Max Point Traker Wind 48V SCH - R6

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5 4 3 2 1

+5V

+5V LOAD CURRENT +5V


WIND OUTPUT U2

3
J29 TP 1 U1 WCS2750 LOAD O/P
WCS2750 D18

VDD
3
F1 L1 R? 1N4007
PLASTIC FUSE 10A C1 131uH 470E 5W 4 BAT-- R1

VDD
G +5V +5VV
0.1uF/2KV 10mH

O/P
IP+
D22 C35 WIND CHARGING CURRENT

IP-
G 4 J2 TP 1
3 PHASE BRIDGE/SKBPC3516 0.01uF/2KV R3 1 BAT--
J3 TP

O/P
IP+
470E 5W C2

IP-
F2

5
2
1
J4 TP 1 R 1 J30 TP 1 WIND ++ 4.7nF/2KV PLASTIC FUSE 50A R4 J7
J5 1 Y LOAD_CURRENT 100E MFR RJ45
TP3

5
2
1
TP

J6 1 B 2 4 Q1 TP72
TP TP +56V 1
FGA25N420/TO247 1 W_CHG_CURRENT F3 TP 1 ANEMOMETER D24
C3 + 2 1.5KE68CA TAZ
3 5 PLASTIC FUSE 50A
3

S
WIND -- DR SO BAT++ C4

220uF/450V
2 3 1 TP J33 4
BAT-- 1 0.1uF
D L2 TP J34 5 D
1mH/EE55 ZD4
TP69 R5 R6 6
R56 5.1V/1W 7

G
R54 TP 1 940K MFR C5 C6 390K MFR TO BATTERY +56V

1
+ + + C7 D1 D2 D3 D4 D5 D6 D7 D8 + 8
R55
10E2W

10E2W

1uF/1000V C9 M4 M5 BAT V_SENSE

1uF/1000V

220uF/450V
10E2W

MOV275V

MOV150V
WIND V_SENSE

RHR15120

RHR15120

RHR15120

RHR15120

RHR15120

RHR15120

RHR15120

RHR15120
C8
3

9
390pF

10000uF/63V
RL1 C10 C36 R9 ZD2
M1 M2 M3 ZD1 0.1uF R10 R11 0.1uF

12K MFR
LATCH RELAY C11 4.7V/1W
MOV241K

MOV241K

MOV241K

5.1V/1W 4K7 MFR 100E 0.1uF


1

6
10
TP5
OFF TP 1

1 Q3
2 ON FGA25N420/TO247 +56V
3

D
+18V

S
DR 2 3 SO
J20 D10 R14 TP73
PM3P R13 R15 +56V +56V +56V +56V BA159 10E TP 1 R17
MANUAL BRAKE 150E 25W GREEN 150E 25W GREEN
R18 180E2W

G
10E

1
R16 GA C12 T1
150E 25W GREEN R37 R67 10KpF + C13 TRANSFORMER
220K 220K Q4 100uF/25V 1 L3
Q10 Q11 FGA25N420/TO247 TP70 U3 TP71 2 C17 3.3uH,2A 8
BC557 BC557 TP 1 R20 TLP250 8PIN BASE
TP 1 100uF/50V + + D11 R22

8
D

S
DR 2 3 SO 10E J14 C14 UF5408 7 1 47K2W C15 + C16
J12 J16 GA 6 R24 RM2 +5V D13 220pF/2KV 10uF/150V

CA VCC
VO/P 100uF/50V
R64 RM2 RM2 R68 7 2K2 3 BA159
4K7 4K7 R25 R19 VO DC-DC PWMH
1 1 AN 2 2

NC
NC
10E 10E 5 6 4

1
R65 2 2 R69 GA D12 GND R26 R27
2K2 Q12 Q13 2K2 1N4148 240E 47K 4 2D
5

1
4

3
RPM BRAKE ON BC547 D9 D16 BC547 RPM BRAKE OFF Q9 R31
1N4148 1N4148
FGA25N420/TO247 Q5 47E
48V_FB IRF540/TOP48/TO220 G GATE_DRV_DC

4
D

S
DR SO R30 1
2 3 S
C R66 470E 3 C
120E 2W ISO1
RPM BRAKE ON RPM BRAKE OFF J13 R57 PC817A R62

3
G
10E 10K

1
RM2 GA
ZERO CROSS R34
1
2

C18 TP74
33K

3
10KpF TP

+5V 1 D17
R23 LD2 TL431
18K LED +8V

2
1 2 U? +5VV
R38 SPX1117/SOT223
+56V 5K6 3 2
R32 +56V IN OUT
4

ADJ
R29 470E 5W 4
10K +56V R8 R?

