menu:
Part Name
Saving a part
Saving a Part with another
name
Creating a new part
Loading a part
Deleting a part
Creating a Group
Creating a Batch
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NEW PART
To create a new program:
Touch the Program number.
Touch New program in the menu.
A pop-up windows asks what kind of program:
LOADING A PART
To call (load) a part in operator mode :
Filter by name
Validate your choice here
DELETING A PART
When in the loading part page, select the program name.
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This page can be accessed with the save as… and load menu.
Numerical Controller
A setting level password is required to create favorites folders, then they are accessible with the operator
password.
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You have the possibility to export your parts and tools program, from the NC to a USB key,
Exporting
the network or a favorite file
Select
Select the part you want to copy
Select the destination folder on the right
Click on transfer
.
Exporting button
Transfer button
You have the possibility to import your parts and tools program from a USB key, the
Importing
network, or a favorite file to the NC
Select
Select if you want to import from a USB key, the network or a favorite folder
Select the programs you want to import in the NC
Select the destination folder on the left (part by default)
Click on transfer
Importing button
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You have the possibility to organize the files in different folder under the folder “parts” for
Move file
the parts programs or “tools” for the tools programs.
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EXTRA FUNCTIONALITIES
For series production, there is the possibility to use the function Group and Batch to create
a series of programs.
GROUP
A group is a list of parts that have to be made in the defined order.
This is “only” a definition of successive parts.
A group cannot be made, it serves only to define the group content.
The parts to be included into the groups must previously exist.
A group can only be carried out when included into a Batch.
Group
commentary
Programs selected
in the group
Delete program
from group
Add into the group all programs you need in the production series
Press menu and select Save group as … And use keyboard to write the name of the
group (here: Product group)
Press once the group has been saved and you will come back to the Bend
Numerical page.
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BATCH
A batch is a list of parts / groups that have to be produced.
Batch
commentary
Programs and
Groups selected in
the Batch
Commentary
Delete program
from group
Start Batch
Production
Add into the Batch all programs or groups you need in the production series
Press the desired Batch mode by pressing in the image:
A suite of groups
A suite of programs
Press menu and select Save Batch as … And use keyboard to write the name of the
group (here: Product Batch)
Press once the Batch has been saved and you will come back to the Bend
Numerical page and start the series production.
A yellow pop-up will inform you about the part loaded and Quantity requested
The program name will be substituted with the Batch Name and the actual program
name in production.
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Interrupt a Batch
A Batch can be interrupted if needed and another program can be loaded or created. At any
moment is possible to continue with the batch from where you have stopped previously.
To continue with the Batch:
select program Name (Here: Product Batch)
Press Batch…
Press Select Batch
Inside the Batch list it will be easy to find which Batch and which part was in
execution thanks to the Yellow box in front of the name.
Quit a Batch
For quit the Batch select program Name (Here: Product Batch)
Press Batch…
Press Review Batch
Press to quit the Batch mode.
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STATION MANAGEMENT
The machine can be equipped with more than a pair of tools. The Station management allows
defining the tools configuration and the position of each set of tools in the machine.
Graphical representation of the
stations in the machine
Table:
Number of the station
Punch
Die
Position from origin
Length of the tools
Commands:
Add station
Remove station
Move selected station into another position
Move selected station to the left or to the right from the actual position
SETTING INSTRUCTIONS:
Fill the table data for each station by choosing the station tools and , set the
position from the origin and the size of the punch and die tools .
The Advanced menu allows personalisation of the station between upper and
lower tool
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Punch Offset
Change station
Back to station
management
If the operator wants to create a new numerical part and Station management is active
It will be necessary to delete all stations before be able to manage single tools.
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BENDING AIDS
In the Bend Numerical page, the bending aids axes will appear as below.
When touching the A axis, this will turn on the bending aids.
Usually, it activates simultaneously the sheet support H if any.
Enabling H axis only will let the user modify the sheet support.
Advanced bending aids parameters, let you to solve some special situations.
Working mode
It exists several types of bending aids.
A single axis.
This type of bending aids usually
needs to be adjusted manually in
height and in the horizontal direction
(+/- near of the V die).
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This page allows the operator adapting the bending aids to specific situations.
