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Juraij Et Al 2023 Electrospun Polyurethane Nanofiber Membranes For Microplastic and Nanoplastic Separation
Juraij Et Al 2023 Electrospun Polyurethane Nanofiber Membranes For Microplastic and Nanoplastic Separation
Juraij Et Al 2023 Electrospun Polyurethane Nanofiber Membranes For Microplastic and Nanoplastic Separation
org Article
Figure 1. Schematic representation of the preparation of the PGT electrospun composite membrane and sample composition.
phene oxide (GO) is a versatile material for water filtration and functionality of an electrospun composite membrane in MNP
dye adsorption applications due to its increased equilibrium separation and dye adsorption from wastewater. Here, for the
rate and adsorption capacity.16 Due to several oxygen- first time, we are exploring polyurethane-based electrospun
containing functional groups, it is a superhydrophilic, composite membranes with the advantages of their dual
negatively charged, and efficient electrostatic stacking materi- functionality in the removal of MNPs and dyes from
al.17 On the other hand, montmorillonite clay (Mt) wastewater. A polyurethane/graphene oxide-montmorillonite
[(Na,Ca)0.33(Al,Mg)2(Si4O10)] is a naturally occurring effec- electrospun composite membrane (PGT) was developed using
tive sorbent material for the cationic dye removal from the electrospinning method without any supporting substrates.
wastewater.18 Its layered structure with exchangeable ions The developed membrane exhibited favorable properties such
serves as a host for adsorbates and counter ions.19 The hybrid as microfiltration (MF) pore size, superhydrophilicity, and
nanofiller of GO and Mt, stabilized via hydrogen bonding and negative surface charge for MNPs and MB removal from
electrostatic interaction, has great potential in dye removal and wastewater. The model MNPs for the filtration study were
MNPs due to its functional and structural stability.20 prepared using ABS, PMMA, and PS polymers with different
Application of pristine GO and Mt alone for water treatment dimensions of 825, 190, and 90 nm, respectively. The
is limited due to their poor flexibility and processability. developed membrane showed significant MNP removal from
Electrospun composite membranes have gained significant MNP suspensions and high MB adsorption capacity from the
attention in dye adsorption and MNP separation because of methyl orange/methylene blue (MO/MB) mixture. Thus, the
their tunable porosity, high surface area, controllable surface primary purpose of this research is to create a multifunctional,
charge, ease of surface functionalization, and flexibility.21 Faris mechanically strong PU-based nanofibrous composite mem-
et al.22 developed a polystyrene-based fibrous membrane with brane for the removal of MNPs from contaminated water and
GO functionalization using plasma treatment for MB the selective adsorption of MB from the MO/MB dye mixture.
adsorption with an MB adsorption capacity of 114 mg g−1.
Xiaolong Ma et al.23 developed a sodium alginate/β-cyclo- 2. EXPERIMENTAL SECTION
dextrin electrospun composite membrane to remove toxic dyes
from contaminated water. It showed a high adsorption capacity 2.1. Materials. Thermoplastic polyurethane (TPU, TECOFLEX
EG-85A grade, MW ≈ 1,20,604 g/mol) was supplied by Lubrizol
of 2776 mg g−1. Only a few studies have been carried out on Advanced Materials, USA. The ABS polymer (Starex SD-0150) was
MNP separation using electrospun membranes. Hongyi et al.24 purchased from Samsung SDI Co., Ltd., Korea. Methyl methacrylate
fabricated an electrospun material by electrospinning quater- (MMA), styrene, and 2,2′-azobis(2-methylpropionamidine) dihydro-
nary ammonium functional group grafted polyvinylidene chloride (AIBA) were bought from Sigma-Aldrich. The modified
fluoride (PVDF) on a polyethylene terephthalate (PET) Hummer’s method was employed to prepare graphene oxide (GO).
nonwoven substrate for the filtration of polystyrene NPs (PS Detailed preparation is given in Supporting Information S1. Sigma-
NPs). The PET substrate provided the mechanical support to Aldrich Chemical Pvt. Ltd., India, provided montmorillonite clay
the electrospun PVDF during filtration. Under gravity-driven (Mt) (25 μm). Sisco Research Laboratories Pvt. Ltd., India, supplied
filtration, 92% of PS NPs were separated from the water. Wang methyl orange and MB dyes. Tetrahydrofuran (THF), 99.5%, and
dimethylformamide (DMF), 99%, were supplied by Avra Chemicals,
et al.25 developed an electrospun polyacrylonitrile (PAN)-
India. MNPs such as ABS, PMMA, and PS were prepared in the
based material by a layer-by-layer assembly strategy to remove laboratory, and detailed procedures are discussed in Supporting
polystyrene microspheres with a retention rate of NPs in the Information S2.
range of 92−99%. 2.2. Preparation of the GO-Mt Hybrid Nanofiller. The
Though few studies have reported MNP removal using graphene oxide-montmorillonite (GO-Mt) hybrid filler was synthe-
electrospun membranes, none of them have explored the dual sized by simple ultrasound treatment.20 5 g of Mt was added into 200
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mL of deionized (DI) water and made into a fine dispersion using a used to measure the conductivity of the PU and PGT homogeneous
probe sonicator (130 W, 20 kHz, 40% amplitude) by sonicating for 5 solutions.
