LSTK-1 PACKAGE FOR “ETHYLENE GLYCOL” PROJECT

OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL)

AT PARADIP REFINERY, ODISHA

Doc. No. : IPEG-6389-MIFE(1)-8830-TP-001-0001 Rev. No. : A3

Title : QUALITY ASSURANCE PLAN FOR
VENTURI TUBE Page : 3 of 8

TABLE OF CONTENT

Contents

SL NO DESCRIPTION PAGE NO
1 QUALITY ASSURANCE PLAN FOR VENTURI TUBE 04
 LSTK Package-1 Package For
“Ethylene Glycol” at Paradip Refinery, Odisha
Comment Resolution Sheet
Unit LSTK PACKAGE-1 Package FOR “ETHYLENE GLYCOL” AT PARADIP REFINERY, ODISHA

Document Number IPEG-6389-MIFE(1)-8830-TP-001-0001

Equipment & Tag No. ALL

Owner/PMC Comments Vendor / LSTK-1 Contractor Compliance Owner/PMC Comments
Sr. No. LSTK-1 Contractor Compliance
Dated: 28/03/2020 Dated: 20.04.2020 Dated: DD/MM//2020
1 To add tag nos of the elements in the ITP Noted & Revised accordingly
2 To include drawing no / Document no in the ITP Noted & Revised accordingly
IBR activity added in the ITP, But IBR activities shall be performed from IBR authority to
3 To include IBR activity in the ITP the tags which are having IBR requirement

4 To add inspection stage for all the procedures as commented Noted & revised accordingly (Clause 1.1)

5 To add Plates for cylinders, Cones & Throats in raw material column Noted & revised accordingly

Sub vendor shall be as per mentioned in Doc no : IPEG-6389-MIFE(1)-8551-OD-001-

6 To mention actual sub vendor in the ITP 0003, But actual sub vendor details can`t be included in the ITP as actual vendor may
change due to his delivery schedule and due to some of our commertial terms

7 To revise the WPS/PQR charecteristics as commented in the ITP Noted & Revised accordingly

8 To add reference document as PDRG-8440-SP-0010. Rev-F5 in the WPS/PQR activitiy. Noted & Revised accordingly

9 To insert In process inspection activitiy before Welding activitiy Noted & Revised accordingly

10 To add ASME SEC VII div 1 as reference document for LPT Test activitiy Noted & Revised accordingly

11 To clarify for the In process activity inspections as commented (Clause 3.4 as per commented document) It is Typo error mentioned, Presently revised as per requirement
Check points revised and end preparation shall be as per B16.25 & the same has been
12 Vendor to check PTC requirements as per IBR & furnish inspection stages accordingly in ITP
shown in the GAD

13 To add the acceptable ferrite no in the procedure Noted & revised accordingly

14 To revise the MPT procedure Reference document as commented Noted & revised accordingly
15 To add PWHT graphs review point in the QAP Noted & revised accordingly

16 To add Sec VII Div 1 in RT acceptance and rference document Noted & revised accordingly
Both the test shall be witnessed after Hydrotest only.
As hydrotest is initially conducted internally from our end so the Blind flanges / caps of
the BWE venturies shall be in capped position. So Dimensional inspection internally
17 PMI test & Final dimension check to be added prior to hydrotest. shall be carried from our end initially to hydrotest but for your inspection it shall be
carried out after hydrotest only.

18 To revise painting activity as commented in the QAP Noted & Revised accordingly
19 To perform Ferroxyle test after pickling and passivation for SS material venturies Noted & Revised accordingly
Noted & Revised accordingly Also please be noted that I have mentioned Form
20 To include Review of final documentation, Signed of ITP & IBR Form as applicable to issue IRN IIC/Provisional certificate for IBR required tags (Form IIC certificicate cant be issued
immediately after IBR, It takes time)
21 RT shall be conducted before & after PWHT Noted & shall be proided wherever applicable
Noted & Tempering temperature shall be Min 15% higher than the PWHT temperature
22 To ensure that PWHT temperature shall be 15% lower than the tempering temperature
& PWHT shall be exactly performed to 760 degree
CLIENT COMMENTS RESOLUTION
Review by PMC shall not absolve the contractor of his obligations. Review by PMC shall not constitute a check.
Contractor is fully responsible for complying with the requirements of the contractand other relevant documents
and codes / standards including reliability recommendations.
23 Noted
Acceptance of any document shall not be interprted as permitting any deviation and shall in no way
releive/absolve contractor of his contractual obligations under the terms of contract for correct design and
execution of works
24 QAP shall be read in conjuction with PO,PR, Approved dwg & data sheet Noted and shall be followed accordingly
 LSTK Package-1 Package For
“Ethylene Glycol” at Paradip Refinery, Odisha
Comment Resolution Sheet
Unit LSTK PACKAGE-1 Package FOR “ETHYLENE GLYCOL” AT PARADIP REFINERY, ODISHA

