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Emek Catalogo Tecnico
Emek Catalogo Tecnico
emek
EMEK ELEKTRÝK ENDÜSTRÝSÝ A.Þ.
Address : Esenboða Yolu 23. Km 06750 Akyurt / ANKARA / TURKEY
Tel : +90 312 398 01 81 • Fax : +90 312 398 04 74
e-mail : emek@emek.com.tr
web site : www.emek.com.tr
Company Profile
Milestones
Disconnecting Switches
Quality Assurance
Social Contributions
Contents
Company
Profile THE ART OF QUALITY FOR A HALF CENTURY IN
ALMOST 100 COUNTRIES
EMEK ELEKTRÝK ENDÜSTRÝSÝ A.Þ. aim to manufacture In 1978, EMEK commissioned her own research and
high quality and reliable products, taking both safety testing laboratory capable of performing all the routine
and environmental requirements into consideration. and type tests of instrument transformers (except the
EMEK quality for design and manufacturing, has been short time current test for current transformers). Later,
certified by both local and international institutes. a 5 meter high climatic room capable of going down to
EMEK has become a renowned world trademark for -45°C was added to the laboratory.
north america europe
delivery, quality and service. In 1982, EMEK realized the first export of instrument CANADA AUSTRIA
EMEK was established in 1969 as the first company of transformers, when 145 kV current and voltage COSTA RICA CROATIA MOLDOVA
CUBA DENMARK NORTHERN CYPRUS
BARMEK Holding and production began in a small transformers were exported to WAPDA, Pakistan. DOMINICAN REPUBLIC ESTONIA NORWAY
EL SALVADOR
workshop in Ankara. In 1994, EMEK was granted ISO 9001 certification by GUETAMALA
FRANCE PORTUGAL
GERMANY ROMANIA
EMEK signed a licence agreement with Balteau, the Turkish Standards Institute (TSE). Additionally, MEXICO GREECE RUSSIA
PANAMA HUNGARY SPAIN
Belgium in 1971 for the transfer of technology to EMEK was also accredited with ISO 9001 from TRINIDAD&TOBAGO IRELAND SWEDEN
manufacture oil filled current transformers and Independent International Institutes since 1997, ITALY SWITZERLAND
KOSOVA TURKEY
inductive voltage transformers up to 170 kV. The currently EMEK has ISO9001:2008 and 14001:2004 LUXEMBOURG UKRAINE
MALTA UNITED KINGDOM
agreement also included transfer of technology for cast certificates from ABS Quality Evaluations INC valid till
epoxy resin instrument transformers. 2012.
In 1972, EMEK moved to her new plant, 23 km from Emek has the annual capacity to manufacture 7500
downtown Ankara. Today, the plant comprises of units of oil filled and 35000 units of epoxy resin
11,500 m² covered area and 27,500 m² open area. instrument transformers, 2000 units of disconnecting
In 1975, EMEK signed another technology transfer switches and 1500 MVAR of power capacitors.
agreement with ICAR Italy, for manufacturing of asia
AZERBAIJAN
capacitive voltage transformers and LV power EMEK Manufacture; BANGLADESH
BRUNEI
capacitors. CAMBODIA
Instrument Transformers HONG KONG
Tod
od
oda
day, EMEK
Today, EM products are exported almost 100
countries aall around the world.
countries
2/3
MILESTONES
2,500 m2 of closed area Voltage Transformers were manufactured. EMEK was also accredited with
ISO 9001 from Independent
International Institutes.
1975
Technical know-how agreement
with ICAR (Italy) for LV Power
Capacitors production was signed.
1985 First 170 kV Disconnecting Switch
was manufactured.
2006 Emek was granted ISO 14001
certificationby Independent
International Institutes.
1976
Technical know-how agreement with
ICAR for Capacitive Voltage
1988 As a result of the reorganization
studies, BARMEK Holding was
established.
2010 First production of 420 kV tank type
current transformers is realized.
DESCRIPTION
Production
• EMEK current transformers are
manufactured in Ankara Turkey.
CURRENT General Description
TRANSFORMERS • We manufacture oil insulated current transformers up to
ϱϮϱ kV
• Above 170 kV, Cascade type transformers which include two or
UP TO ϱϮϱ KV three bushings is provided.
