This document is the property of VA TECH T&D GmbH

Penzingerstraße 76
A-1140 Vienna

Rev. Revision Description Date Drawn Checked Approved

National Power Grid Company "Transelectrica" - S.A.

33, Gen. Gh. Magheru Blvd.; RO-70164; Bucharest 1;
Registration No. J40/8060/2000; Fiscal Code R13328043
Phone: +40 1 659.60.00; www.transelectrica.ro
Note protection DIN 34 !

PURCHASER: TRANSELECTRICA S.A. PROJ. N°: C243 35 022

PLANT: IERNUT SUBSTATION CONTRACT N°: C150

TITLE:

Instruction Manuals =
Current Transformer TAG245
+
CUSTOMER N°:

DATE: NAME SCALE

DRAWN
CHECKED N.T.S
P081406-2-I-0024.doc
APPROVED. 14.07.2005 DO NOTE PROTECTION DIN 34! FILENAME

DRAWING N°: REV.

Projects P081406-2-I-0024 00
VA TECH T&D GmbH SHEET : 1 OF : A4
 1. Comments

1.1. REVISION 00

Documents submitted for review

This document is the property of VA TECH T&D GmbH
Penzingerstraße 76
A-1140 Vienna
Note protection DIN 34 !

DATE: NAME SCALE

DRAWN
CHECKED N.T.S
P081406-2-I-0024.doc
APPROVED. 14.07.2005 DO NOTE PROTECTION DIN 34! FILENAME

DRAWING N°: REV.

Projects P081406-2-I-0024 00
VA TECH T&D GmbH SHEET : 2 OF : A4
 INSTRUCTIONS FOR ASSEMBLING
AND MAINTENANCE
OF CURRENT TRANSFORMER

TAGma-mb 245

038 82 981 00 – a

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0388298100 – a
 INDEX
1. Foreword 3
2. General safety warnings 3
3. General description 4
3.1 Nameplates 5
3.2 SF6 gas pressure measurement instrument 6
3.3 Auxiliary contact box 6
3.4 Gas inlet valve 7
3.5 Ground connector 7
3.6 Secondary terminal box 7
3.7 Primary terminals 7
3.8 Safety valve 7
3.9 Ratio change 8
3.10 Tightening torque of the screws 8
4. Shipping 8
5. Checking upon arrival 8
6. Moving 9
7. Storage 9
8. Unpacking 9
9. Installing 9
9.1 Primary ratio change 10
9.2 Three ratios 10
9.3 Double ratio 12
9.4 Gas filling 12
9.5 Connection to circuits 13
10. Maintenance 14
10.1 Pressure check and adding of gas 14
10.2 Visual inspection 14
10.3 Gas humidity check 14
11. Moving TAG after erection 15
12. Information on handling SF6 gas 15
13. Spare parts and devices 15
14. Communications with MAGRINI GALILEO 15

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1. FOREWORD

This manual has the following purposes:

• to describe the transformer
• to serve as a guide for assembling this transformer and putting it into service
• to prescribe a number of ordinary maintenance operations in order to ensure reliable and safe
functioning

2. GENERAL SAFETY WARNINGS

In order to avoid potentially dangerous situations operate as follow:

þ PERFORM ONLY OPERATIONS THAT ARE DESCRIBED IN THE PRESENT PUBLICATION

þ SHORT CIRCUIT THE SECONDARY WINDINGS IF NOT USED

þ CONNECT TO EARTH ONE TERMINAL OF EACH SEPARATE SECONDARY WINDING

þ MOVE, CARRY OR STORE THIS APPARATUS ONLY WITH INTERNAL GAS PRESSURE OF
0.03 MPa

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3. GENERAL DESCRIPTION

The TAGma-mb 245 is a SF6 gas insulated CURRENT TRANSFORMER (see fig. 1).

