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U-STO Installation Commissioning Guide
U-STO Installation Commissioning Guide
Guide
V1.00
Mik-el Elektronik San. Tic. Ltd.
Şti.
01.05.2022
i
Contents
1) Control Unit .......................................................................................................................................... 5
2) Control Unit Connection Cards............................................................................................................. 6
2.1 PT1 Terminal Card; .............................................................................................................................. 6
2.2 PT2 Terminal Card; .............................................................................................................................. 6
2.3 KD Pit Card;.......................................................................................................................................... 6
2.4 PCR Parallel Car Card; .......................................................................................................................... 7
2.5 SCR Serial Car Card; ............................................................................................................................. 7
2.6 STPxx Paralel Floor and Display Card; ................................................................................................. 8
2.7 PTP Serial Communication Interface Connection Card; ...................................................................... 9
3) Connections ........................................................................................................................................ 10
3.1 U-STO Connections ............................................................................................................................ 10
3.2 Main Connections.............................................................................................................................. 11
3.3 UPS Connecitons ............................................................................................................................... 12
3.4 Motor Connecitons............................................................................................................................ 13
3.5 Encoder Connecitons......................................................................................................................... 15
3.5.1 Incremental Encoder Connections for Geared Motors ............................................................. 15
3.5.2 Absolute Encoder Connections for Gearless Motors ................................................................ 16
3.6 OSG Connecitons ............................................................................................................................... 17
3.7 Brake Connections............................................................................................................................. 19
3.8 Braking Resistor Connections ............................................................................................................ 21
3.9 Flexible Cable Connections (Pit Box and Inspection Box) ................................................................. 21
3.10 STP, PTP, PT2, HTM, HSM Connections ........................................................................................... 22
3.11 Panel Connections ........................................................................................................................... 22
3.12 Safety Circuit Connections .............................................................................................................. 23
3.12.1 Stop Connections on the Panel ............................................................................................... 23
3.12.2 Stop Connections on the Pit Box ............................................................................................. 24
3.12.3 Stop Connections on the Inspection Box ................................................................................ 24
3.12.4 Door Connections .................................................................................................................... 24
4) Menus and Use ................................................................................................................................... 26
4.1 LCD Display and Buttons ................................................................................................................... 26
4.2 Enter to Menu and Setting Parameters ............................................................................................ 28
5) İnspection Operation.......................................................................................................................... 29
6) Inspection Operations ........................................................................................................................ 30
6.1 Inspection (maintenance) control from the cabin (5.12.1.5 EN81-20:2014) .................................... 30
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6.2 Inspection (maintenance) control from bottom of pit (5.12.1.5 EN81-20:2014) ............................. 30
6.2.1 Pit exiting inspection ................................................................................................................. 31
6.3 Re-call control from the control panel (5.12.1.6 EN81-20:2014) ...................................................... 32
7) U-STO Auto Tuning Process on Synchronous (PM&MRL) Engines ..................................................... 33
7.1 Without rope ( motor rotational introduction ) ........................................................................... 33
7.2With rope (without motor rotational introduction) ..................................................................... 34
8) Magnet and Switch Placement Diagram ............................................................................................ 35
8.1 For 1 m/s lift; ..................................................................................................................................... 35
8.2 For 1,6 m/s lift; .................................................................................................................................. 36
9) Shaft Learning Manual ....................................................................................................................... 37
9.1 Possible Errors and Their Explanations ....................................................................................... 38
10) Floor Level Settings / Tuning of Floor Level ................................................................................... 40
11) Addressing procedure of the Landing Operation Panel (LOP) ....................................................... 41
12) How to operate in EN81-1/1 + A3 Standard? ................................................................................. 41
13) How is the “UCM Test” done? ........................................................................................................ 41
14.1 UCM ERROR ..................................................................................................................................... 41
14) Revision History .............................................................................................................................. 42
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This guide is prepared to inform the user about the proper use of the U-STO Integrated Lift
Controller installed inside a control panel and an inspection box to control a lift.