h. GO (1.25 g) was added to 200 mL of DI water and subjected to the 2.5. Porosity and Pore Size Measurement. By using eq 1, the
same ultrasonication treatment for 5 h. The fine dispersions of GO porosity (ε%) of electrospun samples was estimated.26
and Mt were mixed together and further sonicated for an additional 5
h. The resulting suspension was subjected to stirring for 24 h at 400 (Ww Wd)/ w
= × 100
rpm. The obtained GO-Mt composite was then collected by (Ww Wd)/ w + (Wd / PU ) (1)
centrifugation at 4000 rpm for 30 min. Finally, GO-Mt was
vacuum-dried at 60 °C for 24 h. Basic material characterizations of where Ww (g) and Wd (g) denote the mass of wet nanofibrous
GO-Mt are given in Supporting Information S3. membranes and the dry fibrous membrane, respectively. The ρw and
2.3. Preparation of Nanofibrous Composite Membranes. ρpu represent the densities (g/cm3) of deionized water and PU (ρpu =
Different weight percents of the GO-Mt hybrid filler were initially 1.05 g/cm3), respectively.
dispersed in the THF/DMF mixture (3 mL DMF and 7 mL THF) Using eq 2, the pore size (r) of the fibrous membranes was
and sonicated with a probe sonicator for 15 min. An appropriate estimated.27
quantity of the PU polymer was added to the GO-Mt dispersion and
ij yz
kept on the stirrer for 6 h to ensure complete dissolution. Sample jj zz
r= jj 1zzzd
composition is depicted in Figure 1. A 10 mL syringe was filled with j
the prepared PGT spinning solutions. The syringe was equipped with 4 jjj 2 log
(1) zz
z
k { (2)
a spinneret (metallic needle) of 21 gauge having an inner diameter of
0.514 mm. Then, the syringe was placed on a syringe pump, and the where ε and d are the porosity (%) and the average fiber diameter
spinneret was connected to a high-voltage supply electrode (0−30 kV, (nm), respectively.
HO-NFES-041 Holmarc, India). With the voltage supply, a Taylor 2.6. Water Flux, Microplastic Filtration Efficiency, and
cone was initially formed, followed by fibers with various aspect ratios Fouling Models. A self-designed glass apparatus of 5.7 cm2 cross-
being deposited over the mandrel at a 500 rpm rotational speed. The sectional area was used to investigate the gravity-driven water flux.24
electrospinning parameters were optimized, such as working distance The electrospun membrane was sandwiched between the upper and
(16 cm), flow rate (1 mL/h), and applied voltage (16 kV), and it was lower portions of the glass apparatus without any support. The
fixed for the entire composite fabrication process. To obtain the pressure was calculated as 0.135 psi (931 Pa) during the gravity-
required membrane thickness, the electrospinning process was driven flux. For the investigation of the pressure-driven water flux, an
extended for 10 h. After collecting the electrospun mat from the ultrafiltration stirred cell with a 4.1 cm2 cross-sectional area was used.
collector, it was placed in a vacuum oven to remove surplus solvents 1000 mL of distilled water was supplied to the reservoir to facilitate
for 24 h. Figure 1 shows the schematic diagram for electrospinning. flux measurements. To maintain the proper pressure during the
2.4. Material Characterization. Using the Fourier transform experiment, N2 gas was supplied. The pressure-driven (1 to 6 psi) and
infrared spectroscopy (FT-IR) (Jasco FT/IR-4700) in the ATR gravity-driven water flux (J) were evaluated using the following
mode, bonding properties were examined. For each sample, three formula.28
scans in the 4000−400 cm−1 range were carried out with base V
correction. At an accelerating voltage of 5 kV, a Zeiss, Ultra 55 field J=
A× t (3)
emission scanning electron microscope (FE-SEM) equipped with an
energy-dispersive X-ray spectroscopy (EDS) of the 10 mm SDD where V is the permeating water volume in liters, A stands for the
detector was used to examine the morphology, elemental mapping, membrane area (m2), and Δt stands for the operation time (h).
and elemental compositions of each sample. The average fiber Gravity-driven and pressure-driven filtrations have been utilized to
diameter was calculated using Image J software. From each investigate the separation efficiency of MNPs from water.24,29,30 MNP
membrane, 50 fiber locations were randomly chosen for getting suspensions were prepared by the ultrasonication pathway. The
different fiber diameter values. Raman spectroscopy confirmed the prepared suspension of ABS, PMMA, and PS MNPs (10 ppm) was
formation of GO from graphite and the functionalization of PGT by filled in the reservoir separately. During the pressure-driven study,
GO (Horiba LabRam Confocal Raman Spectrometer, 532 nm laser). sufficient pressure (1−6 psi) was applied using the N2 gas pressure
It is a mirror-based spectrometer with a scanning range of 50−4000 controller. Flux was calculated using eq 3. An UV−visible
cm−1 and an 800 mm focal length (600 holographic gratings, 1800 spectrophotometer was used to measure the amount of MNPs in
grooves/mm). Using thermogravimetric analysis (TGA), the thermal permeates. Standard dispersions (0−50 ppm) were made, and the
properties of samples were examined (TGA Q-50, TA instruments). A absorbance of standard ABS, PMMA, and PS suspensions at 244, 286,
scan rate of 5 °C/min between 25 and 600 °C was used. To examine and 233 nm, respectively, were measured to find out the unknown
the mechanical strength of samples, a Universal Testing Machine concentration of permeate during MNP separation.31 After MNP
(UTM, AG-Xplus series, Schimadzu Autograph) with a 10N applied suspension filtration, the membrane was completely cleaned with
stress was employed. By using an X-ray diffraction (XRD) (Miniflex distilled water, and the efficiency of the membrane was assessed by
600 Rigaku X-ray generator, Cu Kα radiation with λ = 1.5406 Å) testing the pure water flux once more. Parameters such as percentage
experiment, the crystalline property was examined. The wettability of rejection, flux recovery ratio (FRR), and relative flux decay (RFD)
the membrane was assessed using a GBX Digidrop goniometer. A were utilized to investigate the MNP separation performance. The
non-contact mode atomic force microscope (AFM) was employed to removal of MNPs was expressed by removal efficiency (%), and it was
monitor the surface roughness of the membranes (AFM, Park system calculated using the following equation.24
XE 100). Using an UV−visible spectrophotometer, the removal of Cf Cp
MNPs from water and the adsorption of MB and MNPs were studied Removal efficiency(%) = × 100
(UV-2600 Shimadzu). A home-built gravity-driven water flux Cf (4)
apparatus and stirred ultrafiltration cell (Amicon 8010, Pmax = 75
psi) were used for water flux, MNP filtration, and dynamic MB where Cp and Cf represent the permeate and feed concentrations
filtration experiments. Using the Zetasizer equipment, the ζ potentials (ppm), respectively.
