Manual Del Láser

Original Operating manual Corning Laser Technologies GmbH
Operating manual
Corning Laser System CLT 80G
for laser processing of glass substrates
Corning Laser Technologies GmbH

Robert-Stirling-Ring 2
D-82152 Krailling
Machine serial number: P892

Year of manufacture: 2016
Original Operating Manual
Corning Restricted Version 1.1 1-207

Original Operating manual Corning Laser Technologies GmbH
GERMANY

D-82152 Krailling
Germany
Phone: +49-89-899 4828-0

Fax: +49-89-899 4828-1111
E-Mail: info@corning.com
Website: www.corning.com

Operating Manual Corning Laser Technologies GmbH
Table of contents
Table of contents 2.12.5.5. Front side 25

2.12.5.6. Unloader 26
1 Preface ............................................................. 7
2.12.5.7. Loader 27
1.1 Signal words and symbols ........................... 8
2.13 Operating materials ................................... 28
2 Safety Instructions .......................................... 9 2.13.1.1. General 28
2.1 General ....................................................... 9 2.13.1.2. Coolant in the secondary cooling
2.2 Owner's Responsibility ................................ 9 circuit 28
2.3 Original parts ............................................. 11 2.14 Cleaning .................................................... 28
2.4 Personnel .................................................. 11 2.14.1 Cleaning fluid for optical components ........ 28
2.4.1 Qualification .............................................. 11 2.15 Disassembly of the system ........................ 29
2.5 Operating the Machine .............................. 11 2.15.1 Introduction ................................................ 29
2.5.1 Designated use ......................................... 11 2.15.2 Preparing for disassembly ......................... 29
2.5.2 Non- intended use of the machine............. 11 2.15.3 Dismantling the machine ........................... 29
2.6 Safety Devices .......................................... 12 2.16 Disposal of components ............................ 29
2.6.1 Safety shut-off ........................................... 12 2.16.1 Components .............................................. 29
2.6.1.1. EMERGENCY STOP circuit 12 2.16.2 Optical components ................................... 30
2.6.2 Safety Switch............................................. 13 2.16.3 Process materials and chemicals .............. 30
2.6.3 Laser Beam Protection Tubes ................... 13 2.16.4 Packaging material .................................... 30
2.6.4 Signal towers ............................................. 14
3 Machine Description ..................................... 32
2.6.5 Further Safety Functions ........................... 15
3.1 Machine Components ................................ 34
2.7 Electrical Safety......................................... 15
3.1.1 Machine overview ...................................... 36
2.7.1 Safety Rules .............................................. 15
3.1.2 Loading Unit and Centering Unit ................ 37
2.7.1.1. The five Safety Rules 15
3.1.3 Process Machine ....................................... 37
2.7.1.2. Lockout-tag out (LOTO) 15
3.1.3.1. NP laser Process head detail 39
2.8 Mechanical Safety ..................................... 16
3.1.3.2. Separation laser Process head detail 40
2.8.1 Transport ................................................... 16
3.1.4 Unloader Unit and Glass Crusher .............. 41
2.8.2 Front door and Maintenance Doors ........... 16
3.1.5 Control Cabinets ........................................ 41
2.8.3 Compressed Air/Process Gas ................... 17
3.1.6 Extraction System and Cabin -
2.8.4 Exhaust system ......................................... 17 Emergency system .................................... 42
2.8.5 Magnetic Fields ......................................... 17 3.1.7 CLT 80G Machine coordinate system ....... 42
2.9 Thermal Safety .......................................... 17 3.1.8 Control mode (manual alignment
2.10 Safety for dealing with Materials and mode) ........................................................ 43
Substances ............................................... 18 3.1.8.1. Enabling switch 43
2.11 Laser Safety .............................................. 18 3.1.8.2. Control Mode I: 45
2.11.1 Definitions of Classes of Lasers ................ 18 3.1.8.3. Control Mode II: Laser beam enable 45
2.11.1.1. Laser Class 1 18 3.2 Technical Data ........................................... 47
2.11.1.2. Laser Class 2 18 3.3 Machine enclosure .................................... 48
2.11.1.3. Laser Class 4 18
4 Machine Operation ........................................ 51
2.11.2 Safety Regulations and Guidelines ........... 19
4.1 Function of the Operator’s Controls ........... 51
2.11.3 Laser Beam Alignment .............................. 19
4.1.1 CNC Program START / STOP ................... 58
2.12 Information, warning, prohibition and
mandatory signs ........................................ 19 4.2 Operation of the system............................. 58
2.12.1 Information signs ....................................... 20 4.2.1 POWER UP and SWITCH ON
Procedure .................................................. 58
2.12.2 Warning signs............................................ 21
4.3 Setup and Calibration ................................ 59
2.12.3 Prohibition signs ........................................ 21
4.3.1 Focus test procedure for
2.12.4 Mandatory signs ........................................ 21 NanoPerforation and Separation
2.12.5 Location of signs at the machine ............... 22 Laser.......................................................... 59
2.12.5.1. Control panel 22 4.3.2 Offset calibration laser to camera .............. 62
2.12.5.2. Control cabinets 23 4.3.3 Switch OFF Procedure .............................. 64
2.12.5.3. Inside of control cabinets 24 4.4 CNC (NC) programs .................................. 65
2.12.5.4. Top 24 4.4.1 Basic information ....................................... 65

Table of contents
4.4.2 NC programs ............................................. 65 7.1.6 cVision Menu mode selection .................. 128
4.5 UPS Operation (Uninterruptible 7.1.7 cVision Production mode ......................... 129
Power Supply) ........................................... 66 7.1.7.1. cVision Setup mode 130
4.6 Vacuum system ......................................... 67 7.1.7.2. Camera setup 131
5 HMI Machine control ..................................... 69 7.1.7.3. Camera calibration 134
5.1 HMI Start screen (Touchscreen 7.1.8 Help screen ............................................. 135
monitor) ..................................................... 69 7.1.9 Result message window .......................... 136
5.1.1 Production mode selection / status 7.1.10 Detail Information message window ........ 137
display ....................................................... 71 7.2 Image finding process.............................. 137
5.1.2 Operation modes ....................................... 72 7.2.1 Successful detection ................................ 137
5.1.3 User Log on and Language ....................... 73 7.2.2 Detection failed ........................................ 138
5.1.4 Program selection ..................................... 73
8 Maintenance Instructions ........................... 141
5.1.5 Machine Alerts / Error................................ 73
5.2 Setup ......................................................... 74 8.1 Service Intervals ...................................... 141
5.3 Manually moving axes ............................... 76 8.2 Checklist for safety and protection
components ............................................. 147
5.4 Parameter ................................................. 78
8.3 Inspecting and cleaning the machine ...... 147
5.4.1 Configuration ............................................. 78
8.4 Instructions to lubricate the direct
5.4.2 Recipes ..................................................... 96 drive linear axes carriages ....................... 149
5.5 Manual Functions .................................... 102 8.5 Instructions to lubricate the picker
5.5.1 Handling .................................................. 102 axes units (belt driven)............................. 152
5.5.1.1. CEN (Centering Unit) 102 8.6 Check and lubricate the lift drive .............. 153
5.5.1.2. MCC (Conveyor drive) 103 8.7 Check and lubricate the lift unit drive
5.5.1.3. CRU (Crusher unit) 104 wheels in the loading /unloading unit ....... 154
5.5.1.4. Options 105 8.8 Check and lubricate the crusher drive
wheels in the loading unit ........................ 154
5.5.2 Process ................................................... 106
8.9 Centering unit Check and adjust
5.5.2.1. Supply 106 transportation belt tension ....................... 155
5.5.2.2. Laser 107 8.10 Tilt unit check and adjust (tension)
5.5.2.3. Options 108 transportation belt conveyor .................... 156
5.5.2.4. Portal 1 110 8.11 Tilt table conveyor check and adjust
5.5.2.5. Portal 2 111 (tension) motor drive belt ......................... 157
5.5.3 Lookup- Impact- table - HandlingFehler! Textmarke nicht 8.12 definiert.
Crusher unit check and adjust
(tension) motor drive belt ......................... 158
5.5.4 Lookup- Impact- table – Process ............. 112
8.13 Check and adjust motor drive
5.5.4.1. Procedure 114
couplings ................................................. 159
5.6 Logger ..................................................... 116
8.14 Check lock gate´s .................................... 159
5.7 Help menu ............................................... 117
8.15 Check / Replace ionizer unit .................... 160
5.7.1 Ticket creator........................................... 120
8.16 Check gas strut ........................................ 161
6 Software ....................................................... 119 8.17 Check/clean extraction/ vacuum filter ...... 161
6.1 IRT .......................................................... 119 8.18 Crusher - Empty waste glass
® container .................................................. 163
6.2 Software backup with Acronis True
Image ...................................................... 119 8.19 Check / Replace cooling water filter ........ 164
6.2.1 Backup procedure ................................... 119 8.20 Electrical cabinet dust Filter ..................... 165
6.2.2 Backup recovery...................................... 119 8.21 Check Personal Computer dust Filter ...... 166
7 cVision machine vision software ............... 123 8.22 Machine light ........................................... 167
7.1 cVision system menu .............................. 124 8.23 Check door guides and door switch ......... 167
7.1.1 cVision state ............................................ 125 8.24 Surge Arrester (Overvoltage
protection)................................................ 168
7.1.1.1. Login User management 125
8.25 Motor Buffer battery IndraDrive CS ......... 169
7.1.2 Camera screen ........................................ 126
8.26 Sensor adjustment ................................... 169
7.1.3 cVision Tools - Icons ............................... 126
7.1.4 cVision Parameter menu ......................... 127 9 Troubleshooting / Messages ...................... 171
7.1.5 cVision Instance Machine section ........... 128 9.1 Error Messages Process unit................... 172

Table of contents
9.2 Error Messages Handling unit ................. 179

9.3 Error Messages Vision ............................ 186
10 Installation and Transport .......................... 187

10.1 Scope of delivery, dimensions and
weights .................................................... 187
10.2 Local requirements .................................. 187
10.3 Safety measures to be taken by the
customer ................................................. 191
11 Laser system ............................................... 193

11.1 NanoPerforation laser ............................. 193
11.1.1 Laser power supply ................................. 193
11.1.2 Chiller ...................................................... 194
11.1.3 Pulse Picker ............................................ 194
11.1.4 Laser control software ............................. 194
11.1.5 NP laser - Change HR 50 absorber
spot ......................................................... 195
11.1.6 Connect to the laser if no laser screen
is present ................................................. 198
11.1.7 Starting S-Control .................................... 200
11.2 Separation laser ...................................... 202
11.2.1 Laser head Status signals ....................... 202
11.2.2 Cooling .................................................... 202
12 Schematics Electrical/Pneumatic .............. 203
13 Machine documents ................................... 205

13.1 Content of: CE - Declaration of
Conformity ............................................... 205
CE - Declaration of Conformity................................. 205
13.2 VDE Test report....................................... 206
13.3 Circuit diagram ........................................ 206
14 Appendix...................................................... 207
14.1 TwinCat CNC Documentation ................. 207
14.2 Operator Manual Laser ........................... 207
14.3 Operator Manual Water Chiller ................ 207
14.4 Operator Manual Sensor´s ...................... 207
14.5 Operator Manual Pilz PNOZmulti ............ 207
14.6 Dehn Guard Description .......................... 207
14.7 Operator Manual Rexroth IndraDrive ...... 207
14.8 Operator Manual Blower ......................... 207
14.9 Operator Manual UPS ............................. 207

Table of contents

Operating Manual Corning Laser Technologies
Preface GmbH
1 Preface
LEGAL NOTICES Without the explicit written permission of Corning Laser Technologies
GmbH the operating manual either as a whole or in part, electronically or
mechanically reproduced may not be, copied, distributed, modified,
transferred into another language or otherwise used.
All brand and product names are registered trademarks of their respective
manufacturers.
The Corning Laser Technologies GmbH is not liable for damage caused by
the fact that the operating manual had not or only partially been observed.
DISCLAIMER Corning Laser Technologies GmbH hereby disclaims all responsibility for
any personal injury, property damage, fine, citation or penalty imposed by
any government or private entity which results from any use, misuse or
misapplication of this product, failure of the user to regularly maintain the
product according to the recommended guidelines, or failure to adequately
monitor fume extraction exhaust air and the ambient workplace air for the
presence of harmful levels of gases, fumes, and particulates.
Compliance with all applicable environmental and staff safety regulations is
the sole responsibility of the user and adequate self-monitoring of exhaust
air released into the atmosphere or the workplace as well as monitoring of
the ambient workplace air is strongly recommended.
COMPONENT SECURITY Security seals have been installed on certain components of the machine
DEVICES as indicated in the operating manual and must not be removed under any
circumstance.
Security seals protect critical factory settings where any manipulation can
lead to a malfunction of the machine and may result in expensive repair
work which is not covered under the warranty.
In case our service engineers encounter any missing or broken security
seals they are instructed to verify the settings of the affected component or
send the component back to the factory for readjustment or replacement
before installing a new security seal. All cost borne by such activity will be
charged to the customer, regardless of the reason why the security seal
was disturbed by the customer.
Therefore please verify and confirm that all security seals as outlined in this
manual are in place after each service activity by Corning Laser
Technologies GmbH.
STRUCTURE OF THE The Operating manual consists of a ring binder and electronic media
OPERATING MANUAL documentation.
This Operating manual contents the following documents:
 Operation
 Troubleshooting, maintenance and spare parts
 Software Reference
 Accessories and options
 EC Declaration of Conformity and test documents

Preface GmbH
The machine may not be used (operated) by customers without prior

Training training by Corning Laser Technologies GmbH.
The Corning Laser Technologies GmbH offers one or several days
adapted training courses for the machine and their applications.