Document Number IPEG-6389-MIFE(1)-8830-TP-001-0001

Equipment & Tag No. ALL

Owner/PMC Comments Vendor / LSTK-1 Contractor Compliance Owner/PMC Comments
Sr. No. LSTK-1 Contractor Compliance
Dated: 28/03/2020 Dated: 20.04.2020 Dated: DD/MM//2020

25 To provide the MTC of the material Tag wise Noted and shall be provided accordingly

26 To Confirm compliance on Doc no :- IEPG-6351-8551-TP-000-2000 Confirmed

27 To close all the TBE/PR comments if any Noted & Closed

28 To revise from witness to review for Machining of Venturi meter (Clause 3.6 & 3.7) Noted & revised accordingly

29 To revise from witness to review for RT testing Noted & revised accordingly

30 To revise from witness to review for Hardness testing of weld joints Noted & revised accordingly

31 To eleborate hold point for LTHE/TPI in Hydrotest procedure Typo error actually it has to witness point and revised accordingly

32 IBR tags shall be inspected 100% for Hydrotest pressure Noted & Revised accordingly

33 Dimensions of the flow venturi meter shall be 100% witnessed from LSTK/TPI Noted & Revised accordingly

34 To delet MRB activity from the QAP Deleted

Note:-
 MINCO (INDIA) FLOW ELEMENTS PVT. LTD.
D2‐ 49/50, Tivim Industrial Estate, Karaswada
Mapusa. Goa – 403 526
QUALITY ASSURANCE PLAN
EQUIPMENT TAG NO`S : 061‐FE‐1610, 061‐FE‐1815, 061‐FE‐3320, 060‐FE‐2401 & 060‐FE‐2402 GA DRAWING DOCUMENT NO : IPEG‐6389‐MIFE(1)‐8552‐57‐001‐0001

DOC NO : IPEG‐6389‐8230‐TP‐001‐0001 PO. NO : MEGP LSTK1‐INST‐MM‐0073

CUSTOMER : M/S. L&T HYDROCARBON ENGINEERING PROJECT NO : 6389 / IPEG REV NO : 2
ITEM / EQUIPMENT : VENTURI FLOW METER OUR WO. NO : DGV‐0326
PROJECT : ETHYLENE GLYCOL” PROJECT OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL) PMC : TOYO ENGINEERING PVT LTD
OWNER : INDIAN OIL CORPORATION LTD (IOCL) INSPECTION CATEGORY : C Pages ‐ 05 Nos.
Agency
Quantum
Sl.No. Component& Operation Characteristic Class Type of Check Reference Document Acceptance Norms Format of Record SUB LTHE/ PMC/
of Check SUPPLIER IBR
SUPPLIER TPI OWNER

1.0 DOCUMENT REVIEW

Review of Approved documents,
A :‐ WPS/PQR. IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0003 IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0003
B :‐ NDE Procedures IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0002 IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0002
IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0005 IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0005 Test certificates &
1.1 C :‐ PWHT & Hardness Test Procedure Procedures + PO Specifications Major Approved Documents 100%
IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0004 IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0004 Inspection Reports
‐ P R ‐
D :‐ Hydro Test Procedure IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0001 IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0001
E :‐ PMI Test Procedure IPEG‐6389‐MIFE(1)‐8551‐PR‐001‐0001 IPEG‐6389‐MIFE(1)‐8551‐PR‐001‐0001
F :‐ Painting Procedure
2.0 RAW MATERIAL INSPECTION
Plates for cylinders, cones, Throats & IGC Mechanical, chemical
Mechanical, chemical Hardness & Sample per Material Specification ASME SEC IIA Material Specification ASME SEC IIA MTC EN 10204‐3.1 &
2.1 Prac‐E for SS Materials , Flanges, blind
Heat treatment analysis
Major Hardness & Heat
heat ASTM A262 Practice "E" ASTM A262 Practice "E" Refer notes
P R A R
flanges & Welding consumables treatment analysis

