XL300 Node Fastener Installation & Bolting section

XL300-HD XL300

Personal Protective Equipment Required: Document Feature(s): Document Objective(s):

• To outline requirements and procedural steps for bolting XL300 & XL300-HD
nodes on job site.

Hard Hat Hearing Protection Safety Shoes Safety Glasses Safety Instructions Quality Requirements Inspection Procedures Process Improvements
Notes:
• Maintain a general safety awareness of surroundings at all times when
performing field operations.

Fall Arrest / Fall Safety Harness Safety Gloves Tooling Specifications Tooling Maintenance Equipment Calibration Video Instructions
High-Visibility Apparel
Restraint System

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 1
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Hydraulic Wrench Component Description
• The images below illustrate the components of a hydraulic wrench. List is non-exhaustive.
Body
• The hydraulic wrench is shown in the “Tighten” configuration. (Hydraulic Wrench)

• To loosen bolts, the square drive needs to removed & installed on the opposite side of wrench. Square Drive Safety Handle Mount
(Hydraulic Wrench) (Hydraulic Wrench)
• Wrench needs a 2.000” hex socket attachment for tightening standard XL300 node bolt assemblies
• Wrench needs a 0.875” hex socket attachment with a hex bit for tightening XL300-HD node bolt assemblies. Hex Socket

• Hex socket attachment can be substituted with a hex socket spline drive compatible with wrench.
XL300 XL300-HD

Disengagement Lever
(Hydraulic Wrench)

Hex Insert
Hose Connection
(Hydraulic Wrench)

XL300 system uses a 2.00” Hex XL300-HD system uses a 0.875” Reaction Arm
Socket attachment without a bit Hex Socket attachment with a bit (Hydraulic Wrench)

Mandatory Personal Protective Equipment Safety Notes:

• Composite-toe / steel-toe safety shoes - The red arrow indicates direction of rotation. ConXtech is not equipped or authorized to provide
• Hard-hats - Do not hold the tool during torqueing without a safety handle repair and calibration services for hydraulic
• Safety Goggles/Glasses (not shown in images above). wrenches. Please contact your local representatives
• Safety Harness with Tie-Off - Do not allow unqualified and untrained personnel to perform for technical assistance.
• Cut Resistant Gloves tasks with hydraulic wrench.

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 2
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Pre-Bolting Verification Checklist

This checklist shall be completed before mobilizing elevated work platform to node location for bolting activities.
❑ Aerial lift has the tools and hardware for bolting operations organized with sufficient room and access in basket.
❑ Bolt, Washer, DTI, and Nut Assemblies
❑ Bolt assemblies shall be inspected for grease and rust; refer to this page for specific requirements.
Safety Note:
One bolt assembly has a mass of 4.72 lbmass [2.14 kg]; 32 bolt assemblies (sufficient for one XL300 node) has a mass of 151.04 lbmass [68.48 kg]. Limit the number of bolt
assemblies brought aboard to not exceed elevated work platform’s weight limit.

❑ Skidmore test has been performed to confirm protrusions on DTIs do not compress prematurely prior to achieving proper bolt tension.
❑ Verify that pump has electrical connectivity and is properly grounded.
❑ Verify hydraulic oil level in the oil tank is between the minimum mark and the maximum mark; do not mix different grades of hydraulic oil.
❑ Verify that connection between pump and hydraulic torque is secure without leaks. Detailed hose connection instructions are available in the
respective hydraulic torque wrenches’ manual. Below are the important steps & safety considerations:
• System must be depressurized prior to connecting the hydraulic hoses to the pump and torque wrench.
• Hose couplings must be free of dirt, grime, and debris prior to connection; clean with a lint-free cloth.
• There must be no clearance between male and female couplings on the hydraulic hoses; tool will not operate if hose is loose, damaged, or
deformed.
❑ The hex socket is securely fitted onto the hydraulic wrench’s square drive retainer; reaction arm is present and secured to wrench’s body.
❑ A sufficient amount of hex inserts are present. One insert can support bolting up to 10 XL300 nodes.

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 3
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Core Steps – Overview of Installation & Bolting Process

Below is an overview of the installation and bolting process.

