NANYANG EXPLOSION PROTECTION GROUP CO.

, LTD

QFW SERIES STEAM

TURBINE
GENERATOR
 NANYANG EXPLOSION PROTECTION GROUP CO., LTD

1. SCOPE
The generators built in our company are divided into two models, the basic model and the developed
model. The former is the air cooled steam turbine generator which is called QF series in China, and
the later is developed based on the former according to the different drive machine by varying the
generator construction. For QF steam turbine generator, it is of closed air circling cooling system,
with air cooler mounted underneath the generator frame air exit. The rotor is made of complete steel
forging, mounted with axial flow or centrifuging fans at both ends. The excitation is brushless type
and further identified as QFW. Without the slip ring and thus resulted contact point in the electrical
circuit, there will be no disturbance on the wireless wave, avoiding the various failures due to bad
contact when it is worn down by friction, and thus enhance the machine’s reliability and reducing the
maintenance work. In spite of this, static silicon control excitation can also be supplied instead as
required by customer.

Regarding to our generator, they are mainly QFW series brushless generator. It has features such as
advanced design, compact construction, rarefied manufacturing, reliable operation, convenient
maintenance, and long service life. It can be coupled to steam turbines for all kinds of application,
such as blast furnace TRT, cement kiln heat recovery turbine, natural gas, coal gas, waste burning,
terrestrial heat, or for plant power generation, providing not only the solution for energy conservation
but also remarkable economic benefits to our clients.

The power rating of our generator is as follows:

QFW-2P 3000-60000KW, voltage 6.3kV or 10.5kV, frequency 50Hz, enclosure protection IP44;
QFW-4P 3000-50000KW, voltage 6.3kV or 10.5kV, frequency 50Hz, enclosure protection IP54;

2. STANDARDS
The generators is designed and built as per GB/T7064, Technical Requirements for Turbine
Synchronous Electrical Machines, which is identical or more strict than IEC34-3 (1998), as well as
the latest revision of the following specifications for generator design and manufacturing:
1) GB75, Basic Technical Requirements for Rotating Electrical Machines;
2) GB/T7064, Technical Requirements for Turbine Synchronous Electrical Machines
3) GB/T1029, Test Methods for Three Phase Synchronous Electrical Machines
4) GB/T7409.3, Basic Technical Requirements for Large and Middle Size Synchronous Generator
Excitation System;
5) JB/T7784, AC Exciter for Turbine Synchronous Generator

3. DESIGNATION
QF W- 15- 2

Pole Number
(MW)
Brushless Excitation
Steam Turbine
 NANYANG EXPLOSION PROTECTION GROUP CO., LTD

4. CONSTRUCTION
Both QF and its developed generators are well matured products in our company. In year 2001, we
had further introduced generator manufacturing technology from a foreign company, whose
advanced electrical and structure design had enabled our generator design with a better
construction, easier connection, installation, operation and maintenance, greatly improved the
uninterrupted operation time while reduced the power system failure opportunity. The construction
features of 2P generator are as follows:

4.1 General
The generator is of two layer To prevent harmful shaft current,
constructions, with the closed cycling insulation between bearing and ground
ventilation cooling system and a cooler at Non driven end and earthling brush
mounted beneath the generator. The on the turbine end is fitted.
single layer arrangement is also
available on request, with cooler
mounted on the top.
The generator stator, bearing pedestals
are all mounted on the base plate made
from several pieces steel, which to be
completed together, leveled, and fixed
on the foundation by bolts in the power
plant. To adjust the mounting
dimensions, sliding plates is provided
for base plate, and shims for stator, end
shields, bearing pedestals. A solid base
plate is also available if a quick
installation is aksed.

4.2 Stator design

The generator stator consists of stator frame, stator core and winding. The frame is made from
steel plates, light but very strong, and divided into many air blocks inside along in axial
direction. The end shields at both ends are made of cast iron, featured with inspection window
and air tight facilities. The bottom cover also is welded steel plates, together with the end
shields it is bolted on the stator frame. Underneath the bottom cover at exciter end, an
insulation plate is fitted where the stator leads comes out. The stator core is built from high
quality silicon steel covered on both sides with strong insulation. The stator core is sectioned
and pressed by dove tail bars around the core, which is further clamped tightly on the
supporting bars fixed on the frame. Between every two sections, ‘I’ shape bars are used to
form the radial ventilation paths.
The stator coil is half coil, made from multi-strand bare copper wrapped with fibre glass paper
 NANYANG EXPLOSION PROTECTION GROUP CO., LTD
(some of them with interposing coil). The insulation class is F, mica paper tapped and hot
pressed. The winding ends are wrapped by fibre rope and braced tightly, so that the power unit
has a greatly improved short circuit impact resistance capability.

4.3 Rotor design

The rotor shaft is made of a solid steel
alloy, slotted at radial direction to insert
the rotor coils.
The rotor coils are made from cooled
pulled flat copper wire, class F insulated.
The end bells mounted on both ends
are of non magnetic steel.
The rotor fans are either centrifugal fans
or axial flow fans with high tensile
aluminum alloy blades mounted on both
ends.