Forgings for Machined Venturi, Mechanical, chemical

Mechanical, chemical Hardness & Sample per Material Specification ASME SEC IIA Material Specification ASME SEC IIA MTC EN 10204‐3.1 &
2.2 Piezometric ring, Adaptor & IGC Prac‐E for
Heat treatment analysis
Major Hardness & Heat
heat ASTM A262 Practice "E" ASTM A262 Practice "E" Refer notes
P R A R
SS Materials, Gaskets, Fasteners treatment analysis

Nipple pipes & Pipes for Piezometric ring Mechanical, chemical

Mechanical, chemical Hardness & Sample per Material Specification ASME SEC IIA Material Specification ASME SEC IIA MTC EN 10204‐3.1 &
2.3 & IGC Prac‐E for SS Materials, Welding
Heat treatment analysis
Major Hardness & Heat
heat ASTM A262 Practice "E" ASTM A262 Practice "E" Refer notes
P R A R
consumables treatment analysis

ASME Sec.VIII dvision 1 & 2 Appendix ASME Sec.VIII Divn 1&2 Append 12
Crack / Material discontinuity Inner Mechanical
2.4 UT Test for SS plates higher than 16mm Major 100% 12 ASME Sec.V article 4 & 5 & ASTM A578 Test Reports P R A ‐
identification structure
ASME Sec.V article 4 & 5 Level B

3.0 IN PROCESS INSPECTION

Inward Material
visual, dimensional,
3.1 Inward Material inspection As per spec. Malor
identification checks
100% Approved drawings Material Specification ASME SEC IIA Inspection Report ‐ P R ‐
(IMIR)

3.2 Material Inspection Dimensional check & traceability Major Visual & dimensional 100% Approved Drawing Approved Drawing Inspection Report ‐ P R R

APROVED DOC & SPECS: APROVED DOC & SPECS: Inspection

3.3 PMI Chemical Composition MA Analysis 100% IPEG‐6389‐8230‐QA‐001‐0001 & IPEG‐ IPEG‐6389‐8230‐QA‐001‐0001 & IPEG‐ Report(With elements ‐ P R ‐
6389‐8830‐QA‐001‐0006 6389‐8830‐QA‐001‐0006 as per specs)

FLANGE UNION, Pressure tapping Dimensions " Measurement 100% ‐ P R ‐ ‐

connection, Convergent & divergent Degree of Orientation for Pressure Approved Drawing / IPEG‐6389‐8230‐ Approved Drawing / IPEG‐6389‐8230‐
3.4 MA Analysis 100% Test Report ‐ P R ‐ ‐
section degree & Flange bolt hole Tap 20‐001‐0001 20‐001‐0001
details Visual MA Observation 100% ‐ P R ‐ ‐
 MINCO (INDIA) FLOW ELEMENTS PVT. LTD.
D2‐ 49/50, Tivim Industrial Estate, Karaswada
Mapusa. Goa – 403 526
QUALITY ASSURANCE PLAN
EQUIPMENT TAG NO`S : 061‐FE‐1610, 061‐FE‐1815, 061‐FE‐3320, 060‐FE‐2401 & 060‐FE‐2402 GA DRAWING DOCUMENT NO : IPEG‐6389‐MIFE(1)‐8552‐57‐001‐0001

DOC NO : IPEG‐6389‐8230‐TP‐001‐0001 PO. NO : MEGP LSTK1‐INST‐MM‐0073

CUSTOMER : M/S. L&T HYDROCARBON ENGINEERING PROJECT NO : 6389 / IPEG REV NO : 2
ITEM / EQUIPMENT : VENTURI FLOW METER OUR WO. NO : DGV‐0326
PROJECT : ETHYLENE GLYCOL” PROJECT OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL) PMC : TOYO ENGINEERING PVT LTD
OWNER : INDIAN OIL CORPORATION LTD (IOCL) INSPECTION CATEGORY : C Pages ‐ 05 Nos.
Agency
Quantum
Sl.No. Component& Operation Characteristic Class Type of Check Reference Document Acceptance Norms Format of Record SUB LTHE/ PMC/
of Check SUPPLIER IBR
SUPPLIER TPI OWNER

3.5 Throat Machining Dimensional check & workmanship Major Visual & dimensional 100% Inspection Report ‐ P R ‐

Machining of Inlet Cylinder.