Check node fasteners’

Make sure fasteners are pre-
certificate(s) for
assembled; apply grease /
conformance with
lubrication, if applicable.
project requirements.

Are fastener
Yes Perform Skidmore testing on node
assemblies Install bolts onto node in the
fastener assemblies to verify
going to be used correct orientation and in the
conformance with tensioning
immediately for correct order.
requirements.
installation?

No
Torque bolts with hydraulic
wrench.
Store fastener assemblies in a cool
and dry location to prevent rust
formation.

Inspect DTI squirts per node

acceptance criteria.

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 4
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Node Fastener Installation – Hardware Inspection & Testing

This page illustrates the orientation and order at Quantity per XL300
Description (Units are imperial Inches)
which XL300 nodal hardware shall be assembled; Node
deviation from the orientation shown violates Socket Head Cap Screw 1.25-7 x 6.50 16
applicable Research Council on Structural
Connections (RCSC) codes, standards, and
Direct Tension Indicator 1.313 ID, 2.000 OD, 0.165 THK 16
XL300-HD
Flat Washer, 1.375 ID, 2.500 OD, 0.157 THK 32
practices. Inspection should be completed prior to
Hex Nut, 1.25-7, 1.219 THK 16
mobilizing aerial lift.
- Fastener assemblies should have been pre- DTIs’ protrusions face the nut;
DTI
assembled in the orientation shown below. Correct Socket Head Cap Screw (flat side is shown) silicone (orange) is backed against
orientation of components if necessary. flat washer.

- All fastener components & assemblies’ certificates For XL300-HD, the bolt is the
shall be checked for conformance with project turned element, so DTI is placed
specifications prior to use. between nut and flat washer.

- The direct tension indicator’s (DTI’s) protrusions shall

be facing the nut. Quantity per
Description (Units are imperial Inches)
XL300-HD Node
- For non-galvanized applications, the bolt assembly
Socket Head Cap Screw 1.25-7 x 6.50 24
components have a black oxide finish and shall be
Direct Tension Indicator 1.313 ID, 2.094 OD, 0.165 THK 24
pre-greased with Lucas Oil P/N 10027.
Flat Washer, 1.375 ID, 2.094 OD, 0.157 THK 48
XL300
- Application of grease is not a requirement for
Hex Nut, 1.25-7, 1.219 THK 24
Geomet-coated bolts used for galvanized
applications. Hex Head Screw

DTIs’ protrusions face the bolt head’s

underside; silicone (orange) is backed
against flat washer.
Tooling Note:
Black oxide bolts without grease will require higher torque for bolting; this For XL300, the nut is the turned
DTI
may lead to hydraulic wrench failure or break the hex inserts during (flat side is shown) element, so DTI is placed between
tensioning. Do not install black oxide bolts without grease. bolt head and flat washer.

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 5
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Node Fastener Installation – Hardware Inspection & Testing

This page and the next page summarize the requirements for Skidmore testing XL300 node fastener assemblies onsite. This
document does not cover Skidmore testing fastener assemblies of other sizes such as those used in gravity connections; this
document also does not cover detailed Skidmore testing instructions as this is not a ConXtech-specific process.
Refer to this page for how ConXtech sets up the Skidmore Test.
1. A minimum of three complete node fastener assemblies of each combination (refer below) to be used in the work shall be checked at site of
installation in a tension calibrator. This procedure verifies that the DTIs do not squirt prematurely prior to reaching the minimum bolt tension
required (refer to next page)
• Fastener Type: Fastener type differs between socket head cap screw (XL300-HD) and hex head screw (XL300)
• Fastener Diameter: All XL300 node fasteners have identical diameter; there should be no variation.
• Fastener Length: All XL300 node fasteners have identical length; there should be no variation.
• Fastener Grade: All XL300 node fasteners have identical grade; there should be no variation
• Fastener Lot: The definition of “lot” may vary per national, state, and local regulations, codes, standards, and practices.
2. Install the node fastener components onto the Skidmore device with applicable adaptor plates and bushings. Refer to schematics and the
tension calibrator’s instruction manual for proper component installation. All requirements such as lubrication and DTI direction from previous
page still applies.
Socket Head Cap Socket Head Cap
Screw Screw
Direct Tension
Indicator (DTI)
Skidmore Tension Calibrator with Adaptor Skidmore Tension Calibrator with Adaptor
Plates & Bushing Plates & Bushing