of the PMMA, PS NPs, and GO-Mt composite membrane were Equation 5 was used to calculate the FRR of nanofibrous
membranes.32
examined (Zetasizer nano, Malvern Instruments). The TOC analyzer
(TOC-L, Shimadzu) was used to evaluate the total organic carbon JW2
(TOC) of all permeates. At room temperature, a laboratory-type FRR(%) = × 100
conductivity meter (Systronics, conductivity meter 304, India) was JW1 (5)
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Figure 2. FE-SEM images and fiber diameter distribution of (a) pristine electrospun PU, (b) 5-PGT, (c) 10-PGT, (d) 15-PGT, (e) 20-PGT, and
(f) curve showing the variation of fiber diameter and EDS spectrum of (g) electrospun PU and (h) 20-PGT electrospun composite.
where JW1 is the pure water flux (L m−2 h−1) before the MNP membrane surface. The intermediate blocking model (m = 1)
suspension filtration study and JW2 is the pure water flux (L m−2 h−1) describes the fouling mechanism by the chance of pores being blocked
after the MNP suspension filtration study. by foulants or their deposition in the barrier-free area of the
The RFD was calculated by the following equation.33 membrane. According to the standard blocking model (m = 1.5),
J0 JP foulant particles are adsorbed on the sides of the pores. Pores are
RFD(%) = × 100 being completely blocked by foulants in accordance with the complete
J0 (6) blocking model (m = 2).35
−2 −1
where J0 is the pure water flux (L m h ) and Jp is the flux of MNP 2.7. Methylene Blue Batch Adsorption and Desorption
Studies. To analyze the selective adsorption process, batch
suspension in L m−2 h−1.
The fouling mechanism was studied during the flux of various experiments were used.36 Factors such as MB contact time and dye
MNP suspensions (ABS, PMMA, and PS) at 5 psi pressure for 1 h. concentration were thoroughly studied. In a batch experiment, 10 mL
Hermia enunciated different fouling mechanisms responsible for flux of an equimolar mixture (50 ppm) of MO and MB solutions was
decline under constant pressure. Equation 7 represents the flux added together, and the dried PGT electrospun composite membrane
decline under constant pressure.34 having a specific mass was added and placed under continuous
m
agitation at 500 rpm. An adsorption isotherm was investigated by
d2t ij dt yz measuring the MB adsorption capacity at different MB initial
2 = kj
j zz
dV k dV { (7) concentrations (10−50 ppm). The adsorption capacity of the 50
ppm MB solution was monitored at different time intervals to assess
where t represents the filtration time (h), V is the volume (liter), m is
the fouling model constant, and k stands for the resistance coefficient. the adsorption kinetics, and it was evaluated by monitoring the
The linear equations of the Hermia model were used to evaluate absorbance at 664 nm. The adsorbed amount of MB at time t
the exact fouling mechanisms of electrospun PU and nanofibrous (adsorption capacity (Qt); mg g−1) and the amount of dye adsorbed
PGT composite samples (Table S1). In accordance with the cake at equilibrium [equilibrium adsorption capacity (Qe); mg g−1] on
filtration model (m = 0), the foulant diameter is greater than the electrospun membranes were calculated using eqs 8 and 9,
pores, which causes the formation of a multilayer of foulants on the respectively.37,38
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Figure 3. (a) SEM image of 20-PGT from where EDS was carried out and elemental mapping of (b) carbon, (c) oxygen, (d) nitrogen, (e) silicon,
(f) magnesium, (g) aluminum, (h) iron, and (i) sodium.
Figure 4. (a) IR spectra of GO, GO-Mt, electrospun PU, and 20-PGT and inset showing the enlarged spectrum of carbonyl stretching and (b)
enlarged spectra of −OH stretching in electrospun PU and various composites. (c) Raman spectra of GO, GO-Mt, and different electrospun
composites. (d) XRD patterns of various samples. (e) TGA curves of samples. (f) DTG curves of samples. (g) Stress−strain curves of electrospun
samples. (h) Young’s modulus and tensile strength of all samples. (i) Porosity and pore size of samples.