Position Description
1 aluminium alloy base
2 secondary terminal box
3 gas inlet valve
4 gas pressure measurement instrument
5 porcelain insulator
6 solid insulation
7 metal tube
8 primary terminal
9 primary ratio change
10 primary wire
11 secondary windings
12 safety valve
13 aluminium alloy head
14 protective cover

FIG. 1

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3.1 NAMEPLATES (fig. 2)

The nameplate with electrical data is placed near the secondary terminal box; it reports transformer handling
pressure too.
There are P1 (H1) and P2 (H2) plates, on the transformer’s head:
• P1 (H1) indicates the conventional current input of primary terminal
• P2 (H2) indicates the opposite primary terminal.
Two nameplates show, respectively, the ground tap described at par. 3. 5 and this one inside the
secondary terminal box. A diagram plate is attached inside the cover of the secondary terminal box.
The primary ratio change diagram plate is applied inside the protective cover of the ratio change.

GROUND TAP PLATE

P1 (H1) PLATE

P2 (H2) PLATE

FIG. 2

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3.2 SF6 GAS PRESSURE MEASUREMENT INSTRUMENT

The transformer has a density gauge with accuracy class 1, which is supplied with electric contacts for
remote control. Those contacts permit to check some variations of the gas density from a distance.
The density gauge is positioned so that it is protected against casual collisions.
The distinctive values of the pressure at 20°C are indicated on the electrical data plate.

3.3 AUXILIARY CONTACT BOX (fig. 3 – fig. 4)

The auxiliary contact box is joint to the density gauge, so that they form a single instrument; this box has
only one gland (for user’s disposal). See next figure:
INSTRUMENT TYPE

FIG. 3

In accordance with customer’s request, it is supplied an auxiliary contact box (with electric contacts)
separately from density gauge; protection level of this box is IP 54 (fig. 4).
There are two glands, one to connect the cable to the pressure measurement instrument (this cable is
included in the scope of IT supply), the other, type PG, according to user’s request for user’s disposal.
There’s a plate, inside the box, which indicates the terminals for the alarm signals for the minimum pressure.

cables 1 - 2 1st warning signal

cables 3 - 4 2nd warning signal

FIG. 4

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3.4 GAS INLET VALVE

The gas inlet stainless steel valve is on the transformer base: it allows the filling with SF6 gas and the
connection of a gas checking instrument. The valve is positioned so that it is shock-proof.
During the service, this valve always must be closed with its covering cap, to guarantee a molecular seal.
(see pos. 3 – fig. 1).

3.5 GROUND CONNECTOR (fig. 5)

There’s an earth clamp for 10÷15 mm diameter cables on one of the anterior feet.
This clamp is used to ground the secondary terminal box too.

M12 FIG. 5

3.6 SECONDARY TERMINAL BOX (fig. 6)

The epoxy resin secondary terminal is located in an aluminium alloy box of the transformer base.
Remove the aluminium protective cover to gain access to clamps.
The cables exit from pipe unions which are supplied upon request. Pipe unions are attached to an aluminium
plate that faces downward.

FIG. 6

3.7 PRIMARY TERMINALS

The primary terminals is made either of Al or tinned Cu.

The material as well as design (dimensions) of primary terminals should depend on customer’s inquiry.

3.8 SAFETY VALVE (fig. 7)

A predetermined breaking system is located on the top of the transformer's head. This device needn’t
maintenance and is protected against any abnormal increase in internal pressure.
The tolerance value of the safety valve 0.75 MPa rel +10%
0

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 AIR

FIG. 7

GAS

3.9 RATIO CHANGE

The TAGma-mb 245 allows both the primary ratio change and the one secondary.
For primary ratio change, the transformer is sent in parallel connection, that can support the maximum
allowable current. See chapter 9.1.
For secondary ratio change, the connections must be made following the diagram plate attached inside the
cover of the secondary terminal box.

3.10 TIGHTENING TORQUE OF THE SCREWS

SCREW USE TORQUE WRENCH SETTING

LINE TERMINALS
M12 PRIMARY RECONNECTIONS 45 Nm
GROUNDING (outside)

M8 GROUNDING 20 Nm
(inside the secondary terminal box)
M6 SECONDARY TERMINALS 7 Nm

M16 FIXING TO BASE 100 Nm

4. SHIPPING
Each transformer is shipped in vertical position, with internal pressure of SF6 gas not exceeding 0.03 MPa
at 20°C. Observe symbols marked on the package during transport.