• Primary and secondary cores are housed in porcelain bushing
or tank.
• Transformers are hermetically sealed.
• Well proven “hair pin” technology is used.
6/7
OIL INSULATED
DESIGN CHARACTERISTICS INSTRUMENT TRANSFORMERS
Oil Impregnation
UP TO ϱϮϱ KV • The transformers are packed in rugged wooden crates which are
suitable for overseas transportation.
• Heat and vacuum are applied to the fully insulated windings • The transformers are encapsulated in polyethylene covers to
after assembly of the current transformer for drying purposes, keep them from environmental effects.
followed immediately by the oil impregnation procedure. • Wooden crates can be lifted by either a fork lift or by a crane
with slings.
Hermetic Seal
• Oil volume variations are compensated with stainless steel
bellows placed in the head of the transformers. With this Painting
facility there will be no contact between air and oil in the • External surface of the transformers, which are already
transformers. corrosion protected, are additionally painted grey. Other
• The dielectric strength will remain unchanged for the life timee colours are available on request.
of the CT.
Earthquake Design
Bushings • Standard design is up to 0.6g.
• Brown, Grey glazed porcelain.
Mechanical Strength
Primary Terminals • Applied load to the primary terminal in horizontal and vertical
• Primary terminals are made from tin plated copper. is in conformity with IEC 60044.1 and IEC 60186.
• Vertical and horizontal primary terminals are available.
• Dimensions depend on rated primary current. Ambient Temperature
e.
• Stud, nema pad or clamp type primary terminals are available. • Standard design is suitable for temperature range -50 °C to
+50°C. Other ranges on request.
1-Aluminium Rain Cover 10-Secondary Widdings
2-Stainless Steel Bellows 11-Secondary Widdings Support
3-Oil Level indicator 12-Oil
4-Primary Terminals 13-Base Plate
5-Aluminium Head 14-Lifting Holes
6-Primary Widding 15-Secondary Terminals Never Use The Primary Terminals For Lifting The Transformer
7-Paper Insulation ( HVside) 16-Oil Sampling Valve Lift The Transformer By Using The Holes provided On The Base
8-Porcelain Bushing 17-Oil Filling Tap
9-Paper lnsulation(LV side) * Other technical specifications may be available
upon request. 8/9
OIL INSULATED
INSTRUMENT TRANSFORMERS
DESCRIPTION
Production
• EMEK capacitive voltage transformers are
manufactured in Ankara Turkey.
CAPACITIVE
VOLTAGE General Description
• We manufacture oil insulated capacitive voltage transformers
up to ϱϮϱ kV
TRANSFORMERS • CVTs are composed of two seperate part: capacitive voltage
divider and tank.
UP TO ϱϮϱ KV • Above 170 kV, Multiple bushings are supplied for capacitive
voltage divider part.
• Oil inside the tank and the capacitive voltage divider is different
and they do not mix with each other.
• Transformers are hermetically sealed.
10/11
OIL INSULATED
DESIGN CHARACTERISTICS INSTRUMENT TRANSFORMERS
Name Plate
• Name plates are stainless steel and weatherproof.
TRANSFORMERS
Painting
UP TO ϱϮϱ KV
• External surface of the transformers, which are already corrosion
protected, are additionally painted grey colour.
Earthquake Design
• Standard design is up to 0.6g. Secondary Terminal Box
• Hinged type boxes are used and are sealable on request.
Mechanical Strength • Secondary box consists of secondary terminals, spark gap,
• Applied load to the primary terminal in horizontal and vertical earthing switch, drain coil, low voltage terminal-HF terminal
is in conformity with IEC 60044.5 and IEC 60186. and earthing terminal.
• Secondary terminals are clamp type.
Ambient Temperature • Fuses or MCB’s are also available on request.
• Standard design is suitable for temperature range -20 °C to +40 °C.
Capacitive Unit
Altitude
• Standard design is suitable up to 1000 m above sea level.
Description
Tuning • The capacitor stacks in Emek CVT’s are the mixed type
• The CVT is tuned in the factory and sealed. No further tuning which means paper and plastic film are used together
on site is required. as the dielectric.
