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MicromachinedHigh-Resolution Accelerometers
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Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 333
REVIEW Girish Krishnan et al.
Resolution, range, and Figure 1: Range vs. bandwidths required for various applications. (An enhanced version of the data given
bandwidth: Resolution of a
sensor is the smallest signal
in S. Reyntjens PhD thesis at Katholieke Universiteit Leuven, 2002.)
that it can detect in the
presence of noise. The range
refers to the maximum value
of the signal that the sensor 10 5
Shock waves
can detect. And, the Miniaturization
bandwidth is the range of
10 4 and ballistics
successfully
Airbag
frequency over which the achieved; well
10 3 reviewed in
sensor can perform. Biomedical Machine vibration literature.
10 2 monitoring
Transduction: Conversion of
one form of energy to 10 1
Range in g
334 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Figure 3: Resolution Vs. sensitivity of some commercial micromachined accelerometers. FSC = Freescale
semiconductors, C = Colybris, CB = Crossbow, ST = ST Microelectronics, and AD = Analog devices. The
data shown is based on the specifications published by the respective companies at the time of this
publication.
104
FSC
C
CB
103 ST
AD
Noise floor (ug/sqrt(HZ))
102
101
100
10-1 1
10 102 103 104
Sensitivity (mV/g)
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 335
REVIEW Girish Krishnan et al.
336 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
2) Capacitive (2µg- several gs)22 Air bag deployment in High sensitivity, good dc Parasitic capacitance,
Displacement of a mass due to applied acceleration leads to a automobiles, Inertial response, good noise electromagnetic
change in capacitance between two plates, one fixed and navigation, micro gravity performance, low drift, low interference.
the other one attached to the moving mass. The capacitance detection, etc. power dissipation, low
change can be due to a change in the overlapping area or temperature sensitivity,
due to a change in the gap. amenability for feedback.
3) Tunneling (10 ng- 5 g )15,16,25–29 Inertial navigation, High sensitivity, excellent Difficult to fabricate
This accelerometer consists of a proof-mass with a sharp tip micro-gravity resolution, linearity can be sharp tips; nonlinear
separated from a bottom electrode. As the tip is brought measurement in space. maintained by operating in variation of tunneling
sufficiently close to its counter-electrode (within a few Å) the closed-loop mode. current with distance;
a tunneling current is established. This tunneling current is high noise levels.
used as a measure for acceleration. This is operated in the
closed-loop mode.
4) Piezoelectric (High g )23 Vibration sensors; active High bandwidth; simple in Low resolution,
In this type, the sensing element is a crystal, which has the p vibration control. operation and can be low sensitivity,
roperty of creating a charge when subjected to mechanical incorporated in any and high voltage
strain. In the accelerometer, this crystal is bonded to a mass application; amenable for requirements.
such that when the accelerometer is subjected to the inertial actuation and thus vibration
force, the mass strains the crystal that emits a signal. This control.
signal is related to the imposed ‘g’ force.
5) Optical (Nano-g to high g )11,12,30 Inertial navigation, High resolution, low noise, Large weight, complex
When light from a Light emitting Diode (LED) source is detecting small vibrations can operate in places where fabrication process and
projected onto a moving membrane, the reflected light from in machines. other principles fail (e.g., detection circuitry.
it has a lower intensity. The intensity loss is a measure of the when electromagnetic fields
acceleration. Similarly, a change in wavelength, polarization are present).
as well as diffraction could be used.
6) Resonant (5 – 5000 g )31,32 Vibration sensors in High dynamic range, Leakage of signal,
This type of acceleration measurement makes use of the machine tools. sensitivity, bandwidth, high noise levels.
shift in the natural frequency of the structure with applied adaptable to digital circuits.
acceleration.
7) Thermal (0.5 mg to high g )33 Inclination sensing (Dual Low cost, low noise, less drift, Low resolution, batch
It consists of a substrate which is sealed with air or any other axis), automotive, simple signal conditioning fabrication can be
gas with a heater exactly in the middle. Two thermocouples are electronic and gaming circuitry. difficult, temperature-
present at the ends of the substrate. When the acceleration is applications. sensitivity, etc.
applied, the hot air around the heater is pushed to one of the
ends by denser cold air thus giving a temperature difference in
the thermocouples which is proportional to the acceleration.
8) Electromagnetic (0-50 g )24 Air bag deployment. Good linearity, simple signal High power,
It consists of two coils, one on the proof-mass and the other conditioning. low resolution,
on the substrate. A square pulse is given to the primary and a low sensitivity.
voltage is induced in the secondary, which is proportional to
the distance between the proof-mass and the substrate
By observing the above formulae, it is evident than the critically damped frequency. Thus, the
that the natural frequency has to be low for high greater the sharpness at resonance the greater
sensitivity. But this has the side-effect of reducing the available operating range for the frequency
the bandwidth, which is dependent on both the of the accelerometer (see Fig. 5). The sharpness
fundamental frequency and the damping factor. at resonance is quantified by the quality factor,
This is shown in Fig. 5 where the frequency Q = 0.5/ξ. However, the under-damped conditions
response is schematically illustrated. For under- result in a ringing response, where the transients do
or over-damped situations, the amplitude ratio not die down quickly. Thus, most accelerometers
remains constant for shorter range of frequencies are operated at critical damping conditions36 so
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 337
REVIEW Girish Krishnan et al.
as to have a high bandwidth and good sensitivity. change in capacitance per unit acceleration. The
Closed-loop operation, which will be discussed in resolution depends on the noise, both mechanical
detail in Section 4, makes it possible to have under- and electronic, in the system. Figure 6 shows the
damped or even vacuum-packaged accelerometers noise floor against the bandwidth of different
(i.e., extremely low damping) but the problems types of accelerometers. Of the various sensing
associated with transients need to be dealt with techniques summarized in Table 1, only capacitive,
carefully. tunneling, and interferometric methods give high
The displacement of the proof-mass is sensitivity and fine resolution. The dashed orange
transduced into an electrical quantity (e.g., line is the best linear fit to the data. The solid
capacitance in capacitive accelerometers). The size magenta line is based on a metric defined to be
of the proof-mass and the stiffness and damping of the ratio of the noise floor and the bandwidth
the suspension decide the sensitivity, which is the raised to 1.5 (i.e., a nf /BW 3/2 ) that can be used to
Figure 6: A plot of the accelerometer noise with the sensor natural frequency. While the performance of
most of these accelerometers, which were demonstrated in research labs, nicely align with the theoretical
relationship (the solid line with a slope of 1.5), the commercial ones shown in Fig. 3 do not This implies
that many factors such as packaging and environment significantly affect the performance. (Note: the two
commercial ones shown here (ADXL05, 105) do lie close to the line).