5. CHECKING UPON ARRIVAL

On arrival, the transformer and its package must be checked immediately to find possible signs of damage or
tampering.
If there are some damages, keep all the parts, including the package, notify the carrier and warn MAGRINI
GALILEO.
During the inspection, pay attention to:
• the entireties of the package
• the porcelain insulator
• the secondary terminal box, because it can be damaged
• the protective caps of the primary ratio change
Also verify the presence of the gas inside the transformer through the gas inlet valve. The device must be pressurised.
The transformer has been subjected to a vacuum process and SF6 gas filling, therefore an accidental or purposeful
emptying can compromise proper functioning.
WARNING:
For safety of persons and goods, DON’T MOVE THE TAGma-mb 245 WITH INTERNAL GAS
PRESSURE HIGHER THAN 0.03 MPa AT 20°C.
The internal gas pressure must always higher than atmospheric pressure, to avoid problems for the
dielectric tightness of the transformer.

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6. MOVING
Move the crated apparatus as far as place of facility, slinging it as shown in fig. 8 and observing the
indications marked on the package.
If it necessary to move the unpacked transformer, use the proper holes on the base. To not overturn the
transformer slung, secure four lifting cables with a rope rolled up the lower portion of the head.
In any case, the SF6 internal pressure mustn’t exceed 0.03 MPa at 20°C.

FIG. 8
7. STORAGE
In case of storage of the transformers before setting them to work, keep them in vertical position.
If the transformers are crated, observe the symbols marked on the package; in case of storage of the
transformers unpacked, anchor them to ground appropriately.
In case the transformers must be stored for long time, check once every two years gas presence: in this case
there isn’t a maximum time limit for the storage.
The outdoor storage is permitted and the temperature limits are the same as specified service conditions in
the contract.

8. UNPACKING
Open package only near the place of erection. Remove a case side wall first, being careful not to damage the
content.

9. INSTALLING
The fixing to the transformer’s base is achieved using four slots 20x38 mm (for M16 screws), which allow
clamping from 360x360 to 375x375 mm.
The base is 12 mm thick in the points of fixing. Verify the sizes on the drawing of the transformer’s
overall dimensions.

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9.1 PRIMARY RATIO CHANGE (fig. 9)

The TAGma-mb 245 transformer allows the primary ratio change with various connections, depending on
the number of ratios prescribed and on the value of the current:

• THREE RATIOS (ex. 1600-800-400/1)

• TWO RATIOS (ex. 1200-600/1)

The transformers are always shipped in the connection that can support the maximum allowable current.
If it necessary the ratio change, act as follows:
− unscrew the nuts of pos. 2, remove the cover showed in pos. 1, without damaging the washer of pos. 3
− make the connections as primary ratio change diagram plate shows.
It is convenient to clean the plates with an abrasive sponge when executing a ratio change. Grease the plates
immediately afterwards with Electat Grease 453 or vaseline.

FIG. 9

9.2 THREE RATIOS

The three ratio permit the use of the apparatus with three levels of primary current, according to three
connection which are achieved by mounting the following fittings
(fig 10):

P1 side
- three copper plates with two fixing holes
- two copper plates with three fixing holes
- M12 stainless steel nuts

P2 side
- three copper plates with two fixing holes
- two copper plates with three fixing holes
- one aluminium potential connection plate FIG. 10
- M12 stainless steel nuts

The tightening torque for all nuts is 45 Nm.

The possible connections with three ratios are:

− “PARALLEL” connection
− “SERIES-PARALLEL” connection
− “SERIES” connection

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“Parallel” connection (higher ratio)

Ex. 1600-800-400

P1 side
- put a two-holes plate between pins 4 and 6
- put a two-holes plate between pins 1 and 2
- place a three-holes plate between pins 1, 2 and 6
- put a three-holes plate between pins 3, 5 and 8
- place a two-holes plate between pins 3 and 5
P1 (H1) SIDE P2 (H2) SIDE
P2 side
- repeat the above directions
- attach the potential plate between pins 8 and 9

“Series-parallel” connection (intermediate ratio)