Hex Hex
XL300-HD Nut XL300 Nut

Refer to Tension Calibrator’s Owner’s Refer to Tension Calibrator’s Owner’s

Flat Washer Manual for Proper Component Installation Flat Washer Manual for Proper Component Installation
Direct Tension
Indicator (DTI) Flat Washer Flat Washer

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 6
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Node Fastener Installation – Hardware Inspection & Testing

3. Once all node fastener components are installed in the Skidmore, snug-tighten by turning the cap screw’s head using appropriate wrench while
restraining Nut from turning.
• For an XL300-HD socket head cap screw, this will require a wrench outfitted with a ¾” hex insert to turn the cap screw; a 2” spud wrench
may be used to restrain the hex nut from turning.
• For an XL300 hex head screw, this requires the same tool as an XL300-HD SHCS, but the hydraulic wrench needs to be outfitted with a 2”
allen socket; the 2” spud wrench is used to restrain the bolt head (not hex nut) from turning.
4. Tighten fastener assembly until the tension value read on Skidmore calibrator gauge is equal to or greater 1.05 times minimum bolt tension
specified in table below. This value is 107 kips [476 kN] for a 1.25” bolt; This is a requirement per ASTM F959/F959M.
• All ASTM A574 socket head cap screws shall be treated as ASTM A490 bolts. The 107 kips [476 kN] is derived by multiplying the
specified minimum bolt tension of an 1.25” ASTM A490 bolt by a factor of 1.05. Once tightened, note appearance, flow volume and number
of squirts from DTI. An XL300 (Type 490) DTI has eight protrusions.
• Acceptance Criteria: There should be at least seven protrusions that squirted from DTI.
5. After fastener assembly has been pretensioned, insert feeler gauge into half of the spaces, in between DTI washer and hex nut.
• For non-coated DTIs (non-galvanized application): use a 0.015” feeler gauge; metric equivalent feeler gauges are not permitted.
• For coated DTIs (galvanized application): use a 0.005” feeler gauge; metric equivalent feeler gauges are not permitted.
• Acceptance Criteria: Feeler gauge is refused in at least four spaces.

Insert a feeler gauge into half of the

spaces, in between DTI washer and hex
nut and confirm they are refused.
Skidmore Tension Calibrator

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 7
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Node Fastener Installation – Installation Order & Bolt Orientation

This page illustrates the order at which bolt assemblies are installed on a node. Beams welded onto Outer Collars are not shown for clarity
of illustration. Keep in mind this is only installation; the torque wrench is not required at this stage.
- Prior to installing bolts, inspect bolt hole alignment and confirm that the shear bolts have been installed on all four outer collars.
- Respect the bolt and nut orientation shown in images below.
- Alternate bolt and nut orientation between adjacent levels of nut; this allows the hydraulic wrench to access the bolts during tensioning operations.
- Snug tight the bolts by hand.
Bolt orientation alternates between levels. This
applies equally to both XL300 and XL300-HD

✔ X
Bolt holes are misaligned Level 1
Bolt holes are aligned.
because CFA (on the left) is
not fully seated on the CCA
stops. Level 2

Level 3

Level 4

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 8
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Node Fastener Installation – Installation Order & Bolt Orientation

This page illustrates the order at which bolt assemblies are installed on a node. Beams welded onto Outer Collars are not shown for clarity
of illustration. Keep in mind this is only installation; the torque wrench is not required at this stage.
- Left Image: Letters A, B, C, and D below show an example of bolt installation sequence that tightens opposite corners 180° apart first, then shifts
90° to do the remaining two corners. This sequence does not need to be followed exactly; it is a recommendation.
- Note: Due to building characteristics and type of elevated work platform, it is often more expedient to install bolt assemblies in either a
clockwise or anti-clockwise manner, contrary to executing an opposite corner installation.
- Right Image: is a reminder of node hardware order of installation (reference this page again for requirements). Deviation from order of
component installation shown is not permitted under any circumstance. Washers must be installed on the machine surfaces of Outer Collars;
DTI’s protrusions must be nut-facing. The numbered assemblies are a recommendation of installation sequence (not to be confused with the node
hardware’s order of installation that is specific to how washers, DTI, nut, and bolt is arranged.