• Capacitor elements are stacked and bound together to
Bracelet maintain constant pressure.
• All bracelets used on transformers are made of aluminium alloy. • The electrodes are made of soft rolled aluminium.
DESCRIPTION
Production
• EMEK inductive voltage transformers are
INDUCTIVE manufactured in Ankara Turkey.
14/15
OIL INSULATED
DESIGN CHARACTERISTICS INSTRUMENT TRANSFORMERS
Core
• High quality sheet steel cores are used.
• Enamelled electrolytic copper wire is used for primary windings.
Bushing Packing
• Brown, grey glazed porcelain • The transformers are packed in rugged wooden crates which are
suitable for overseas transportation.
Oil Insulation • The transformers are encapsulated in polyethylene covers to
• The insulating oil is mineral oil in conformity with IEC 60296. keep them from environmental effects.
• Before impregnation, moisture and gases are removed from • Wooden crates can be lifted by either a fork lift or by a crane
the oil by special processes. with slings.
• Drain plug for taking samples and oil refilling facilities are
provided on request. Maintenance
• Floating type oil level indicator is standard supply. • Maintenance free, simple recommendations;
• Clean the porcelain bushing at regular intervals depending on
Oil Impregnation the degree of pollution.
• Heat and vacuum are applied to the fully insulated windings • Ensure that there is no oil leakage.
after assembly of the inductive voltage trasformers for drying
purposes, followed immediately by oil impregnation procedure.
Lift The Transformer By Using The Holes provided On The Base
Accessories
• Fixing holes, lifting holes, secondary terminal box, name plate,
warning plates are also provided in our standard design.
Earthing
• Earthing terminal is located
on the body of the transformers.
Ambient Temperature
• Standard design is suitable for temperature
range -25°C to +40°C.
Maintenance
• Maintenance free, our simple recommendations are;
• Cleaning of the body to eliminate deposits of all type of pollution.
Packing
• The transformers are packed in rugged wooden crates which are
suitable for overseas transportation.
• The transformers are encapsulated in polyethylene covers to keep
INDOOR TYPE them from environmental effects.
CURRENT Assembly
• Before the assembly, following visual checks should be made;
DESCRIPTION TRANSFORMERS • Ensure that there is no crack on the body
Production • Ensure that the body is clean
• EMEK indoor type epoxy resin insulated current transformers are • Ensure that there is no damage on the base and secondary
manufactured in Ankara Turkey. terminal box.
• Current transformers can be assembled in any position.
General Description
• We manufacture indoor type epoxy resin insulated current transformers
up to 36 kV DESIGN CHARACTERISTICS
• Primary and secondary cores are moulded in epoxy resin to Epoxy Resin
ensure product with high reliability, maintenance free, • The cores and windings of the current transformer are
small weight, mounting in any position, high mechanical strength. moulded in epoxy resin.
• Vacuum is applied during material preparation and
the casting processes.
Primary Terminals
REQUIRED TECHNICAL SPECIFICATIONS • Primary terminals are made of tin plated brass or copper.
• Stud, nema pad or clamp type primary terminals are available.
ELECTRICAL DATA
Cores
.Service Conditions
• Grain oriented silicon steel is used.
.Insulation Level
• The core shapes are toroidal without air gap.
.Frequency
• Electrolytic copper strips suitable to withstand rated
.Number of Cores continuous current and short time thermal current is used for
.Current Ratio primary winding
.Rated Burden for Each Core • Enamelled electrolytic copper wire is used for secondary
.Accuracy Class for Each Core winding.
.Standards
.Continuous Primary Current Base Plate
.Short Time Thermal Current • Base of the transformers are fabricated from sheet steel
and are hot dip galvanised. * Other technical specifications may be available
upon request. 18/19
EPOXY RESIN INSULATED
TRANSFORMERS
Primary Terminals
• Primary terminals are made of tin plated brass.
Core
• High quality sheet steel cores are used.
• Enamelled electrolytic copper wire is used
for primary windings.
• Enamelled electrolytic copper wire is used
for secondary windings.
Base Plate
• Base of the transformers are fabricated from Aluminium
Earthing
• Earthing terminal is located on the body of the transformers
Ambient Temperature
Standard design is suitable for temperature range -25°C to +40°C.