15-PGT and 20-PGT. Figure 2g,h, respectively, shows of Figure 4a). It indicated the domination of hydrogen-bonded
electrospun PU and 20-PGT EDS spectra. The elemental C�O rather than free C�O.47 Moreover, compared to the
mapping of 20-PGT is shown in Figure 3, and it shows the pristine electrospun PU, the carbonyl peak’s intensity was
uniform distribution of elements in the composite. These higher in the electrospun composites. It was attributed to the
confirmed the presence of Si, Mg, Al, Fe, and Na, which are the stabilized hydrogen bonding and ionic interactions between
characteristic elements of Mt. Moreover, the presence of C, O, the C�O group and the GO-Mt filler.48 Figure 4b shows the
and N is attributed to the GO and PU backbone. −N−H and −O−H stretching spectra of all samples. All
3.2. Basic Material Characterization of Electrospun samples showed −N−H stretching at 3324 cm−1, whereas all
Composite Membranes. Figure 4a shows the FT-IR spectra PGT electrospun composites showed a broad peak in the range
of various samples in the ATR mode. The GO-Mt hybrid of 3687−3024 cm−1. Moreover, the intensity increased as GO-
nanofiller showed a broad peak in the range of 3697−2370 Mt loadings increased. So, the formation of PGT composites
cm−1 corresponding to the −OH vibrations from GO and the with stabilized interaction was confirmed.
silanol of Mt. Its intensity was increased dramatically, and it The Raman spectra of GO, the GO-Mt hybrid nanofiller,
suggested the presence of sufficient −OH from GO and silanol and electrospun composite membranes (PGT) are shown in
and their stabilized interaction via hydrogen bonding.20 The Figure 4c. GO showed its prominent peaks at 1351 and 1592
peak corresponding to the epoxy group in GO was not visible cm−1, respectively, for the D band and G band. The GO-Mt
in GO-Mt, whereas a strong peak was visible at 1633 cm−1, nanofiller and all electrospun composite samples showed the
which corresponds to the C�C vibration and −OH bending presence of D and G bands. Compared to the pristine GO, a
mode. It confirmed the absence of epoxy functional groups in significant shift in the peak position was observed. The
GO-Mt due to the recovery of sp2-hybridized carbon during significant peak shift of the D band and the G band to 1343
GO-Mt composite formation.45,46 Electrospun PU showed its and 1596 cm−1 indicated the interaction of Mt and GO in the
prominent peak at 3325 cm−1 ascribed to the υN‑H and other GO-Mt hybrid filler.49 The ID/IG ratio of GO and GO-Mt was
dual peaks at 1715 cm−1 and 1690 cm−1, respectively, owing to found to be 1.0774 and 0.9281, respectively. The decreased ID/
free υC�O and intermolecular hydrogen-bonded υC�O. IG of GO-Mt was owing to the presence of exfoliated GO by
Interestingly, the carbonyl stretching of 20-PGT was deformed the ultrasonication-assisted composite formation.50 Moreover,
to a single peak at 1691 cm−1 instead of a doublet peak (inset compared to pristine GO, the ID/IG ratio of GO-Mt was
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Figure 5. (a) Water contact angle of electrospun samples, (b) time-dependent contact angle of the 20-PGT electrospun composite membrane, (c)
pressure-driven and gravity-driven pure water flux of all samples, and (d) water flux of various samples at different operating pressures.
considerably lower, indicating a higher degree of graphitization stable GO-Mt filler in the PU matrix.53 So, the formation of a
by repairing the defect.51 Every PGT composite sample thermally stable electrospun composite membrane was
showed a reduced ID/IG ratio. It confirmed the presence of confirmed.
hybrid GO-Mt rather than free GO in the electrospun Due to their prolonged use, mechanically strong fibrous
composite samples. membranes have attracted a lot of attention in the filtration
X-ray diffractograms of all samples are shown in Figure 4d. sector. Figure 4g shows the stress−strain curves of all samples.
GO-Mt showed a prominent peak ascribed to the basal spacing Electrospun PU exhibited the least tensile strength of 2.6 MPa
of GO at 2θ equal to 11.66°. In the electrospun composites, it and the least percentage elongation of 192%. A gradual
was shifted to lower 2θ, which means that basal spacing was increase in the tensile strength was observed as GO-Mt
increased considerably during composite formation.52 Mt loadings were increased (Figure 4h). 5-PGT showed the
showed its basal peak (d100) at 2θ equal to 5.76°, but in all highest percentage elongation of 362%. Even though GO-Mt
electrospun composite samples, this peak was significantly loading increased, percentage elongation dropped. It was
shifted to a higher 2θ value, and an increase in the intensity attributed to the increment in brittle nature as the GO-Mt
was observed as the Mt loading was increased. Moreover, a content was increased.54 The highest percentage elongation of
peak ascribed to the semi-crystalline nature of electrospun PU 5-PGT was due to the existence randomly interconnected
at 2θ equal to 19.06° was shifted to higher 2θ value in all fibers.55 Moreover, 5-PGT showed the least Young’s modulus
electrospun composite samples. This further confirmed the of 0.01 MPa. The presence of the highest percentage
composite formation. elongation and the least Young’s modulus can offer better
The thermal stability of electrospun PU and PGT electro- flexibility to the composite. 20-PGT offered the highest tensile
spun composite membranes was investigated by TGA and strength of 6.6 MPa, and it was due to the proper distribution
derivative thermogravimetric (DTG) analysis. TGA and DTG of the mechanically reinforcing GO-Mt filler in the matrix.56
curves of various samples are shown in Figure 4e,f, respectively. So, 20-PGT is considered as a promising candidate for
Both electrospun PU and PGT electrospun composite filtration applications with appreciable mechanical properties.
