CRANE TRUCK DAILY INSPECTION

PLANT NO :
HOUR METER :
DATE :
SHIFT :

PERHATIAN / CAUTION :
PASANG 'OUT OF SERVICE TAG' & 'DANGER TAG'
(INSTALL 'OUT OF SERVICE TAG' & 'DANGER TAG' )

Condition
No Item Comments
Good No
MECHANICAL INSPECTION
ENGINE
1 Periksa kebocoran Oli (Check Oil leaks)
2 Periksa tekanan oli Mesin (Check Engine oil pressure)
3 Periksa putaran Mesin (Check Engine Rpm)
4 Periksa kebocoran Bahan bakar (Check Fuel leaks)
5 Periksa kebocoran air Radiator (Check Coolant leaks)
6 Periksa kebocoran angin (Check air pressure leak)
7 Periksa suhu air Radiator (Check Coolant temperature)
Periksa kebocoran sistem Pengisapan (Check Induction system for leaks, Clamps for tightness,
8
etc)
9 Periksa Indikator Saringan udara (Check Air Cleaner Indicator)
10 Periksa kondisi kabel/switch Emergency Stop (Check Emergency stop wiring/switch condition)
11 Periksa kekencangan Belt (Check Belt tension)
12 Periksa sambungan2 & dudukan (Check all Linkages & Mountings)
13 Periksa semua Baut pengikat (Check all Retaining bolts)
14 Periksa kondisi semua selang udara & bahan bakar (Check condition of all air & fuel Hoses)
Periksa kondisi Selang Radiator & kekencangan Klam (Check Radiator hoses condition & Clamps
15
for tightness)
16 Periksa Indikator level air Radiator (Check Coolant level Indicator)
Periksa kebocoran sistem Pemasukkan udara (Check Induction System for leaks & Clamps for
17
tightness)
18 Periksa pengoperasian Engine Stop (Check Engine Stop Operation)
19 Periksa kondisi sirip2 Intercooler & sambungan2 nya (Check Intercooler fins & dustings)
20 Periksa kebocoran Gas buang (Check Exhaust System for leaks)
21 Periksa kondisi Kompresor udara (Check Air Compressor condition)
POWER TRAIN
Periksa kebocoran Oli pada Transmissi, Transfer Box, Differential & Final Drive (Check Oil leaks on
22
Transmission, Drop Box, Differential & Final Drive)
23 Periksa Sambungan, Dudukan & Baut pengikatnya (Check Linkages, Mountings & Bolts)
24 Periksa Shaft penggerak & Sambungan Universal (Check Drive Line & Universal Joints)
25 Periksa kontrol Transmissi (Check Transmission Control)
26 Periksa semua Baut pengikat (Check all Retaining bolts)
27 Periksa kebocoran sistem udara (Check air system leakage)
28 Periksa penyetelan Bearing Roda (Check Wheel Bearings adjusment)
29 Periksa PTO & Dudukannya (Check PTO & Mountings)
STEERING
30 Periksa Steering Wheel & Steering Column (Check Steering Wheel & Column)
31 Periksa Peredam Kejut (Check Shock Absorbers)
32 Periksa kebocoran Oli (Check Oil leaks)
33 Periksa Selang2, Pipa & Pengikatnya (Check Hoses, Pipes & Clamps)
34 Periksa Karet pelindung Ball Joint (Check Rubber booth for Ball Joints)
35 Periksa Steering Knuckle & sambungannya (Check Steering Knuckle & joints)
36 Periksa semua Sambungan, Dudukan & Baut pengikatnya (Check all Linkages, Mountings & Bolts)
37 Periksa King-pin & Bearing (Check King-pins & Bearings)
BRAKES
38 Periksa tekanan Udara & Penunjuk tekanan Udara (Check Air pressure & Gauge)
39 Periksa Pengatur tekanan Udara (Check Air pressure Regulator)
40 Periksa kebocoran sistem Udara (Check Air System Leakage)
41 Periksa Tangki Udara & Dudukannya (Check Air Tanks & Mountings)
42 Periksa Selang2, Pipa & Pengikatnya (Check Hoses, Pipes & Clamps)
43 Periksa Kanvas Rem depan & penyetelannya (Check Front Brake Lining Pad & adjustment)
44 Periksa Kanvas Rem belakang & penyetelannya (Check Rear Brake Lining Pad & adjustment)
45 Periksa Chamber Rem & Dudukannya (Check Brake Chambers & Mountings)