Bendind data
The beam will briefly stop at pinch point before automatically
Forces stop at pinch point
continuing the bend simultaneously with the Bending aids (Ba in
yes / no
the text after). It allows a better start synchronization and
smooth the acceleration of the bending aids. Default = no.
If a pre-bend has been already done. The Ba can be set at that
Prebend angle Between the
pre-bend value. Enter it here and the Ba will go at that value at
limits - 180°
start. See below tips in the next chapter.
Bendind data
Slow return.
When active, forces the Ba following the plate during slow
return.
Allows to define only a portion of the slow upward movement.
Upward distance
This distance is expressed in % between the BDC and the
20 – 150% clamping point (100%). 100 to 150 % allows beam to continue
slowly a little above the Pinch point. It calculates automatically
the Downward angle
0 - 10 mm/s Defines the slow speed during this return phase. The slow speed
Upward speed
Depending can be limited according to the machine capability.
the machine.
Defines the phase (up and down) the Ba and the beam are
Tracking phase
synchronized to follow the plate bend.
Allows limiting the final upward angle before the final bend
End upward angle
angle.
Between the
limits
Tip: May be used in case the bend angle is smaller than the Ba
maximum up limit
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+/- 10°
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Press
Set the End return downward angle to 0.0°
Modify the Downward speed if needed
In this mode the return of the beam and the return of
Ba are not synchronized
If End return downward angle is empty, the Ba
returns only when the beam reaches the TDC
Tip:
To make the Ba to return synchronized with the plate
return (beam return), program an accompanied or a
partial accompanied return (See below)
Make an accompanied return (full stroke)
Tip:
This can be done in the Tab “all in one” or in the
“More” page
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HANDWHEEL
The handwheel, if the machine is equipped, allows the move and the teach of the BDC
(Bottom Death Center) beam position, teaching the axes position and move an axis or a group
of axes. The configuration of which axes are moving with which selector position is freely
configurable.
Caution: During Handwheel usage, only the operator himself is manually controlling the
movement of the beam and the axes. He is fully responsible to avoid any kind of danger for
himself and the machine components.
The following configuration is an example of configuration commands.
Teach
Selector Push Button
Push Button
Axes Resolution
Rotary Switch
Switch
Encoder Wheel
In the above sample configuration, the Axes Rotary Switch has 5 defined positions
The Selector Push Button selects the Z1 or Z2 or Z1-Z2 only when the Axes Rotary Switch is on
the 5th position.
Axes Rotary Switch
Activates the axes selection (Manufacturer configuration).
Selector Push Button
Select an axis (or axes) in the rotary switch selection
Pressing longer than 2 seconds, the program skip to the next sequence (very
useful in semi-automatic mode).
Teach Push Button
Teaches the current position of the select beam or axis.
Pressing longer than 2 seconds, it activates/deactivates the Handwheel mode.
Resolution Rotary Switch
Switch in between the possible resolutions:
1/10 mm
1/100 mm
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Semi-Automatic
mode
Handwheel
Button States:
SETTING INSTRUCTIONS:
In order to activate the Handwheel switch in Semi-Automatic mode , long press (1s)
or press the Teach Push Button for more than (2s) the handwheel becomes “available”
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Bend No Axis mode allows bending without moving the axes in the programmed position.
This mode is especially helpful when the operator uses the handwheel to move the axes to
push the plate to the position when line bending (and don’t need to teach the axes position.
Tip: instead moving all the way, using the handwheel to position the plate, consider
positioning the plate to a programmed value (teached or not) purposely before the final
line” (marked) position with a normal start, then terminate the positioning with the
handwheel.
Attention
Message
Axes greyed
Switching between Beam no Axis mode and Axes mode let the operator adjusting
the “line bend” position before bend.
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The position Y allows the Handwheel to move the Beam at a defined target position.
USER INSTRUCTIONS:
Activate the handwheel
Once Pinch Point reached keep pedal down pressed, beam will stop and a Pop-Up will
inform which axes is activated and the handwheel blinking icon become active :
Press the button for “Handwheel teach signal” and a Pop-Up with the saved target
position will appear
Press pedal up until Top death Center or button on the display “go to TDC”
ADDITIONAL INFORMATION:
If you stop pressing the pedal down the Handwheel will stop movements and the
handwheel function will be locked.
Is possible to activate again the Handwheel by pressing the pedal down and the
cycle will continue
If the first Teach isn’t correct you can continue to move the beam through the
Handwheel and teach another target position.