How to reach us for Robert-Stirling-Ring 2
problems, questions D-82152 Krailling
and requests phone: +49-89-899 4828-0
fax: +49-89-899 4828-1111
e-mail: clt-info@corning.com
website: www.corning.com
Prior to contact Corning Laser Technologies GmbH for assistance prepare

Communication the following necessary Information like:
 Machine type
 Machine serial number
 Software Versions
Information about our regional and international service partners can be
obtained from the headquarters in Krailling.
1.1 Signal words and symbols

Important information and instructions are distinguished in this Operating manual by the following notations:
Icon Signal word Indicates if not avoided
DANGER An immediately hazardous situation will result in death or serious injury
WARNING A potentially hazardous situation could result in death or serious

injury
CAUTION A potentially hazardous situation may result in minor or moderate

injury
NOTE An information that needs special

attention
► Directions for use

Safety Instructions GmbH
2 Safety Instructions
2.1 General
The machine has been built in accordance with state-of-the-art standards and is safe for operation.
Risk assessment has been carried out. Potential risks have been taken into account and eliminated
upon designing the machine.
The machine complies with the requirements of the Machinery Directive 2006/42/EC.
However, operating the machine may involve risks if it is not operated by qualified personnel or if it
is used for other purposes than the designated use.
This may cause:
 Danger for the operator's safety
 Damage to the machine and other material goods
 Impairment to efficient operation of the machine
The system owner and anyone who works on the machine directly or indirectly must observe the
following safety instructions concerning the Corning Laser Technologies GmbH laser system.
In order to avoid dangers to man and machine, only trained and qualified staff is allowed to
maintain and operate the machine.
This operating manual contains all necessary information for the designated use of the machine,
components and procedures described in it. It is aimed at qualified staff.
The machine exhaust must be switched on and the exhaust air must be guided to either an
appropriate filter element or the central exhaust depending on the substances generated during
processing (toxic fumes, gases and particles).
Changes and modifications to the machine are prohibited and will exclude the manufacturer from
any liability towards damage or injuries, whether directly or indirectly caused by those
modifications.
2.2 Owner's Responsibility

The owner is the natural or legal entity operating the machine for commercial or industrials
purposes or provides the machine to a third party for operation, bearing the legal responsibility for
the safety of the user, personnel or third persons during operation.
The machine will be utilized for industrial purposes. Therefore the owner shall comply with the
statutory obligations concerning occupational health and safety.
In addition to the safety instructions in this operating manual, the relevant regulations for safety,
accident-prevention and environmental protection shall be observed.
This implies in particular:
 The owner shall always ensure the machine operates in a flawless condition and for the
intended purpose (see "Operating the Machine", page 11).
 The owner shall precisely determine and control the responsibilities for installation, operation,
repair, maintenance and cleaning.
 The owner shall appoint in writing experts as laser security officers when operating laser units of
the laser classes 3B or 4.

 The owner shall make sure that all personnel involved in the operation of the machine have
read and understood this operating manual. Furthermore he shall regularly train involved
personnel and provide information on potential dangers.
 The owner shall provide the required personal protection equipment (PPE) to the personnel and
declare wearing the required protection equipment as mandatory.
 The owner shall take into account the personal performance limits of the personnel involved in
machine operation.
 The owner shall ensure that the maintenance intervals found in this operating manual be
adhered to.
 The owner shall regularly inspect all safety equipment on functionality and completeness.
 The owner shall ensure that no persons wearing cardiac pacemakers, metallic implants or
hearing aids shall be granted access to the machine.
 The owner shall guarantee an appropriate installation of the machine.
 The owner shall connect the machine to an exhaust system
- ensure sufficient fresh air supply for the operating facility
- determine the threshold value according to processed materials and the filter
replacement intervals
- determine any dangerous substances generated during processing and apply the
relevant safety measures.
 Before starting the machine, the operator must make sure that nobody is in the danger area.
 The operator must inform the owner immediately about any changes in machine operation
which might affect safety.
 The system owner must attach a sign to the system pointing out a possible risk of fire and the
required rules of conduct in case of fire. Suitable fire suppressant substances such as CO2 or
powder extinguisher must be held available for immediate use near the machine.
 Any keys to the machine (for machine covers or switch cabinets, System-On/Off and operating
mode switches) may only be handed out to trained and qualified personnel.
 The system owner is responsible for ensuring that the protective covers, the safety devices and
the safety switch are always kept in place on the machine, are not bypassed or deactivated.
 The system owner is also responsible for ensuring that the machine is only switched on and
started when all doors and covers are properly closed.
 The system owner is responsible for ensuring that the laser beam protection tubes are always
kept in place on the machine, are not bypassed or deactivated. The system owner is also
responsible for ensuring that the machine is only switched on and started when all laser beam
protection tubes are correctly mounted and fastened.
 Stepping on the machine roof is prohibited.
 The system owner must extract and filter any fumes and smoke which may be generated during
laser operation. Observe the product safety sheet.
 Always use suitable step-up aids for upper machine maintenance and servicing. Make sure to
comply with the owner's safety guidelines.
 Upon commissioning/test operation the owner must take the following measures:
- install a suitable barrier against unauthorized personnel
- attach a warning label stating that safety equipment is currently not operating
- only qualified personnel may set-up and adjust the machine
- the machine must be cleaned prior to commissioning
- the axes' traversing range must be free of foreign objects
 The owner must take the following measures during laser beam adjustment:
- Erect the laser guards and appropriately label the adjustment area according to laser
safety guidelines.

 Only authorized personnel may be present within the adjustment area.
2.3 Original parts

Original parts and accessories are designed specifically for the machine. Spare parts not provided
by the machine’s manufacturer are not tested and approved by the manufacturer. Installing and
using such products may change constructive properties of the machine and compromise safety.
The supplier cannot be held liable for damage caused by using non-original parts and accessories
or by installing and/or exchanging original parts and accessories incorrectly. The same applies to
any consequential damage.
2.4 Personnel
2.4.1 Qualification
Only trained, qualified and authorized personnel may operate, maintain and repair the machine.
Qualified personnel as defined by this documentation are persons who meet at least the following
requirements:
 By virtue of their training and experience they are able to detect potential risks and avoid
dangerous situations within their area of expertise. This particularly applies to work on electric,
pneumatic and laser-specific equipment.
 The relevant supervisor instructed them to perform work on the machine.
 They have read the operating manual and understood its content.
We recommend to have the personnel confirm this in writing.
All personnel working on the machine must once a year attend a special training on potential
dangers.
2.5 Operating the Machine

2.5.1 Designated use
The device is a laser processing machine for the structuring of glass substrates.
During processing the safety data sheet of the product to be processed is to be adhered to.
Operating the unit within the limits of its designated use includes following the instructions for
operation, transport and maintenance prescribed by the manufacturer.
Avoid any mode of operation that might be dangerous.
2.5.2 Non- intended use of the machine
This laser processing machine may not process any material other than glass Substrates.
Using the machine for any purpose other than those described in this manual is considered
contrary to its designated use.
The manufacturer cannot be held liable for any damage resulting from such use. The risk lies
entirely with the system owner.
Any change in the designated use of this machine requires written permission by the manufacturer.

Examples for non-designated use:

 Operation of the machine in potentially explosive atmospheres (ATEX Directive 94/9/EC).
 Operation for medical or therapeutic purposes (Directive 93/42/EEC).
Processing of:
 organic, flammable or combustible materials
 toxic materials
 dangerous gases, dusts and chemicals
 plastics and glass substrates (coated, uncoated)
2.6 Safety Devices

2.6.1 Safety shut-off
The electrical EMERGENCY STOP safety circuit switches off all safety-relevant components in
case of a failure.
One or more "latching" and specifically labelled push buttons activate this safety circuit.
See wiring diagram for terminal assignment to external control.
NOTE
The EMERGENCY STOP safety relay is triggered with a minimum delay of 300ms after
activation due to an EMERGENCY STOP situation.
2.6.1.1. EMERGENCY STOP circuit
The EMERGENCY STOP affects the entire system consisting of:

 process unit
 loading unit
 unloading unit
 Press the EMERGENCY STOP button immediately when encountering a dangerous situation.
The "Emergency Stop Reset" button light on the operating unit switches on.
The following functions will be shut down at the entire system:
 Axis drives and motors
 Laser (s)
 Blower (vacuum)
 Blower (exhaust)
 Water and compressed air valve
 System release is disabled
The following functions will not be shut down:
 Control voltage (24VDC)
 PC
 UPS (optional)
Procedure after having pressed the EMERGENCY STOP button:
 Resolve the danger situation that led to activation of the EMERGENCY STOP safety circuit.
 Unlock the pressed EMERGENCY STOP button.

 Turn the "System On/Off" key switch to "Off".

 Press the "Emergency Stop Reset" button on the operating unit.
The Emergency Stop Reset light should turn off.
 Turn the "System On/Off" key switch to "On".
The control unit is ready for operation.
NOTE
The laser system might take a while to achieve operability (see laser system's operating manual
on commissioning procedure).
2.6.2 Safety Switch
The safety switches are implemented to the maintenance doors, and the lock gates at the material
input and output of the system. The safety switches monitor the state of the doors/covers and must
remain on the components and must not be detached.
For more information on the safety switches see electrical wiring diagram page: “Overview Safety-
circuit machine / E-Stop switch EMO switch”.
When monitored doors are open

 the laser beam will be blocked (inhibited) by the safety shutter (s)
 the movement of the CNC axes will be prevented
When monitored doors are closed and lock gates are open
 the laser beam will be blocked (inhibited) by the safety shutter (s)
Only in alignment mode the acknowledgement switch can activate the laser beam and move a
CNC axis with safe speed. See "Alignment mode".
2.6.3 Laser Beam Protection Tubes
The machine's delivery includes a fully mounted set of laser beam protection tubes. These tubes
cover the laser beam from the laser source to its entry into the process chamber.
Trained manufacturer's service personnel and/or specifically trained system owner's service
personnel only may remove these protection tubes for the purpose of adjustment and maintenance.

2.6.4 Signal towers
Signal tower 1: Status of Machine
Signal Explanation
Red light The machine was stopped due to a failure.

Horn After troubleshooting, the program can be restarted.
Yellow light System Warning active.
Green light Normal operation, equipment in production.
Blue light No function.
Signal tower 2: Status of Laser
Signal Explanation
The Status of the Laser power supply is operational. The Laser beam can
Yellow light
be activated.
White light Not used.
The Status of the Laser power supply is operational. The Laser beam can
Yellow light
be activated.
Horn Not used.
NOTE
The Signal tower 2 indicates the status of the laser. The both yellow lamps are redundant.
Signal tower 3: Status of Centering unit
Signal Explanation
The tilt was blocked due to a failure.