Ex. 1600-800-400

P1 side
- put a two-holes plate between pins 4 and 6
- put a two-holes plate between pins 1 and 2
- place a three-holes plate between pins 1, 2 and 6
- put a three-holes plate between pins 5, 8 and 9
- place a two-holes plate between pins 8 and 9
P1 (H1) P2 (H2)

P2 side
- repeat the above directions
- attach the potential plate to pins 10

“Series” connection (lower ratio)

Ex. 1600-800-400

P1 side
- put two plate with two holes between pins 5 and 7
- put a two-holes plate between pins 4 and 6
- put a three-holes plate between pins 8 and 9
- put a three-holes plate between pins 1 and 2
P1 (H1) P2 (H2)
P2 side
- repeat the above directions
- attach the potential plate to pins 10

The figures are shown on the diagram plate inside the protective cover of the ratio change.

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9.3 DOUBLE RATIO

“Series” and “series-parallel” or “parallel” and “series-parallel” connections can be used in presence of ratio
change. The directions written at the preceding paragraph must be carefully followed.

“Parallel” connection

Ex. 1200-600

P1 side
- put a three-holes plate between pins 1, 2 and 6
- place a two-holes plate between pins 1 and 2
- put a three-holes plate between pins 3, 5 and 8
- place a two-holes plate between pins 3 and 5

P2 side
- repeat the above directions P1 (H1) P2 (H2)
- attach the potential plate between pins 8 and 9

“Series-parallel” connection

Ex. 1200-600

P1 side
- put a three-holes plate between pins 1, 2 and 6
- place a two-holes plate between pins 1 and 2
- put a three-holes plate between pins 5, 8 and 9
- place a two-holes plate between pins 8 and 9

P2 side
- repeat the above directions
- attach the potential plate to pins 10 P1 (H1) P2 (H2)

9.4 GAS FILLING (fig. 11)

The SF6 gas filling takes place only when the transformer is completely attached to its support.

IMPORTANT:
before filling, don’t create a vacuum into transformer, because gas internal pressure must be superior
to atmospheric pressure (the transformer must be pressurised).

After mounting the proper filling tools, wash the gas inlet hose, letting the gas flow for a few seconds at
pressure of 0.05 MPa.
Insert the hose into the apposite valve.
Always check data plate of the transformer and the rated operating pressure, that is clearly indicate with this
lowest.
Pressure up to the value indicated plus about 0.02 MPa, and, after a few hours, verify that the pressure has
stabilized at the requested value; if it hasn’t, put in more gas.
Check tightness of gas inlet valve, with a leak detector.

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WARNING: always use gas according to IEC 376 standard.

Assemble the covering cap, after the gas

filling or after any operation during witch
gas inlet valve is opened

FIG. 11

9.5 CONNECTION TO CIRCUITS

To implement connection to circuits, act as follows:

− connect ground terminal, that is on the support of the transformer, with a copper cable;
− connect secondary windings, following diagrams of the station and using cables right suitable to the
current, accuracy class and circuits length;
− CONNECT TO EARTH ONE TERMINAL OF EACH SECONDARY WINDING
SEPARATELY, using appropriate earth clamp, located into secondary terminal box. This
prevents the secondary winding from assuming a dangerous electrostatic potential.
− SHORT CIRCUIT THE UNUSED SECONDARY WINDINGS to avoid endangering the staff
and causing the apparatus to ill-function;
− carefully clean the primary terminals;
− connect to the network.

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− if it necessary to change the primary circuits configuration, follow the directions written in the par. 9.1
and what is marked on the primary ratio change diagram plate applied inside the protective cover. All
primary contacts are greased. It is convenient to clean the plates with an abrasive sponge and grease them
immediately afterwards with Electat Grease 453 or vaseline, when executing a ratio change.
Make the same treatment to the secondary clamps
− if it expected a monitoring at distance, make the indispensable connections inside the auxiliary contact box.

Example of connections to earth and

short circuit inside secondary terminal

clamps 1S1 - 1S2: terminals used FIG. 12

clamps 2S1 - 2S2: terminals used

clamps 3S1 - 3S2: terminals not used

clamps 4S1 – 4S2: terminals not used

10. MAINTENANCE
10.1 PRESSURE CHECK AND ADDING OF GAS

Every month check gas pressure.