If you would like to stop using the Handwheel during cycle, press the Handwheel
button in the display for 1 second and press pedal up until TDC or
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The mode Electrical Axes allow to use the Handwheel to move the selected axis or a group
of axes in function of the Manufacturer configuration.
This chapter describes the behaviour when the switch is on Position 5 of the current
example.
USER INSTRUCTIONS:
Once machine is indexed, press 1 second the handwheel button to activate the
function
Turn the Axes rotary switch to the desired electrical axis or group of electrical axes
Press Selector Push Button to choose the axis or the group of axes
Press the button for “Handwheel teach signal” and a Pop-Up with the saved target
position will appear
ADDITIONAL INFORMATION:
If the first Teach isn’t correct you can continue moving the axis and teach another
target position
If you would like stopping using the Handwheel:
press the Handwheel button in the display for 1 second (icon
turns into the inactive)
Press Selector Push Button longer than 2 seconds to jump to the next bend
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SLANTED BEND
Slanted Bend
icon
Slanted function
Bend
configuration
USER INSTRUCTIONS:
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NOTE:
You will not be allowed to quit the function untill all parameters have been set.
If you want to stop the configuration: press to deactivate.
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3D VIEWER
The 3D viewer is capable to show interactive 3D parts created in on a matching 3D CAM
system (see below list).
A Viewer as its name indicates it, only show the part. The Viewer allows the operator to
zoom, turn around the part, hide or display machine elements.
It is NOT possible changing the representation and / or changing the bend sequence
graphically.
In VisiTouch some 3D Viewers are active and are able to recognize a 3D part if saved in the
corresponding format.
The following CAM software are compatible to generate 3D information for VisiTouch
integrated viewers *:
VisiTouch MX
VisiTouch MX Offline
MBend Metalix (and all other Metalix branded software, such as BBend, Dbend etc.)
AutoPOL BendSim
The list may be extended any time
* This list may evolve depending on the market situation. Please ask for latest status.
Only above listed programs can create, modify the 3D parts for the above listed viewers.
If a part has been saved with 3d viewer information, press the button to show the 3D
Viewer Page.
3D viewer
simulation details
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MX Viewer (Image)
Machines equipped with old software version
Bend number
Part name
Image
Numerical page
Part name
Bend number
3D viewer
simulation details
AutoPOL (Image)
Part name
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TROUBLESHOOTING
ERROR MESSAGES
- The regulator is set on and the virtual mode set on or off has been
ordered.
2 Request Command not If the system is unable to give back some status information that was
considered requested, the error indicates that the message manager is
saturated.
This error is considered as a warning.
3-4 End set point position will be The error indicates that the end set point position of an axis function
over the software limits will be over one of the axis position software limit. For the most part
of the cases, the real axis position will not go over the specified axis
limits because a checking of the limits is performed during the
initialization of the axis functions.
This error is considered as a warning.
This error can be generated in the following cases :
- During the set on of the Increment axis function when the specified
increment would provoke a move with an end position over the axis
limits. In this case, the axis moves up to the axis limit.
- During the set on of the Interpolation Mode axis function when its
execution would provoke a move with a position over the axis limits.
In this case, the interpolation does not start.
5 Loss of synchronization This error can happen in the case of a synchronization of some axes
by the sending of a synchronization event from a master axis by the
block Synchro Master and the waiting of this event with a phase lag
in time on the slaves axes by the block Synchro Wait .
If the reception instant of the synchronization event is produced
when the axis already waits this event, an axis error is generated to
indicate a loss of synchronization.
This error is considered as a warning.
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6 Recorder already busy Only one recorder per axis of one target can be used in the same
time.
This error is considered as a warning.
7 Command not allowed in Some functions can not be activated when the system is in secure
secure mode mode.
This error is considered as a warning.
8-9 Direction not allowed When an axis reaches a hardware limit and the respective limit
switch is active, it is not possible to move farther the axis in the
direction of the limit switch. However, it is possible to move the axis
in the other direction.
This error is considered as a warning.
10 Attempt to open an unknown The recorder tried to record an unknown global variable. This
global variable has not been defined in the target system.
This error should at the start of a record when the identifier name
of a global variable is not found
This error is considered as a warning.