Mik-el Elektronik San. Tic. Ltd. Sti. does not guarantee the compatibility of the lift controller U-
STO Integrated Lift Controller to EN81 and does not assume any responsibility, if the
information provided in this document and in other documents related to U-STO Integrated Lift
Controller are not watched by the user.
Mik-el Elektronik San. Tic. Ltd. Sti. spends the necessary effort and maximal care to avoid any
mistakes and deficiencies in all technical documents. However, the user must be careful against
mistakes and deficiencies in the documents which may arise despite all efforts and care spent,
and must apply the information in the odcuments after having filtered them in parallel to their
professional experience and knowledge and to all norms, directives and regulations related to
the subject. Mik-el will appreciate if any errors or deficiencies in the documents are reported to
her, and will take the necessary actions for correction.
All property rights of this document belong to Mik-el Elektronik San. Tic. Ltd. Sti. Partial or
complete copying and distribution of it is subject to a written permission by Mik-el.
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1) Control Unit
U-STO is a microprocessor-based integrated elevator control unit, the software and hardware of
which were developed by Mik-el Elektronik. It can be adjusted to be used in different elevator control
types in accordance with the intended use of the building and the elevator. When necessary, more than
one Control Unit can be connected to each other with plug-in cables and can be used to control the
elevators as a group. Thanks to smart software and superior electronic hardware, it is possible to
increase the level of security and functionality. The user can easily set many functions and timing
parameters using the menu via the buttons on the CPU board and the LCD display.
The main task of an elevator control unit is to ensure that the passengers or cargo in the cabin are
safely transported to the destination stop. U-STO constantly monitors the safety circuits, both in
software and hardware, and only starts the elevator when they allow it. In addition, there are many
other measures to prevent the software and hardware of the system from being adversely affected by
external factors and to prevent malfunctioning. Electronic short circuit protections or relay contacts with
high current capacity are used at the outputs.
U-STO regulates its working functions thanks to the information it receives from other auxiliary cards.
The control panel communicates with other peripherals using the CanBus infrastructure over two serial
lines. The control panel can work with car (COP) and landing (LOP) via serial or parallel communication.
(CONTROL UNIT)
(INSPECTION BOX)
(PIT)
(CAR)
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2) Control Unit Connection Cards
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2.4 PCR Parallel Car Card;
It is the communication card used with parallel communication cabin button. There are inputs for
car calls connections. Also there are outputs for car indication panel. There is no connection terminal for
the safety circuit on it. Therefore, there are additional terminal for flexible cable and safety circuit
connections in the inspection box.
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2.6 STPxx Paralel Floor and Display Card;
It is the floor display and calling card of the Control Unit with parallel connection. 24 stops, 48
stops, group operation selection and front and back floor button selections can be easily made on the
card.
JGT: Activates or deactivates the termination resistor. For detailed information, look at the CAN-BUS
connection diagram.
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2.7 PTP Serial Communication Interface Connection Card;
It is the interface connection card for the landing displays and calls with serial communication
connection of the Control Unit. Serial communication and power connections are transmitted to the
floors with the ready installation X/T cable by this card.
JGT: Activates or deactivates the CAN-BUS termination resistor. For detailed information, look at the
CAN-BUS connection diagram.
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3) Connections
3.1 U-STO Connections
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3.2 Main Connections
In asynchronous panels, L1, L2, L3 mains connections are connected to F1, F2, F3 fuses.
In synchronous (MRL & PM) panels, L1, L2, L3 mains connections are connected to L1, L2, L3 terminals.
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Ground Connection = Ground connections are made as shown in the figure.
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UPS Outputs = UN, US terminals are connected.
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Motor thermistor = It is connected to the P1, P2 inputs on the PT2 board.
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3.5 Encoder Connecitons
3.5.1 Incremental Encoder Connections for Geared Motors
The digital incremental encoder is used to determine the actual rotation speed and direction of
the motor. The encoder must be connected directly to the motor shaft to avoid jerky operation and
impact pollution. TTL(5V) and HTL(5-30V) levels are supported and easy connection is made with the
help of plug-in terminal. The shield ends of the encoder cables must be connected from both sides. The
maximum input currents of the channels are 250mA and from 50 to 10000 pulses can be processed.