Red light
After troubleshooting, the program can be restarted.
Yellow light System (Tilt table) Warning active.
Green light Tilt ready, ready for loading.
Horn 2 to 3 times horn, Table starts moving

2.6.5 Further Safety Functions
Further safety functions include:

 Axis movement with process speed and laser processing is only possible when all
maintenance doors are closed and locked.
 Exhaust pressure monitoring: Laser processing can only be started if the exhaust has been
activated.
 Flow sensor (cooling water): A sensor monitors the required water flow. The machine will
be stopped if the flow volume falls below the set nominal value.
2.7 Electrical Safety
DANGER
Risk of injury caused by live electric components. Always switch off the machine and isolate it
from the power supply before opening a cover. Only qualified personnel may remove protective
covers. Hand out the key to maintenance areas to qualified personnel only.
2.7.1 Safety Rules

2.7.1.1. The five Safety Rules
For your personal safety and to avoid damage on equipment always keep the safety instructions
and the following five safety rules acc. to DIN VDE 0105 at hand when working on the machine.
Apply those five safety rules in the same order before commencing work on the machine:
1. Shut down.
2. Secure against inadvertent switch-on.
3. Verify that the power supply has been cut off.
4. Ground and short-circuit.
5. Cover adjacent live parts or cordon them off!
 After completion of the work perform these measures in reverse order.
2.7.1.2. Lockout-tag out (LOTO)
The LOTO safety rules serve the purpose of safety-related locking, blocking and labelling for
industrial machines.
They include planned safety measures to isolate the power supply for repair and maintenance
operations.
Please observe the following prior to any repair and maintenance work:
 Switch off the machine using the main switch.
 Secure the main switch against inadvertent activation using a lock.
 Close the water, compress air, vacuum and process gas inlets and depressurize the machine.
 Use a safety device to prevent the inlets from being opened (activated) inadvertently.
Prevent activation until an "authorized person" removes the safety device (e.g. a lock).
 Perform the planned operations.
Please observe the following before switching on the machine:
 Make sure that the work area is clean and the machine is ready for operation.
 Verify that only qualified personnel are present in the work area.

 Slowly open the shutoff valve to allow for slow accumulation of the system pressures (avoid
sudden pressurization).
2.8 Mechanical Safety
WARNING
Be aware of moving machine parts. Opening the maintenance doors, swing doors or other
machine covers during operation is prohibited!
This may lead to serious injuries or system damage.
2.8.1 Transport
DANGER
Risk of injury or death from inappropriately secured machine during transport. Observe all
transport instructions in this operating manual.
Report Packaging damage immediately to manufacturer
2.8.2 Front door and Maintenance Doors
CAUTION
Danger of crushing when closing the front door. Only close the front door when no persons or
foreign objects block its path. Regularly check the door's lock function.

2.8.3 Compressed Air/Process Gas
CAUTION
Risk of injury from swirling hoses when detaching pressurized components. Depressurize the
compressed air system before commencing work on the machine. Immediately replace flexed or
damaged hoses.
CAUTION
Danger to health from dispersed toxic substances. Depressurize and vent the compressed air
system before commencing work on the machine. Always wear protective goggles, gloves and a
respiratory mask (PPE).
2.8.4 Exhaust system
CAUTION
Danger to health from toxic substances. Immediately replace damaged hoses. Always wear
protective goggles, gloves and a respiratory mask (PPE). Where available, always observe the
separate operating manual of the external exhaust system.
2.8.5 Magnetic Fields
DANGER
Danger to life from magnetic fields!
Linear motor magnetic fields may cause serious injury, death and serious damage to equipment.
 Persons with implants such as cardiac pacemakers, defibrillators etc. must not stand near
the drive area of the machine. The implants' functions may be affected. Implants may heat
up or be magnetically attracted towards the machine.
NOTE
 Before commencing maintenance work always remove metal objects such as watches,
pens or jewellery.
 Do not place electronic devices near the magnetic source. These might become damaged.
 Do not place storage devices, credit cards etc. near the magnetic source. Data may
become corrupted or deleted.
2.9 Thermal Safety
CAUTION
Danger of burns when touching hot surfaces. Filter housing, side channel compressor, vacuum
pump and step motors may become hot. Let the machine cool down before commencing any
maintenance work. If required, wear safety gloves.

2.10 Safety for dealing with Materials and Substances
CAUTION
Danger to health from toxic chemicals and substances. Always observe the relevant safety data
sheets and instruction sheets when working with chemical aggregates or substances.
Always wear the required personal protection equipment (PPE).
2.11 Laser Safety

The Corning Laser Technologies GmbH laser processing system CLT 80G complies with the Laser
Class 1 laser safety guidelines.
During normal operation as intended and with all safety devices functioning no dangerous laser
radiation can exit the device.
2.11.1 Definitions of Classes of Lasers

2.11.1.1. Laser Class 1
The accessible laser emission is not dangerous under conditions which can be reasonably
anticipated.
Note: The conditions which can be reasonably anticipated are maintained when the machine is
operated according to regulations. The acceptable emission limit of IEC 60825-1 in the wavelength
range of 400 nm to 1400 nm for the classification of a laser is the same, between 100 s and
30 000 s. Therefore, adverse effects cannot be ruled out with long term application.
The accessible laser emission is in the visible spectral range (400 nm to 700 nm). It is not
hazardous to the eye with a short application period (to 0.25 s). Additional beam quantities outside
of the wavelength range of 400-700 nm fulfil the conditions for class 1.
Note: The eye is not endangered with an accidental, short-term effect of the laser beam, i.e.
application period of up to 0.25 s. Laser devices of class 2 may therefore be used without
additional safety measures if it is ensured that neither intentional viewing of the application for a
period longer than 0.25 s, nor repeated viewing of the laser beam or the reflected laser beam is
required. The presence of an eyelid closure reflex to protect the eye should generally not be
presumed: For continuously beaming lasers in class 2, the acceptable emission limit (AEL) P
limit = 1 mW (at C6= 1).
The accessible laser emission is very hazardous to the eye and hazardous to the skin. Even
beams scattered diffusely can be dangerous. The laser beam can cause fire and dangers of
explosion.
Note: Class 4 laser devices are heavy-duty lasers without output capacities or energies exceed the
threshold values of the accessible beam (AEL) for class 3B. The laser beam of laser devices of
class 4 is so intensive that damage to the eyes or skin can be expected with any type of exposure.
In addition, there must be regular reviews to determine if the safety measures again fire and
explosion hazards have been met when using laser devices of class 4.

2.11.2 Safety Regulations and Guidelines
Always adhere to regional and international regulations and guidelines on laser operation safety.
The most important regulations are:
 BGV B2 Accident prevention directive for laser radiation (Germany)
 EN 60825-1 Safety of laser products - Part 1: Equipment classification and
requirements
 EN 60825-4 Safety of laser products - Part 4: Laser guards
 ANSI Z136.1 Safe Use of Lasers
 ANSI Z136.4 Recommended Practice for Laser Safety Measurements for
Hazard
Evaluation
2.11.3 Laser Beam Alignment
DANGER
Risk of fire and explosion.
 Keep away flammable and combustible materials from the laser's danger area.
 Always make sure to prevent open fire in the working area.
 Do not smoke in the working area.
 Use CO2 or powder extinguisher to extinguish a fire. Under no circumstances use water.
WARNING
Laser devices can release extremely intensive, directional radiation. The laser radiation can
produce damage through heat and photochemical effects. There is mainly a risk of strong,
irreparable eye damage but it can also cause burns on and below the skin.
Only personnel trained in laser safety and qualified for work on the machine may perform laser
beam Alignments. The safety measures must be adhered to at all times.
 The laser beam alignment requires 2 persons. One person will monitor the laser beam
adjustment and operates the laser beam using the enabling switch; the other person will adjust
the laser beam.
 Both persons must wear appropriate laser safety goggles. The required protection class can be
found in the laser data sheet or may be requested from Corning Laser Technologies GmbH.
 The machine must be shielded against radiation exposure using appropriate laser guards
according to EN 60825. All personnel in adjacent areas have to be informed about the
operation. The required protection class can be found in the laser data sheet or may be
requested from Corning Laser Technologies GmbH.
2.12 Information, warning, prohibition and mandatory signs

Several signs on the machine refer to potential dangers.
WARNING
Do not remove safety labels. Otherwise potential dangers may not be detected.
Lost labels have to be replaced. The customer is responsible, that persons working with the
System have read and understand the meaning of all labels. This information needs to be

available to any (involved) person any time.
2.12.1 Information signs
Information sign at front door Information sign at maintenance doors

with interlock switch
Information sign at maintenance doors Information sign at front door

and maintenance doors
Information sign inside next to the Keyence Laser Information sign at front door
sensor unit and maintenance doors
Indicates maximum Laser parameters Information sign at Control panel

Information sign at front door

Information sign at Electrical cabinet Information sign at the maintenance doors
2.12.2 Warning signs
High voltage Fire hazard
Laser hazard Magnetic and electromagnetic field
Hot surface Shear, cut hazard
2.12.3 Prohibition signs
No persons with pacemakers No metal parts or watches
No persons with implants Do not step here sign
No data storage devices
2.12.4 Mandatory signs
Respiratory protection must be

Eye protection must be worn
worn
Personal protective clothing must be

Safety gloves must be worn
worn

2.12.5 Location of signs at the machine

2.12.5.1. Control panel
1. #24715

2.12.5.2. Control cabinets
1. #24712 2. #05002
3. #04271

2.12.5.3. Inside of control cabinets
1. #05002 2. #21633
2.12.5.4. Top
1. #4271 2. #28183

2.12.5.5. Front side
1. #4271 2. #32318
3. #14809 4. #2843 small
5. #004988 6. #14853
7. #24716 8. #15560
9. #13678 10. #13675 11. #13677 12. #16026

2.12.5.6. Unloader
1. #13678 2. #13675 3. #13677 4. #16026

1. #14809
2.12.5.7. Loader
1. #4271 2. #32318
3. #14809

2.13 Operating materials

2.13.1.1. General
When handling operating materials observe:

 manufacturer's safety instructions, particularly the information regarding the handling of this
material
 their expiration date
2.13.1.2. Coolant in the secondary cooling circuit
CAUTION
When handling chemical additives or substances, make sure to observe the corresponding safety
instructions and instruction sheets.
Wear personal protective equipment (PPE)!
An additive corrosion inhibitor has been added to the cooling medium to prevent corrosion in the
machine's internal secondary cooling circuit.
This additive corrosion inhibitor has to be maintained in predetermined time intervals, see "Cooling
water system drain / vent" in the "Maintenance Instructions" section.
2.14 Cleaning
CAUTION
Risk of injury from sharp Substrate residue when cleaning the process chamber. Danger to
health from dispersed toxic substances. Qualified personnel only may clean the depressurized
machine.
Always wear personal protective equipment (PPE).
2.14.1 Cleaning fluid for optical components
CAUTION
Danger to health from toxic chemicals and substances. When handling chemical additives or
substances, make sure to observe the corresponding safety instructions and instruction sheets.
Always wear personal protective equipment (PPE).
Corning Laser Technologies GmbH recommends Iso- Propanol to be used to clean optical
components like mirrors, focal point lenses or protective glasses.
 Keep flask firmly closed.
 Keep away from ignition sources.
 Avoid contact with eyes and skin.
 Upon contact with eyes, rinse immediately and thoroughly with water and consult a doctor.