11 Position not consistent During the actual position acquisition process of the axis (each
sampling time), one position value has been considered as not
consistent and has been replaced by an estimated value of it.
This error is considered as a warning.
12 Extern function of cycle not Attempt to access an extern function of a cycle not installed into the
installed system.
This error is considered as a warning.
13 Attempt to Start/Stop an Attempt to start or stop an unknown cycle from a cycle block "Start
unknows cycle Cycle", "Start CycleAux" or "Stop CycleAux".
This error is considered as a warning.
14 Start cycle not allowed Start of a cycle not allowed from a cycle block "Start Cycle". It
happends when a cycle try to start a cycle located in the same
area.
This error is considered as a warning.
30-31 Set point position over the The error indicates that the set point position of an axis function is
software limits over one of the axis position software limit. For the most part of the
cases, the real axis position will not goes over the specified axis
limits because a checking of the limits is performed during the
initialization of the axis functions as well as of the cycles.
This error is considered as a simple error.
This error can be generated in the following cases :
- During the initialization of a "Ipo Buf" cycle block when its
execution would provoke a move with a position over the
axis limits. In this case, the block is not executed and the
cycle is stopped.
- During the initialization of a "Cam On" cycle block when its
execution would provoke a move with a position over the
axis limits. In this case, the block is not executed and the
cycle is stopped.
- During the execution of a cycle, when the check conditions of
the position limits of the axes are not satisfied (see specific
rules in paragraph "Check of the position limits before the
cycle start" in section "Definition of the position in a cycle" of
"Cycle Rules"). In this case, the cycle is stopped.
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32 Regulation error over the limit The error indicates that the position error of the regulator has been
over the supervision limit specified in the regulator data.
This error is considered as a simple error.
This error can be generated in the following cases (non exhaustive
list) :
- A disturbance has provoked a too big position error.
- The power of the motor is off.
- The current control required to follow a reference trajectory
can not be delivered to the motor because of the physical
current limitation of the motor. In this case, the reference
trajectory can not be followed and the position error is too
big.
- The speed of the reference trajectory is higher than the
physical limit speed of the motor. In this case, the reference
trajectory can not be followed and the position error is too
big.
- Defectiveness of the measurement system or in the power
electronics or in the mechanical part provokes this error.
In all of these cases, as soon as the maximal error is reached, the
regulator is set off as well as the motor power stage and the brake
is set on.
33 Control Time Out The error indicates that the control (analog output) generated by
the regulator has been in the maximum level of 100% (or –100%)
during more than the specified control time out specified in the
regulator data .
This error is considered as a simple error.
34 Interpolation buffer empty During the execution of the Interpolation Mode function or of the
cycle block Ipo Buffer, the error indicates that no interpolation
position is available in the interpolation buffer at the moment.
This error is considered as a simple error.
This error can be generated in the following cases :
- The interpolation function has not been initialized by the
corresponding initialization function and the interpolation
buffer is consequently empty.
- During the automatic management of the positions
downloading by blocks of the interpolation buffer, a block has
not been downloaded at time and a break of the interpolation
has been produced. In this case, the sampling period of the
interpolation has probably to be increased.
35 Regulation parameters not valid This error indicates that the regulator of the axis has been set on
with a not valid set of regulation parameters. All sets of parameters
that are used have to be at least one time checked and accepted in
the configuration tool. This check phase is automatically done when
the tuning phase of the regulator is done through the configuration
tool, for example when the regulator is manually set on from the
configuration tool.
This error is considered as a simple error.
36 Computation error on variable This error indicates that a computation error occurs during a
variable evaluation (division by 0, square root of a negative
number, …).
This error is considered as a simple error.
37 Regulation is off on axis This error indicates that the regulator has been set off when the axis
involved in coordinate is involved in a coordinate transformation.
transformation The coordinate transformation has to be set off.
This error is considered as a simple error.
38 Error on axis involved in a This error indicates that an error occurs on an axis involved in a
coordinate transformation coordinate transformation.
This error can be generated in the following cases :
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46 Expected movement in safety Error generated when a movement is expected in an active safety
zone detected zone. This error halts the function.
This table does not contain an exhaustive list of all the errors.
If the message number is not explained here, please write it down and contact your dealer.
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This table does not contain an exhaustive list of all the errors related to beam.
If the message number is not explained here, please write it down and contact your dealer.
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