3.6 Throat, Convergent & divergent for Dimensional check & workmanship Major Visual & dimensional 100% Approved Drawing / IPEG‐6389‐8230‐ Approved Drawing / IPEG‐6389‐8230‐ Inspection Report ‐ P R ‐
A182F91 material Venturi 20‐001‐0001 & 20‐001‐0001 &
ASME B16.25 ASME B16.25
Fitment & Alignment, BWE preparation
Dimension, Degree, Orientation &
3.7 for But weld joints, Root Gap, Weld Smoothness
Major Verification 100% Inspection Report ‐ P R ‐
Reienforcement & Capping

4.0 WELDING
WPS/PQR review & approval. Welding procedure
4.1 Major
qualification
100% WPS,PQR ‐ P R ‐
Based on project specifications
WPS/PQR review & approval. ASME IX & PDRP‐8440‐SP‐0018 Rev‐2 ASME IX & PDRP‐8440‐SP‐0018 Rev‐2 &
Review of documents as per Welding procedure
4.2 Based on project specifications Major
qualification
100% & API RP 582 & IBR REGULATION & API RP 582 & IBR REGULATION & PDRG‐ WPS,PQR ‐ H H ‐
project requirements
(For A182F91 Material Venturi) PDRG‐8440‐SP‐0010. Rev‐F5 8440‐SP‐0010. Rev‐F5

Welder's qualification
4.3 Welder's qualification & verification Major 100% WPQ ‐ P R ‐
Records varification
ASME Sec. V & ASME SEC VIII div 1. ASME Sec. V & ASME SEC VIII div 1.
4.4 Liquid Penetrant Test On Root Weld Surface Defects & Crack Detaction Major LPT 100% APPROVED DOC : IPEG‐6389‐MIFE(1)‐ APPROVED DOC : IPEG‐6389‐MIFE(1)‐ Inspection Report ‐ P R ‐
8830‐QA‐001‐0002 8830‐QA‐001‐0002

5.0 NON DESTRUCTIVE TESTING BEFORE PWHT

100% Radiography of circumferential ASME Sec. VIII ‐ Div 1, UW 51 & ASME ASME Sec. VIII ‐ Div 1, UW 51 & ASME
NDT Report /
5.1 & longitudinal weld joints & all butt Soundness of weld Major RT 100% Sec. V & IPEG‐6389‐8230‐QA‐001‐ Sec. V & IPEG‐6389‐8230‐QA‐001‐0002
Radiography films
H R R ‐
welds joints. 0002 & &

Ferrite no test for welding (SS ASTM A799

5.2 Ferite content check in welding Major Ferrite No 100% ASTM A799 Inspection Report P W W ‐
Material) (Ferrite no shall be within 3 ‐10)

MPT Test on all welds Flow venturi Crack / Material discontinuity Magnetic flux on weld ASME Sec V, ASME Sec VIII Div 1 & ASME Sec V, ASME Sec VIII Div 1 &
5.3 Major 100% Inspection Report P W W ‐
meter (CS Material) identification area Approved Procedure Approved Procedure

DPT Test on Flow venturi meter at ASME Sec. V & APPROVED DOC : IPEG‐ ASME Sec. V & APPROVED DOC : IPEG‐
5.4 Surface Defects & Crack Detaction Major LPT 100%
6389‐MIFE(1)‐8830‐QA‐001‐0002 6389‐MIFE(1)‐8830‐QA‐001‐0002
Test certificate ‐ P R ‐
BWE ends
 MINCO (INDIA) FLOW ELEMENTS PVT. LTD.
D2‐ 49/50, Tivim Industrial Estate, Karaswada
Mapusa. Goa – 403 526
QUALITY ASSURANCE PLAN
EQUIPMENT TAG NO`S : 061‐FE‐1610, 061‐FE‐1815, 061‐FE‐3320, 060‐FE‐2401 & 060‐FE‐2402 GA DRAWING DOCUMENT NO : IPEG‐6389‐MIFE(1)‐8552‐57‐001‐0001