105
104
Accelerometer Noise floor (in ug/rtHz)
103
102
101
100
Tunneling
Capacitive
10-1 Piezoresistive
Piezoelectric
10-2
10-2 10-1 100 101 102
Sensor Resonant frequency (in KHz)
338 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Figure 7: Differential Capacitance arrangement (a) differential capacitance arrangement in for an out of
plane Z-axis accelerometer, (b) Differential capacitance arrangement for an in-plane accelerometer with
positive and negative static electrode along the same side of the proof-mass, (c) for the in-plane
accelerometer with positive and negative electrodes on either side of the proof-mass.
Out-of-plane
+
arrangement d+x
d−x
−
(a)
compare different accelerometers. The rationale for Type 1: In the first arrangement, as shown
this metric can be understood from Eq. 5, which in Fig. 7b, the two static electrodes of opposite
shows the amplitude of the proof-mass motion as polarity are situated along the same side of the
the ratio of the acceleration signal to the square proof-mass41 . In this arrangement, alternative static
of the natural frequency. This means that, we combs, which are of opposite polarity (i.e., 1 and
can obtain the amplitude of motion (and hence 2), need to be isolated from each other to prevent
the ensuing electrical signal) for the minimum shorting. Isolating these combs may not be possible
resolvable acceleration, a r . in most fabrication processes because a number of
√ connections need to cross one another as shown in
ar ar a nf BW a nf Fig. 8a.
Zmin = 2 ' ' = (6)
ω n BW 2 BW 2 BW 3/2
Type 2: In this type (see Fig. 7c), the stationary
This metric has a slope of 1.5 in the log-log
negative combs are connected on the one side and
plot shown in Fig. 6. Furthermore, the lower the
the positive combs on the other42 . This means that
metric the better the accelerometer. Next, we briefly
describe the three transduction principles. two combs on either side make one differential
capacitance arrangement. There will be some
parasitic capacitance between the moving electrode
2.2. Capacitance detection
and the static electrodes marked 1 and 2 in Fig. 7c.
The deflection of the proof-mass is converted to a
change in capacitance. This is usually done with There is a loss in sensitivity due to this type of
a differential capacitance arrangement as it gives arrangement, which is explained later in this sub-
high sensitivity and good linearity. Many other section. The advantage here is that the positive and
arrangements are possible40 . In the differential the negative static electrodes are connected together
capacitance arrangement, the electrode attached as shown in Fig. 8b without having to interweave
to the proof-mass moves between two other static with each other.
electrodes of opposite polarity. Figure 7a shows a The change in capacitance between the moving
z-axis accelerometer, where the proof-mass acts combs and the two static electrodes is measured as
as the moving electrode with two static electrodes an voltage-change. The circuit diagram to measure
above and below it. this voltage-change is shown in Fig. 9 40 . The two
In-plane accelerometers usually use comb- variable capacitors indicated in the figure are the
fingers (see Fig. 7b-c), which protrude from the capacitances between the static and the moving
proof-mass to measure capacitance-change. Two combs.
kinds of arrangements for these comb-drives are High-frequency pulses V of opposite phases are
explored here. applied to nodes 1 and 2 as shown in Fig. 9. This
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 339
REVIEW Girish Krishnan et al.
means that in any cycle, if the voltage at node 1 is V , In the case of Fig. 7c, the change in capacitance
the voltage of node 2 is −V . The output is taken at is given by
node 3. This output voltage is given by
ε0 A p ε0 A p ε0 A p ε0 A p
(C0 − 1C2 )2V 1C = − − +
V out = V − (7) d − x d1 − x d + x d1 + x
2C0 − 1C2 + 1C1
x
x
d d1
which simplifies to = C0 − C1 (11a)
x 2
2
1− d 1− x
d1
(1C1 + 1C2 ) 1C1 + 1C2
V out = V≈ V
2C0 − 1C1 + 1C2 2C0 For small displacements, i.e. x d, we get
1C1 + 1C2
= V for 1C1 − 1C2 2C0 (8)
x
Cs x
d d1 x x
C0 − C 1 2 ≈ C 0 − C 1
x 2 d d1
where C s = 2C0 is the sense capacitance. 1− d 1 − dx1
Changes in capacitance 1C1 and 1C2 are
(11b)
obtained by change in the distance between the
where C0 = 2ε0 A p /d is the base capacitance
electrodes d. Referring to Fig. 7b, the output voltage
between a pair of combs. The expression C1 =
is given by
2ε0 A p /d1 is the capacitance between the stationary
ε0 A p ε0 A p comb of one pair and the moving comb of the other
d−x − d+x pair, which can be termed as the cross-capacitance.
V out = 2ε0 A p
V
The ratio of the change in capacitance of this type
d
to the base capacitance can then be given as
xd x
= V ≈ V for x d (9) 2
d2 − x2 d 1 1 2
1C C0 dx − C1 dx1 −
d1 d
where A p is the area of overlap between the = =x 1
C0 b C1 + C2 + d1
electrodes and ε0 is the permittivity of air. d1
x(d1 − d)
ε0 A p ε0 A p =
d1 d
(12)
1C = 1C1 − 1C2 = −
d−x d+x
2x
!
x So, by comparing the two types of sensing, the ratio
ε0 A p
= d
2 = C 0
d
2 (10a) of the fractional change in capacitance in type 2 to
d 1− x 1− x that of type 1 is given by
d d
Figure 8: Arrangement of the differential capacitance configurations (a) for the type 1 arrangement with
positive and negative static electrodes on the same side of the proof-mass (b) type 2 arrangement where
the positive and the negative electrodes are on either side of the proof-mass.