membranes showed two-step degradation. The first weight Porosity and pore size are important factors affecting the
loss was ascribed to the degradation of the hard segment’s filtration performance of membranes (Figure 4i). The pristine
peptide bond, and the second weight loss was owing to the PU membrane showed a minimum porosity of 47%. As the
putrefaction of the soft segment’s ether bond. All PGT GO-Mt loading increased, porosity also increased. 20-PGT
electrospun composite membranes showed better thermal showed the highest porosity of 61%. This enhanced porosity
stability compared to the neat electrospun PU. The increased can offer better filtration performance for the composite
onset degradation temperature of PGT composites and residue samples.26 A gradual decrease in the pore size was observed as
(%) was correlated to the so-called thermal stability (Table it moved from electrospun PU to 20-PGT. The electrospun
S3). It may be due to the proper distribution of the thermally PU shows the largest pore size of 1309 nm, and 20-PGT
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Figure 6. (a) Home-built gravity-driven flux apparatus; (b) time-dependent gravity-driven flux of ABS, PMMA, and PS MNP suspensions through
20-PGT; and (c) RFD of 20-PGT during various MNP suspension filtrations. (d) FRR and removal efficiency of 20-PGT during various MNP
filtrations. (e) Reusability of the 20-PGT electrospun membrane for 10 filtration cycles. (f) TOC of feed and permeate for various MNP filtrations.
showed the relatively smallest pore size among all PGT When assessing the membranes’ ability to filter impure
composite membranes. It helps the interception when MNPs substances from water, water flux is an essential factor to take
have a diameter greater than the pore size (dMNPs > dpore). So, into account. Gravity-driven apparatus and stirred ultra-
the 20-PGT electrospun composite membrane is considered a filtration cell apparatus were used to evaluate the water flux
promising material for water filtration and MNP filtration of various samples.25 A video of gravity-driven water flux is
applications. given in Supporting video SV1. Figure 5c shows the gravity-
3.4. Water Flux Evaluation. In water filtration applica- driven (0.135 psi) and pressure-driven water flux (5 psi) of
tions, the membrane’s hydrophilicity is a critical component. different electrospun samples. Gravity-driven water flux was
The water contact angle of various samples is shown in Figure explored due to its free-energy consumption. Under gravity-
5a. The maximum water contact angle was recorded by driven water flux, PU and 20-PGT showed water fluxes of 0
electrospun PU at 109 ± 1.2°, which can be attributed to its and 793 ± 34 L m−2 h−1, respectively. Even though PU has
hydrophobic nature and surface roughness. As GO-Mt significant porosity (47%) and pore size (1308 nm), it could
loadings increased, the contact angle gradually decreased. A not show water flux. It was owing to the inherent hydrophobic
time-dependent contact angle was monitored to ensure the backbone of the polyurethane polymer, which can prevent the
superhydrophilic nature of 20-PGT (Figure 5b). After 10 s, 20- permeation of water molecules through the pores of electro-
PGT showed no water contact angle (0°), confirming the spun PU. Interestingly, PGT electrospun composite mem-
sample’s superhydrophilicity. The superhydrophilicity was due branes showed significant water flux compared to electrospun
to the abundant hydrophilic functional groups such as PU. As the GO-Mt filler loading was increased, the pressure-
−COOH, and −OH, in GO-Mt, the inherent hydration driven and gravity-driven water fluxes of the electrospun
property of Mt, and the improved surface roughness of the composite membranes were increased. It was due to the
fibrous membrane.57 increased porosity and the enhanced hydrophilic nature of the
Electrospun PU showed an average surface roughness (Ra) composite membranes. The dependency of the operating
parameter of 25 nm (Figure S3). The roughness of the PU- pressure was investigated, and it is shown in Figure 5d. As the
based composite fibrous membranes increased as the GO-Mt operating pressure increased from 1 to 5 psi, the water flux of
loading increased. 5-PGT, 10-PGT, 15-PGT, and 20-PGT all samples also increased. However, after 5 psi, the flux of all
showed Ra values of 31, 43, 51, and 62 nm, respectively. This samples decreased slightly. It was due to the fiber compaction
increase in surface roughness may be due to the formation of at higher pressure, which adversely affects the porosity and
fibers with a small diameter. According to the Wenzel model, pore size of the fibrous membrane. It has been reported that
as surface roughness increases, the hydrophobic surface will be commercially available Millipore MF membranes with a 0.2
more hydrophobic than the smooth surface. As surface μm pore size, such as PVDF and mixed cellulose esters
roughness increases, the hydrophilic surface will be more (MCEs), can show pure water flux at 10 psi pressure,
hydrophilic compared to the smooth surface.58 So, electrospun respectively, of 3624 and 6227 L m−2 h−1.59 The present
PU showed the highest hydrophobicity, and 20-PGT with the work reported the maximum water flux of 20-PGT as 8163 L
highest roughness and more hydrophilic GO-Mt contents m−2 h−1 at 5 psi pressure, which is much higher than the
made it superhydrophilic with a contact angle of 0°. commercially available Millipore MFs. Moreover, it showed a
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Figure 7. SEM images of MNPs and their size distribution curve before filtration. (a) ABS, (b) PMMA, and (c) PS and SEM images of MNPs on
the 20-PGT electrospun surface after filtration. (d) ABS MPs, (e) PMMA NPs, and (f) PS NPs. (g) Schematic representation of the separation
mechanism of MNPs by the 20-PGT electrospun membrane.