Maintenance
INDOOR TYPE • Maintenance free, our simple recommendations are;
• Cleaning of the body to eliminate deposits of all type of pollution.
VOLTAGE
Special Tools & Spare Parts
DESCRIPTION TRANSFORMERS • No special tools, no servicable parts or spare parts are required.
Production
• EMEK indoor type epoxy resin insulated voltage transformers are Packing
manufactured in Ankara Turkey. • The transformers are packed in rugged wooden crates which are
suitable for overseas transportation.
General Description • The transformers are encapsulated in polyethylene covers to keep
• We manufacture indoor type epoxy resin insulated voltage transformers them from environmental effects.
up to 36 kV DESIGN CHARACTERISTICS Assembly
• Primary and secondary windings are moulded in epoxy resin to
ensure product with high reliability, maintenance free, Frequency • Before the assembly, following visual checks should be made;
• 50 Hz, 60 Hz • Ensure that there is no crack on the body
small weight, mounting in any position, high mechanical strength.
• Ensure that the body is clean
Rated Secondary Voltage • Ensure that there is no damage on the base and secondary
• 110/√3, 100/√3, 110/3, 100/3 V etc. in conformity with terminal box.
customer requirement. • Voltage transformers can be assembled in any position
Altitude
• Standard design is suitable up to 1000 m above sea level.
Maintenance
• Maintenance free, our simple recommendations are;
• Cleaning of body to eliminate deposits of all type of pollution.
Packing
• The transformers are packed in rugged wooden crates which are
suitable for overseas transportation.
• The transformers are encapsulated in polyethylene covers to keep
them from environmental effects.
Assembly
• Before the assembly, following visual checks should be made;
• Ensure that there is no crack on the body
• Ensure that the body is clean
• Ensure that there is no damage on the base and secondary
terminal box.
• Current transformers can be assembled in any position
Epoxy Resin
• Whole cores and windings of the voltage transformer
are moulded with the epoxy resin.
• Vacuum is applied during material preparation and
casting processes.
Primary Terminals
• Primary terminals are made of tin plated brass.
Core
• High quality sheet steel cores are used.
• Enamelled electrolytic copper wire is used for primary
windings.
• Enamelled electrolytic copper wire is used for secondary
windings.
Base Plate
• Base of the transformers are fabricated from Aluminium
DESCRIPTION
Production
• EMEK disconnecting switches are manufactured in
CENTER BREAK Ankara Turkey.
26/27
DESIGN CHARACTERISTICS DISCONNECTING SWITCHES
Altitude
• Standard design is suitable up to 1000m above sea level.
Main Contacts
• Silver plated contacts are used to provide excellent resistance
to environmental pollutants.
CENTER BREAK
• Finger type contacts ensure auto alignment during the closing
operation. HORIZONTAL
• The pressure on the contacts in closed position is adecuate for
keeping the temperature rise within limits. OPENING
• The main contacts rotate 90 degrees to open and close
the disconnector. UP TO 245 KV
Operating Mechanism
• Motor and manual operating mechanism are available.
mechanism ensures silent and safe operation. in this type or switches. to earth 70 140 230 275 325 460
one-min.power frequency, wet
(rms value)
Motor Packing across isolating distance 80 160 265 315 375 530
• The motors can be AC or DC upon request and can run • The disconnecting switches are packed in ruggen wooden
to earth 170 325 550 650 750 1050
between 85% and 110% of rated voltage. crates which are suitable for overseas transportation. lightning impulse 1.2/50 uS
(peak value)
• Manual operation is possible only after mechanical and electrical • Insulators and active parts are packed separately in two across isolating distance 190 375 630 750 860 1200
interlocks are in effect, thus accidental motor operation during different boxes.
hand operation is impossible. 800
• Motors can be controlled remotely, or locally, with the push Assembly 1250
rated normal
buttons located within the control cubicle. • Before the assembly, following visual checks should be made; currents(A)
1600
• Ensure that there is no crack on the body
Earthing Switches • Ensure that the body is clean 2500
• In case required one or two earthing switches can be supplied. • Ensure that there is no damage on the base and secondary kA rms 1250 A 31.5 31.5 31.5 31.5 31.5 31.5
• Motor and manual operating mechanism can be provided. terminal box. short time kA rms 1600-2000 A 40 40 40 40 40 40
withstand current
• Motors may be AC or DC type. kA peak 1250 A 80 80 80 80 80 80
kA peak 1600-2500 A 100 100 100 100 100 100
QUALITY POLICY
Standards
• All products are subjected to full routine tests as
described in the relevant standards.