4.4 Bearings
The generator bearings are high pressure oil recycling lubricated, fitted within the cast bearing
houses. It has self aligning bearing pads, covered with babbitt alloy to avoid the Pb-Sn Alloy at
high temperature. Oil outlets are fitted on both sides of bearings for customer’s selection. The
high pressure oil system can be provided according to customer’s requirements.
The lubrication oil shall be provided by turbine supplier using a common system.

4.5 Cooling system

The cooling system is designed according to airflow theory together with generator output, with
air pressure head provided by fans mounted on the rotor; To ensure the generator can be
cooled efficiently, the stator frame is allocated into several air out blocks along the axial
direction and the stator core are divided into air ducts. Further more special air slots are
machined on the rotor shaft.
The heat generated during the generator operation will emit through stator and rotor coil
insulation, go to the air cooler and back to the generator, to complete a cooling circulation. The
cooler tube is made of copper H62. The cooler design is made so that the generator can
deliver minimum 66% of rated output with one section out service;
Air filters are provided in the cooler sections for air circuit supplement.

4.6 Brushless excitation

The brushless excitation consists of AC main exciter, pilot PMG, rotating rectifier, all rotating
with the same shaft center of main generator. The use of PMG greatly can improve the stability
of the power unit.
4.6.1 The main exciter rotor core is made from thin steel laminations sandwiched between end
 NANYANG EXPLOSION PROTECTION GROUP CO., LTD
plates and shrunk onto the shaft. The star connected armature winding is a two layer
wave winding with the output leads going directly to the three-phase bridge rectifier.
4.6.2 The rotating rectifier consists of two wheels, with three phase rectifying electrical circuits.
These two wheels are used for anode and cathode, electrical powered, and connected to
generator rotor coils.
4.6.3 The PMG and AC exciter share the common shaft, frame and rotor, extending outside
the pedestal bearing at the exciter end.

4.7 Instruments
To safeguard the operation, the following instruments are furnished:
1) 6 RTD PT100 for stator winding and 6 RTD PT100 for stator core;
2) One each of air in temperature detector at both ends of stator frame and one on the stator
frame;
3) One oil temperature detector on the bearing house, and provision for tele temperature
monitoring sensor;
4) 2 off air out temperature detector at the stator bottom, Cu50 or PT100;

Normally, the air in temperature shall not exceed 40 centigrade. The allowable temperature rise
(class B) for main parts of the generator corresponding to the cooling air is as follows:

Part Measuring method Temperature rise limit

Stator winding Embedded between the top 80K
and bottom coils in the slot
Stator core Embedded 80K
Rotor winding Resistance 90K

4.8 Excitation Control

Each QFW steam turbine generator is supplied with a computer aid automatic voltage regulator
(AVR). The AVR has the both automatic and manual control, one of them in operation and
another standby. It can be automatically shifted to the standby channel and locked fault channel.
The regulation method can be either voltage constant, or power factor constant. The excitation is
fitted with all kinds of highly automatic and reliable fault alarming and protection functions.

5. APPLICATION
The basic operation environment required for the normal operation is as follows:
1) Sea level less than 1000 meter;
2) Inside clean building;
3) Ambient temperature no more than 40 centigrade, humidity no less than 50%;
4) Cooling water temperature from 6 to 33 degree, pressure 0.2MPa, no eroding to copper and
steel;
5) Bearing oil supply pressure 0.05MPa to 0.1MPa.

Exception from above requirements shall be noticed to the manufacturer.

 NANYANG EXPLOSION PROTECTION GROUP CO., LTD
6. TYPICAL DATA FOR 2 POLE GENERATOR
TYPE (kW) HZ RPM (V) CURRENT EFFI. P.F. L(mm) W(mm) H ST. WT RT TOTAL REF.