higher gravity-driven water flux of 793 L m−2 h−1 compared to mechanism (R 2 = 0.9997), PMMA NPs obeyed an
the recently reported studies.24 So, the 20-PGT electrospun intermediate blocking mechanism (R2 = 0.9998), and PS
composite membrane has been chosen for the MNP separation NPs best fitted the standard blocking model (R2 = 0.9907).
and dye adsorption studies. Since the size of ABS MPs is greater than the pore size (624
3.5. MNP Separation and Mechanisms. Polymers such nm) of the 20-PGT electrospun composite (dMPs > dpores), MPs
as ABS, PS, and PMMA are widely used polymers that are were intercepted by the fibrous membrane, leading to the
found in water resources in the form of MNPs.60 For MNP origin of the cake layer. This developed cake layer on the
separation studies, ABS nanofiber-based MPs, PMMA, and PS composite surface caused an extensive RFD of 85% during
NPs were prepared and made homogeneous dispersion in ABS MP filtration (Figure 6c). However, the FRR of ABS
water (10 ppm). MNP removal studies were carried out using filtration was the highest (99%) (Figure 6d). Because of the
a home-built gravity-driven flux apparatus, and it is shown in easy removal of the cake layer of ABS MPs on the membrane
Figure 6a. The entire filtration was performed with the in the first cycle, the original flux of water can be recovered by
optimized 20-PGT electrospun membrane without any rinsing the membrane with distilled water. This cake layer was
supporting substrate. The time-dependent gravity-driven flux responsible for the enhanced rejection, with a removal
of MNP suspensions such as ABS, PMMA, and PS through 20- efficiency of 98% of ABS MPs (Figure 6d). PMMA and PS
PGT is shown in Figure 6b. Compared to the pure water flux, NPs showed slightly reduced removal efficiencies of 97 and
every MNP suspension exhibited a reduced flux due to the 95%, respectively. This reduced removal efficiency of NPs by
significant fouling from MNP foulants. The R2 values from the composite fibrous membrane was due to their small size
various fouling mechanisms of each filtration are tabulated in compared to the ABS MPs. However, every NPs showed
Table S4. ABS MP filtration followed the cake formation removal efficiencies above 90%.
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Figure 8. (a) UV−visible spectra of the dye mixture during selective MB adsorption on the 20-PGT electrospun composite membrane. (b) MB
adsorption capacity of various fibrous membranes. (c) Dynamic flux of MB solution through the 20-PGT sample at different time intervals. (d) MB
removal efficiency during dynamic filtration by 20-PGT.
The filtration of PS NPs showed the least flux decay and electrostatic attraction. The UV−visible spectra of PMMA NPs
FRR. As seen from the fouling mechanism, filtration of PS NPs before and after adsorption are shown in Figure S5b.
follows the standard blocking model, in which the foulants The reusability of the membrane was evaluated for 10
adhered to the inner wall of the electrospun fibers.61 Here, the filtration cycles (Figure 6e). Flux during ABS MP filtration was
positively charged PS NPs (ζ potential of ca. +38 mV) were almost constant throughout every filtration cycle. It confirmed
adsorbed on the negatively charged electrospun composite the reusability of the membrane for the multi-filtration of ABS
fibers (ζ potential of ca. −42 mV) via electrostatic attraction. MPs. In contrast, the flux of PMMA NP and PS NP suspension
The negative charge of the GO-Mt-loaded electrospun decreased slightly to 385.87 and 395 L m−2 h−1, respectively,
composite (20-PGT) was confirmed by the ζ potential for the 10th filtration. The constant flux of ABS MPs in various
distribution curve, and it is shown in Figure S4. The adsorption filtration cycles was due to the easily removable ABS MP cake
of PS on the electrospun composite was further confirmed by layer, and the slight flux reduction in the case of PMMA and
UV−visible analysis, and it is shown in Figure S5a. The PS NP filtration was attributed to the adhered NPs. The
absorbance of NP suspension before the adsorption study was removal efficacy of MNPs was further confirmed by TOC
higher than that after the adsorption study. Even though PS analysis. Figure 6f shows the TOC of the feed before filtration
NPs were deposited on the inner wall of fibers, there would be and permeates after filtration for different MNP filtrations.
significant pores for water flow. As a result, it showed the Every permeate showed significantly reduced TOC, conform-
lowest RFD of 30%. However, it showed the lowest FRR ing to the effective MNP separation. Furthermore, the
(83%) due to the presence of adsorbed PS NPs even after separation efficiency of MNPs by the 20-PGT membrane
washing the membrane. was compared with that of the commercial MCE membrane by
PMMA NPs showed intermediate flux decay (43%) and monitoring TOC (Figure S6). The 20-PGT membrane
intermediate FRR (93%). As seen from the fouling mechanism, showed better MNP separation efficiency than MCE. 20-
the filtration of PMMA NPs followed the intermediate PGT showed efficiency in the range of 91−93%, whereas MCE
blocking model. Some of the foulants were adsorbed on the showed efficiency in the range of 83−85%. So, the developed
surface of the electrospun fibers, and a few foulants may have membrane is considered to be a better material for MNP
accumulated over the adsorbed NP foulants. The adsorptive separation.