Nuts are colored yellow in this image for

clarity. The alphabets are a recommended 1 1
order; this does not have to be respected.

Northwest Northeast 2
A D
2 3

North

West East

4 5
South
3

C B
Southwest Southeast 4 6

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 9
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Node Fastener Torqueing – Hydraulic Wrench Reaction Arm Position

This page illustrates possible positions of the wrench’s reaction arm; similar images are in subsequent pages where hydraulic wrenches
are required to torque the bolts to their requirements.
- Each reaction arm’s position relative to the body of the wrench is accompanied by an image of a clock; the hand on the clock will correspond to the
reaction arm’s position and is written in red in subsequent pages.
- The reaction arm’s position can be easily changed by first
removing the arm, orienting it in desired position, followed by re-
inserting the arm; the locking lever (not-shown) must be shown to
secure position of reaction arm.
- Refer to subsequent pages for reaction arm configuration for
each bolt; configuration will differ between XL300 & XL300-
HD.

12
11 1
10 2
9 3

8 4
7 5
6

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 10
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Node Fastener Torqueing – Hydraulic Wrench & Pump Operation

This page contains written instructions on how to operate the hydraulic wrench and pump units properly in sequential order. All
instructions here apply to subsequent pages where hydraulic wrench is required.
1. Start the pump unit and set the torque. Refer to this page for the entire range of torque values corresponding to pressure gauge readout on pump.
The recommended starting torque is 1,024 ft-lbs [1,389 Nm] at 3,200 psi. Set the pressure with the control valve; this is “A” on bottom right image
below.
2. Install the hydraulic wrench into the node fastener being turned; the hex insert must be fully inserted into the bolt head’s hex socket.
• Confirm the disengagement lever is at the “Engaged” position on image below.
3. Follow instructions in subsequent pages to position the reaction arm onto the collar flange
4. Install wedge in between nuts to keep them from turning when torqueing with the hydraulic wrench.
5. Press and hold the “B” button on the pump’s remote until visual DTI squirt verification is present. If the tool no longer turns before the DTIs
squirt, increase the pressure output on the pump’s control valve. Number of squirts should be equal to number of DTI protrusions less one, unless
verification of squirt is visually impossible. Follow criteria outlined on the Node Inspection page.
6. Once bolts are fully tensioned, move the disengagement lever to the “Disengaged” position and remove wrench.
Image shows no exposed Image shows hex bit is
hex bit. exposed.

Pump’s
Control Valve

Disengaged

Engaged

✔ ✘ Pump Remote Pump Remote

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 11
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Hydraulic Wrench & Pump Operation
Source: https://library.hytorc.com/posts/697

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 12
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence Overview (XL300)
1

1 2

3 5 4

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 13
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence Overview (XL300)

Conceptual Animation on Tensioning Nodes

Animation not available in PDF format

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 14
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence (XL300)
This page illustrates the torqueing sequence with hydraulic wrench. Please follow the sequence below.

Level 1

Level 2

1 2
Node Level

11 12 1
10 2
9 3
8 4
7 6 5

Reaction Arm Position

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 15
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence (XL300)
This page illustrates the torqueing sequence with hydraulic wrench. Please follow the sequence below.

Level 3

Level 4

3
4 Node Level

11 12 1
10 2
9 3
8 4
7 6 5

Reaction Arm Position

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 16
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence Overview (XL300-HD)
1
1 2

2 3

4 5

3 4 5 6

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 17
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence Overview (XL300-HD)

Conceptual Animation on Tensioning Nodes

Animation not available in PDF format

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 18
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence (XL300-HD)
This page illustrates the torqueing sequence with hydraulic wrench. Please follow the sequence below.
Level 1

Level 2

Node Level

1
1 2

11 12 1
10 2
9 3
8 4
7 6 5

Reaction Arm Position

11 12 1
10 2
9 3
8 4
7 6 5

Reaction Arm Position

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 19
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence (XL300-HD)
This page illustrates the torqueing sequence with hydraulic wrench. Please follow the sequence below.

