PUMP MODEL - RPS 40/32 T3A INSPECTION & TEST PLAN

AGENCY REMARKS
METHOD OF EXTENT OF
S.NO DESCRIPTION TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA INSPECTION REPORT Inspection
CHECK CHECK ICL
Agency
A STAGE INSPECTION- Components
Material test certificate &
Material Check Chemical Test 100% Approved DRG & data sheet Approved DRG & data sheet R R
1 Cold-End Cylinder (CPA-0603) Inspection report of ICL
Dimension Check Physical 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
Material test certificate &
Material Check Chemical Test 100% Approved DRG & data sheet Approved DRG & data sheet R R
2 Plunger (CPA-3751) Inspection report of ICL
Dimension Check Physical 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
Material test certificate &
Material Check Chemical Test 100% Approved DRG & data sheet Approved DRG & data sheet R R
3 Housing (CPA-3281) Inspection report of ICL
Dimension Check Physical 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
Material test certificate &
Material Check Chemical Test 100% Approved DRG & data sheet Approved DRG & data sheet R R
4 Connecting Rod (CPA-0192) Inspection report of ICL
Dimension Check Physical 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
Material test certificate &
Material Check Chemical Test 100% Approved DRG & data sheet Approved DRG & data sheet R R
5 Cross Head (CPA-3510) Inspection report of ICL
Dimension Check Physical 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
Material test certificate &
Material Check Chemical Test 100% Approved DRG & data sheet Approved DRG & data sheet R R
6 Skid (Drw. No. CPA-1140 R1) Inspection report of ICL
Dimension Check Physical 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
Material test certificate &
Material Check Chemical Test 100% Approved DRG & data sheet Approved DRG & data sheet R R
Inspection report of ICL
7 Suction Valve Body (CPA-0016)
Physical
Dimension Check 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
Measurement
B Hydraulic Test
Test pressure 120

W
1 Surge-Bottle Hydro Test bar 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
Duration 30 minutes
Test pressure 120

W
Discharge line and Gauge panel
2 Hydro Test bar 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
assembly
Duration 30 minutes
 C Dye-Penetrant Test
1 Surge-Bottle D.P Test Visual Inspection 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
2 Discharge line D.P Test Visual Inspection 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
D Cleaning Procedure
1 Cold End Parts Cleaning Test AIGA 012/04 Std 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
2 Drive End Parts Cleaning Test AIGA 012/04 Std 100% Approved DRG & data sheet Approved DRG & data sheet ICL QC Report P R
E Solo Run Test
1
2
Electric Motor
Drive End
No load test
No load test
Running the Motor
Running the Crank
100%
100%
Manufacturer's test report
Approved DRG & data sheet
Manufacturer's test report
Approved DRG & data sheet
Manufactures Test Certificates
ICL QC Report
R
P
R
R W
F FINAL INSPECTION
Overall Assembly check with Motor & other Dimension & Major Measurement

W
1 100% Approved DRG & data sheet Approved DRG & data sheet ICL Report P W
Accessories Appearance & Visual
2 Painting & Packing Visual Check Visual Inspection 100% P R
LEGEND
P: Performer R: Review of
documents TP: Third Party Inspection agency appointed by W: Witness of final IR: Inspection Report RN: Release
mutual consent inspection Note

Note: Raw material test certificates will be provided with chemical and physical test reports.

Approved with comments