• Type tests can also be performed (except short time current test)
in our own testing laboratories but should be negotiated
during the order stage.
• IEC, BS, ANSI, AS, CSA and other standards on request.
Testing facilities
• Type and routine tests as described in IEC, ANSI, AS, BS, CSA etc. are carried
out (except short time current test for CT’s) at the testing facilities of EMEK, located
in Ankara.
• Testing facilities include apparatus and systems for testing dry and wet
insulation (power frequency & impulse), partial discharge, accuracy, power factor & loss
angle, RIV, artificial ageing and mechanical strength.
• Operation tests of our climatic chamber under severe ice condition and at the
temperature limit -40 / +150 °C are possible.
• Test facilities for transformer oil and insulation paper are also available.
• Tests can be performed between 16 2/3 to 60 Hz.
• Temperature and humidity controlled calibration center is available.
Test Reports
• Despite Emek's testing facilities, our products have also been tested at several
Certificates • Independent Testing Laboratories such as ; KEMA, CESI, VEIKI, ICMET, STRI, IPH...etc
EMEK was granted ISO 9001 certification by the Turkish Standards Institute (TSE). • Upon customer request, we have performed more than 150 Type Tests for our products.
Additionally, EMEK was also accredited with ISO 9001 from Independent Institutes
since 1997. Currently EMEK has ISO 9001:2008 and ISO 14001:2004 certificates from
ABS Quality Evaluations Inc.
30/31
EMEK, being aware of her social responsibilities, has
Social Contributions participated in the foundation of Kusadasi Education and
Development Foundation under BARMEK Group, Private
U. Naci Akdogan Schools in 1993 and opened BARMEK
The Chairman and the executive staff of EMEK Primary School in Ankara, Balikhisar Village for the
ELEKTRÝK ENDÜSTRÝSÝ A.Þ. is active in the energy sector 1997-1998 education year to give support to the eight
both in Turkey and in the world not only through their years of continuous education campaign in Turkey.
positions as the founder and/or member of the local and Believing in the necessity of equal education opportunity.
international non-governmental organizations, but also EMEK also gives support to other schools and foundations,
presented reports and scientific studies. contributes, the education of many successful students and
offers them career opportunities.
The World Energy Council, of which Hüseyin ARABUL, the
chairman of EMEK, is the Deputy President and Turkey In The Years Of Two Thousand Strategically, Social
President of Turkish National Committee, makes studies And Economical Research Foundation (FOUNDATION 2000),
for reliable and effective generation, transmission and leaded by BARMEK Group, EMEK aims to make strategic
distribution of energy and environmental friendly studies and to give consultancy services for Turkey to take her
utilization of the energy resources. Additionally, the deserved place among the developed countries, to reach
Committee discusses the problems, future energy policies a higher level of prosperity and consciousness, for equality
and energy resources of Turkey by organizing congresses, in country management and practice of every element
symposiums, conferences, public sessions and panels and of human rights and democracy. The foundation also
offers solutions. organizes many activities to represent our country in the
international arena effectively.
BARMEK Group has also played an active role in the
foundation of many non-governmental organizations In addition, EMEK frequently brings together
like Electromechanical Industrialists' Association (EMSAD), her employees, by organizing nee planting festivals,
Electricity Distribution Firms' Association (ELDER), tennis tournaments, art markets, concerts and picnics.
Defense Industry Manufacturers' Association (SASAD).
Electric Industry Businessmen's Association (ELSIAD), On 23th April international Children Festival
Middle East Technical University Development Foundation. and the painting contest among the primary school
Prof. Dr. M. Parlar Foundation and Metal Goods Industry students organized in 2000. EMEK continues to increase
Employers' Union (MESIS). EMEK has right to change the information and datas without prior notice
her dedications for children of our future.
All updated datas can be reached from our web site www.emek.com.tr
All rights reserved.