+ –
+–
(a) (b)
340 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
From Eq. 13, it can be seen that for a large value interdigitated comb fingers is attached to the fixed
of α, the loss in sensitivity for type 2 is minimized. substrate and the moving proof-mass; one set to the
In both cases, if the sensing distance d is reduced, substrate and the other to the proof-mass. When
the sensitivity of the accelerometer increases. This the suspension-restrained proof-mass moves up
is evident from Eq. 10b. However, a small sense and down, one set of fingers move along with
gap warrants a tight tolerance in the fabrication it. The laser light that falls on the fingers then
process, which is usually hard to achieve. This is creates a diffraction pattern, whose intensity is
further elaborated in Section 5. measured and calibrated for acceleration. This is
pictorially shown in Fig. 11. Some are of the the
2.3. Tunneling principle Michelson type43 and the others Fabry–Pérot cavity
The tunneling principle is one of the most sensitive type11,12 . In one embodiment of the latter type,
of all the available transduction principles for a laser diode and photo detector were integrated
converting the displacement to voltage. It consists along with the micromachined chip in an acrylic
of two electrodes separated by a very small distance package of 8.6 cm3 volume. Because the intensity of
d. When a bias voltage V b is given between the the diffracted light varies linearly with the relative
electrode plates, there is a current flowing between motion between the stationary and moving fingers,
them, which is given by25 this accelerometer can be operated in the open-loop
√ mode. This simplifies the control and electronic
I ∝ V b e (−αd φs )
(14) circuitry. However, the size is not in favor of this
type of accelerometer. But opportunities do exist for
where α = 1.025(Å)−1 eV−1/2 , φ s is the work miniaturization12 .
potential between the two surfaces through which
tunneling takes place. The current increases by an 3. Noise sources in accelerometers
order of magnitude for a change corresponding Noise in accelerometers occurs due to the
to 1 Å displacement25 . Using this principle for mechanical components as well as the electronic
accelerometers, the moving electrode is attached components. The white-noise floor is expressed in
to a proof-mass, while the static electrode is kept terms of the spectral densities of the noise signal,
beneath it. For tunneling to be effective, the moving which is constant for all frequencies40 . The actual
electrode has to have a very sharp tunneling tip noise which limits the resolution of the system thus
as shown in Fig. 10. A number of tunneling depends upon its spectral density and the range of
accelerometers are presented in the literature25–29 . the operating frequencies, i.e., the bandwidth of
These accelerometers are sensitive and have a low the system. The spectral density d sp of the noise-
noise floor. But they are also extremely difficult to floor at√the output of the accelerometer is expressed
fabricate because they require a sharp conducting in V / Hz. If BW denotes the bandwidth of the
tip. Furthermore, there is a chance of the tunneling accelerometer in Hz, then the rms value of the noise
tip to wear out if there is a constant or intermittent floor is given by44
contact. To overcome this, tunneling accelerometers √
are operated in the force re-balance mode. This V rms = d sp × BW × c (15)
is illustrated for capacitive accelerometers in later
sections. where c is a number chosen based on experience∗ .
Therefore, for a large bandwidth, the minimum
2.4. Interferometric principle detectable signal is large. This limits the resolution
The optical interferometric principle gives a for a given noise-floor. It can be seen from Fig. 6
displacement resolution that matches that of
the tunneling method11,12 . In this, a pair of
∗
Analog Devices Inc. recommends 1.6 for c.
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 341
REVIEW Girish Krishnan et al.
that the noise-floor is low for devices with low 3.1. Mechanical noise
bandwidth. This relationship is evident from To probe the possible noise sources in a mechanical
the concentration of the previously published system, we make use of the Fluctuation-Dissipation
accelerometers along the dashed orange line in the theorem46 , which states that if there is a mechanism
log-log plot. If the bandwidth of the system is small, for dissipation in a system, then there will also be
Fluctuation-dissipation
theorem: Any dissipative then the resolution of the device improves. This a component of fluctuation directly related to the
process has fluctuations even means that the devices with very low bandwidth dissipation. This is because any random motion
in equilibrium. For example,
would be able to resolve minute changes in generated within the system decays if there is an
an electrical resistor has a
fluctuating voltage across its acceleration better than those with large bandwidth. energy dissipating mechanism. This might lead to
terminals even when it does However, this is not consistently true with the the temperature of the system becoming less than
not carry any current.
commercial accelerometers shown in Fig. 3. Possible that of the surroundings. To account for this, there
Similarly, a constrained mass
vibrates in the absence of a reasons for this might be that packaging and is an associated fluctuating force. This force acts as
force. The environmental factors are different and the reported noise. In a spring–mass–damper model (see Fig. 12),
fluctuation-dissipation
values of noise floor might not be applicable for the the energy is dissipated through the damper and
theorem states that the
response of thermodynamic full range of the bandwidth in all cases. There are hence there should be a component of the force at
system in equilibrium for a also other sources of noise as explained ahead. the input due to fluctuations.
perturbation is the same as
that due to a fluctuating
force.
Bottom deflection
electrode
Read-out circuitry
Figure 11: Schematic illustration of a quarter of the micromachined Fabry–Pérot type interferometric
accelerometer12 . The interdigitated fingers (shown in different colors) attached to the vertically movable
proof-mass are exposed to laser light. In the presence of acceleration, when the movable fingers displace
to a different height, the diffracted light intensity changes linearly with acceleration.