QFW-3-2 3000 50 3000 6300 359 95.7 0.8 4755 1800 1835 7 6 22 FIG.1

QFW-3-2 3000 50 3000 10500 215 95.7 0.8 4755 1800 1835 7 6 22 FIG.1

QFW-6-2 6000 50 3000 6300 710 96.8 0.8 5345 2170 2230 12.3 5.3 33 FIG.1

QFW-6-2 6000 50 3000 10500 426 96.8 0.8 5345 2170 2230 12.3 5.3 33 FIG.1

QFW-7.5-2 7500 50 3000 6300 886 97 0.8 5345 2170 2230 12.3 5.3 33 FIG.1

QFW-7.5-2 7500 50 3000 10500 531 97 0.8 5345 2170 2230 12.3 5.3 33 FIG.1

QFW-10-2 10000 50 3000 6300 1179 97.2 0.8 5590 2470 2525 16.5 9 35 FIG.1

QFW-10-2 10000 50 3000 10500 707 97.2 0.8 5590 2470 2525 16.5 9 35 FIG.1

QFW-12-2 12000 50 3000 6300 1411 97.4 0.8 6325 2470 2525 24 10.5 40 FIG.2

QFW-12-2 12000 50 3000 10500 847 97.4 0.8 6325 2470 2525 28 10.5 44 FIG.2

QFW-15-2 15000 50 3000 6300 1764 97.4 0.8 6325 2470 2525 24 10.5 40 FIG.2

QFW-15-2 15000 50 3000 10500 1059 97.4 0.8 6325 2470 2525 28 10.5 44 FIG.2

QFW-25-2 25000 50 3000 6300 2934 97.6 0.8 8550 2740 2510 40 16 70 FIG.3

QFW-25-2 25000 50 3000 10500 1761 97.6 0.8 8550 2740 2510 44 16 74 FIG.3

QFW-30-2 30000 50 3000 6300 3518 97.7 0.8 8550 2740 2510 40 16 70 FIG.3

QFW-30-2 30000 50 3000 10500 2111 97.7 0.8 8550 2740 2510 44 16 74 FIG.3

QFW-50-2 50000 50 3000 6300 5728 98.2 0.8 8800 3240 2090 62 20 90 FIG.3

QFW-50-2 50000 50 3000 10500 3437 98.2 0.8 8800 3240 2090 62 20 90 FIG.3

QFW-60-2 60000 50 3000 6300 6873 98.3 0.8 9160 3240 2090 70 22 100 FIG.3

QFW-60-2 60000 50 3000 10500 4124 98.3 0.8 9160 3240 2090 70 22 100 FIG.3

FIG 1

FIG 2

Note: Voltage and frequency can be adjusted as per customer requirement.

 NANYANG EXPLOSION PROTECTION GROUP CO., LTD
7. QFW SERIES 4 POLE GENERATOR
TYPE POWER HZ SPEED (V) CURRENT EFFI. P.F. L(mm) W(mm) H(mm) WEIGHT REF.

QFW-3-4 3000 50 1500 6300 344 95.7 0.8 4650 2660 2560 20 FIG 4
QFW-3-4 3000 50 1500 10500 206 95.7 0.8 4650 2660 2560 20 FIG 4

QFW-4-4 4000 50 1500 6300 458 96.5 0.8 4650 2660 2560 21 FIG 4

QFW-4-4 4000 50 1500 10500 275 96.5 0.8 4650 2660 2560 21 FIG 4

QFW-5-4 5000 50 1500 6300 573 97 0.8 5080 3040 2890 29 FIG 4

QFW-5-4 5000 50 1500 10500 344 97 0.8 5080 3040 2890 29 FIG 4

QFW-6-4 6000 50 1500 6300 687 97 0.8 5080 3040 2890 30 FIG 4

QFW-6-4 6000 50 1500 10500 412 97 0.8 5080 3040 2890 30 FIG 4

QFW-8-4 8000 50 1500 6300 916 97.2 0.8 5200 3040 2890 33 FIG 4

QFW-8-4 8000 50 1500 10500 550 97.2 0.8 5200 3040 2890 33 FIG 4

QFW-10-4 10000 50 1500 6300 1146 97.2 0.8 5360 3750 3170 40 FIG 4

QFW-10-4 10000 50 1500 10500 687 97.2 0.8 5360 3750 3170 40 FIG 4

QFW-12-4 12000 50 1500 6300 1375 97.4 0.8 5360 3750 3170 42 FIG 4

QFW-12-4 12000 50 1500 10500 825 97.4 0.8 5360 3750 3170 42 FIG 4

QFW-15-4 15000 50 1500 6300 1718 97.4 0.8 5600 3750 3170 45 FIG 4

QFW-15-4 15000 50 1500 10500 1031 97.4 0.8 5600 3750 3170 45 FIG 4

QFW-18-4 18000 50 1500 10500 1237 97.6 0.8 5950 4300 3760 55 FIG 4

QFW-20-4 20000 50 1500 10500 1375 97.6 0.8 5950 4300 3760 57 FIG 4

QFW-25-4 25000 50 1500 10500 1718 97.8 0.8 6350 4650 3900 70 FIG 4

QFW-30-4 30000 50 1500 10500 2062 97.8 0.8 6350 4650 3900 75 FIG 4

QFW-35-4 35000 50 1500 10500 2406 98 0.8 6500 5000 4400 80 FIG 4

QFW-40-4 40000 50 1500 10500 2749 98 0.8 6500 5000 4400 85 FIG 4

QFW-45-4 45000 50 1500 10500 3093 98.2 0.8 7000 5500 4800 95 FIG 4

QFW-50-4 50000 50 1500 10500 3437 98.2 0.8 7000 5500 4800 100 FIG 4

Note: Voltage and frequency can be adjusted as per customer requirement.

FIG 3

FIG 4
 NANYANG EXPLOSION PROTECTION GROUP CO., LTD
8. SCOPE OF SUPPLY
1) Main generator
2) Excitation regulation system
3) Toolings;
4) Spare parts;
5) Documents

9. NOTICE
When ordering, the following information shall be clarified:
Generator type, power, synchronous speed, voltage, frequency, mounting, protection degree,
excitation (brushless or static excitation).

Nanyang Explosion Protection Group Co., Ltd

22 North Zhongjing Road,
Nanyang City,
Henan, P R China

Post Code: 473008

Tel: 0086 377 63258315

Fax: 0086 377 63258353
Email: nftrade@cn-nf.com
Web site: WWW.cn-nf.com