2.15 Disassembly of the system

2.15.1 Introduction
Protecting the environment and preserving its resources are corporate goals of the highest priority
for us. Our worldwide environmental management system to ISO 14001 ensures compliance with
legislation and sets high standards in this regard. Environmentally friendly design, technical safety
and health protection are always firm goals even at the product development stage.
Recommendations for the environmentally friendly disposal of the machine and its
Components are given in the following section. Be sure to comply with local disposal regulations.
2.15.2 Preparing for disassembly
Disassembly of the machine must be carried out and/or supervised by qualified personnel with
appropriate expert knowledge.
1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in
terms of the quality of dismantling the machine and provision of the components.
2. Follow the five safety rules (chapter safety).
3. Disconnect all electrical connections.
4. Remove all liquids such as oil, water, …
5. Remove all cables.
6. Detach the machine fixings.
Transport the machine to a suitable location for disassembly. Refer also to the information in the
section headed "Maintenance".
2.15.3 Dismantling the machine
Dismantle the machine using the general procedures commonly used in mechanical engineering.
WARNING:
Machine parts can fall
The machine is made up of heavy parts. These parts are liable to fall during dismantling. This can
result in death, serious injury, or material damage.
Secure the machine parts being dismantled to prevent them falling.
2.16 Disposal of components

2.16.1 Components
The machines consist for the most part of steel and various proportions of copper and aluminium.
Metals are generally considered to be unlimitedly recyclable.
Sort the components for recycling according to whether they are:
 Iron and steel
 Aluminium
 Non-ferrous metal, e.g. windings
 The winding insulation is incinerated during copper recycling.
 Insulating materials
 Cables for printers with
 Electronic waste

2.16.2 Optical components
Collect the optical components (broken or scratched lenses, mirrors) and everything that has come
into contact with them (personal protective equipment, cleaning equipment, etc.) in a strong
container (plastic sack). Dispose of this container in a hazardous waste landfill.
NOTE:
 Wear plastic gloves, safety goggles, breathing protection and protective clothing.
 Do not disperse dust.
 Do not eat or drink.
 Wash your hands thoroughly after disposal.
 Wash contaminated clothes separately.
CAUTION:
Serious personal injury, when handling toxic elements like zinc selenide materials (optics).
CAS number is:1315-09-9
Hygiene: do not eat, drink or smoke. Then thoroughly wash hands.
Disposal: Dispose of according to local, state and federal regulations.
Contact the optics manufacturer for handling instructions.
For further Information see the safety data sheet!
2.16.3 Process materials and chemicals
CAUTION:
The substances mentioned below must not reach the sewage system, waters or the ground.
Sort the process materials and chemicals for recycling according to whether they are for example:
 Lubricants (Oil and Grease)
 Cleaning substances and solvents
 Paint residues
 Anti-corrosion agent
 Cooling water additives
 Refrigerants (take special precautions for disposal if necessary)
Dispose of the separated components according to local regulations or via a specialist disposal
company. The same goes for cloths and cleaning substances which have been used while working
on the machine.
2.16.4 Packaging material
 If necessary, contact a suitable specialist disposal company.

 Wooden packaging for sea transport consists of impregnated wood. Observe the local
regulations.
 The foil used for water-proof packaging is an aluminium composite foil. It can be recycled
thermally. Dirty foil must be disposed of via waste incineration.


Machine Description GmbH
3 Machine Description
The CLT 80G laser system is designed for Laser-Micro-Processing such as cutting, scribing and
surface structuring on glass substrates.
Loader unit (LOA)

The loader has the function of receiving a glass substrate in an angled position, then rotating it into
the horizontal position and ultimately conveying it into the centering unit.
To place the glass (using the manipulator), press push button 1 on the control unit of the centering
unit. This allows the table to rotate about 75 ° at a safe speed into the manual loading position.
To trigger this tipping operation, an enabling button must also be pressed (two-hand operation).
The table is rotated by means of an electromechanical cylinder. The position of the table is
monitored by two cylinder sensors.
The table is moved back to the horizontal by pressing button 2 (plus acknowledge button).
The presence of the glass substrate is checked by two laser reflex light sensors.
A push-button must also be pressed to retract the glass into the centering unit. By actuating this,
the belt drive is activated and the glass is conveyed into the centering unit.
During the transport process, the tipping function is deactivated; the transport belts are locked
during the tilting operation.
The current state of the table is indicated by a three-color machine traffic light:
Green = The table can be tilted and the substrate can be loaded,
Yellow = Tipping or transport is active,
Red = Tipping movement is disabled.
Centering unit
The centering unit is used to mechanically center the glass substrate by means of belts and align it
angularly for the process.
By opening the lock gate, the glass is conveyed into the centering unit and positioned by 3 sensors.
Sensor 1 reduces the transport speed and starts the positioning process. Sensors 2 and 3 form a
window in which the front glass edge comes to rest and the glass is precisely positioned.
After the positioning has been completed, the lock gate is closed again and the loader is released
for further loading.
Once the glass has been successfully positioned, a feed-in request is sent to the module chain of
the process.
Module chain unit

If a glass substrate is located in the centering unit and the process booth is either empty or the
glass substrate is finished, the loading process of the next glass substrate is started.
The module chain starts the belt movement at 50% speed. Shortly before the transfer position of
the glass substrate is reached, speed is decelerated to 25%.

At the transfer position, the belts of the centering unit are started and accelerated to 25%. Once
they have reached the final speed of 25%, the module chain and the belts of the centering unit
accelerate to 100% speed and start position travel to the target position.
This target position is always in the same place within the process cabin.
After the target position has been reached, the cutting process is released for processing.
Now the centering unit is released again and can feed another glass substrate.
After the cutting operation, the glass is conveyed to the unloading position by a lock gate in the
same cycle as during loading.
Process unit
The conveyor moves the equipped carrier to the first process unit; carrier is lowered by a lift axis
down to rest on the vacuum table. The glass panel is held flat on the carrier during the process run
by vacuum support.
Alignment of the glass panel is ensured by the vision system.
The Glass panel is cut into sections by the desired cutting process.
The laser focus is set by the Z-axis and the spot size is determined by the focussing lens.
After the process the conveyor is lifted up and transported to the next process.
Unloader unit
Once the glass substrate has arrived at the unloading position and the module chain is stopped,
the manual unload can be started.
The remaining glass residues are then further clocked in the direction of the crusher by actuating
an enabling button.
Crusher unit
The remaining glass particles are transported further over the module chain into the crusher. Here,
the glass is crushed by two crushing units.
First, the glass is roughly separated by the rollers arranged parallel to the transport direction, and
then finely divided laterally by the two rollers which are perpendicular to the transport direction.
The resulting glass breakage falls into the two glass waste containers and can be disposed there.
In the crusher itself there is also a rotating brush, which cleans the module band of glass dust.
HMI (Human Machine Interface) is the Front End CNC operation software to operate the machine.
Manual Operation via control panel buttons and switches.
The µVision is managing the Picture recognition via the Frame grabber unit.
The motion sequence is defined in the CNC program and the process flow is sequentially.
The First set of Process CNC-Programs are being delivered from Corning Laser Technologies
GmbH

3.1 Machine Components

Laser NanoPerforation laser
Wavelength 1064 nm
Separation laser
Wavelength 10,6 µm
Beam delivery Deflective mirrors
Laser Safety Shutter
Laser Power meter
Process head Process optic
 NanoPerforation process gas nozzle
 Standard Separation laser optic
Work Chamber Granite pedestal as the base for machine assemblies and add-ons.
XY process table with laser power sensor.
Safety enclosure with interlocked maintenance doors at the entire system.
Maintenance doors can be opened on demand by pressing a button, and closed
manually by pressing a button to activate the door locking device.
Interlocked Maintenance doors left/right for service access
In feed- and Out feed- gate to load and unload products
Axes
Process gantry 1 unit:
X-Y- axis: Linear axis with linear encoder
Z-axis: Linear vertical focus axis with stepper motor and encoder
Process gantry 2 unit:
X-Y- axis: Linear axis with linear encoder
Z-axis: Linear vertical focus axis with stepper motor and encoder
Vacuum axis Vacuum axis with stepper motor and encoder
In feed conveyor axis Internal conveyor axis In feed and out feed
Out feed conveyor axis
Lift 1 axis (front) Internal conveyor lift axis front and rear
Lift 2 axis (rear)
Pneumatic system Compressed air components like Service unit (pressure regulator with filter),
valves and monitoring devices.
Control valves and components for the pneumatic system
The pneumatic distribution is at the Transformer/Blower cabinet at the left side
panel.
Oil and Water free medium is required - see separate pneumatic schematics.

Electrical cabinet Main switch in the cabinet door to switch on/ off the machine
PLC /CNC-control devices
Axes Amplifiers
Personal Computer
Devices like: Safety relay, breakers, power supplies, terminal blocks
External Fume extraction see fume extraction documentation
Blower Nest- Vacuum To generate low pressure nest vacuum for substrate clamping
To generate process extraction.
Located in Transformer/Blower cabinet.
Cooling water circuit Cooling water distributor and interrupter located at the left side of the
Transformer/Blower cabinet.
The Cooling water is closed in EMERGENCY STOP condition.
Industrial water is used as coolant. The following components are supplied:
 NanoPerforation- Laser chiller
 Separation- Laser head
 X-axis
 Y-axis

3.1.1 Machine overview
1. Tilt Table (TLT) Substrate Loader Unit 8. Unloader Unit (UNL)

2. Centering Unit (CEN) 9. Brusher unit
3. Vacuum cabinet 10. Crusher unit (CRU)
4. Electrical Cabinet 11. Glass Waist box
5. Electrical Cabinet 12. Process fume extractor (RUWAC)
6. Process Unit 13. Control Panel
7. Process cabin extraction 14. Power supply and chiller for nP Laser
15. Glass Crusher unit

3.1.2 Loading Unit and Centering Unit
1. Tilt table (TLT) Tilt table control buttons:

2. Loading Unit Signal lamp 4. Tilt table up
3. E-stop button 5. Tilt table down
6. Move glas into the Process Machine
7. Tilt table two-hand control
8. Door request
3.1.3 Process Machine
1. NanoPerforation laser head 4. Transportation belt (TBL)

2. Separation laser head 5. Weight tensioning device
3. Process portal Y1 and Y2-Axis Transportation belt
6. Transportation belt drive

Picture: Separation laser gantry detail view
1. CO2 Laser Resonator 6. Beam steering mirror

2. Safety shutter 7. Beam steering mirror
3. Beam steering mirror 8. Process head and camera assembly
4. Beam expander (Telescope) 9. X-axis
5. Beam steering mirror 10. Z-axis motor
11. Beam stop (laser safety measure do not
remove)
Picture: NanoPerforation laser gantry detail view
1. NP Process head and camera assembly 4. X- axis

2. Beam steering mirrors 5. Z- Axis motor
3. Beam stop (laser safety measure do not 6. Beam protection tubes (laser safety
remove) measure do not remove)

3.1.3.1. NP laser Process head detail
Picture: NP process head detail view
1. Laser Input to process head 9. Z-axis Camera body (Vision)

st
2. 1 Steering mirror 10. Camera backlight
3. Beam splitter /Beam stabilisation 11. Camera focal lens
4. Steering mirror 12. Camera ring light
5. Beam splitter /Beam stabilisation 13. NP Process head with Process extraction
6. Detector Beam stabilisation connection
7. Detector Beam stabilisation 14. Height sensor NP Laser
8. Polarisation optic motor driven with 15. Z-Axis
positioning feedback loop 16. Z-Axis motor

3.1.3.2. Separation laser Process head detail
Picture: Separation laser process head detail view
1. Laser Input to process head 8. Camera ring light

2. 1st Beam steering mirror 9. Height sensor Sep Laser
3. 2nd Beam steering mirror 10. Separation Process head
4. 3rd Beam steering mirror 11. Process extraction connection
5. Z-axis Camera body (Vision) 12. Z-Axis
6. Camera focal lens 13. Z-Axis motor
7. Camera backlight

3.1.4 Unloader Unit and Glass Crusher
1. Unloader Unit 4. Unlocking button for maintenance covers and

2. E-Stop button Waist glass container boxes
3. Glass Crusher 5. Waist glass container box
3.1.5 Control Cabinets
1. Side channel blowers 3. Main Switch

2. Control cabinets 1 power distribution, 24 VDC 4. Water cooling connections and distribution,
and 12 VDC power supply, UPS and PC water filter

3.1.6 Extraction System and Cabin - Emergency system
1. Standalone Fume extractor 4. Suction inlet tube

2. Suction tube 5. Emergency Stop rope
3. Pressure Sensor (extraction vacuum) 6. Lock gate material outlet
3.1.7 CLT 80G Machine coordinate system
CLT 80G coordinate systems MKS - Machine coordinate system

WKS - Work piece coordinate system
CCS – Conveyor Coordinate System

CLT 80G coordinate reference systems Machine coordinate system

Work piece coordinate system
3.1.8 Control mode (manual alignment mode)
WARNING
The Control mode must be performed by trained staff only!
Make sure to take extended safety measures (external shielding, PPE, etc.).
Turn the key to centre position and remove it before starting “Production” mode.
WARNING
Laser devices can generate an extremely intense, concentrated beam. The laser beam can
cause damage through heat and photochemical effects. The primary danger is severe,
irreparable damage to the eyes but also burns on and under the skin!
The Control mode allows:

 Preparation of the machine for the automatic mode
 Testing of different functions, which may not be used in the normal operation.
The Control mode is possible only in combination of enabling switch and Control Mode key
switch.
3.1.8.1. Enabling switch
Picture: Hand wheel pendant Procedure

1. Enabling function
2. Indicator lamp
3. Laser beam enable
 Stage 1: Off function, switch 1 not depressed

 Stage 2: Enabling function, switch 1 to depressed the middle position (pressure point)
 Stage 3: Off function with panic function, switch 1 is released or pressed further
 Laser beam enabling, switch 1 depressed to the middle position and button 3 depressed
 Plug in socket within the process unit on the
left side.
 Tighten the locknut 1.
 After the Setup mode has been completed:
 Loose the locknut 1.
 Unplug the enabling switch, wind up and
stow it in the electrical cabinet.

