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Geometry GHDs
Geometry GHDs
Abstract
The aim of this work is to develop thermal modeling of the olive mill wastewater drying process in a greenhouse
solar dryer. A configuration was thus proposed and simulated using the commercial software COMSOL Multiphysics
in order to solve the conservation equations governing our problem. The resulting simulations are used to evaluate
the temperature, velocity, and vapor mass fraction distributions after hours of sunshine and to provide a quantifica-
tion of the drying process. The influence of the greenhouse effect on the drying kinetics is highlighted by comparing
to open sun-drying results. The effect of some greenhouse geometric characteristics and external meteorological
conditions are studied.
Keywords
Olive mill wastewater, greenhouse solar dryer, simulations, quantification, open sun drying
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2 Advances in Mechanical Engineering
chemical oxidation,14 etc.), thermal (evaporation,15 distil- efficiency to make this waste ready for valorization and
lation,16 etc.), biological (aerobic,17 anaerobic degrada- utilization as a fuel. Recently, Galliou et al.28 examined
tion,18 etc.), and combined technologies have been a novel treatment for OMWW combining greenhouse
suggested.19,20 However, most of these techniques present solar drying and composting. During solar drying,
some technical and financial limitations that make their swine manure was used to avoid crusting on the sludge
implementation, in favorable conditions, difficult. A par- surface and to provide sufficient porosity. The resulted
ticular interest is given to thermal treatment due to OMWW sludge was rich in nutrients and organic mat-
OMWW’s high moisture, which decreases its calorific ter but still contained an important quantity of phenols.
value and affects its valorization.21 Currently, evaporation To detoxify it, grape marc was used as a bulking agent
is the most common treatment process where OMWWs during composting in order to obtain a valuable prod-
are evacuated in storage ponds and evaporated under the uct for agriculture use.
open air.15,22 Despite its low-cost investment and favor- Modeling a solar drying process is a complex prob-
able climatic conditions in Tunisia and other olive- lem including simultaneous heat and mass transfer.
growing countries, this method leads to many problems Several studies trying to model this process have been
such as bad odor, insect proliferation, and infiltration. developed.29–32 Because of its potential efficiency in
Solar drying seems to be an effective technique as it process optimization, the development of adapted
uses the clean and free sun’s energy.23–25 Only a few numerical simulations plays a significant role.33
studies have focused on the solar drying of OMWW at This article presents a numerical investigation of a
low temperature. Potoglou et al.16 showed the applic- simple and low-cost technique for the treatment of
ability of a solar distiller, at laboratory scale, for the OMWW which consists in the use of greenhouse solar
drying of OMWW and the removal of COD and other drying. A model was formulated to simulate tempera-
chemicals from it. ture, velocity, vapor mass fraction, and consequently
The experimental results were employed as inputs in the evaporated liquid quantity. Then, different config-
a mathematical model for the same purpose. Sklavos urations were proposed and simulated to optimize the
et al.26 studied the simultaneous OMWW solar drying drying process.
and the recovery of selected phenolic compounds. Two
experiments were carried out to show the role of ther-
mal insulation on increasing the performance of the The geometry of the computational area
solar distillation unit. The qualitative and quantitative Figure 1 presents the considered system which consists
characteristics of the distillate were investigated. Chakir of a horizontal greenhouse dryer where the upper wall
et al.27 compared the drying performance of the open is transparent to the solar radiation.
sun and greenhouse drying (for natural and forced con- Coupled heat and mass transfer problems require
vection) of OMWW. Greenhouse drying showed its important calculation time. Therefore, the modeled
Domain Boundary
elements elements
Method
The heat and mass transfer were coupled using the
Dumped Newton Method. The Backward Differentiation
Formula (BDF) solver was chosen for the time stepping.
In the first part of this study, the proposed dryer
pond was fulfilled with OMWW. A typical hot day was
Figure 2. Total evaporated mass obtained with the tested considered for the month of July with an average
mesh grids. temperature of 304 K and a solar radiation reaching
850 W/m2 as shown in Figure 4. The temperature, the
velocity, the vapor mass fraction, and the evaporated
geometry is simplified as far as possible using physical liquid mass are simulated. In the second part, a para-
justification. The proposed geometry is assumed to be metric study was introduced. All the parameters are
two-dimensional (2D) and symmetric to the axis pro- fixed and one of the input parameters, either a green-
jecting from the center of the curve and perpendicular house geometric characteristic or an external meteoro-
to the liquid surface. In this way, the computational logical condition, is varied. The simulations were run
process is considerably accelerated allowing studying a and the evaporated liquid mass was plotted as a func-
higher number of cases. tion of each parameter to emphasize its effect on the
thermal performance of the solar and sun drying.