46 Periksa Pengering Udara (Check Air Dryer)
SUSPENSION & FRAME
47 Periksa kondisi Spring Suspensi (Check Spring Suspension Condition)
48 Periksa Karet suspensi (Check Rubber Suspension)
49 Periksa Pin & Bushing (Check Pins & Bushings)
50 Periksa Baut U (Check U-Bolts)
51 Periksa Dudukan2 & Braketnya (Check Mountings & Brackets)
52 Periksa Peredam Kejut (Check Shock Absorbers)
53 Periksa V-Stay & Dudukannya (Check V-Stays & Mountings)
54 Periksa Reaction Rod & Dudukannya (Check Reaction Rods & Mounting)
55 Periksa Anti Roll Bar & Shackle nya (Check Anti Roll Bar & Shackles)
56 Periksa Cross Stay (Check Cross Stay)
57 Periksa keretakan pada Rangka Utama (Check Main Frame for crack)
58 Periksa kelurusan Axle (Check Axles alignment)
59 Periksa kondisi bak belakang & dudukannya (Check rear Flat bad & Mountings condition)
 CABIN
60 Periksa Kaca depan & Jendela (Check Windscreen & Window glass)
61 Periksa pelapis Karet (Check Rubber Seal)
62 Periksa Pintu, Pegangan Tangan , Pengunci & Engsel (Check Door, Lock, Handle & Hinges)
63 Periksa Kabin Suspensi & Dudukannya (Check Cabin Suspension & Mountings)
VEHICLE LOADING CRANE (ie Hiab, Palfinger)
64 Periksa Tuas dan Katup kontrol untuk operasi (Check Control Levers and Valves for operation)
65 Periksa Outriggers, Boom, Hook and peralatan tambahan (Check Outriggers, Boom, Hook and
attachments)
66 Periksa perubahan bentuk bearing Swing & Swing sistem (Check Swing bearing deformation &
Swing system)
67 Periksa Katup kontrol Overload by pass, periksa setelannya (Check Overload bypass control valve,
check adjustment)
68 Periksa Hook & Penguncinya (Check Hook & Safety Latches)
69 Periksa kebocoran Oli (Check Oil leaks)
70 Periksa Silinder hidrolik & Rod Silinder (Check Hydraulic Cylinders & Rods)
71 Periksa Sambungan, Dudukan & Baut Pengikatnya (Check Linkages, Mountings & Bolts)
72 Periksa Selang2, Pipa & Pengikatnya (Check Hoses, Pipes & Clamps)
TYRES & RIMS
73 Periksa kondisi semua Ban & tekanan anginnya (Check all Tyre condition & pressure)
74 Periksa Baut/nut pengikat Roda (Check all Wheel retaining Bolts/nuts)
75 Periksa kondisi semua Rim roda (Check all Wheel Rims condition)
SAFETY
76 Periksa Tabung pemadam kebakaran (Check Fire Extinguisher)
77 Periksa sistem Penguncian (Check Lock Out System)
78 Periksa Pagar (Check Hand Rails)
79 Periksa Tangga & Tempat pijakan (Check Ladders & Steps)
80 Periksa kaca Spion (Check Mirror)
81 Periksa kelayakan ROPS / FOPS (Check ROPS / FOPS properness)
82 Periksa kondisi Sabuk Pengaman (Check Safety Belt condition)
83 Periksa Lampu Rotari (Check Rotary Light / Strobe Light)
84 Periksa Alarm mundur (Check Reverse Alarm)
85 Periksa Klakson (Check Horn)
86 Periksa kondisi Kursi Operator (Check Operator's Seat condition)
87 Periksa Tutup pengaman dari Kipas, Belt, Driveshaft, Radiator, dll (Check Safety Guard of Fan,
Belt, Driveshaft, Radiator, etc)
88 Tanda/label Peringatan tersedia & jelas (All Warning tags/Safety labels fitted & clear)
89 Periksa masa berlaku Sertifikasi unit (Check validity of machine certification)
OPERATIONAL TEST (Pelaksana harus memiliki SIMPER / SIMPER is required)
90 Hidupkan mesin, periksa suara yg tidak biasa (Engine test run, check for unusual noise)
91 Periksa perpindahan gigi Transmissi (Check Transmission shifting)
92 Periksa fungsi Kopling penghubung (Check Clutch function)
93 Periksa kerja Rem Servis (Check Service Brake performance)
94 Periksa kerja Rem Parkir (Check Parking Brake performance)
95 Periksa kerja Rem Exhaust (Check Exhaust Brake performance)