Level 2

Level 3

Node Level

3
3 4

11 12 1
10 2
9 3
8 4
7 6 5

Reaction Arm Position

11 12 1
10 2
9 3
8 4
7 6 5

Reaction Arm Position

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 20
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Fastener Torqueing – Torqueing Sequence (XL300-HD)
This page illustrates the torqueing sequence with hydraulic wrench. Please follow the sequence below.

Level 3

Level 4

Node Level

5
5 6

11 12 1
10 2
9 3
8 4
7 6 5

Reaction Arm Position

11 12 1
10 2
9 3
8 4
7 6 5

Reaction Arm Position

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 21
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Torque Chart for Hydraulic Wrench
This page contains the torque chart for hydraulic wrench used in XL300 node fastening applications; note that the chart applies similarly to
ENERPAC’s S3000X and HYTORC’s MXT-3-SA. The manufacturer’s torque charts are also linked below.
- The torque required to squirt DTIs on the XL300 node fastener assembly is estimated to be 1,500 ft-lbs [2,034 Nm]; this corresponds to a pressure
readout of ~4,800 PSI [~ 33 MPa] on the pump’s pressure gauge. Note that torque values do not always correspond to bolting tension in the
connection. Visual confirmation of DTI squirts are always required, as outlined in Node Inspection.
- Higher torques up to 2,250 ft-lbs [3,051 Nm] may be required in positions where the wrench’s reaction arm has poor engagement with the
reacting surface. The operating range of bolting XL300 nodes is highlighted below.

Pressure in (PSI) Torque (ft-lbs) Torque (Nm) Pressure in (PSI) Torque (ft-lbs) Torque (Nm)
1,600 512 694 6,200 1,994 2,704
1,800 576 781 6,400 2,058 2,791
2,000 640 868 6,600 2,122 2,877
2,200 704 955 6,800 2,186 2,964
2,400 768 1,041 7,000 2,250 3,051
2,600 832 1,128 7,200 2,316 3,140
2,800 896 1,215 7,400 2,382 3,230
3,000 960 1,302 7,600 2,448 3,319
3,200 1,024 1,389 7,800 2,514 3,409
3,400 1,088 1,475 8,000 2,580 3,498
3,600 1,152 1,562 8,200 2,646 3,588
3,800 1,216 1,649 8,400 2,712 3,677
4,000 1,280 1,736 8,600 2,778 3,767
4,200 1,346 1,825 8,800 2,844 3,856
4,400 1,412 1,915 9,000 2,910 3,946
4,600 1,478 2,004 9,200 2,974 4,033
4,800 1,544 2,094 9,400 3,038 4,120
5,000 1,610 2,183 9,600 3,102 4,206
5,200 1,674 2,270 9,800 3,166 4,293
5,400 1,738 2,357 10,000 3,230 4,380
5,600 1,802 2,444
5,800 1,866 2,530
6,000 1,930 2,617 ENERPAC S3000X Torque Chart: https://www.enerpac.com/en-us/training/e/pressure-vs-torque-s-series-x-edition

HYTORC MXT-3 Torque Chart: https://portal.hytorc.com/app/docs/torquecharts/mxt/MXT-3-Torque-Conversion-Chart.pdf