1
1 2 470E 15W R33 + 560E +

1
ZERO CROSS J15 J35 470E 15W C? 1% C?
D14 R28 D15 RM2 RM2 J36 4.7uF 10uF

2
1

1N4007 23.5K 20W 1N4148 RM2


R21 1 1
2 2 1

1
23.5K 20W U4 + R?
PC817A R36 Q6 2 VR? C? 910E
2

2K2 TIP122 EB RELAY R7 10K P3296 10uF 1%

2
Z1 Z2 EB_RELAY 1 2K2 R12 2
5.1V/2W 5.1V/2W Q14 FAN RB6 2K2
R35 BC547 Q15 PC7
3

1K BC547
DC TO DC O/P 4.3V

1
DC TO DC I/P +5VV
+56V

SIP MODULE +5V TP6 TP 1 SIP MODULE 1 TP TP9


U6 S* +5V +56V +56V +56V +56V +56V
AT90PWM3 32P SMD300 MIL
+5V +5V D23
B C? TP7 1.5KE6.8CA TAZ B
GATE_DRV_DC 1 32 LOAD_CURRENT R? S*? R? S*? R39 S* 220pF/2KV TP C20 M* R42 M*
PD0/PSC0T0 PB7/ADC4/PSCOUT01/SCK 120E 47K 10KpF 510K
120E
L4 S* R2 S* + R40 M* T2 M* D19 M* +8V

1
10mH PC0 2 10K C19 M* 100K TR 1N4007
PC0/PSCOUT1

1
TO PC R41 S* 31 FAN RB6 LD3 S* 1uF/400V R43 M* 1 5 1 TP8
PB6/ADC7/PSCOUT11/ICP1B

2
TP
47K Z? LED TP10TP 1 33E
J18 J17 1 RESET 3 4.8V/2W 1 D20 M* C21 M*

2
RM3 D9PIN RA FEMALE PE0/RST SOLAR V_SENSE Q8 M* 1N4007 220uF/16V + R44 M*
6 10 PB5/ADC6/INT2 30
2 11 MJE13003 2 6 47K

3
1 48V_FB L?
2 7 4 PD1/PSC IN0 3
3 29 PC7 +5V 4mH
3 PC7/D2A R45 M*
8

1
4 MISO_A PD2 5 R63 S* 33E LD4 M*
PD2/PSCIN2 R47 M*
9 JUMP OPT R46 M* 4 5MM RED LED
5 28 PB4 EB_RELAY ISP CONN 10E2W 33E C23 M*

2
MOSI_A TX PB4/AMP0+ 22uF/50V
6 PD3/TXD R48 S* R49 S* R50 S* ZD3 M* +
47K 47K J21 S* 47K 12V(1W) D21 M* C24 M* R51 M*
PC1 PB3 RPM BRAKE OFF 3PIN DUAL BERG 1N4148 10kpF
7 PC1/PSCIN1 PB3/AMP0 27 2K7
MISO_A J26
SCK_A 1 2 MOSI_A DC TO DC MODULE
WIND V_SENSE RESET 3 4
8 VCC PC6/ADC10/ACMP1 26 5 6 1
ZD5 S*
L6 S* 5.1V/2W 2
C29 S* + PC2 BEAD IND
10 PC2/TO/PSCOUT22
C30 S* L5 S* +5V
TX/RX INTERFACE 0.1uF 100uF/25V 10mH
PC3 11 23
U5 PC3/T1/PSCOUT23 AVCC
ICL232 16PIN BASE C31 S*

PB3 RPM BRAKE OFF

PB3 RPM BRAKE OFF


14 TX DC-DC PWMH PC5 R58 S* +5V 0.1uF +5V
T1O T1I 11 12 PB0/MISO/PSCOUT20 PC5/ADC9/AMP1+ 22

W_CHG_CURRENT

W_CHG_CURRENT
J19 S* +5V

SOLAR_CURRENT

SOLAR_CURRENT
13 RX 10K 15 1 GP
R1O 12

SOLAR V_SENSE

SOLAR V_SENSE
LOAD_CURRENT

LOAD_CURRENT
R1I

RPM BRAKE ON

RPM BRAKE ON
WIND V_SENSE

WIND V_SENSE
RM2 SOLAR_CURRENT +5V +5V 16 1 GP
GATE_DRV_DC

GATE_DRV_DC
21

ANEMOMETER

ANEMOMETER
BAT V_SENSE

BAT V_SENSE
PC4/ADC8/AMP1-

SCK_A

SCK_A
DC-DC PWMH

DC-DC PWMH
ZERO CROSS

ZERO CROSS
PB1

SOLAR_PWM

SOLAR_PWM
7 10 13 J9 J28 365
T2O T2I 1 PB1/MOSI/PSCOUT21 ZERO CROSS R52 S* 17 1 2PLUG 2PLUG
LINK3
8 R2I R2O 9 2 PB2/ADC5/INT1 20