3.1.8.2. Control Mode I:
Reserved - No operation
3.1.8.3. Control Mode II: Laser beam enable
The laser beam enabling is only suitable for manual adjustment of the laser beam on the
machine, e.g. for aligning the laser beam and adjusting the optical components. For active
beam alignment.
The emergency-stop function remains completely available.
WARNING
Visible and non-visible laser beam hazard during beam alignment with active beam.
Install additional shielding (laser curtain) around the extended danger zone. This area must be
labelled too accordingly to inform the people around.
Procedure:
 Turn the key switch “Control Mode” to position “II”.
Display message:
“Key switch in Control mode II” appears.
 Select NanoPerforationLaser, select SeparationLaser is
enabled
 Select the desired Laser source

 Select desired Laser Trigger Card (P1 or P2)
 Set Gate duration time in [ms] for the trigger pulses

 Activate “Hand held control” functions

 Select “ParameterRecipesProcess” in the HMI menu.
 Load an “Alignment_Test” Recipe with designated laser
parameters (blue arrow).
 Press switch 1 to the middle position and keep it pressed.
The indicator lamp 2 goes on.
The message “Safety enable switch active” appears.
The laser safety shutter opens.
 Press button 3.
The laser beam will be activated.
Beam stays on for the time set in the “Trigger duration”
window (LED is on).
To deactivate the laser beam:

 Press button 3 again.
 Release “Acknowledge button”.
 “Trigger duration” time is over.
 To exit the Setup mode: turn the key switch “Control mode”
to the middle position “0”.

3.2 Technical Data

Laser:
Laser 1: For technical data, see separate laser operating manual
Laser 2: For technical data, see separate laser operating manual
Electrical Supply:
Supply voltage: 400 VAC, 3Ph+N+PE, 50/60 Hz
Power consumption (max/average): 18 kVA / 14,5 kVA
Fuses at customer site: 50A / slow characteristic
WARNING
Hazardous supply Voltage in electrical cabinet.
Switch Main Switch off and Lock out tag out the system before servicing.
Compressed Air:
Pressure: Maximum 8 bar / min 6 bar
3 3
Consumption: Average 5 m /h / max. 9 m /h
Quality: to ISO 8573-1 class 2
1
Connector size/ type at machine: 16 mm (OD ) quick disconnect (Festo)
2
Cooling water supply :
Power rating (peak/average): 7.5kW / 5.0 kW
Pressure (min/max) 3 / 5 bar
Water consumption: 17 l/min average / max. 25 l/min, at 20°C
Pressure Drop Δ p 3 bar
Quality: no particle, neutral PH 7
Water temperature: In 20° C / non-condensing
Temperature deviation: +/− 2 K
3
Connector size / type at machine: 2 x connector for ¾” pipe (ID ) for inlet / outlet
Process Fume extraction: Ruwac DS 1110
3 3
Volume: Peak 290 m /h / Average 200 m /h
Connector size / type at machine: 90 mm OD
Filter Specification for Process fume extraction and Cabin Fume extraction see fume extraction
system
Cabin Fume extraction: Ruwac DS 64000 M
1
OD = Outer Diameter
2
Prior to using additives of any kind, contact Corning Laser Technologies for confirmation.
3
ID = Inner Diameter

Environmental:
Operation Storage Transport
Temperature: 23°C +/− 2°C +10 to +40°C +10 to +40°C
Humidity: 5% to 55% r. F. 5% to 80% r. F. 5% to 80% r. F.

(non-condensing) (non-condensing) (non-condensing)
NOTE:
A temperature change of > 2 K requires a recalibration of the laser system.
Weights and measures:

see drawings (machine layout)
Noise emission:
Measurements were taken at three different positions, according to noise and vibration-work
standard.
Maximum operating noise level: < 70 dB(A)
3.3 Machine enclosure
1. Access door centering unit Access door with guard lock and interlock device
2. Maintenance door electrical cabinet Maintenance door with quick release fastener
centering unit

3. Maintenance door Process cabinet Enclosure panel for access to the upper machine housing with
door interlock switch and guard lock.
4. Lower Service access panel for Service panel with quick release fastener
laser resonator
5. Maintenance panels Maintenance door with interlock device
6. Maintenance panels unloader Maintenance door with interlock device
7. Maintenance panel crusher unit Maintenance door with interlock device
8. Access door crusher unit access door with interlock device
9. E-Stop button process unit Press “E-Stop button” to stop the entire system immediately
10. Door request button process unit Press button for requesting door access
left door
11. Door request button process unit Press button for requesting door access
right door
12. Door request button unloader Press button for requesting door access
13. E-Stop button unloader Press “E-Stop button” to stop the entire system immediately
14. E-Stop button crusher unit Press “E-Stop button” to stop the entire system immediately
Process unit /Unloader unit

Press “Door request button” to open the door for
operating/maintenance purpose


Machine Operation GmbH
4 Machine Operation
4.1 Function of the Operator’s Controls
NOTE:
All operators’ controls are located to the front of the machine at the control unit. The only
exception is the main disconnect switch, which is attached to the electrical cabinet.
When a transformer is installed between the CLT and the factory supply the main disconnect
switch is mounted to the main service point.
Main disconnect Switch (SK2)
Rotary switch. System ON (I) or OFF (0) position.
Function:
The switch turns the entire electrical power input to the machine off or on.
Located at the left door of electrical cabinet SK2
Main disconnect Switch / North American version
Main switch actuation compliant to North American standards NFPA79 and UL508A

Function: Switch actuation “Handle positions”
Function:
Switch operation when „electrical cabinet“ door is open (for qualified personnel only!)
The deliberate action consists of the following 3 operational movements:

15. The handle must first be turned clockwise approx. 20°.
16. At this 20° position the handle is pushed in to engage the shaft.
17. From this pushed-in position the handle can be turned all the way to ON to operate the
switch.
From the ON position, the switch can be turned back to OFF directly, without any intermediary
manipulation. The switch can be locked in the OFF position with up to 3 padlocks using the
padlocking provision on the switch housing. If the handle is not turned and pushed in

simultaneously during an attempted operation, it simply rotates unengaged up to the point at

which its travel perceptibly reaches a pre-set stop point. The switch is not being operated in this
case.
Power Switch (SK1)

Rotary switch. System ON (I) or OFF (0) position.
Function:
The switch turns the electrical power for Controller and Laser on or off.
Located at the left door of electrical cabinet SK1
WARNING:
When turning power switch (SK1) off – Voltage also present at transformer and electrical
devices in electrical bay SK2!
EMERGENCY STOP
The “EMERGENCY STOP” Pushbutton activates the EMERGENCY STOP function in a
depressed and locked state. The button is reset by turning the button. See chapter E-Stop
Function for details.
Function:
When pressed, the power is immediately cut to the loads within the machine. The 24V control
voltage supply and the PC remains.
E-Stop Reset
The “E-Stop Reset” button is illuminated if the machine is in an EMERGENCY STOP state.
Function:
The “E-Stop Reset” button must be depressed (the System Off/On key switch must be in “Off”
position) after an EMERGENCY STOP state to reactivate the machine.
System Off/On
The “System Off/On” key switch can be turned to one of two remaining positions.
Function:
 Key-switch turned to the right (ON) - the machine (control voltage) is switched on.
 Key-switch turned to the left (OFF) - the machine (control voltage) is switched off.
 Key is removed; the machine cannot be switched on. Unauthorized activation of the
machine can thereby be prevented.
The machine can only be switched on with the “System Off/On key” switch when the “E-Stop
circuit has “no error” condition. Reset” button is not illuminated.
Control Mode I -0 – II (Manual Alignment Mode)
The key switch can be turned to one of three positions (I – 0 – II).
The key can be removed in position “0”.
During normal operation the key must be removed and has to be kept under control of an
authorized and trained staff.

NOTE:
The Control Mode is enabled, when the enabling switch is plugged in.
Function:
Normal operation: Key is in position “0” or removed.
Control Mode I: No operation
Control Mode II: Laser beam enabling. Activate the laser beam by using the enabling
switch and laser beam ON/OFF button.
NOTE:
The Control Mode is for the machine alignment exclusively.
Door Open/Close
The “Door Open/Close” button is illuminated if a maintenance (Interlocked) door is open.
Function:
Actuate the “Door Open/Close” button when:
 Requesting a maintenance door to open (opens the door Interlock chain)
 To activate the door locking device - after the maintenance door has been closed.
Door Request
The “Door Request” button is illuminated if a maintenance (Interlocked) door is open.
Function:
no function
Error Confirm
The “Error Confirm” button flashes in the event of a machine malfunction.
Function:
In the event of a machine malfunction, a fault message is displayed in plain text on the control
monitor. The “Error Confirm” button flashes at the same time as long as the malfunction
continues. If the error is gone, quit the error by pressing the “Error Confirm” button and continue
the process.
Program Start
The “Program Start” is illuminated in green while a machine program is run.
Function:
The NC program which is located on the CNC control (see also description on the CNC control) is
started and run by actuating the “Program Start” button.
The “Program Start” button remains illuminated in green until the NC program has run or has
been terminated externally.
Program Stop
Function:
Program stop flashes when button “Program Stop” has been pressed and the running program
remains in the "stopping" state.
If everything has been stopped, the light goes off.
After pressing the “Program Stop” button all operations are deliberately stopped and the system
is brought to a defined state.
If, for example, the button is pressed during the unloading operation, - the unload cycle is
completed and then the system will stop.
“A CNC or machine program stops before the next NC command block and starts again by

pressing the “Program Start” button”.

NC Reset
The “NC-Reset” button is a non-locking button and is illuminated after pressing
Function:
Actuate the “NC Reset” button only if an error caused by the CNC is present. The current CNC-
program is stopped immediately and reset. The CNC or machine program starts again from the
beginning when actuating the "Program Start" button.
The NC reset has the following effect:
 Reset due to Axis Drive failure
 Reset all logical axes
 Reset to the image processing (cVision) system, power meter, etc.
 Reset to the PLC program
NOTE:
Do not use the „NC Reset“ button for stopping the current CNC program. Information’s
collected during the current program sequence will be lost.
Dry Run
Test Run (Dry Run) Function
When (Dry Run) function is activated, operation of the machine:
 without laser beam emission (The laser gate signal is deactivated)
 the button is continuously illuminated
Function:
In this operating mode,
The machine may only be operated in test mode when the maintenance doors are closed and
locked.
For machines from year 2016 onwards:
 Activation of the "Dry Run" function: User level dependent
 Disabling of the "Dry Run" function: All users
 The laser safety locks are additionally monitored by the PNOZ safety plc when the "Dry
Run" function is activated.
DANGER:
The mechanical axes are moved with the travel defined in the program and with full travel force!
To deactivate the test run while the program is running, first press the "Program stop" button and
then the "Dry Run" button.

Control Button at Unloader unit

Quit
The “Quit” button is a non-locking button and is flashing when substrate is waiting for unload
Function:
Actuate the “Quit” button only after the substrate is removed from the unloader unit.
After actuating the button  Substrate waist moves further into the crusher unit.
Control Button at Crusher unit and Centering unit

Door request
The “Door request” button is a non-locking button and is lightening when requested door is
enabled for opening
Function:
Actuate the “Door request” button before safely entering the crusher/ centering unit.
After actuating the button  control lamp is on. Door can be opened.
Close cabin door  Actuate “Door request” button control lamp is off and door circuit is safely
monitored again.