The meteorological data were collected and calcu-
Mesh lated using data related to Tunisian meteorological con-
The problem equations were numerically solved by ditions, exactly of the city of Sfax, which is considered
means of a finite element method used in the commer- as one of the largest olive production areas (latitude:
cial software COMSOL Multiphysics. An unstructured 34.44° N, longitude: 10.46° E)34,35 (Figure 4).
triangular mesh was generated. High grid densities are
applied in the regions where most of the heat and mass
Material
transfer phenomena are expected to occur. Hence, the
mesh is locally refined in the air-OMWW interface so Some OMWW properties (viscosity, thermal conductiv-
that the evaporated liquid mass and the different trans- ity, heat capacity, etc.) are not available in the literature
ferred heat flux are predicted more accurately. due to the wide variety of OMWW composition which
Sensitivity tests were performed and computations depends on the extraction process and on the agricul-
were repeated with four mesh grids having different tural specificities. Since previous studies36 have
4 Advances in Mechanical Engineering
r ∂u þ r u ∂u þ v ∂u ¼ ∂P þ ∂ m ∂u þ ∂ m ∂u
∂t ∂x ∂y dx ∂x ∂x ∂y ∂y
ð2Þ
r ∂v þ r u ∂v þ v ∂v
∂t ∂x ∂y
ð3Þ
¼ ∂P þ ∂ m ∂v þ ∂ m ∂v rg
∂y ∂x ∂x ∂y ∂y
∂T ∂T ∂T ∂ ∂T ∂ ∂T
rcp + rcp u +v = l + l
∂t ∂x ∂y ∂x ∂x ∂y ∂y
ð4Þ
∂w ∂w ∂w ∂ ∂w ∂ ∂w
r +r u +v = rD + rD
∂t ∂x ∂y ∂x ∂x ∂y ∂y
ð5Þ
For the OMWW
Figure 4. Monthly average variation of solar radiation for the
city of Sfax.
∂u ∂v
+ =0 ð6Þ
∂x ∂y
indicated that OMWW has about 95% moisture con-
tent, the water properties will be considered. Physical ∂u ∂u
r þr u þv ∂u ¼ þ∂P ∂ m ∂u þ ∂ m ∂u
properties of humid air are regarded as dependent on ∂t ∂x ∂y dx ∂x ∂x ∂y ∂y
temperature and composition.37 ð7Þ
Mathematical modeling r ∂v þ r u ∂v þ v ∂v
∂t ∂x ∂y
Conservation equations ¼ ∂P þ ∂ m ∂v þ ∂ m ∂v rgbðT Tamb Þ
∂y ∂x ∂x ∂y ∂y
The drying process involves coupled heat and mass trans-
fer. For its modeling, it is necessary to solve the conser- ð8Þ
vation equations for both air and OMWW. In order to
∂T ∂T ∂T ∂ ∂T ∂ ∂T
simplify the problem, some assumptions are made: rcp + rcp u +v = l + l
∂t ∂x ∂y ∂x ∂x ∂y ∂y
The dried product (OMWW) is Newtonian and ð9Þ
incompressible. The mass transfer can be considered as controlled
The humid air is an ideal gas. by the diffusion. Therefore, the interfacial evaporating
The air-OMWW interface is a black surface at mass flux is assessed by Fick’s law as expressed in the
local thermodynamic equilibrium. following equation
All the solar radiations are transmitted to
OMWW.38
rD ∂w
The air inlet and outlet are black and diffuse m_ = ð10Þ
1 w ∂y y = h
surfaces.
In the OMWW equations, the Boussinesq The Charles Edwards and Acock model for the solar
approximation was adopted. radiation flux density Qsol for the Nth day and at a cer-
tain day time is adopted.39
Hence, the mass, momentum, energy, and species The evaporative flux can be expressed as
diffusion conservation equations are written in 2D con-
figuration as follows: Qevap = mL
_ v ð11Þ
For the air The radiative flux Qrad is calculated using the surface to
surface radiation model of COMSOL Multiphysics, tak-
∂r ∂(ru) ∂(rv) ing into account the radiative assumptions given in Figure
+ + =0 ð1Þ 1. The view factor is automatically determined for each of
∂t ∂x ∂y
the geometry facets using a ‘‘hemicube’’ approach.
Bouraoui and Ben Nejma 5
Table 2. The model dimensions. higher compared to those during open sun drying which
reached 319 and 322 K, respectively.
Dimensions Value (m) The average OMWW and air-OMWW interface
temperatures increased for the 16 and 14 h, respectively,
L 0.6
H 0.4
due to the increase of solar radiation and thus the
h 0.2 stored energy in form of sensible heat and decreased
d 0.01 for the rest of the day due to their decrease. By the
S 0.05 way, the phase shift between the two temperature maxi-
mums can be explained by the fact that the OMWW
has higher thermal inertia than the air which allows it
0 1 to store heat and restore it gradually owing to its low
1B x Lx x C thermal diffusivity.
q0r3 (x) = @qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi + qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiA From Figures 8 and 9, it can be noticed that for both
2 2
Ly + x 2 2
Ly + (Lx x) 2 ð23Þ
drying processes and before 14 h, the interfacial tem-
4
s Th Tc4 perature was higher than the average OMWW tempera-
ture, but after 14 h, the situation was reversed and the
average OMWW temperature became higher than the
average interfacial temperature owing to the decrease
Results and discussions
of solar radiation. Thus, the cooling of OMWW surface
Drying kinetics inside the greenhouse dryer increases its density and forces it to sink to be replaced
The geometry dimensions used in this part are given in by the warmer OMWW coming from lower levels. That
Table 2. is why a natural convection movement appeared as
depicted in Figures 9(c) and 11(c).