DOC NO : IPEG‐6389‐8230‐TP‐001‐0001 PO. NO : MEGP LSTK1‐INST‐MM‐0073

CUSTOMER : M/S. L&T HYDROCARBON ENGINEERING PROJECT NO : 6389 / IPEG REV NO : 2
ITEM / EQUIPMENT : VENTURI FLOW METER OUR WO. NO : DGV‐0326
PROJECT : ETHYLENE GLYCOL” PROJECT OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL) PMC : TOYO ENGINEERING PVT LTD
OWNER : INDIAN OIL CORPORATION LTD (IOCL) INSPECTION CATEGORY : C Pages ‐ 05 Nos.
Agency
Quantum
Sl.No. Component& Operation Characteristic Class Type of Check Reference Document Acceptance Norms Format of Record SUB LTHE/ PMC/
of Check SUPPLIER IBR
SUPPLIER TPI OWNER

Heat Treatment / Stress Releaving APPROVED DOC : IPEG‐6389‐MIFE(1)‐ APPROVED DOC : IPEG‐6389‐MIFE(1)‐ Test report & PWHT
5.5 WELD & HAZ Hardness Major NA 100%
8830‐QA‐001‐0005 8830‐QA‐001‐0005 Graph
H H R ‐
(PWHT) for F‐91 Material Venturi
PWHT chart / Graph (For F‐91 Records of Loading, Soaking & APPROVED DOC : IPEG‐6389‐MIFE(1)‐ APPROVED DOC : IPEG‐6389‐MIFE(1)‐ Test report & PWHT
5.6 Cooling Temperature + time
Major NA 100%
8830‐QA‐001‐0005 8830‐QA‐001‐0005 Graph
P,W R R ‐
Material)
6.0 NON DESTRUCTIVE TESTING AFTER PWHT (FOR A182F91 MATERIAL VENTURI)
100% Radiography of circumferential
ASME Sec. V & IPEG‐6389‐8230‐QA‐ ASME Sec. V & IPEG‐6389‐8230‐QA‐ NDT Report /
6.1 & longitudinal weld joints & all butt Soundness of weld Major RT 100%
001‐0002 & ASME Sec VIII Div.1 001‐0002 & ASME Sec VIII Div.1 Radiography films
H R R ‐
welds joints.
Hardness test on Weld joints, HAZ &
Material Spec ASME SEC IIA & Material Spec ASME SEC IIA &
6.2 Parent Material (For 91 Material Hardness test on Weld joints Major BHN / HRC NO 100% Test Reports P W R ‐
IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0003 IPEG‐6389‐MIFE(1)‐8830‐QA‐001‐0003
Venturi)
7.0 FINAL INSPECTION :
(ASME ‐ B31.3) / Approved Drawing (ASME ‐ B31.3) / Approved Drawing
7.1 Hydrostatic Test Leak Tightness Major Leak detection 10% APPROVED DOC : APPROVED DOC : Test Reports ‐ P W W
IPEG‐6389‐8230‐QA‐001‐0004 IPEG‐6389‐8230‐QA‐001‐0004

8.0 IBR (HYDRO SHALL BE WITNESSED BY IBR AUTHORITY)

Doc.Review
Final / Provisional
8.1 Flow Venturi Meter IBR Major (MTC & Approved Doc 100% Provisional / Form III C Provisional / Form III C ‐ P,W R W
Form III C
GAD)
9.0 Final Machining
APROVED DOC & SPECS: APROVED DOC & SPECS: Inspection
9.1 PMI Chemical Composition Major Analysis 100% IPEG‐6389‐8230‐QA‐001‐0001 & IPEG‐ IPEG‐6389‐8230‐QA‐001‐0001 & IPEG‐ Report(With elements ‐ P W ‐
6389‐8830‐QA‐001‐0006 6389‐8830‐QA‐001‐0006 as per specs)
Edge Preparation (For BWE
9.2 Weld Fitment Major Angle Check 100% As per Approved GAD As per Approved GAD Inspection Report ‐ P W ‐
connection)
Dimension Check, Flow marking check,
Approved Doc : IPEG‐6389‐MIFE(1)‐ Approved Doc : IPEG‐6389‐MIFE(1)‐
9.3 General workmanship & Name plate Dimensions. Major Measurement & Visual 100%
8552‐57‐001‐0001‐0001 8552‐57‐001‐0001‐0001
Inspection Report ‐ P W ‐
verification & Visual Inspection