Laser light
Proof-mass
Interdigitated
fingers Fixed to the
substrate
Suspension
beams for
vertical motion
342 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Signal-to-noise ratio: The By using the Nyquist relation, we can determine reduce the noise considerably. But this limits the
ratio of the mean-square the spectral densities of the fluctuating force as bandwidth of the system. In general we can conclude
signal to mean-square noise shown below.46 that increasing the sensitivity as well as decreasing
is called the signal-to-noise
ratio. A large of value of this p the noise in an accelerometer involves decreasing
ratio is important for a F f = 4K B bT the natural frequency, thus limiting the range of
high-resolution operating frequencies.
accelerometer. where
√
Quality factor: Quality factor F f = Fluctuating force in N/ Hz 3.2. Electronic noise sources
of a vibrating structure refers
The main source of electronic noise is due to the
to the sharpness of its K B = Boltzmann’s constant in N–m/K (16)
resonance as seen in its amplifier used to amplify the signal obtained from
frequency response. It is b = Damping coefficient in N–s/m the differential capacitance setup. An amplifier
directly proportional to the
has a number of stages of amplification. Thus,
mass and natural frequency T = absolute temperature in K
and is inversely proportional the noise in the first stage is amplified in the
to damping. The larger the successive stages of the op-amp40 . This noise is
quality factor of a sensor the Thus, any complex mechanical system can be
mainly limited by the Johnson’s noise due to
better. analyzed for thermo-mechanical noise by adding
resistors in the circuitry. Another equally important
Johnson’s noise: Johnson’s
a force-generator along with a damper. If the
noise source is the 1/f or the flicker noise. This
noise refers to the fluctuating frequency components in the noise signal are
is predominant in low frequency signals and
voltage seen across the within the operating range, then we can express the
terminals of a resistor occurs due to trapping and subsequent release of
displacement of the mass as follows.
regardless of the applied electrons along the semiconductor40 –oxide interface
voltage and current. It is a √
√ in circuits implemented using CMOS technology.
consequence of 4K B bT
thermal-mechanical Xn = in m / Hz (17) The front-end amplifier thermal noise spectral
vibrations of the charge k density is given by
carriers in the lattice of the
solid resistor. The detected displacement of the proof-mass due to
2
Flicker noise: A low-frequency
a signal expressed in the spectral density form, can S n−amp = 4k B T (1 + F n ) (20)
be given by 3g m
noise component found in
electronic elements such as
diodes and field effect As √ where, g m is the transistor transconductance at the
transistors. It is also called Xs = in m / Hz (18) operating point of the op-amp, and F n the noise
1/f noise due to the shape of ω0
2
its spectral density function.
factor. The 1/f noise is given by
It occurs because of capture Where A s is the amplitude of the spectral density
and release of electrons in Kf
localized traps inside a of the acceleration noise-floor. Now, the signal-to- S n−1/f = (21)
semiconductor material. noise ratio (SN R) is as shown below. W LC ox f
Transconductance: It is a 2 where, K f is a scale factor, W LC ox is the gate-to-
k2 A2s M 2 A2s
contraction of “transfer Xs
SN R = = = channel capacitance. These terms are well defined
conductance” that refers to Xn4K B bT ω0 4K B bT
4
the ratio of the output in a book by Senturia40 . In digital circuits, there is
current to the input voltage
MA2s MA2s Q an additional noise. This is called the quantization
Mω0
across the terminals of an = = (19)
electronic element. It is 4K B T ω0 b 4K B T ω0 noise6 . It is given by
expressed in Siemens (1
ampere per volt).
From the above equations, it can be inferred π2
n rms = e rms √ (22)
Quantization noise: A noise that increasing the mass and the quality factor 5M 2.5
model to account for the along with decreasing the natural frequency can
inevitable error that occurs
when a continuous analog
signal is converted into a
discrete digital signal. It Figure 12: Lumped characterization of the mechanical noise.
depends on the bit resolution,
sampling interval, the load
resistance and the analog
voltage.
k
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 343
REVIEW Girish Krishnan et al.
Force re-balance mode: Figure 13: Block diagram of the capacitive detection circuit including mechanical and electronic noise
When the proof-mass is
brought back to its
sources.
undeformed state by
applying a feedback force,
the accelerometer is said to
be operating in the force 2 µ g / Hz
re-balance mode or
close-loop mode. The
feedback force is then used 0.5µ g / Hz
to estimate the acceleration. Mechanical noise Electronic noise
The force re-balance method
helps improve the bandwidth + K-
K- 1/s 1/s K- +
of an accelerometer and +
1/mass Integrator Integrator 1 displacement to Op-amp
keeps the mechanism sensor
K- + capacitance Amplification
element (especially the
compliant suspension) stay Acceleration Mass
–
'a' M
within the linear (i.e., small
–
deformation) regime.
-K
Damping 'D' Output voltage
-K
Spring Const 'K'
where e rms is the unshaped value of the quantization most capacitive detection circuits, a resolution of 1
noise for a 6 − 1 converter and M is the part per million can be safely assumed. This means
oversampling ratio13 . These are elaborated in that if the base capacitance is C0 , a capacitance
Section 6. change 10−6 can be detected. However, there are
Kulah√ 13
et al. showed that the electronic noise some capacitance detection circuits, which can
(≈ 2µg / Hz) dominates when √ compared to the detect a minute capacitance change as low as 10 aF.
mechanical noise (≈ 0.5 µg / Hz). This means Furthermore, the sense-capacitance C0 should be
that the mechanical signal should be more sensitive more than the parasitic capacitance in the circuit,
than the electronic noise floor for small changes which is usually around 0.5 pF. For detecting 1 µg
in acceleration to be detected. Kulah et al.13 also acceleration, these constraints can be represented as
note two other sources of noise. The first is the follows.