Picture: machine control unit
1. Vision system monitor

For displaying the µVision
2. Operator monitor
Monitor for display of all data,
axis positions, programs and
operating functions of the CNC
control
3. Switches and buttons
4. Keyboard
The input of NC programs and
the operation of the CNC control
in the setup, diagnosis and
programming mode
(Also see the description on the
CNC control in particular on this
point)
5. Mouse
Picture: Tilt table control unit
1. Emergency Stop actuator

2. Tilt Table “Feed In” position
3. Tilt Table „loading“ position
4. Tilt Table „ glass move In“
position
5. Rotating table Enabling switch

4.1.1 CNC Program START / STOP
 The program start button is used to run a CNC program. The CNC program is thereby
processed sequentially from program start to the program end.
 The program stop button is the only option to stop / cancel the CNC program in a
controlled manner.
The on-going current program is thereby executed until the last cycle has been
completed; thereafter it stops in a controlled way.
This can take a while depending on length and complexity of the program file.
NOTE:
Undefined machine state after actuating the NC Reset (red) button while the CNC program is
running.
4.2 Operation of the system
SAFETY INSTRUCTIONS
CAUTION:
If a malfunction occurs during operation, service and/or maintenance of the machine which
could be a hazard to people and/or property, the operator must actuate the EMERGENCY
STOP pushbutton immediately!
If a fault occurs during operation of the machine which is not a direct danger to persons and/or
property, it is indicated by the RESET FAULT button and as a plain text message on the control
monitor.
In both cases, any fault should be remedied by reactivating the machine or starting the
program. If necessary, switch off the machine via the main switch and contact the authorized
customer service.
4.2.1 POWER UP and SWITCH ON Procedure
► Make sure the Cooling Water, Compressed AIR Supply is opened and Fume Extraction
system is connected and properly working.
► Switch on the "Main disconnect Switch" (Rotary Switch) at the rear side of the CLT
Power supply.
► Wait until the image sequence on the control monitor has run and the PC has booted.
Automatic Run of the program “InnoLaunch”
► Turn key switch „System OFF/ON“ to „OFF“.
► Reset E-Stop switch - turn and pull.
► Press button „E-Stop Reset” (yellow light is off).
► Turn key switch „System OFF/ON“ to „ON“.
System is ready for use
 If a test mode is not desired switch the ”DRY RUN” button so that it is no longer
illuminated.
NOTE:
Start laser.dll manually, when not started yet.

4.3 Setup and Calibration

In the CLT 80G is one reference coordinate system and a camera coordinate systems. The
coordinate systems have to be mapped together using ancillary programs (Calibration routines).
Basically, the Z1- axis (camera) is the reference of the entire system.
The other coordinate systems are related to that camera.
NOTE:
Ensure that any user defined offset is deactivated.
During the production run there is a need to check and recalibrate the system at certain
intervals. The frequency of the intervals depends on the accuracy requirements and the
environmental conditions.
If the deviation still exceeds the acceptable limit a new base lining is needed.
Contact Corning Laser Technologies GmbH Service.
NOTE:
Do not start the calibration procedure before: the machine and the laser(s) are warmed up and
the working temperature has been settled (can take up to two hours).
4.3.1 Focus test procedure for NanoPerforation and Separation Laser
General
Due to the optical setup of the tool, the z working area is limited. Therefore the right Z-axis
position needs to be set.
NanoPerforation focus:
The ideal value would be where you’ll see a nanoPerforation hole at the laser incidence
surface and also at the exit. Figure shows the ideal focus position in green colour. If the focus
is set e.g. too high (red colour) not the whole substrate is perforated and the crack can’t follow
the perforated path along the substrate thickness. So it is necessary to set up the right focus
position.
Figure: NanoPerforation process - Setting up focus position

Program: FocusTest.nc
The laser focus must be redefined or verified after replacement and maintenance of optical
components (lenses) or mechanical components.
Procedure:
► Put an appropriate substrate to the nest.
Load program “01_Focus_Test.nc” to the CNC.

► In the „Production menu” click “Setup” button
► Enter the “SetupProcess menu” window.

► In menu section Axis:
Select the Process 1 Channel (for the
NanoPerforation process head) or Process 2
Channel (for the Separation process head)
► In menu section Script:

Select program “01_Focus_Test.nc” from
folder
► Click “Close” button
Select calibration recipe

► click menu button ParameterRecipes
► click desired Laser folder
► select recipe “NanoPerforation-FocusTest”
(“Separation-FocusTest”)
► click the “write” button to write the selected
recipe to the memory.
► press the ”Program Start” button at the ctrl.

panel (Laser)
Focus test script is in progress

Front door closes

The XY table moves the substrate under the laser
process head.
A row of n lines is processed in different height
distances (Increment Focus)
The centre line is separated from the other scribe
lines and the position should be in “focus height”.
The upper picture is interpreted as follows:
In Focus is the one line, with the maximum power
density.
Count the lines to the line which is interpreted as
focus.
The number of lines multiplied by the value in "Focus
test Increment in Z" gives the difference in pos. or
neg. Focus test position, toward the previous value in
the field (Group Axis Z1 “xxx” focus).see figure Focus
test parameter.
Current Z-axis Focus position in Menu Configuration ParametersGroupCNC for Portal 1
and Portal 2 laser.
Laser focus position [mm] setting (see red arrow)
See current Focus test parameters in Menu ParametersConfiguration in GroupFocus test

Process unit Focus test parameters:

Increment in Z [mm] setting (1) - for the focus (height) distance of the scribe lines in Z-
direction - do not change value
Start position in … setting – to shift focus test process position along the substrate (2)
When modified:
► Modification is temporary stored to program file
► Press “Backup” button to safe the change
permanently.
4.3.2 Offset calibration laser to camera
Program: 02_ReferenceLaserToCamera.nc
Offset values between recognition camera and calibration camera are determined.
Procedure:
► Put a standard black coated aluminium
substrate on top of the nest.
Load program “02_ReferenceLaserToCamera.nc”
to the CNC.
► In the „Production menu” click “Setup” button

► Enter the “SetupProcess menu” window.

► In menu section Axis:
Select the Process 1 Channel (for the
NanoPerforation process head) or Process 2
Channel (for the Separation process head)
► In menu section Script:

Select program “03_CameraToTool.nc” from
folder
► Click “Close” button
Select calibration recipe
► click menu button ParameterRecipes
► click desired Laser folder
► select recipe “ ”
► click the “write” button to write the selected
recipe to the memory.
X and Y cross position on the substrate is defined in the CNC program:

“03_CameraToTool.nc”
► Press the green “Start” button at the control
panel to run the program
Picture: Fine offset correction

The offset calibration is a three step procedure:
1. offset correction:
 A cross on top of the substrate is lasered using the XY table.
The camera recognises the cross centre and determines the offset between
Camera and laser. The offset is taken into account and written to the PLC.
2. offset correction (fine offset):
 At a different position. A second cross on top of the substrate is lasered using
the XY table.
Camera and laser. The offset is taken into account and written to the PLC.
3. offset correction (Verification):
 At a different position. A third cross on top of the substrate is lasered using
the XY table.
Camera and laser. The offset should be in a range of 1.to.2.µm max.
After the 3. cross is laser scribed and measured by the image processing system. The
measured offset is displayed at the upper monitor (2).
4.3.3 Switch OFF Procedure
► Close all Windows applications at PC and shut the PC down.

► Wait until Windows has finished the Power down sequence.
► Switch off laser
► Switch off the “Main disconnect Switch” (Rotary Switch).
► Shut off the water supply as well as the compressed air at factory supply.

4.4 CNC (NC) programs

4.4.1 Basic information
NC programs can be found in the directory C:\Corning\Pxxx\machine\TcCNC.
Folder Contains
Auto Main programs
Setup Auxiliary programs for machine calibration and setting
SubPrg\Contour Subprograms and Contour sub programs

If modifications are made in programs/subprograms and recipes, these programs must be saved.
V.E. variables are used to transmit or calculate values or commands.
M commands are used, for example, to activate outputs of the control unit, to transmit
parameters or to activate image processing or other commands.
Comments in programs must be written behind a ";" (semicolon).
G commands are used in the NC language, for example, to move axes.
4.4.2 NC programs
Corning Laser Technologies GmbH has generated a number of NC programs required for
certain machine functions.
Designation Explanation
1_MainProgram.nc Main CNC – Program

Path: C:\……..machine\TcCNC\Auto
2_Focus_Test.nc Auxiliary program to check the focus position of the
process head.
Path: C:\……..machine\TcCNC\Setup
3_CameraToTool.nc Auxiliary program to calibrate the process coordinate
system (offset camera to laser).
4_PowerMeasure.nc Auxiliary program to determine the laser power at the
power sensor.
5_GetLookupTablePerf.nc Auxiliary program to determine different motor
positions.
6_GetLookupTableSepa.nc Auxiliary program to determine different motor

positions.
7_GetImpactTable.nc Auxiliary program to analyse the influence of the

impact factor.

4.5 UPS Operation (Uninterruptible Power Supply)

The Uninterruptible Power Supply (UPS) prevents blackouts, brownouts, sags, and surges from
reaching the computer (PC). The UPS filters small utility line fluctuations and isolates your
equipment from large disturbances by internally disconnecting from the utility line. The UPS
provides continuous power from its internal battery until the utility line returns to safe levels or the
battery is discharged.
Picture: E-cabinet UPS

 The uninterruptible Power supply is located in
within the electrical cabinet lower/left side.
Figure: UPS Front panel
Power On button
Power Off button
The online LED illuminates when the UPS is supplying

utility power to the connected equipment. If the LED is
not lit, the UPS is either not turned ON, or is supplying
battery power.
The following consumers are supplied  Personnel Computer (PC)

by the UPS:  Monitor
For further detailed Information please read UPS manual

4.6 Vacuum system

12 separate switchable vacuum circuits are available in the process unit.
The substrate is fixed to the carrier by use of vacuum. This vacuum is applied through holes
within the carrier and work table. The glass sample remains on the carrier for the entire
process.
During the transport of the substrate from one to the other process units there is no vacuum
support applied to the substrate.
picture: worktable`s at process unit
1-12 Worktable 1 to 12 with vacuum support

A Laser powersensor head NanoPerforation laser
B Calibration nest NanoPerforation laser
C Calibration nest Separation laser
D Laser powersensor head Separation laser


HMI Machine control GmbH
5 HMI Machine control
The HMI (Human Machine Interface) is a system to perform visualizations. The user can
operate the system, using keyboard or mouse clicks, via control and monitoring functions
contained in the menu. The user does not have the possibility to edit the control program;
menus and function bars are not available; this is purely to "operate" the contained
visualization elements.
The machine has a real-time controller (TwinCAT) with a multiple PLC system, NC-axes
control, programming environment and operating station.
TwinCAT substitutes common PLC and NC/CNC control as well as operating devices.
5.1 HMI Start screen (Touchscreen monitor)
System schematic shows process unit, loader, unloader and panel flow along the units
 Colourized visualisation of panels corresponding to panel states
 Animated panels along the transport
 Animated coloured symbols for doors and EMOs
 Output of station-states in output fields

The main menu consists of different parts that are presented individually in the following sections.
Status Function
RunTime for HDL (Handling) and PRC (Process Machine) (green = on, red = off)
LTC (Laser Trigger Card) Portal (green = on, red = off)
Laser (green = ready, red = not ready)
Status of Portal (process chamber) 1/2
Menu Operating menus and commands

Execution of part program / automatic control
Machine setup routines
Editing: data for programs tool management
Manual control operation
HMI Data Logging menu with event recording.
Help menu
Contour Process selection

Name of active contour is displayed
Select “Contour” file
Edit “Contour” file

5.1.1 Production mode selection / status display
picture maintenance door status
No: Description colour/Text

1. Maintenance Wing door 1-4 Red= open / green= closed
2. Maintenance port Laser 1+2
3. Maintenance port 1-4
4. Lock gate 1+2
5. Maintenance door 1+2 Centering unit
6. Maintenance door 1+2 Unloading unit
7. Wing door 1+2 Crusher unit
8. E-Stop cable pull (within enclosure) flashing= actuated
9. E-Stop 1+2 Processing Unit
10. E-Stop 1-3 Unloading/ Crusher Unit
11. E-Stop 1+2 Centering Unit
12. E-Stop Tilt Unit
13. E-Stop Control pendant
NOTE:
Information status is shown for monitored (safety interlock) doors only!

5.1.2 Operation modes
You can execute part programs fully automatically in "Automatic" mode; this is the normal
operating mode for processing.
Prerequisites
The following conditions must be fulfilled before you can execute part
programs:
• You have already synchronized the control measuring system with the machine (i.e.
"approached" reference points).
• You have already loaded the associated part program to the NC-control.
• You have executed the necessary offset programs, such as camera to laser offsets or
tool offsets.
• The required safety interlocks are already active.
In manual mode you can:
Set up the machine
In this mode the operation type (Op Type), the corresponding increments (from 1μm to
1000μm) and the feed rate in mm/min can be adjusted. The selected axis moves by
pushing the buttons “+/−”.
The setup mode is selected for calibration
In "MDI" (Manual Data Input) mode, you can write part programs block by block and
execute them.
The control starts processing the entered blocks when you press the "Start" button.
This MDI (ManualDataInput) mode allows direct entry of an individual set (e.g. G, S, T,
and M commands).
Select "Single block" and press the “Program Start” button to start the application.