interactions may be due to positively charged PMMA NPs (ζ MNP separation efficacy by 20-PGT was further confirmed
potential of ca. +41.7 mV) and the negatively charged by FE-SEM analysis. Figure 7a−c shows SEM micrographs of
electrospun composite fibers (ζ potential of ca. −42 mV) via prepared MNPs and their particle size distribution curves
4645 https://doi.org/10.1021/acsanm.3c00112
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before filtration. ABS nanofiber-based MPs indicated an composite membranes, 20-PGT showed the highest adsorption
average fiber diameter of 825 nm and an average length of capacity. So, 20-PGT has been selected for extensive
5972 nm. The PMMA and PS NPs showed an average adsorption studies.
diameter of 191 and 93 nm, respectively. Figure 7d−f shows Since no adsorption was observed for MO in the batch
the SEM images of MNPs on the 20-PGT membrane after experiment, MB was only utilized for the dynamic filtration test
filtration. Figure 7d confirms the existence of intercepted ABS to find out the MB removal ability of the membrane during
MPs on the membrane surface after filtration. From the SEM dynamic filtration. An MB dynamic removal experiment was
image, 20-PGT fibers are clearly visible, and it is due to the performed using a stirred cell to understand the removal ability
fairly distributed ABS MPs on the 20-PGT fiber surface of MB from contaminated water. The UV−visible spectra of
without any interaction. Figure 7e,f shows the SEM images of the feed MB solution and permeate through electrospun PU
PMMA NPs and PS NPs after filtration, respectively. 20-PGT and PGT are shown in Figure S8. Figure 8c shows the flux of
electrospun fibers were not visible due to the agglomeration of MB solution through 20-PGT at 5 psi pressure. A video
NPs and their strong adsorptive interaction with 20-PGT showing gravity-driven dynamic MB solution filtration and
fibers. Overall, the separation mechanisms identified for ABS, pressure-driven dynamic MB solution filtration is given in
PS, and PMMA MNP separations were size-exclusive Supporting Video SV2. A steep decrease in the flux was
interception by the membrane, adsorption, and a combined observed, and it was due to fouling. During dynamic filtration
effect of size-exclusive effect and adsorption phenomena, by 20-PGT, the fouling mechanism was investigated
respectively (Figure 7g).24 thoroughly (Figure S9). It followed the standard blocking
The stability of the membrane after MNP filtration was model (R2 = 0.9999), in which MB molecules were adhered on
investigated. FE-SEM micrographs of 20-PGT after ABS MP the inner wall of the electrospun fiber. Over a 2 to 18 min time
filtration and thoroughly cleaned membrane after filtration are period, dynamic MB filtration showed a constant removal
shown in Figure S7. After ABS MP filtration, SEM showed that efficiency of 99%. It was determined by measuring the
ABS MPs were distributed over the membrane surface, and absorbance of feed MB and permeate MB at 664 nm.
after cleaning the membrane, electrospun fibers were clearly However, after 18 min, it started to reduce, decreasing to
visible. 20-PGT fibers maintained an interconnected, web-like 95% (Figure 8d). It was owing to the MB saturation of the
morphology with a significant porosity. However, a significant composite membrane.
change in the fiber diameter was noticed. After filtration, the The reusability of the membrane was expressed by its
average fiber diameter changed from 384 to 746 nm. Most removal efficiency (R %). For calculating the removal efficiency
likely, it is due to the swelling of fibers during MNP filtration.
during the batch experiment, desorption studies were
The fine morphology after MNP filtration, on the other hand,
conducted. The desorption efficiency (D %) during the
indicated its stability. So, 20-PGT is a promising material for
batch experiment is shown in Figure S10a. It showed a
separating various MNPs with different dimensions from
desorption efficiency above 95% over six cycles. Figure S10b
contaminated water.
shows the removal efficiency during batch adsorption for six
3.6. Dynamic MB Filtration and Selective MB
Adsorption. The selective adsorption of a cationic dye, cycles. A slight decrease in the removal efficiency was observed
such as MB, was investigated using a MO/MB dye mixture as it moved from the first cycle (98%) to the last cycle (96%).
under batch conditions (Figure 8a). Interestingly, no This slight reduction in the removal efficiency may be due to
adsorption of negatively charged MO was observed. The the unavailability of fiber surfaces for adsorption due to the
selective adsorption of positively charged species provided fractional coverage of previously adsorbed MB. The reusability
additional evidence for the electrospun composite membrane’s of the membrane after dynamic MB filtration was further
negative charge. The MB adsorption capacity (Qt; mg g−1) of investigated by SEM analysis. SEM micrographs of 20-PGT
various fibrous samples is shown in Figure 8b. Electrospun PU after flux and MB dynamic filtration are shown in Figure
did not show any significant MB adsorption for 500 min, S10c−d. It preserved an interconnected, web-like morphology
whereas all electrospun composite samples (PGT) showed and porosity. However, a slight flattening of the fibers on the
significant MB adsorption. Complete adsorption was achieved surface was noticed, along with an increase in fiber diameter to
in three stages. At first, the adsorption capacity was increased 664 nm, probably due to the swelling of fibers during MB
quickly (0 to 100 min). Second, the adsorbed amount of MB adsorption and dynamic flux. However, 20-PGT is a promising
was increased slowly between 100 and 300 min. After 300 min, material for laboratory-scale dynamic MB removal from
equilibrium was established. The equilibrium adsorption contaminated water.