Source Charging Reference Voltage (SCRV) noise. 1C x
This occurs due to the noise in the reference voltage ≈ > 1e − 6 (23)
C0 d
that is used to charge the sense capacitor in each
cycle. This becomes dominant at high sampling For a sense-gap of around 1.5 µm 27 , the deflection
frequencies. The second is the residual motion of required for the proof-mass of the accelerometer
the proof-mass in the closed-loop operation. Here, is around 1.5 × 10−6 µm. A proof-mass of size
the proof-mass will not be completely stationary 2.4 mm × 1 mm, with a suspension stiffness of
in the changing acceleration environment. This 17 N/m 27 is able to give a displacement of
contributes to additional noise in the measurement 1.2 × 10−6 µm, which promises µg resolution. The
circuitry. This noise is inversely proportional to the overall chip-area of such an accelerometer is around
square of the frequency. Hence, it is dominant at 3 mm × 2 mm. The proof-mass thickness is 460 µm.
the low frequencies. This is attributed to decreased If the area is reduced to 1 mm×1mm, the resolution,
resolution in the closed-loop mode as compared with the same electronic circuitry falls to 16 µg.
with the open-loop resolution13 . With a 500 µm area, the minimum acceleration
that can be detected is around 400µg. Thus, we
3.3. Achieving µ-g resolution: an example can see that a large chip area is needed to make the
It is now clear that the resolution of the mechanical components sufficiently sensitive.
accelerometer is limited by the mechanical and It is further seen from the above analysis that the
electronic noise sources. This means that the maximum detectable acceleration is less than 1 g
smallest signal that can be detected would have to be because, at this acceleration, the moving electrode
greater than the noise floor in the circuit. These two comes into contact with one of the static electrodes.
noise sources can be included in the circuit model Furthermore, a large proof-mass and a flexible
of the accelerometer system as shown in Fig. 13. For suspension reduce the natural frequency and thus
344 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
State-space transfer function: the bandwidth of the accelerometer. To circumvent as it moves farther away from the real axis, thus
The function relating the these problems, these accelerometers are operated decreasing the system’s damping.
Laplace transforms of two in force re-balance (closed-loop) mode. This is By using a controller with an extra pole along
quantities (usually output and
input) in the state-space
described in detail in the next section. the feedback path, i.e., by having K f b = K /(1 + τs),
representation. we get an additional degree of freedom in designing
4. Closed-loop Operation the circuit. However, it can be seen from the transfer
High-resolution accelerometers are usually operated function below that the steady state error is still not
in the closed-loop mode to increase their bandwidth overcome. The farther the electronic pole from the
and the range of operation. In this mode, the output origin (−1/τ) the better the bandwidth and the
voltage of the capacitance detection circuit is fed dynamic behavior of the system40 .
back to the proof-mass and an electrostatic force
in a direction opposite to that of the acceleration
V (s) mK v K a K
is applied14 . In other sensing modes, a suitable T Fk = =
actuation is necessary for providing the feedback. A(s) (ms + ds + k)(1 + τs) + K v K a K
2
(25)
The feedback ensures that the deflection of the
To overcome the problem of the steady-state error, a
proof-mass is very small and thus it increases
PID controller of the form K f b = K (1+ β/s + γ s)37
the range of operation. Additionally, the minute is used. The closed-loop transfer function of the
proof-mass movement improves the linearity of system is then given as follows.
the system. Feedback improves the bandwidth by a
factor equal to loop gain45 . Furthermore, feedback V (s)
improves the dynamic range, drift, and temperature T Fk =
A(s)
sensitivity. Sensitivity of an open-loop accelerometer
is inversely proportional to the spring constant of mK v K a K (s + β + γ s2 )
=
its suspension which in turn is proportional to (ms2 + ds + k)s + K v K a K (s + β + γ s2 )
the cube of the length as well as the thickness of (26)
suspension beams. So, a small change in processing
causes a large change in the sensitivity. By operating The integral term β helps reduce the steady state
sensing element in electronic force feedback loop, error. But increase in its value leads to oscillations.
strong dependence of accelerometer on processing The differential term γ helps reduce the ringing
parameters can be reduced substantially47 . However, response of the system. A value of β ≈ 100γ is
operating in the closed-loop mode may make the chosen for good system response. The PID controller
system unstable for large feedback gains. There is widely used in most closed-loop accelerometer
might also be a decrease in the sensitivity of the circuits. In the above analysis, it is assumed that
system. In this section, we study the effects of the amplifier is ideal and there is no noise in the
some controllers used for feedback, their effect system. However, in reality, the amplifier will have
on the bandwidth, sensitivity, and the stability of some bandwidth of its own and the noise in the
the system. circuit does affect the closed-loop response of the
Figure 14 shows a block diagram of the of system40 . It is further seen that the closed-loop
a closed-loop accelerometer, where each block noise floor is more than the open-loop noise floor13 .
depicts a state-space transfer function of the various In practice, it is seen that the closed-loop noise
components of the accelerometer. The mechanical floor is sometimes ten times more than that of the
component is represented by a second order transfer open-loop noise floor. The authors attribute this
function, while the amplifier and the modulation to the environmental factors13 . This issue needs
are represented by simple gains in the circuit (K a further investigation.
and K ν respectively). The feedback is represented by
a gain K f b . 4.1. Feedback to the proof-mass
If the feedback was just a gain factor K f b = K, the The proof-mass is subjected to a feedback force
closed-loop transfer function of the accelerometer by applying the output voltage of the electronic
becomes circuit to a set of feedback combs. However, it is to
be noted that the forces produced by the voltage
V (s) mK v K a K
T Fk = = 2 (24) applied between two electrodes is always attractive
A(s) ms + ds + k + K v K a K in nature. Assuming an area of overlap of A and a
sense gap of d, the electrostatic force between two
By substituting s = 0 in Eq. (24), it can be
electrodes is given by
seen that a simple proportional feedback has a
steady-state error associated with it. With a large ε o AV 2
feedback gain, the system response tends to oscillate F el = (27)
d2
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 345
REVIEW Girish Krishnan et al.