5.1.3 User Log on and Language
Log on users window
Details for one or several users can be defined.

Changes may only be made by Corning Laser Technologies GmbH
Service.
Button only for Corning Laser Technologies GmbH Service.
5.1.4 Program selection
Select “Contour” file with desired cutting geometry, picker

positions and NC- elements (post processor files).
5.1.5 Machine Alerts / Error
Actuating the button opens the “Alert” menu showing

the Machine- Alarm, Warning and Message list
Error and Detailed Messages.

Errors that occur during programming or the communication of PC, PLC and NC are logged in a file
(errorlog.txt) including date, time, state and ID. The error messages can be reviewed in the “error log”
menu. With the functions of the task bar active events, logged events and details about errors can be
displayed.

5.2 Setup
AxisChannel
Every channel behaves like an independent NC control in which one part
program can be processed.
In the CLT 80G four channels are used for controlling the two process
gantry units and loader/unloader sequences.
Channel Portal 1:
Process channel – NC-control of process unit axes (Laser 1)
Channel Portal 2:
Process channel – NC-control of process unit axes (Laser 2)
Channel Glass Handling:

Glass Handling channel (loader and unloader) – NC-control of the handling
unit axes

Axis
CNC > NCI
 switch axes menu from CNC axes (interpolating) to NCI
infeed axes (non-interpolating)
 WKS = Workpiece coordinate system
 MKS = Machine coordinate system
AxisScript
 “Select” button  use button to load a desired script for
editing from folder.
 “Edit” button  use button to edit the choosen script
file.
AxisSpeed
 The override allows changing the feed in per cent (0 to
100 %). move the selected axis forward and backwards
with the “+/−“ keys
 The arrays show the current value and the nominal

value for the feed speed of a channel.
AxisFunctions and Commands

 The arrays show the current G or M code.

5.2.1 Manual Mode (Manually moving axes)
 Select mode “Manual”
 Select tab “Setup”
In „Start“ screen:
 Select “Manual” mode
 Select “Setup” menu
 Select “Handling or Process” (see active “axes group”
in Channel)
In „ Handling or Process “ menu
 Select the desired channel axis
Mode:
Tip (Incremental mode)
 set velocity (mm/min)
 set distance in (μm)
 move the selected axis by increments forward and
backwards with the “+/−“ keys
Jog (continous axis movement with defined speed setting;

Override setting from 0 to 100%)
 set Speed in mm/min (axis velocity)
 “± “ key - moves the selected axis continousely
forward and backwards
Step size (pre defined positions)
Tip (incremental function)
 manually traverse the selected axis in preset
increments in the appropriate direction by pressing an
"± key" repeatedly
Stepsize (preset increments)
 select 1, 10, 100 µm, 1mm
 or Custom:
o Put desired value in “µm” and press “OK”
o Press “Custom” button

 Commands:
 Absolut position:
o Put desired value and press “OK”
o Press “Absolut position”

5.3 Parameter
5.3.1 Configuration
All machine-specific parameters are displayed in the Parameter Configuration table.

By clicking to a folder in the left group area, an individual parameter list opens.
Some parameter values can be edited by the user. The parameter change is locally stored after edit.
To save the parameter permanently, the "Backup" icon must be clicked.
Non modifiable parameters are grey highlighted when selected and cannot be edited by the user.
The parameter area in the CLT 80G is divided into two areas, process-related and machine-related data.
The recipes folder contains the process related datas used in the .nc part program.
WARNING
Editing machine parameters can cause malfunction and damage to the machine. For this reason,
parameters should not be unauthorized modified by the user / operator.
To read parameters from the backup file and overwrite Click “Ok” to confirm the backup Info button.
the existing data click the “Restore” button.

Calibration Path: Parameter⇒Configuration⇒ Calibration
Calibration - parameter setting
Automatic calibration: Max. deviation from current to new calibration. In order not to interprete
Maximum deviation X and Y scratches on the calibration plate as calibration crosses.
Automatic calibration: Time Time interval until the next calibration (planned time)
Automatic calibration: Wafer Number of wafers to the next calibration (proper quantity)
troughput
Calibration plate: Center Calibration plate center position relative to the machine zero coordinates
position in X-, Y- direction
Calibration plate: Grid size in Grid size (field) setting on the calibration plate to identify the process area
X-, Y- direction for the calibration procedure.
Calibration plate: Number of Set max. number of calibration crosses in X-, Y- direction
crosses in X-, Y- direction
Check camera: Maximum For crosshairs detection during calibration 3 pictures are taken. First
deviation in X-, Y- direction picture with cross in. the middle of the camera image, 2nd image with X-
offset and 3. image with Y offset.

Centering Unit Path: Parameter⇒Configuration⇒ Centering Unit
Centering Unit parameters for:
Conveyor:  Fine Position in mm

 Speed in mm/s
Position control:  Interrupted sequence (Enable =True, Disable = False)

CNC Path: Parameter⇒Configuration⇒CNC
Process unit CNC axis parameters for:
Offset positions  NC axes positions

 Coordinate shifts G55 for Camera offsets
NanoPerforation/Separation laser
Values are pre-set – do not edit!

Crusher Path: Parameter⇒Configuration⇒Crusher
Process unit Crusher parameters for:
Crusher bottom: speed  Crusher rotation speed

Values are pre-set – do not edit!
Crusher Counter:  Limit until an error message appears
 Limit until warning message appears
Crusher: Follow up time [s]  Follow up “delay” time until it stops
Database Path: Parameter⇒Configuration⇒Database
Process unit Database parameters for:

 Time interval 1,2,3 write to database parameter

Focus test Path: Parameter⇒Configuration⇒Focus test
Process unit Focus test parameters for:

 Direction scribe direction in X or Y
 Increment in X,Y direction for the scribe distance from line to line
 Increment in Z direction for the focus (height) distance of the
scribe lines
 Line length – length of the scribe line
 Number of lines – total number of scribelines
 Start position in X,Y – Start position of the scribeline in X,Y
coordinates

Height measurement P1 Path: Parameter⇒Configuration⇒ Height measurement P1
Height measurement parameters for process 1/2:

Enable Enable / disable height measurement
False- desired Height measurement - off
True- desired Height measurement - on
Reference block 1:….XY  Current position value for reference block in X-direction
Reference block 2:….XY  Current position value for reference block in Y-direction
Sensor 12: Reference position.Z  Sensor 12 Reference position in Z-direction

Image processing Path: Parameter⇒Configuration⇒ Image processing
Process unit Image processing parameters for:
Image processing enable False- desired Vision off

True- desired Vision on
IPP Path: Parameter⇒Configuration⇒IPP
IPP parameters: IPP (PostProcessor)
IPP timeout response[s]  Timeout for Image reaction

Laser beam adjustment P1 Path: Parameter⇒Configuration⇒ Laser beam adjustment P1
Laser beam adjustment parameters for:
Enable
False- disabled for process 1/2
True- enabled for process 1/2

Loader Path: Parameter⇒Configuration⇒ Loader
Loader parameters for:
Conveyor: Fine position [mm] Position setting
Standalone False- disabled

True- enabled (no loading robot is present)
Tilt table: Feed- in position [mm] Feed in panel position value (B1 Axis)
Tilt table: Load position [mm] Panel load position value
Tilt table: Speed for manual Tilt speed for manual loading process (if present)
loading [mm/s]
Tilt table: Speed for robot loading Tilt speed for robot loading process (if present)
[mm/s]

Modular chain conveyor Path: Parameter⇒Configuration⇒ Modular chain conveyor
Modular chain conveyor parameters for:
Conveyor: Speed [mmm/s]  Conveyor feedrate
Panel handling: Pre-tact with  Tact distance for panel handling (Conveyor pre- tact)
[mm]
Panel handling: Tact with [mm]  Tact distance for panel handling (Conveyor Tact)
Process station 1: Position [mm]  Defined panel stop position in process1 unit
Table: Vacuum limit [mbar]  Vacuum limit setting value for table vacuum
Values are preset – do not edit!

NanoPerforation Laser P1 Path: Parameter⇒Configuration⇒ NanoPerforation Laser P1
Process unit NanoPerforationLaser parameters for:

 predefined Laserparameters Values are preset – do not edit!
LPW: Enable Enable LPW / Enable =True
Disable LPW / Enable = False
NanoPerforation Laser: Enable Enable Laser / Enable =True
Disable Laser / Enable = False
LPW= Laser power in Watt

Panel Path: Parameter⇒Configuration⇒ Panel
Panel parameters for:
Panel size X [mm]  dimension of panel in X/Y (with,length)

Panel size Y [mm]

Power measurement Path: Parameter⇒Configuration⇒ Power measurement
Process unit Power measurement parameters for: Portal 1 / Portal 2
Portal X: Automatic POM: Value for: Measuring cycle by number of panels

Material throughput
Portal X: Automatic POM: Setting value limit for maximum laser power in [W]
Maximum value [W]
Portal X: Automatic POM: Setting value limit for minimum power in [W]
Minimum value [W]
Portal X: Automatic POM: Time Measurement access time setting
[min]
Sensor: Measurement duration Measuring time
Sensor: Position X/Y X/Y position of measuring device
Sensor: Scaling factor Scaling (Correction) factor for sensor (generated from calibration routine)

Separation Laser P2 Path: Parameter⇒Configuration⇒ Separation Laser P2
Process Separation Laser P2 parameters

 predefined Laserparameters Values are preset – do not edit!
LPW: Enable Enable LPW / Enable =True

Disable LPW / Enable = False
Separation Laser: Enable Enable Laser / Enable =True

Disable Laser / Enable = False
LPW= Laser power in Watt

Setup Path: Parameter⇒Configuration⇒ Setup
Setup parameters for:
Project: Path Machine configuration Project Path

Supply Path: Parameter⇒Configuration⇒ Setup
Supply parameters

Unloader Path: Parameter⇒Configuration⇒ Unloader
Unloader parameters

5.3.2 Recipes
Recipes folder Path: Parameter  Recipes

The recipes folder contains recipes for Loader
(Handling) and Process:
 Material
 CNC
 nPerforationLaser
 SeparationLaser
 Vision
Material Recipes
Menue path: ParameterRecipesProcess

Section Name Function
Material: 0.1 mm Substrate thickness in mm

CNC Recipes

CNC: CNC parameter files Recipe settings for the CNC process Recipe

nPerforationLaser Recipes

NanoPerforationLas NanoPerforationLaser Recipe settings for the NanoPerforationLaser
er: parameter files processes

SeparationLaser Recipes

SeparationLaser: SeparationLaser Recipe settings for the SeparationLaser
parameter files processes

Vision
Menue path: ParameterRecipesVision

Vision Measuring sequence Recipe settings for the Vision mode
Image processing parameter settings
The spread sheet shows the entire scribe parameters for the process. Up to 12 Parameter sets
can be stored.
In order to apply a modification in the CNC, press the buttons "Save" and "Write” (to PLC).
The options in the toolbar allow you to insert / delete rows and delete / create / load recipe files.
To apply a change in the CNC, press the "Save" button or "Save As" with name assignment.
Title bar: Description

Name Name of the existing recipe file
Parameter description of the respective parameter
Current Actual value is displayed
Stored Memory value
NOTE:
Characters like \ / : * ? < > | are not allowed in the recipe name designation and may lead to
problems.
Icons: Description

“Write”: writes the selected parameter recipe to the PLC.
“Save”: saves the recipe parameters as a recipe file on the computer.
“Save as”: saves the recipe parameters as a new recipe file on the
computer.
“Delete”: deletes the selected parameter recipe.
“Read”: opens existing recipe files.
Time stamp Last modification date and time

5.4 Manual Functions
Manual switching functions are used for testing, maintenance servicing, and
troubleshooting purpose.
“Manual”: opens the menu with the manual control functions for the different machine
components.
5.4.1 Handling
5.4.1.1. CEN (Centering Unit)
Menu path: ManualHandlingCEN

Column Icon / Display Function
Actor Lock in open Icon to open the lock in
Lock out open Icon to open the lock out
Ionizer top on Icon to open the Ionizer in the top
Ionizer top interrupt Icon to interrupt the Ionizer in the top
Ionizer bottom on Icon to open the Ionizer in the bottom
Ionizer bottom interrupt Icon to interrupt the Ionizer in the bottom
Conveyor position Pre-position in mm Conveyor Pre-position in mm