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3.5.2 Absolute Encoder Connections for Gearless Motors
U-STO only supports absolute encoders in gearless motors. SSI, EnDat, SinCos encoders are
supported by the device. However, according to each encoder type, the appropriate option card should
be selected.
Please examine the table below for the option card that should be used according to the
absolute encoder type.
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If a pre-triggered speed regulator is used, the test-reset coils are connected to the RT1(test), RT2(reset),
RT-(common) terminals.
Speed governor switch monitoring contacts= It is connected to the KRO input on the PT2 board by
circulating 100 from the contacts. (Closed contact at stop)
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3.7 Brake Connections
In asynchronous panels, brake output connections are made to 841 – 3000 terminals.
In synchronous (MRL & PM) panels, brake output connections are made to 841A – 3000A – 841B –
3000B terminals.
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In synchronous (MRL & PM) panels, brake switches monitoring contacts= 100 are circulated through the
contacts and connected to FR1 and FR2 inputs. (Closed contact at stop)
Brake monitoring
contacts
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3.8 Braking Resistor Connections
Braking resistor inputs = R, R terminals are connected.
NOTE: The diagram in the illustration is an example, make the connections according to the diagram
that belongs to you!
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3.10 STP, PTP, PT2, HTM, HSM Connections
SD Card
CAN-BUS communication
line to landing cassettes
(PTP&STP)
Internal CAN-BUS
connection for HSM, HTM
handheld terminal
connection
PT2 card connection line
Speaker output = It must be connected to the HP+, HP- inputs on the PCR and SC24 (if any) card. (Max. 8
ohm 2W Hp should be connected.)
Siren connection = In order to sound the siren connected to SRN+ and SRN- on the SCR or PCR card, it is
connected to the ALC input by circulating 1000 through the alarm buttons.
Emergency lighting output = Lamp must be connected between Emg and 1000 on SCR or PCR card,
output voltage is 12V. (Supply comes from the battery, it may vary according to the battery charge rate.)
Cabin lamp phase connection = Cabin lamp phase and neutral coming from the electrical distribution
panel (if any) must be connected to 1F, N1 terminals.
Car lamp = Car lamp must be connected to the KL, N1 inputs on the SCR or PCR card.
Car fan= Car fan must be connected to KF, N1 inputs on SCR or PCR card.
Earthquake sensor = It is connected to the 806 input by circulating 100 from the switch.
Fire emergency switch = It is connected to the 816 input by circulating 100 from the switch.
Fireman’s switch = It is connected to the 813 input by circulating 100 from the switch.
Pit lighting button = It should be connected between the 3F-KAR terminals located on the electrical
distribution panel.
Pit lighting lamps = Pit lighting lamps coming from the electrical distribution panel must be connected to
the phase (4F) and neutral (N4) inputs.
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Automatic door = Supply phase and neutral of the automatic door must be connected to the ADP-ADN
terminals in the inspection box.
Unused safety
circuit terminals
should be
bridged!
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3.12.2 Stop Connections on the Pit Box
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If there is a one door in the lift;
When the value of this parameter is selected as “Normally Closed”, the limits will work as stated
below. When “Normally Open” is selected, it works in the opposite way.
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4) Menus and Use
4.1 LCD Display and Buttons
Main Display and Buttons
↑
[NORMAL] [11:30] ESC ENT
[ = 00 → ] [0.000]
↓
WAITING FOR CALL
Button Function
ESC Exit / Cancel
↑ Up Advancing in Menu / Modifying Parameter Value
↓ Down Returning in Menu / Modifying Parameter Value
ENT Enter / Select/ Saving Parameter Value
Vx.yy.zz
FLASH CRC OK
EEPROM CRC OK
- Function
CAN-BUS SYNC OK
Vx.yy.zz Shows software version of CPU card.
FLASH CRC*1 Software check is carried out.