During greenhouse solar drying, all the temperatures
Temperature were close to 304 K, at the beginning of the day. Then,
as it is shown in Figure 9(a) and (b), the OMWW tem-
The variation of the average OMWW and air-OMWW perature progressively warmed up following the princi-
interface temperatures under the open sun and inside ple of thermal stratification. The interfacial surface had
the greenhouse solar dryer as a function of time are the highest temperature, as it was the most exposed to
shown in Figure 8. solar radiation. As the latter dipped from noon, the
The solar radiation was trapped and stored in the OMWW temperature also dipped as illustrated in
greenhouse dryer. Thus, the average OMWW tempera- Figure 9(c).
ture and the air-OMWW interface temperatures there, Figure 9 shows that there is a significant difference
which reached 320.5 and 323.7 K, respectively, were between the temperatures of the incoming and exhaust
Bouraoui and Ben Nejma 7
Figure 10. OMWW and air average velocities under the open
sun and inside a greenhouse solar dryer versus drying time.
Velocity
The rise and fall of solar radiation and air temperature
affected the natural convection during the evaporation
process. Therefore, air velocity follows the solar radia-
tion and air temperature profiles as shown in Figures 4,
8, and 10. In the greenhouse, the average air velocity
was higher than under open sun and reached its maxi-
mum at 14 h 30 min with 0.037 m/s compared to
0.022 m/s under the open sun.
For the average OMWW velocity, stagnation can be
noticed until 16 h 30 min. But once the solar radiation,
as well as the interfacial OMWW temperature,
decreased; the OMWW velocity increased as seen in
Figure 11(c). In fact, the increase of the OMWW tem-
perature compared to the interfacial temperature,
noted in the previous section, led to a drop of its den-
sity and thus of the relative buoyancy.
As a result, a bulk movement induced by the buoy-
ant forces appeared as the hotter liquid floated above
the colder one while this last fell in the pond bottom.
The air velocity distributions and the streamlines are
presented in Figure 11 for different hours of the day.
The air entered from the greenhouse inlet, moved hori-
zontally following the pond width and then vertically
Figure 9. Local distribution of the air and OMWW upward and exited. It is evident that the high velocity
temperatures (K) at (a) 8 h, (b) 12 h, and (c) 20 h. regions were close to the greenhouse outlet where the
air leaves, whereas the remaining domain displayed a
low velocity magnitude.
air of the dryer. The latter still has a high temperature Recirculation zone can be seen at the top of the
and thus sufficient drying potential, suggesting its recir- greenhouse due to low-pressure area generated by flow
culation for more efficient utilization of the solar dryer. direction toward the outside of the greenhouse.
8 Advances in Mechanical Engineering
Figure 12. Local distribution of the vapor mass fraction at (a) 8 h, (b) 12 h, and (c) 20 h.
Acknowledgement
Figure 23. Comparison of the total evaporated liquid mass The authors are particularly grateful to Mr Gérald Debenest
evolution from January to December inside the dryer and under (University of Toulouse) for his valuable views and
natural sun drying. encouragements.
the total evaporated liquid mass obtained from January Declaration of conflicting interests
to December under the greenhouse drying and under The author(s) declared no potential conflicts of interest with
the open sun are presented in Figure 23. The evapora- respect to the research, authorship, and/or publication of this
tion effect appeared to be tightly dependent on seasonal article.
variations. The total evaporated liquid mass progress
was globally comparable to that of the average ambient
Funding
air temperature and the maximum solar radiation.
After the 24 h of drying, it increased from 0.4 and The author(s) received no financial support for the research,
0.5 kg/m in January, respectively, under open sun and authorship, and/or publication of this article.
within the greenhouse dryer up to 4.4 and 5.05 kg/m in
July due to the increase of ambient air temperature and ORCID iD
solar radiation, then dwindled to 0.43 and 0.51 kg/m, Chaima Bouraoui https://orcid.org/0000-0002-2024-2299
respectively, under open sun and within the greenhouse
dryer in December. Indeed, the highest total evaporated
liquid mass values were recorded in the month of July References
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(x, y) Cartesian coordinates
Appendix 1 b volumetric thermal expansion coefficient
Notation (K21)
e the fluid emissivity
cp specific heat l the fluid thermal conductivity
D diffusion coefficient (W m22 K24)
F volume force r the fluid density
Fdi!j view factor from the ith surface element to s Stefan–Boltzmann constant (W m22 K24)
the jth surface
GD greenhouse drying Subscript
Lv latent heat of evaporation
m_ evaporated mass flow rate a air
Nu local Nusselt number amb ambient
OS open sun O olive mill wastewater
P dynamic pressure