capacities (Qe; mg g−1) of 5-PGT, 10-PGT, 15-PGT, and 3.7. Adsorption Kinetics and Isotherm. Detailed
20-PGT were 95, 146, 177, and 195 mg g−1, respectively. As adsorption kinetic and isotherm studies were performed
the GO-Mt loading was increased, equilibrium adsorption under batch adsorption. The MB adsorption kinetics on 20-
capacity also increased. Electrostatic attraction and the π−π PGT electrospun composite membranes was investigated using
stacking interactions between GO-Mt and MB were respon- pseudo-first-order and pseudo-second-order kinetic models.
sible for the adsorption of MB on the fibrous membrane. The The following formula represents the pseudo-first-order
electrostatic attraction was due to the negatively charged model.64
carboxylate and oxide ions in graphene oxide (GO) and the
presence of the negatively charged basal layer of montmor- ln(qe qt) = ln(qe) k1t (13)
illonite (Mt). The negatively charged basal layer in Mt is
generated by the cation exchange in the tetrahedral sheet (Al3+ where qt (gg−1) represents the adsorption capacity at t, qe
for Si4+) and octahedral sheet (Mg2+ for Al3+).62,63 The π (gg−1) stands for the equilibrium adsorption capacity, and k1
electron cloud of MB and GO in the composite membrane represents the pseudo-first-order rate constant (min−1).
governs the π−π stacking interactions. Among all the Equation 14 describes the pseudo-second-order model.64
4646 https://doi.org/10.1021/acsanm.3c00112
ACS Appl. Nano Mater. 2023, 6, 4636−4650
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Table 1. Regression Coefficient, Kinetic, and Adsorption Isotherm Parameters for the MB Adsorption on the 20-PGT
Electrospun Membrane
kinetics models and parameters Adsorption isotherms
pseudo-first-order pseudo-first-order Langmuir Freundlich
qe, exp (mg g−1) 195 195 qm (mg g−1) 417 n 1.2
qe, calc (mg g−1) 175 204 KL ( L mg−1) 0.03 KF 12
k 0.02 0.0001 R2 0.9998 R2 0.9678
R2 0.9847 0.9982
Table 2. Comparison of Various Membranes Used for MNP Separation and Dye Adsorption with the Present Studya
water flux (L m−2h−1)
membrane application MPs/NPs gravity-driven pressure-driven qm (mg/g) ref
24
PVDF-PET NPs removal only PS NPs 109 N/A N/A
68
PS-MOF MPs and dye removal PE and PVC MPs N/A 72 (at 43.5 psi) N/A
69
OPASS-U dye adsorption only N/A N/A N/A 53 (MB)
70
PVDF/PDA/β-CD MB and PHP adsorption N/A N/A N/A 188 (MB)
204 (PHP)
25
PAN NPs removal only PS NPs N/A 861 (at 0.6 psi) N/A
PU/GO-Mt (PGT) MNP separation and selective dye ABS, PMMA, and PS 793 8163 (at 5 psi) 417 (MB) this study
adsorption MNPs
a
Note: MPs: microplastics; NPs: nanoplastics; MNPs: micro- and nanoplastics; qm: adsorption capacity; MB: methylene blue; PHP:
phenolphthalein; and N/A: not available.
hydrophilicity, outstanding gravity-driven water flux (793 L National University of Singapore, Singapore 117543,
m−2 h−1), and pressure-driven water flux (8163 L m−2 h−1). It Singapore
outperformed electrospun PU in mechanical and thermal Brindha Ramasubramanian − Center for Nanotechnology and
properties. Using an optimized 20-PGT electrospun composite Sustainability, Department of Mechanical Engineering,
membrane, three types of model MNPs, such as ABS, PMMA, College of Design and Engineering, National University of
and PS, were effectively removed from water in the gravity- Singapore, Singapore 117575, Singapore
driven mode. Since the pressure was much lower than the Seeram Ramakrishna − Center for Nanotechnology and
operating pressure of the MF/UF membranes, it was Sustainability, Department of Mechanical Engineering,
considered an energy-saving method to separate MNPs. College of Design and Engineering, National University of
During filtration, the MPs (ABS) were removed by the Singapore, Singapore 117575, Singapore
membrane based on the size-exclusive effect, whereas the NPs Suni Vasudevan − Materials Research Laboratory,
(PMMA and PS) were separated by adsorption. The ABS, Department of Chemistry, National Institute of Technology
PMMA, and PS MNPs followed cake formation, intermediate Calicut, Kozhikode 673601 Kerala, India
blocking, and standard blocking fouling mechanisms, respec- Complete contact information is available at:
tively. It confirmed the separation of MNPs by the electrospun https://pubs.acs.org/10.1021/acsanm.3c00112
composite membrane. The electrospun composite membrane
showed a significant selective MB adsorption capacity of 417 Notes
mg g −1 from the MB/MO mixture. The adsorption
phenomenon follows a second-order kinetic model and a The authors declare no competing financial interest.
Langmuir adsorption isotherm. So, the 20-PGT electrospun
composite membrane is a potential candidate for the removal
of MNPs and MB dye from contaminated water and can open
■ ACKNOWLEDGMENTS
The authors gratefully acknowledge center for Raman analysis,
up a new spectrum of opportunities in the field of MF. NIT Calicut, and CeNSE Bangalore for FESEM analysis.
■ ASSOCIATED CONTENT
* Supporting Information
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