Visual inspection shall cover Surface finish, Tag plate, Flange face finish, RF Thickness, Lifting lugs, Pr Tap Orientation free from defects and damages.
Dimensional checks size, rating, type, bolting hole dimensions, nos., measurement of each part/section in detail like throat, Inlet cylinder, convergent & divergent angles, process and tapping connection type, size, finish, tapping nos.,
orientation checks, & Workmanship
 MINCO (INDIA) FLOW ELEMENTS PVT. LTD.
D2‐ 49/50, Tivim Industrial Estate, Karaswada
Mapusa. Goa – 403 526
QUALITY ASSURANCE PLAN
EQUIPMENT TAG NO`S : 061‐FE‐1610, 061‐FE‐1815, 061‐FE‐3320, 060‐FE‐2401 & 060‐FE‐2402 GA DRAWING DOCUMENT NO : IPEG‐6389‐MIFE(1)‐8552‐57‐001‐0001

DOC NO : IPEG‐6389‐8230‐TP‐001‐0001 PO. NO : MEGP LSTK1‐INST‐MM‐0073

CUSTOMER : M/S. L&T HYDROCARBON ENGINEERING PROJECT NO : 6389 / IPEG REV NO : 2
ITEM / EQUIPMENT : VENTURI FLOW METER OUR WO. NO : DGV‐0326
PROJECT : ETHYLENE GLYCOL” PROJECT OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL) PMC : TOYO ENGINEERING PVT LTD
OWNER : INDIAN OIL CORPORATION LTD (IOCL) INSPECTION CATEGORY : C Pages ‐ 05 Nos.
Agency
Quantum
Sl.No. Component& Operation Characteristic Class Type of Check Reference Document Acceptance Norms Format of Record SUB LTHE/ PMC/
of Check SUPPLIER IBR
SUPPLIER TPI OWNER

10.0 PAINTING (FOR TAGS AS APPLICABLE)

APPROVED DOC / SPECS : APPROVED DOC / SPECS :

Test Reports Based on
10.1 PAINTING / COATING Visual / Workmanship Major Paint Finish Shade & DFT 100% IPEG‐6389‐MIFE(1)‐8551‐PR‐001‐0001 IPEG‐6389‐MIFE(1)‐8551‐PR‐001‐0001 /
project specs
‐ P R W
/ PDRP‐8440‐SP‐0006 PDRP‐8440‐SP‐0006

Note : All testings shall be carried at as per specification PDRP‐8440‐SP‐0006 (Surface profile, Salt contamination, Adhesion test, Holiday test, DFT & WFT). DFT shall be witnessed by LTHE/TPIA)

Pickling & Passivation for wetted parts

11.0 Cleaning of Venturi meter Major Visual 100% ASTM A380 Table‐A2.1 MIFEPL Std Procedure Test Reports ‐ P R ‐
(Only for SS Matl Venturi)

Ferroxyle test shall be performed after Pickling & Paasivation

12.0 INSPECTION RELEASE

Review of Final documentation,

12.1 Inspection Release Note Signed Off ITP & IBR FORM IIIC / PO / PR/ Project Specification PO / PR/ Project Specification IRN ‐ H H ‐ R
Provisional

13.0 PACKING & SHIPPING CONTROL

Specially Tag No. & Punching
13.1 Details
Major Verification 100% Inspection Report ‐ P R ‐
PO Requirments / Project
PO Requirments / Project Specifications
Blanking Of the Ends & Packing. Specifications
13.2 SHIPPING CONTROL Major Visual 100% Inspection Report ‐ P R ‐
VCI bag shall be kept inside
Documentation And Shipping
13.3 Major Review 100% As per PO / Project Specifications Purchase Order Requirments Inspection Report ‐ P H ‐
Release
SUB VENDOR MIFEPL`S (SUB VENDOR) LEGEND :‐