EEPROM CRC*2 Parameter check is carried out.
CanBus module is launched by software for
CAN-BUS SYNC
serial communication.
*1 : If there is error at software installed in the card or if any error occurs during installation, the warning “FLASH CRC ERROR”
appears on display. Software needs to be installed to the card via bootloader, if software installation also turns out to be
unsuccessful, card needs to be sent to the firm for repair.
*2 : If there is any error at parameters present and set at the card or if error occurs, “EEPROM CRC ERROR” message appears
on display. When such message is viewed, please press “ENT” button to attempt re-installing factory values of parameters.
Since, as a result of this action, card parameters will be reset to factory values, lift parameters have to be re-checked and set.If
such error may not be corrected despite pressing “ENT” button, the card needs to be sent to the firm for repair. The fact that
EEPROM CRC checks have been carried out and detail of parameters affected as a result of error are specified as follows.
Further, EEPROM CRC check will be carried out at commencement of any movement and also at call awaiting mode. If error
occurs “EEPROM CRC ERROR” message appears on display.
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Error seen;
Error Explanation
MAIN CRC ERROR Menu parameters are reset, they have to be set again.
Shaft, indicators and door parameters are reset, they have to be set
FLOOR CRC ERROR
again.
EEPROM CRC ERROR All parameter values are reset, they have to be set again.
Software Version Display; software versions of all serial communication cards present in the
system are viewed in this display. “ESC” key at home screen has to be held pressed to access this
display.
U-STO Vx.yy.zz
AAA Vx.yy
BBB Vx.yy
- Description
U-STO Vx.yy.zz Shows U-STO card software version.
AAA Vx.yy Shows software version of inspection box card software.
BBB Vx.yy Shows software version of car operation panel (COP) card.
Quick Menu
[NORMAL] [11:30] ↑
ESC ENT
[ = 00 → ] [0.000]
WAITING FOR CALL ↓
List of actions shown in quick menu and can be done fast is as follows. In order to reach quick menu,
please press “YUKARI / UP” or “AŞAĞI / DOWN” keys at home screen.
Enter to Menu
In order to enter menu, please hold “ENT” button pressed while at Home Screen.
Note: For enter to menu, lift needs to be at error, re-call, inspection or static (Completed all
calls, awaiting call) status and all doors must be closed.
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[NORMAL] [11:30] ↑
ESC ENT
[ = 00 → ] [0.000]
↓
WAITING FOR CALL
If menu is not password protected, you will enter the menu. If menu is password protected,
password display will appear. Please enter the password with “Up” and “Down” direction arrows and
press “ENT” button. If password you just entered is correct, you will enter to menu. If password is
incorrect, you will get “PASSWORD WRONG” warning message and you will not be able to enter menu.
Settings Parameter
Menus are grouped in order that parameters may be used more affectively and for easy use
according to relevant function.
Button Function
ESC Exit / Cancel
↑ Up Advancing in Menu / Set to Parameter Value
↓ Down Returning in Menu / Set to Parameter Value
ENT Enter / Select / Saving Parameter Value
5) İnspection Operation
869R, 869K, 817, 818 should be energized from 100 (24VDC) for first run in the inspection.
As a result of the processes, the first run can be made in the inspection.
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6) Inspection Operations
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8. If distance at car ceiling and pit space is less than 2 meters, control system goes at inspection
speed until lower/upper forced slowdown switches 817 and 818 and stops when signal 817/818
is cut. User needs to start inspection movement at the same direction again. Movement at the
same direction is continued with 0,30 m/peed until switch 820 is cut. After switch 820 is cut,
movement continues at approach speed until floor level (142 JF). (If system does not contain
switch 820, movement at approach speed continues until floor level (142 JF).
9. Return to normal operation is only possible by turning maintenance switch contact off and that
all doors are closed.
10. If all doors are closed (140 exists); “WAITING KRST” warning is displayed on SXU/CPU screen,
11. If door(s) are not closed (140 does not exist) ; “WAITING 140” warning is displayed on SXU/CPU
screen,
12. When all doors are closed (140 exists); after Reset “KRST” switch is enabled control system
returns to normal operating mode.