FAN RB6

FAN RB6
10K 18 1
48V_FB

48V_FB
RESET

RESET
PC5
+5V SOLAR_PWM 14 J22 S* 19 1 J10 J32
PE1/OC0B/XTAL1
PC1

PC1
PC0

PD2

PC2
PC3

PC7

PC0

PD2

PC2
PC3

PC5

PC7
PB1

PB4

PB1

PB4
2PLUG 2PLUG
19 RPM BRAKE ON RM2 SW 366

RX

RX
TX

TX
PD7/ACMP0 PC1 LINK3
A 1 C1+ VCC 16 1 A
W_CHG_CURRENT 15 1 1 J11
C22 C25 PE2/ADC0/XTAL2 2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
2PLUG
0.1uF 0.1uF 18 ANEMOMETER C32 S*
PD6/ADC3/ACMPM/INT0 1nF 2
3 C1- V+ 2 1
TP11
P11
TP12
P12
TP13
P13
TP14
P14
TP15
P15
TP16
P16
TP17
P17
TP18
P18
TP19
P19
TP20
P20
TP21
P21
TP22
P22
TP23
P23
TP24
P24
TP25
P25
TP26
P26
TP27
P27
TP28
P28
TP29
P29
TP30
P30
TP31
P31
TP32
P32
TP33
P33
TP34
P34
TP35
P35
TP36
P36
TP37
P37

TP39
P39
TP38
P38

TP40
P40
TP41
P41
TP42
P42
TP43
P43
TP44
P44
TP45
P45
TP46
P46
TP47
P47
TP48
P48
TP49
P49
TP50
P50
TP51
P51
TP52
P52
TP53
P53
TP54
P54
TP55
P55
TP56
P56
TP57
P57
TP58
P58
TP59
P59
TP60
P60
TP61
P61
TP62
P62
TP63
P63
TP64
P64
TP65
P65
TP66
P66

TP68
P68
TP67
P67

HS HS
SCK_A RX 16 +5V 3 1
C28 C33 S* PD4/ADC1/RXD/DALI/ICP1A/SCK BUILDMET TECHNOLOGIES (P) LTD.
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

T
T

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

T
T
4 6
SIP

SIP

SIP

SIP
SIP

SIP
SIP

SIP

SIP

SIP
SIP

SIP
SIP

SIP
SIP
SIP

SIP

SIP

SIP
SIP

SIP

SIP

SIP

SIP
SIP
SIP

SIP

SIP
SIP

SIP
SIP
SIP
SIP

SIP
SIP

SIP
SIP
SIP

SIP
SIP

SIP
SIP
SIP

SIP
SIP

SIP
SIP
SIP

SIP
SIP

SIP
SIP

SIP
SIP

SIP
SIP

SIP

SIP
DESIGN BY:-
C2+ V- 0.1uF 0.1uF BAT V_SENSE 4 S123-T1/T2, Kirloskar Colony,1st Cross,3rd Stage
C26 C27 17 1
4th Block Basveswarnagar, Bangalore-560 079. b
CHECKED BY:-
PD5/ADC2/ACMP2
AGND

AREF
GND

0.1uF 0.1uF
R53 S* AUTHORISED BY:- www.buildmet.com. t
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25
26
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28
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5 C2- GND 15
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
10K 5 7

MOUNTING

MOUNTING
1 1
C34 S* J25 S* J24 30PIN BERG DUAL J23 30PIN BERG DUAL 6 1 8 1 Title SPPL 2000W MPPT
9

24

25

0.1uF RM2 SW 9 1 10 1
+5V PC2 11 1 12 1
R59 S* 1 Size Rev
13 1 14 1 MAX POINT TRAKER WIND 48V
100E 2 6
Custom
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Date: Saturday, November 09, 2013 Sheet 1 of 1


J27 30PIN BERG DUAL

5 4 3 2 1

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