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 22
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Node Inspection
This page contains inspection criteria for XL300 nodes that have been tensioned with a hydraulic wrench. Inspection requirements are
similar to those mentioned previously on Node Fastener Installation – Hardware Inspection & Testing section. They are restated here for
convenience.
- Once the cap screw has been tightened, note the appearance, flow, volume, and number of squirts from DTI.
- Acceptance Criteria: There should be at least seven protrusions that squirted from DTI.
- In the event of non-squirts, visually inspect the DTI spaces to identify if protrusions have been compressed; Improper squirt indication can be due to
the following factors
- There is a thick bed of grease concealing squirt feature
- Squirt material may fall off due to natural elements such as wind and rain.
- Acceptance Criteria: When seven squirts cannot be identified, but the bolted connection is believed to have met pretension requirements,
inspect with a feeler gauge as connection allows. Refusal at four DTI’s spaces indicates a conforming pretension.
• For non-coated DTIs (non-galvanized application): use a 0.015” feeler gauge; metric equivalent feeler gauges are not permitted.
• For coated DTIs (galvanized application): use a 0.005” feeler gauge; metric equivalent feeler gauges are not permitted.
• Corrective Action: If connection fails acceptance criteria, the inspector is allowed to request additional tests to determine whether
the bolt has been correctly tensioned. ConXtech’s field crew may be requested to inspect the connection with a calibrated hydraulic
torque wrench.

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 23
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Reference Images – Skidmore Tension Calibrator Test Setup
Video on the right side of this page demonstrates the setup of a Skidmore Test with Skidmore
Wilhelm’s Model HS Portable Bolt-Tension Calibrator. Important Notes below:
- This test requires at least 2 personnel:
- One operator is torqueing bolt head with a hydraulic wrench
- One operator is using a pipe wrench to prevent nut from turning
- Reaction Plate is at least 1” [25 mm] in thickness, and is modified (through grinding / cutting)
to provide a reaction post / point for the wrench’s reaction arm
- The tension calibrator needs to be mounted on a rigid, immobile surface such as wide-flange
column; in the video and images on this page, the device is seen mounted on a telescopic
forklift’s carriage.

This is a video. Hit play if file

is in PPT or PPSX format; not
supported in PDF format. →

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 24
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Click me to return to Table of Contents

Appendix A: List of Field Equipment

Important: It is field’s responsibility to review project plans and specifications ahead of mobilization, and organize appropriate tools accordingly; nothing in
this appendix or the overall manual modifies this responsibility.

Keep in mind of the following; listed equipment:

- Do not include general utilities hardware such as electrical cord adapters, extension cords, cables, ladders, etc.
- Do not include every discreet tooling necessary to fulfill job requirements
- Do not specify socket types and sizes, given fastener specification vary between projects; Node Fastening Tools is an exception to this statement.
- Do not specify crane; refer to crane pick plan section of this manual.
- Do not specify quantity of each tool as size of crew differ between projects; read the notes of each tool for its intended purpose and determine quantity
base on number of crew members in connecting, bolting, and plumbing.
- Do not intend to specify or recommend manufacturer’s brand
- Disclaimer: All brand names of tools and equipment in the pictures are used for reference only, and are the property of their respective
manufacturers.
- This manual shall not dictate erector’s decision to utilize similar tools and equipment of other brands; the exception to this statement applies to
Node Fastening Tools.

Maintenance: All equipment must be maintained & regularly inspected per their respective manufacturer’s instructions and specifications.

Spare parts: Spare components / tools / equipment should be considered to minimize field downtime.

Calibration: All equipment must be calibrated at time of their use, and re-calibrated as necessary over the duration of project.

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 25
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Appendix A: List of Field Equipment

General Ironworking Hand Tools

Notes:
Burke Bar • General tool that can function as: Torque Wrench Breaker Bar
• Wooden formwork stripper ½” Drive
• Hammer
½” Drive
• Prybar
• Crowbar
• Nail remover

Sleever Bar Notes: Notes: Notes:

• Highly recommended for connectors; • Used for tightening activities • Tool that has mechanical
used as a pry bar for beam installation • This can be used to achieve advantage in loosening tight
activities. snug tight condition on node bolts.
fasteners prior to tensioning.