13. “WAITING KRST” warning is displayed on SXU/CPU screen, after Reset “KRST” switch is enabled, if
all doors are closed (140 exists), control system returns to normal operating mode. If doors are
not closed (140 does not exist) “WAITING 140” warning is displayed on SXU/CPU screen.
14. Pit bottom resetting may also be performed by choosing “YES” from the parameter “Q33 PIT
INSPECTION RESET” at quick menu.
[INSPECTION][02:14] Q33
R 3 P NO
Enter
Q33
EXIT PIT
INSPECTION
YES
NOTE1: Resetting can also be done with help of the key connected to “KRST” input after all the landing
doors providing the entrance to the pit are closed and locked.
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NOTE2: Resetting can also be done by pressing the landing call button of the lowest floor at least 10
times within 10 seconds.
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7) U-STO Auto Tuning Process on Synchronous (PM&MRL) Engines
7.1 Without rope ( motor rotational introduction )
In the U-STO driver, the motor nominal values are entered correctly as shown in the example below.
C10.01
C - > DRIVER C10
MOTOR ENCODER
SETTINGS MACHINE / ENGINE
GEARLESS+ENDAT
[ RECALL ][11:35]
NOTE1: The brakes will open and the motor will start to spin, be careful!
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7.2With rope (without motor rotational introduction)
In the U-STO driver, the motor nominal values are entered correctly as shown in the example below.
MOTOR ENCODER
SETTINGS MACHINE / ENGINE
GEARLESS+ENDAT
[ RECALL ][11:35]
C10.25 Press the “ESC” key 2 times,
then press and hold the “ESC” [ 23>--][ 0.000]
TRACTION SHEAVE
DIAMETER key once to return to the main
INSPECTION/RECALL
menü.
240mm R 3 P
NOTE3: Auto Tuning is not required for asynchronous motors. It is enough to enter the machine motor
parameters.
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8) Magnet and Switch Placement Diagram
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8.2 For 1,6 m/s lift;
NOTE: In the diagram given above, the magnet placement is valid for the elevator car speed of 1 m/s
and 1,6 m/s. For other speeds, the “MP20 User Manual” should be consulted!
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9) Shaft Learning Manual
1-) Firstly, the car must be on the
between floor and 817-818 leds must
light up on the device.
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ENCODER ERROR
Causes for error formation:
o No data was received from the encoder during the shaft learning process.
Error rectification:
o Encoder connections should be checked.
o Make sure that the encoder is working properly.
EEPROM HATASI
Causes for error formation:
o The information received in the shaft learning process could not be written to
the permanent memory.
Error rectification:
o Get the shaft learning process done again, if the same error is taken again, the
technical service should be contacted.
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10) Floor Level Settings / Tuning of Floor Level
From the menu ;
Enter D20
D20
FLOOR LEVEL
FLOOR / UP / DOWN
SETTINGS
> 4. / 38 mm / -50 mm
Enter
Q34.1
FLOOR LEVEL
SETTINGS
YES
D20
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11) Addressing procedure of the Landing Operation Panel (LOP)
“Addressing Process” is started by selecting “Q32 Automatic addressing of serial communication floor
cards” parameter as “Active” by pressing the up arrow ↑ key from the U-STO menu.
For manuel addressing, pressing the “pgm” button for 2 seconds enables access to the “Programming
mode”. Which floor the pushbutton will be provided is selected with the up and down button. Then the
“pgm” key is pressed again. From this menu, the car to which the button is connected is selected. Which
panel is connected in group work A,B,C,D should be selected if simplex is used B should be selected.
Press and hold the “pgm” key again. Front/rear, which door the call button will control is selected from
this menu.
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14) Revision History
Revision no Version Description Date Prepared by Approved by
1 V1.00 Initial 01.05.2022 Yasin Onuş Alper Gezergen
Document
Creation
→ END OF DOCUMENT ←
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