96 Periksa kerja Sistem Kemudi (Check Steering System performance)
97 Periksa sistem Pengunci Differensial & Inter Axle (Check Differential Lock & Inter Axle system)
98 Periksa kerja semua perlengkapan Hidrolik (Check all Hydraulic attachment performance)
ELECTRICAL INSPECTION
INSTRUMENT PANEL ( Indicator Lamps,Gauges,Switches)
99 Periksa Kunci kontak (Check Ignition Switch)
100 Periksa Tombol test Indikator (Check Indicator test Switch)
101 Periksa Pengukur suhu kerja Mesin (Check Engine Coolant temperature Gauge)
102 Periksa Pengukur Tekanan angin (Check Air pressure Gauge)
103 Periksa Pengukur putaran Mesin (Check Tachometer)
104 Periksa semua Lampu Peringatan (Check all Alert Indicator lights)
105 Periksa Alaram peringatan (Check Warning Buzzer/Alarm)
106 Periksa Tombol-tombol untuk Lampu (Check all Light Switches)
107 Periksa semua Lampu peringatan (Check all Alert Indicator lights)
108 Periksa Pengukur jam kerja Mesin (Check Service Meter)
109 Periksa Sekering & pemutus arus (Check Fuses & Circuit Breaker)
110 Periksa Pengukur kecepatan unit (Check Speedometer)
111 Periksa Pengukur tegangan listrik (Check Voltmeter)
112 Periksa Tuas kontrol lampu reting & kontrol lampu Hazard (Check Turn signal & Hazard lights
control)
113 Periksa Tuas kontrol lampu Dekat/Jauh (Check High/Low Beam control)
LIGHTING SYSTEM
114 Periksa Lampu Kabin (Check Cabin Lamp)
115 Periksa Lampu dashboard (Check Dash Panel Light)
116 Periksa Lampu reting Kiri/Kanan (Check Turn signal Lamp LH/RH)
117 Periksa Lampu depan (Check Head Lamps)
118 Periksa Lampu jauh (Check High Beam Lamp)
119 Periksa Lampu kerja samping (Check Side Floodlights)
120 Periksa Lampu kerja belakang pada Truck maupun Trailernya (Check Tail Light on Prime Mover &
Trailer)
121 Periksa Lampu mundur (Check Reverse Lamp)
122 Periksa Lampu Rotari (Check Rotary Lamp/Flash Light/ Strobe Light)
123 Periksa Lampu jalan (Check Road Lamp)
124 Periksa Lampu rem (Check Brake Lamps)
 CHARGING SYSTEM
125 Periksa tegangan keluar Alternator (Check Alternator output Voltage )
126
Periksa kondisi Alternator, Belt serta penyetelannya (Check Alternator, Belt condition & adjustment)
127 Periksa Pemutus hubungan Accu (Check Battery disconnect Switch)
128 Periksa kondisi & beban kerja Accu (Check Battery condition & load)
129 Periksa level air Accu (Check Electrolyte level)
130 Periksa kabel & terminal Accu (Check Battery cable and terminal)
131 Periksa kable Massa (Check Ground cable)
132 Periksa kabel Harness (Check Wiring harness)
STARTING SYSTEM
133 Periksa kerja/kondisi Motor Starter (Check Starter Motor operation/condition)
134 Periksa Solenoid (Check Solenoid)
135 Periksa kabel & terminal (Check Cables & Terminals)
ACCESSORIES
136 Periksa kerja penyemprot kaca (Check Washer Wiper function)
137 Periksa Karet pembersih kaca (Check Wiper Blade)
138 Periksa Radio komunikasi 2 arah (Check 2-Way Radio Communocation)
139 Periksa kerja penyejuk udara (Check Air Condioner performance)
140 Periksa kondisi Kompresor penyejuk udara (Check AC Compressor condition)
141 Periksa kekencangan Belt penyejuk udara, setel bila perlu (Check AC Compressor Belt tension,
adjust if required)
142 Periksa kondisi Evaporator (Check Evaporator condition)
143 Periksa tekanan pendingin/freon (Check Refrigerant charging pressure)
144 Periksa Pipa/jalur penyejuk udara (Check Air Conditioner lines)
145 Periksa kondisi Kipas Blower (Check Fan Blower condition)
146 Periksa perlengkapan tambahan lain (Check other accessories)

INSPECTION BY : SIGN :