If the pressure is lower than rated value, add gas as indicated at the paragraph of gas filling (see par.
9.4).
Make this operation with the transformer not in tension

10.2 VISUAL INSPECTION

TAGMA-MB 245 needs only ordinary external cleaning, depending on environmental conditions and
in accordance with the established cleaning cycle for other near equipment (circuit breaker,
disconnectors, etc.). In general, external inspection is enough to ascertain the condition of device.
While operating, a deposit (dust, soot, salt, etc.) is formed on the surface of tongues of the insulators
and it can reduce their surface tightness. To clean these tongues special tools are not necessary, but
you can wash them like other similar instruments. Washing system that spray water upwards are good,
so that the insulators are cleaned while working.
The visual inspection shall also concern a visual checking of all metal parts (corrosion) and any other
mechanical damages (cleaning, greasing and / or painting if necessary).
Every 6 months visually inspect component.

10.3 GAS HUMIDITY CHECK

Gas humidity check is made by connecting the apposite instrument to gas inlet valve.
The humidity level must be less than 500 ppmv; if the humidity level is greater than this value, notify
MAGRINI GALILEO.
We recommend to check humidity every five years.

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11. MOVING TAG AFTER ERECTION
If it is necessary to move a TAGma-mb 245 already in working condition (with rated internal
pressure), the instructions written on electrical data plate (installed on transformer base) must be
rigorously followed: maximum pressure for moving is 0.03 MPa at 20°C.
Fall the internal pressure, using the inlet valve, so much that the indicate value is reached; the internal
pressure value reached must be higher than the atmospheric pressure.
The recovered gas can be used again, if it suits IEC 376 standard.
If it necessary purify and dry the recovered gas by available treatment system.

12. INFORMATION ON HANDLING SF6 GAS

Taken from “Technical Information NMG 659.1”.
The new SF6 gas, with inevitable impurities from industrial production, is not flammable, it is
odourless and non-toxic. As SF6, is inert like nitrogen and carbon dioxide, if it is mixed with air can
cause asphyxiation when its concentration is enough to reduce oxygen content (equal to about 21% in
normal conditions) to a value equal or inferior to 17%. Therefore, an accidental gas leak would not
cause grave problems in an open or well-ventilated space.
As SF6 weighs about five times more than air, so unempted SF6 devices as well as tunnels or small
buildings where SF6 has accidentally leaked can be dangerous. The personnel responsible for
maintenance must be informed and, when necessary, given a gas mask.
Solid and gaseous product produced by decomposing SF6 are harmful because they are corrosive and
toxic. Fortunately, SF6 decomposes only in case of electrical arc and is detected by a smell which is
present when its concentration is 100 times less than what is considered noxious.
This happens, for example, in circuit breakers, when they have operated at full current or a faulty
current. Decomposing solid product take on the form of a highly hygroscopic dust impregnated with
gaseous decomposing product. This dust, which is inert when dry, becomes corrosive when it absorbs
humidity. If the gas is handled with decomposing products in such conditions, it is necessary to be
particularly careful and to use neoprene gloves and gas masks.
Further information is available from MAGRINI GALILEO.

13. SPARE PARTS AND DEVICES

As the apparatus are static and sealed, it is not necessary to store spare parts.
Tools (a set of wrenches and screwdrivers) and apposite devices for gas filling are necessary for
installation and maintenance.

14. COMMUNICATIONS WITH MAGRINI GALILEO

If it necessary to require reports or further information or to order spare parts for this device,
correspondence or a rapid answer are facilitated if you:
− refer to the instructions, using the same terms and indicating paragraph, figure and position;
− indicate the nameplate of the device, particularly the serial number

To contact MAGRINI GALILEO please call: Telex 30 1535 MAGGAL I

Export Department: Bragno Factory
Via L. Magrini, 7 — 24100 Bergamo (Italy) Strada Curagnata, 37
Phone + + 35 380111 17014 Bragno — Cairo M.tte (SV) - Italy
Telefax + + 35 313635
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