Pull-in voltage: The voltage at Figure 14: Mathematical model of the analog closed-loop accelerometer.
which two conductors with
an electrostatic force
between them (usually two
plates in parallel) experience 1
a catastrophic instability and A(s) m + Tm (s) = Kv Ka
– ms2 + ds + k
pull themselves to each other.
V(s) Kfb
It can be seen from the above equation that the 2V b , the bias voltage V b should be less than half the
electrostatic force varies nonlinearly with the applied pull-in voltage.
voltage. To linearize the force vs. voltage relationship, In the first four sections, we have outlined
the arrangement shown in Fig. 15 is used34,36 . Here, the basic components of the high-resolution
a dc bias is applied to two static combs so that the accelerometers. In the next section, we describe
net force on the moving comb is zero. The feedback the evolutionary development of the accelerometers
voltage is then added to the dc bias on one comb towards achieving inertial grade resolution by
and subtracted from it in the other comb. considering representative examples from the
The feedback force is given by literature.
ε0 An f b (V b + V f b )2 ε0 An f b (V b − V f b )2 5. Evolution of high-resolution,
Ff b = − . high-sensitivity accelerometers
2(d − x)2 2(d + x)2
(28) It was mentioned in the previous section that high-
By assuming d x, Eq. 28 can be simplified as resolution accelerometers require a large proof mass
follows. and flexible suspensions, which in turn depend
2ε0 n f b AV b V f b on the effectiveness of the fabrication processes.
Ff b = (29) We chronologically illustrate the developments in
d2
the design and fabrication innovations that lead
where n f b is the number of feedback combs. It to the high-sensitivity accelerometers and make a
can be seen from Eq. 29 that the feedback force is comparison of these in terms of their sensitivities
proportional to the voltage V f b . It is further seen and resolutions.
from Eq. 28 that the maximum value of the feedback
voltage V f b is the bias voltage V b . This is because the 5.1. Bulk micromachined piezo-resistive
second term of the right-hand side of the equation accelerometer (Roylance and Angell, 1979)21
becomes zero at this voltage. This determines the It appears that the first bulk-micromachined
operating range of the accelerometer. Care should accelerometer was made by Roylance and Angell
be taken to see that the dc bias V b is far from the (1979). It was a z-axis accelerometer consisting of
pull-in voltage of the structure. Since, the maximum a cantilever support holding a huge proof-mass.
voltage applied on combs (as seen from the left set Piezo-resistors were embedded at the support end
of feedback combs in Fig. 15, when V f b = V b ) is of the cantilever beam where the maximum strain is
346 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Torsional suspension: The Figure 16: A bulk micromachined piezo-resistive accelerometer by Roylance and Angell21 with schematic
mechanical restraint which
allows torsional (i.e., twisting)
views from the side and the top.
motion of the suspending
beams and thus enabling the
rotation of the proof-mass. Piezo resistor
Squeezed-film damping: The
damping (and spring force)
provided by a thin film of
fluid trapped in the gaps lm
Proof-mass
between two surfaces. It is Suspension
widely analyzed in lubrication
theory. It becomes important
in micromachined structures
which have narrow gaps.
lb
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 347
REVIEW Girish Krishnan et al.
Disadvantages:
Figure 17: Capacitive Z-axis accelerometer with quad-beam suspension.
(a) The entire device is of uniform thickness, thus
the proof-mass is reduced.
(b) Vacuum packaging reduces the damping factor
Electrodes
and thus even small vibrations do not die out
quickly enough.
348 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 349
REVIEW Girish Krishnan et al.
Figure 21: A high-sensitivity z-axis accelerometer using combined bulk and surface micromachining
(re-drawn after reference [7]).
Top electrode
Proof-mass
Suspension
Bottom electrode
Figure 22: A high-sensitivity In-plane accelerometer using combined bulk and surface micromachining by
Chae et al. (2004)42 (a) A perspective view showing the proof-mass, suspension beams, comb-fingers that
form the capacitors, and bond pads on the frame. (b) a cross-section view of the proof-mass, suspension
beams, and the comb-fingers.
(a)
(b)
drawback of stiff suspensions and large minimum each 700 µm long, 3 µm thick, and 40 µm wide
gaps. Then, the gradual evolution for accelerometers providing a stiffness of 14 N /m. The electrodes are
towards high resolution and sensitivity led to the at the top and bottom of the proof mass maintaining
combination of the advantages of surface and bulk a gap of 1.5–2 µm. This gap was obtained by
micro machining processes where huge proof-mass surface micromachining, i.e., by depositing poly-
could be obtained by bulk-micromachining while silicon on a sacrificial oxide layer. The electrode has
small gaps and suspension stiffness could be realized considerable number of damping holes to reduce
by surface-micromachining. the mechanical noise. The electrode has vertical
stiffeners to decrease its deflection under the internal
5.4.1. A z-axis accelerometer using bulk and surface forces.
micromachining (Chae et al., 2004)7
The proof-mass of this accelerometer, which is 5.4.2. An In-plane accelerometer using bulk and
shown in Fig. 21, has an area of 2000 × 2000µm2 . surface micromachining (Chae et al., 2000)42
The thickness of the proof mass is 450 µm having a The fabrication procedure for this accelerometer,
mass of 2.07 mg. There are eight suspension springs which is shown in Fig. 22, is the same as that of
350 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Accelerometer structure A torsional Bulk micromachined Surface Accelerometer with Accelerometer with high
(with reference) capacitive capacitive micromachined combination of bulk and aspect ratio etching using
accelerometer accelerometer accelerometer surface micromachining DRIE
(Section 5.2) (Section 5.1) (Section 5.3) (Section 5.4) (Section 5.5)
Mass in kg 1e-9 4e-6 0.5e-9 2.76e-6 1.8216e-6
the above z-axis accelerometer shown in Fig. 21. Table 2 summarizes the physical and
Deep trenches were made on the proof mass and performance parameters of the high-resolution
the electrodes were deposited in these trenches. The accelerometers described above. The physical
gap, obtained by sacrificial etching of the oxide, is dimensions determine the mass, stiffness and the
around 2 µm. The stiffness of the suspension is base-capacitance. The natural frequency, sensitivity
given by and the resolution are decided by the overall
K st if f = 96EI b /l 3b (34)
performance of the accelerometer. It can be noticed
in Table 2 that less than 1 µg resolution is possible
where l b is the length of the suspension length and but its bandwidth is decreased to 250 Hz.