Combination Wrench Crescent Wrench Spud Wrench Bull or Barrel / Drift Steel Wedge Sledgehammer 12 lbs
2” (24” Long) 3/4” and 7/8” Pins 1 1/16 x 8” 2” x 2” x 12” 36” Handle
7/8” x 7/8” x 11”

Notes: Notes: Notes: Notes:

• • Notes:
Combination wrench • Adjustable wrench Spike end of spud • Used for gravity hole
with ratcheting wrench can be used • Used for a variety of ironworking
ideal for alignment
mechanism is crucial as a wedge or bull tasks such as flaring beam web
accommodating a • Can be used as a stake and
to snug tightening pin for beam angles, elevating installed columns,
variety of fastener serve as a come-along’s
fasteners onsite. installation activities preventing nuts from turning
sizes. anchor point.
during node bolt tensioning

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 26
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Appendix A: List of Field Equipment

Node Fastener Installation & Tensioning Tools

Hydraulic Torque Wrench
Notes:
(MXT-3-SA)
1. This is the primary tool to torque all XL300 node fasteners to their required specification in the field.
2. Other HYTORC models are not compatible to be used for bolting XL300 node fasteners.
Min. Torque: 485 ft-lbs [657 Nm] 3. Please refer to manufacturer’s manual for instructions & frequency of calibration, repair, and
Max. Torque: 3,230 ft-lbs [4,379 Nm]
maintenance: https://library.hytorc.com/posts/3439

Notes: Notes:
XL300-HD XL300 1. Do not use metric hex inserts.
1. For the XL300-HD system, the 7/8” x 1- 7/16” Hex Insert
Spline Drive with 7/8” Hex Socket 2.00” Hex Socket existing spline drive with the 1.00” XL300 node fasteners are imperial
(XLT3-DDS014) 1.00” Square Drive square needs to be removed so the (as of release date of this CPI).
spline drive with 7/8” socket can be 2. Inserts that do not meet the stated
installed. hardness requirement will break.
2. For the XL300 system, the 2.00” hex 3. Quantity of hex inserts to procure /
socket can be attached directly to carry is 1 for every 10 XL300
the existing spline drive with the moment nodes.
1.00” square. 4. Hex inserts have a tooling hole for
3. Refer to this page for detailed The hex inserts must have a better engagement with hex
images. minimum hardness of Rc51 socket

Electric Hydraulic Pump Hydraulic Oil Electric Hydraulic Pump Hydraulic Oil
(HY-115) (PT# 060192) Notes: (ZU-4208BB-QHR) (HF-101)
1. Either the HYTORC pump (left) or ENERPAC
pumps (right) can be used with hydraulic Hydraulic Hose
wrench for node fastener tensioning activities. (THC-7062)
2. Only use hydraulic oil specified for the pump
per manufacturer’s instructions.

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 27
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.
 Appendix A: List of Field Equipment

Node Fastener Skidmore Test & Inspection Gauge

Feeler Gauge (Comes Notes: 2” Pipe Wrench / Notes:
with DTI Supplier) 1. Used to verify that all DTIs have achieved the
Combination Wrench 1. Used during Skidmore testing to
proper tension post-torque in some situations. prevent the nut from turning while the
2. The required gauge thickness is 0.015” [0.38 bolt is being torqued with a hydraulic
0.015 in
mm] for coated DTIs and 0.005” [0.13 mm] for wrench.
0.005 in
non-coated DTIs. Metric equivalent feeler
gauges are not permitted due to unit
conversion rounding errors.
3. Feeler gauges are supplied along with DTIs.

Skidmore Tension
Calibrator Model HS
Notes:
1. Equivalent tension calibrator models are
acceptable. Among Skidmore Wilhelm’s line of
products, only the Model HS tension calibrator
supports tension testing for 1 ¼” bolts.
2. When procuring the tension calibrator, make sure
to procure the Torque Reaction Kit as well.
3. This is not supplied by ConXtech.
4. Refer to this page for an example of how it is used
in the field

CX-R&D-CPI-000155
Revision: A
Revision Date: 2022-06-28
XL300 Field Assembly Manual
NOTICE: Information contained herein is Confidential and the Intellectual Property of ConXtech® Inc. For official access and use on ConX Structures only by ConXtech Licensees or Contracted Users: Structures, processes, methodologies, concepts, descriptions thereof, trademarks,
logos of ConXtech and the ConX® System shown, illustrated and described in this document are covered by various forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, Copyrights, Trademarks, 28
Trade-Secrets, and U.S. and Foreign Patents which variously cover ConXtech’s products, ConX structures and methodologies. For more Information: www.ConXtech.com/Patents. © ConXtech, Inc., 2000-2022. All Rights Reserved.