D LEGEND VENDOR M/s MIFEPL P: PERFORM. H: HOLD. W : WITNESS. R : REVIEW / VERIFICATION. A: APPROVAL

TPI RW : RANDOM WITNESS

THIRD PARTY INSPECTION
NOTE : QAP No GIC/GV/0326
LEGEND : H‐Hold (Do not proceed without approval), P‐Perform, APPROVED BY UK
RW‐Random Witness (As specified / 10% (Min 1 No of each size and type of Bulk item)). CHECKED BY SD REV No. 02
R‐Review, W‐Witness (Give due notice, Work may proceed after scheduled date)
DATE 20.04.2020
PREPARED BY AB
 MINCO (INDIA) FLOW ELEMENTS PVT. LTD.
D2‐ 49/50, Tivim Industrial Estate, Karaswada
Mapusa. Goa – 403 526
QUALITY ASSURANCE PLAN
EQUIPMENT TAG NO`S : 061‐FE‐1610, 061‐FE‐1815, 061‐FE‐3320, 060‐FE‐2401 & 060‐FE‐2402 GA DRAWING DOCUMENT NO : IPEG‐6389‐MIFE(1)‐8552‐57‐001‐0001

DOC NO : IPEG‐6389‐8230‐TP‐001‐0001 PO. NO : MEGP LSTK1‐INST‐MM‐0073

CUSTOMER : M/S. L&T HYDROCARBON ENGINEERING PROJECT NO : 6389 / IPEG REV NO : 2
ITEM / EQUIPMENT : VENTURI FLOW METER OUR WO. NO : DGV‐0326
PROJECT : ETHYLENE GLYCOL” PROJECT OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL) PMC : TOYO ENGINEERING PVT LTD
OWNER : INDIAN OIL CORPORATION LTD (IOCL) INSPECTION CATEGORY : C Pages ‐ 05 Nos.
Agency
Quantum
Sl.No. Component& Operation Characteristic Class Type of Check Reference Document Acceptance Norms Format of Record SUB LTHE/ PMC/
of Check SUPPLIER IBR
SUPPLIER TPI OWNER

IMPORTANT POINTS TO NOTE WITH REFERENCE TO ABOVE QAP/ITP

1 FOR CARBON STEEL
A) For carbon steel max carbon content shall be 0.25% & max carbon equivalent shall be 0.43%
B) For IBR items, Sulphur & Phosphorous shall be max 0.05% Each
C) All forged carbon steel material (A105) shall be Normalized.
D) The cold drawn seamless carbon steel pipes shall be supplied in Normalised condition
2 FOR SS MATERIAL
A) All items shall be in solution annealed condition
B) IGC shall be conducted as ASTM A262 Prac "E" with acceptance criteria of no cracks as observed from 20X mangnification & microscopic structure to be observed from 250X magnification
3 FOR A182F91 MATERIAL
A) Tempering temperature for Grade 91 shall be Min 775 Degree C
B) For all welded items, RT shall be carried out Before & after PWHT (Wherever applicable)
C) Alloy steel pipes shall be normalised & tempered
D) All Alloy Steel material(For P91) shall be Normalized & Tempered. Tempering temperature shall be minimum 15 degree C higher than PWHT Temperature. (PWHT Temp for P91 = 760 °C)
4 Photo copies of the material shall be shared during Inward material (QA/QC activities)
5 HOLD points "H" mentioned in ITP are for A182F91 material Venturi
6 For tags with IBR requirement, All the activities shall be performed / Carried out in line with requirement of IBR regulations.

General Notes :
# All tests/test certificates shall be carried out / reviewed with respect to approved datasheets and specifications.
# All the test and measuring instruments shall be calibrated in a standard laboratory and the vendor shall produce valid calibration documents for the purposes of verification. The calibration shall be traceable to any of the approved national laboratories. Accuracy of test and measuring
1
instruments used by the vendor shall be at least two times better than the accuracy of the instrument being tested.

# All raw material (i.e. forgings, piezometric ring pipes & fittings) as well as Welding consumable shall be procured with maximum simulated heat treatment cycles anticipated in the fabrication/manufacturing plus one additional cycle for any repair.
# PWHT shall be mandatory for all Gr. 91 items / equipment irrespective of the thickness and supplier Engineer witness reports shall be submitted for inspector review.
2 # All NDE shall be carried out after 48 hours of welding/PWHT and all NDE results shall be evaluated and accepted by NDE Level‐II certified as per SNT‐TC‐1A inspector.
# Upon receipt of welding consumable at Vendor/Sub‐vendor works, batch wise testing to be carried out as per relevant codes / standards and shall meet applicable specification requirements, before utilizing the consumables for fabrication.

3 Sub vendor list shall be as per Approved document no : IPEG‐6389‐MIFE(1)‐8551‐OD‐001‐0003