I b is the area moment of inertia of the suspension It was noted in Section 3 that the ability of the
springs. The capacitance obtained in the lateral electronics circuitry to cancel amplifier offsets and
case is slightly less than that of the out-of-plane noise determines the resolution of the electronic
case. The sensitivities (i.e., the relative change in circuit. In the next section, we review the different
capacitance per applied g acceleration) of these types of capacitance measurement methods.
accelerometers, expressed as the fractional change of
the base capacitance, is reported to be 0.25, although 6. Capacitance Measurement Techniques
calculations indicate that it can be as high as five. The displacement of the proof-mass due to an
applied acceleration might be as small as a few
5.5. A bulk-micromachined accelerometer using Angstroms. The electronics circuitry has to be
deep reactive etching technique (DRIE) Chae sensitive enough to detect such a small displacement.
et al. (2005)17 So, the capacitance-sensing circuit should be able to
The design of this accelerometer is very simple; it sense the capacitance-change in the range of femto
consists of a mass with comb drives on both sides to atto Farad. Various techniques are investigated
of the mass as shown in Fig. 23. A gap of 2 µm for measuring such a minute change in capacitance.
ass obtained within the comb drives, the aspect In this section, various capacitive sensing techniques
ratio of 1:60 permits the thickness of the mass and are described first. This is followed by descriptions
the comb drives to be 120 µm. To overcome the of both digital and analog closed-loop systems used
disadvantage of large gaps obtained by traditional in accelerometers.
wet etching and wafer bonding techniques, a high
aspect ratio etching technique called the DRIE 6.1. Analog circuits
(Deep- Reactive Ion Etching) was used by Chae In micromachined accelerometers, a sensing circuit
et al. (2004)7 . This process is a combination of is designed to obtain low noise levels and high
alternate etching and deposition. The etching creates sensitivity. Operational Amplifiers are used in
cavities into the wafer and deposition protects the circuits to obtain high gain and thereby increase the
sidewalls from being etched away. This process sensitivity. But an op-amp itself contains many
produces deep trenches with aspect ration of around non-idealities such as input offset, 1/f noise,
1:60. Thus, small but deep gaps between the fixed thermal noise, etc. Hence, challenge in designing
and the movable plates were realized in capacitive sensing circuit for an accelerometer is in increasing
accelerometers. the sensitivity while keeping the noise level low.
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 351
REVIEW Girish Krishnan et al.
+
Suspension
Proof-mass
Static
electrode
352 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Ci Φ1
Cs1 /2 Φ2
Vx
Cs2 /2 Φ1 Vo
Cp
Chold
Φ1
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 353
REVIEW Girish Krishnan et al.
354 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
One-bit quantizer: Analog to Figure 26: Block diagram of analog force feedback accelerometers (based on a reference37 ).
Digital Converter with
one-bit resolution.
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 355
REVIEW Girish Krishnan et al.
Force adder
m Σ 1/m Kpo
Spring
force
k
Mechanical System
Electrostatic
Force
Kf DAC
356 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Figure 29: Limit Cycle waveforms of linearised feedback force with compensation (solid lines) and vertical
displacement (Dashed line)70 .
+ Fv
+z
+ F0 Td
Vfeedback Displacement
– F0
Ts –z
– Fv
0 T/2 T
Time
using a compensation filter requires extra circuitry several years with very high frequency and high
but there are no other trade-offs involved in it. The resolution converters implemented in a variety of
basic strategy is to add a left-half plane zero to the applications71,72 . Recently a higher order Sigma-
loop transfer function in order to decrease the phase Delta micro-g accelerometer has been realized with
delay at unity gain frequency. A limit cycle waveform a capacitive resolution of 2 aF and with a dynamic
with lead compensation is shown in Fig. 29. range of 95 dB at 20 Hz73 . It appears that the digital
Kraft37 has predicted some tendencies in the feedback with Sigma-Delta modulator will become
comparison of limit cycles, which imply that, a preferred technique to implement the closed loop
for frequencies much smaller than that of the accelerometers, with further improvements in the
limit cycle, flat frequency response and linear CMOS technology in future.
transfer characteristic are expected; and higher the
sampling frequency higher the limit cycle frequency 7. Summary, Recent Developments, and
hence the higher the bandwidth of the transducer. Future Trends
Furthermore, for higher limit cycle modes a lower In this paper, an attempt has been made to enunciate
various aspects of micromachined accelerometers
cut-off frequency is expected, and finally, an increase
that help in achieving a very fine resolution. Some
in the feedback voltage results in an increase in the
of the salient points noted regarding achieving high
bandwidth.
resolution are summarized below.
A limit cycle can be found by mathematical
analysis by deriving the transfer function of the (a) The resolution of the accelerometer is mainly
feedback loop39 . There is another digital signal limited by the electronic and the mechanical
processing approach for finding limit cycles used by noise floors.
Colinet et al.68 where they used two-step methods. (b) These noise floors have a strong dependence
The first step is the determination of system’s on the frequency of operation (bandwidth) of
response for a candidate limit cycle, which is the system.
done by Tsypkin or Hamel’s Method. Software (c) Electronic noise dominates the mechanical
noise in most analog and digital accelerometers,
implementations of these methods were done
and thus requiring a high mechanical
through FFT algorithms. In the second stage, the
sensitivity to overcome the electronic offsets
consistency of sign-change at comparator input
and noise.
with those of candidate limit cycle is verified. (d) A high mechanical sensitivity requires bulky
proof-mass and flexible suspensions, thus
6.3.2. Recent Developments reducing the bandwidth of the system.
The CMOS technology scaling in the last few (e) Microfabrication processes which make use
years has continuously improved the speed of of a combination of surface and bulk
the transistor and the circuits built thereof. The micromachining processes help in achieving a
65 nm CMOS technology has enabled the tera high mechanical sensitivity.
Hz transistors. Since the Sigma-Delta technique (f) Improved bandwidth, linearity, and range can
exploits the resolution in time to provide a very high be obtained by operating the accelerometer
resolution in voltage, the performance of Sigma- in a force re-balance mode. Feedback can be
Delta converters has steadily improved over the last either analog or digital.
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 357
REVIEW Girish Krishnan et al.
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63. H. Inose, Y. Yasuda, Y, Y. Kawai, and M. Takagi, “The
Subscriber-Line Circuit and the Signaling and Tone System Girish Krishnan completed his Bachelors in
for an Experimental Time-Division Exchange Featuring Mechanical Engineering from R. V. College of
Delta-Modulation Techniques” Communications, IEEE Engineering, Bangalore in the year 2004 and
Transactions on [legacy, pre - 1988] masters (MSc) in Mechanical Engineering
64. W. Henrion, “Wide dynamic range direct digital from Indian Institute of Science (IISc),
accelerometer” Solid-State Sensor and Actuator Workshop, Bangalore in 2006. He is currently pursuing
1990. 4th Technical Digest., IEEE , 4–7 June 1990 pp 153–57. his PhD in the Mechanical engineering
65. S. Park “Principles of Sigma-Delta Modulation for Analog- department, University of Michigan, Ann
to-Digital Converters” Motorola Digital Signal Processors Arbor. His areas of interests are Microsystems design, Compliant
APR8 mechanisms and Topology optimization. He is a student member
of the ASME (American Society of Mechanical Engineers).
66. J. Candy, “Decimation for Sigma Delta Modulation”, IEEE
Transactions on Communications Volume 34, Issue 1, Jan
Chaitanya Kshirsagar is BE in electronics
1986 pp 72–76.
and tele-communication from Government
67. M. Sokolovic, B. Jovanovic, and M. Damnjanovic,
Engineering College, Aurangabad. He has
“Decimation filter design” International Conference on worked as research scholar in microelectronics
Microelectronics Volume 2, Issue , 16–19 May 2004 pp lab, electrical communication engineering
601–604. department, Indian Institute of Science.
68. E. Colinet, J. Juillard, S. Guessab, R. Kielbasa “Resolution His research interest includes capacitive
Enhancement of a Sigma-Delta Micro-Accelerometer using sensing for MEMS devices, VLSI circuits and
Signal Prediction” International Conference on MEMS, nanoscale devices. He is currently pursuing the Ph.D. degree in
360 Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in
Micromachined High-Resolution Accelerometers REVIEW
Navakanta Bhat received his B.E. in
electrical and computer engineering at the University of California, Electronics and Communication from
Santa Barbara. University of Mysore in 1989, M.Tech. in
Microelectronics from I.I.T. Bombay in
G. K. Ananthasuresh obtained his B.Tech. 1992 and Ph.D. in Electrical Engineering
degree in 1989 from IIT-Madras, M.S from Stanford University, Stanford, CA
from University of Toledo, OH, USA, and in 1996. Then he worked at Motorola’s
Ph.D. in 1994 from the University of Networking and Computing Systems Group
Michigan, Ann Arbor, MI, USA. He was in Austin, TX until 1999. At Motorola he worked on logic
a post-doctoral research associate in the technology development and he was responsible for developing
Microsystems Technology Laboratories at M. high performance transistor design and dual gate oxide technology.
I. T., Cambridge, MA, USA, before he joined He joined the Indian Institute of Science, Bangalore in 1999
the University of Pennsylvania’s Mechanical Engineering and where he is currently an Associate Professor in the Electrical
Applied Mechanics department in 1996 as an Assistant Professor Communication Engineering department. His current research is
and then promoted with tenure to Associate Professor in 2002. focused Nano-CMOS technology and Integrated CMOS-MEMS
He joined the Indian Institute of Science (IISc) in 2004. His sensors. The work spans the domains of process technology, device
research interests include compliant mechanisms, microsystems design, circuit design and modeling. He has several research
multi-disciplinary design optimization, topology optimization, publications in international journals and conferences and 3 US
microfabrication, mechanism design and kinematics, protein patents to his credit. He has received the Young Engineer Award
modeling and design, micromanipulation, and bio-design. He has (2003) from the Indian National Academy of Engineering. He is
more than 125 publications out of which 46 are journal papers. He also the recipient of the Swarnajayanti fellowship (2005) from the
is also the author of six book-chapters and an edited book entitled Department of Science and Technolgy, Govt. of India and Prof.
“Optimal Synthesis Methods for MEMS”. He has three best paper Satish Dhavan award (2005) from the Govt. of Karnataka. He was
awards at international conferences and three patents. He is the the founding chair of the IEEE Electron Devices and Solid-State
recipient of the Swarnajayanthi Fellowship from the Department Circuits society, Bangalore chapter which was recognized as
of Science and Technology, India; National Science Foundations’ the Outstanding Chapter of the Year by the IEEE SSC society
Early Career (CAREER) award by the National Science Foundation, (2003) and IEEE EDS society (2005). He has been on the program
USA; and the Society of Automotive Engineers’ Ralph Teetor committees of several international conferences. He was the
Distinguished Educator award. He served/serves on the editorial technical program chair for the international conference on VLSI
boards of four journals and is the editor of the Institute of Smart design and Embedded systems (2007). He is a Distinguished
Structures and Systems (ISSS) newsletter, Sūkshma. Lecturer of the IEEE Electron Devices Society.
Journal of the Indian Institute of Science VOL 87:3 Jul–Sep 2007 journal.library.iisc.ernet.in 361