5.4.1.2. MCC (Conveyor drive)
Menu path: ManualHandlingMCC

Actor Lock Open Icon to open the lock
Ionizer on Icon to open the Ionizer
Ionizer interrupt Icon to interrupt the Ionizer
Vacuum valves 1 Open All Icon to open all valves
Open Table 1-10 Icon to open the desired valve (1-10)
Vacuum valves 2 Active fields [mBar] Display of the current vacuum
Table 1-10 [mBar] Display of the current vacuum
Conveyor position Process 1 [mm] Process 1 Conveyor position in mm
Unloader [mm] Unloader Conveyor position in mm
Crusher [mm] Crusher Conveyor position in mm
Rexroth data Torque Master x
Torque Slave x
Temp Master x
Temp Slave x
Service State Coupled
Deactivate Couple master Icon to deactivate Couple master
Deactivate Couple gantry Icon to deactivate Couple gantry

5.4.1.3. CRU (Crusher unit)
Menu path: ManualHandlingCRU

Crusher Top on Icon to switch top on
Top speed Display of the current speed
Bottom on Icon to switch bottom on
Bottom speed Display of the current speed
Exhaust Open Icon to open the Exhaust
Counter Counter Display of total number
Reset Reset Button for the Counter

5.4.1.4. Options
Menu path: ManualHandlingCRU

Service Lamp test Icon to perform the Lamp test
Crusher Simulation Icon to perform the “Simulation” run
Simulation run – dry run without products
Simulation auto load Icon to perform the “Simulation auto load”
Simulation auto unload Icon to perform the “Simulation auto unload”

5.4.2 Process
5.4.2.1. Supply
Menu path: ManualProcessSupply

Vacuum Motor 1/2 on Icon to switch on the vacuum motor 1/2
Illumination Cabinet light on Icon to switch on the light in the process
chamber

5.4.2.2. Laser
Menu path: ManualProcessLaser

nPerforation Laser P1 Write Icon to write the changes to nPerforation Laser P1
Power Display of Laser Power in [W], measured by laser internal
device
State Display of the laser status
Error Display of the laser error message
Shutter Display of the shutter state
div. statuses
Release laser P2 Status Display of the laser status
(Separation Laser) Error Display of the laser error message
Interlock Display of the laser interlock status
Active Display of the laser active status
POM P1 Power Display of nPerforationLaser Power in [W] measured by the
Power measurement machine powermeter device.
P1 Request Icon to Request nPerforationLaser Power
P1 Reste Icon to reset the counter
Counter
P2 Power Display of SeparationLaser Power in [W] measured by the
machine powermeter device.
P2 Request Icon to Request SeparationLaser Power
P2 Reset Icon to reset the counter
Counter
Trigger card P1/2 Write Icon to write data to laser
Reset Icon to reset the trigger card

div. statuses
Dead man switch Selected laser Dead man switch control activates the associated laser with
Selected LTC plugged in HHC pendant.
(laser trigger see section 3.1.1.3 “Control mode”
card)
Gate duration set gate duration for alignment purpose only!
5.4.2.3. Options
Menue path: ManualProcessOptions

Service Commutation Icon to “Commutate” linear axes
For Corning Laser Technologies GmbH Service only
Cross laser on Icon to switch “Cross laser”
Setup Simulation Icon to perform the “Simulation” run
Simulation run – dry run without products
Machine Water flow Display of Machine Cooling water flow
condition
Water temp Display of Machine Cooling water temperature
Process cabinet °C Display of Process Chamber temperature
Process cabinet %rh Display of Process Chamber Relative humidity
El. cabinet Display of control cabinet temperature

Material Total Display of “Total” counter

counter
User Display of “User” counter
Reset user Icon to “Reset” User counter

5.4.2.4. Portal 1
Menu path: ManualProcess⇒Portal 1

Actor Shutter open Icon to open the Shutter
Purge air [mBar] Display of the current pressure
Lens purge air on Icon to switch purge air on
Exhaust on Icon to switch on the Exhaust of process
chamber
CNC Portal 1 Homing Icon to execute Portal 1 Homing
Vision Ring light on Icon to switch the camera Ring light on
Coaxial light on Icon to switch the camera Coaxial light on
Result X/Y/Phi Display of current glass position
Calibration Value Display of offset camera to laser
Reset Icon to reset the current calibration values
HME Sensor on Icon to switch on the Sensor
Height measuring Set sensor 1/2 zero Icon to set sensor 1/2 to zero

Sensor 1/2 Display of current value

Calibration values are valid Green- valid
Red- not valid
LBA Detector X1/2 – Y1/2 under construction
Actuator X1/2 – Y1/2 under construction
Intensity Detector and Intensity
5.4.2.5. Portal 2
Menu path: ManualProcess⇒Portal 2

Actor Shutter open Icon to open the Shutter
Purge air [mBar] Display of the current pressure
Lens purge air on Icon to switch purge air on
Exhaust on Icon to switch on the Exhaust of process
chamber
CNC Portal 1 Homing Icon to execute Portal 1 Homing
Vision Ring light on Icon to switch the camera Ring light on
Coaxial light on Icon to switch the camera Coaxial light on

Result X/Y/Phi Display of current glass position

Calibration Value Display of offset camera to laser
Reset Icon to reset the current calibration values
5.4.3 Lookup- Impact- table – Process
The “Data” page displays the Look Up and Impact table values (Motor positions in the NP Laser resonator.
Menu path: ⇨ Manual ⇨ Data

Source Lookup table LP/HP Icon to select the LP (low/high power) lookup table
Impact table LP/HP Icon to select the LP (low/high power) Impact table
Table shows each table with the variable Impact factor
Table Power [W] Display of the laser power value
Motor position [%] Display of the motor position (within NanoPerforation laser head)
Git version Version no.
M-Function
M 595 MFCT_LAS_SET_MOTOR_POS_FOR_LOOKUPTABLE
M 597 MFCT_LAS_SET_Impact

M 598 MFCT_LPW_MSG_BOX

5.4.3.1. Procedure
Before starting the calibration make sure the laser beam is properly adjusted to the Power sensor!
Two CNC Programs are designed to create a look up table and an impact factor table.
The CNC Program “GetLookUpTable.NC” will start a control loop to set 10 different motor positions
for the Nano- perforation laser. The Measured laser power values on these selected positions will
be stored into a look up table.
GetLookUpTable.NC
When the program starts it will show a message box to give the user the possibility to select the
High Power or Low Power Mode.
As soon as the selection is acknowledged the program will automatically loop to the different motor
positions. All the table entry can be seen in the Data base.
GetImpactTable.Nc
After the Look up table is created we need to analyse the influence of the impact factor. The
program what we need to execute is “GetImpactTable.Nc”. It will set a control loop to set the
different impact factors for the Nano perforation laser. The measured laser power values for all the
impact factors will be stored into an impact table. When the program starts it will show a message
box to give the user the possibility to select the High Power or Low Power Mode.
As soon as the selection is acknowledged the program will automatically loop to the different
impact factors of the laser. All the table entry can be seen in the Data base.

5.4.3.2. Reason to perform ‘Create Lookup table’
 In the case that the colour of the Table buttons on the Data Page are set to red. This means the data
in in the PLC are lost or corrupted.
 If we get an error during the power measuring which is called “ Power too low” or “Power too high”.
Then consider performing new LPW tables.
Check the following Items first.
 Make sure the Laser beam is in the centre to the power meter.
 Make sure optical lenses are clean
 Make sure that the laser power did not drop to much within the source
5.4.3.3. Get LookUp Table
Program: GetLookupTable.nc
The CNC Program “GetLookUpTable.nc” will start a control loop to set 10 different motor
positions for the NanoPerforation laser. The Measured laser power values on these selected
positions will be stored into a look up table.
► Select “Setup mode”.
► Select the program “GetLookUpTable.nc” in Setup ⇒ Process.
► In section Axis: select “Process 1” Channel (for the NanoPerforation process head) or
“Process 2” Channel (for the Separation process head).
► Press the “Program Start” button at the Control panel.
motor positions. All the table entry can be seen in the HMI. The colour of each table’s button will
turn to green if the table is created successfully.

5.4.3.4. Get ImpactTable
Program: GetImpactTable.nc, for nP Laser only

After the Look up table is created we need to analyse the influence of the impact factor.
► Execute “GetImpactTable.nc” with the same procedure of Get Lookup Table.
It will set a control loop to set the different impact factors for the Nano perforation laser.
The measured laser power values for all the impact factors will be stored in an impact table.
impact factors of the laser. All the table entry can be seen in the Data base.
5.5 Logger
Menu path: Logger
HMI Data Logging: event recording.

5.6 Help menu

Help menu for further Help documents like:
Operating manual
Circuit diagram etc.


Software GmbH
6 Software
6.1 IRT
The Runtime (IRT) is the link between the PLC controls and a variety of components such as
HMI, vision, laser systems, measuring devices, databases and MES systems. IRT is started
automatically after booting the PC's.
6.2 Software backup with Acronis® True Image

®
Acronis True Image is an integrated software suite that ensures security of all data on your PC. It
can back-up the operating system, applications, settings and all of your data.
®
For detailed Instruction how to back up your system see Acronis True Image documentation on
CD-ROM. Inform your IT supervisor to make sure practises and settings comply with your company
policy regarding backup software.
Corning Laser Technologies GmbH recommends to:

Backup Interval: Regularly half-yearly, or at the latest after software changes on the
system PC.
Secure the entire C: hard disk.
6.2.1 Backup procedure
 Connect backup medium (e.g. external USB hard drive) with the system PC.

®
Boot system PC with Acronis True Image CD.
 Activate backup from hard drives.
 Choose local hard drive C: only.
 Choose target drive and potential directory on the backup medium.
 Create filename and press „OK“.
 Start the backup.
 The backup starts und the progress bar is displayed.
 After terminating check the target directory for the created backup file.
6.2.2 Backup recovery
 Connect backup medium (e.g. external USB hard drive) with the system PC.

®
Boot system PC with Acronis True Image CD.
 Choose recovery.
 Find the backup file from the backup medium and confirm.
 Confirm recovery of C:
 Recovery starts.
 After prompt restart the system PC.
 Recovery is complete.

Software GmbH
6.2.3 Ticket creator
The TicketCreator collects information’s about a bug.

This information’s will be imported as a ticket into our bug-tracking tool.
The bug report is written to a file in XML format. The report is completed by log and
configuration files, PLC snapshots, screenshots etc. The TicketCreator creates an
archive file (7zip format), stores it on the tool and gives you the opportunity to copy it e.g.
to your USB stick.
Afterwards you can send the ticket archive to a programmer or the tool owner.
1. Write your name or your abbreviation to the field Author.
Button “Create” will be enabled.
2. Select the component from which you assume that the bug is caused by.
3. Put a short title to the field Subject and a
4. detailed report to the field Description.
5. If you think it is interesting or important to know the current state of the PLC click on the button
PLC-Snapshot.
A snapshot will be made and added to the ticket information’s. The file will be added to the file list.
A snapshot is very important if you report an unexpected stop of the tool activity.
6. Additionally you can add a screenshot to the archive by clicking Screenshot. The file will be added
to the file list, too.
7. Choose which attachments should be done, e.g. the current log file of the ILogServer.
If the current log file is to be included, its length will be checked. If the length is smaller than 512
Kbyte, the second newest log file will be archived additionally.

Software GmbH
8. Click on “Add” button to add more files to the ticket archive.
9. Click on “Remove” or “Remove all” to delete files from the file list.
10. Click on button “Create” if you have given all information’s to the appropriate fields.
A 7-zip archive will be created and copied to the output path. If the ticket could be created without
errors or warnings, the button Create will show a light green background. If there was an error or
warning, it will be red.
11. Click on button “Export” if you want to copy the archive e.g. to your USB stick.
Another way to copy tickets to an USB stick is to copy them manually from the output path. The
output field State gives you information’s about the progress of the individual action. If there were
errors or warnings they will be described here.
12. By clicking on „New” all fields will be cleared and you can start to define the next ticket.

Software GmbH

cVision machine vision software GmbH
7 cVision machine vision software
The cVision machine vision software is used for quality assurance, support of work processes
and inline inspection in production lines and equipment.
Via this software live images are extracted from the cameras and depending on requirement
measured or compared with models or a scribe is searched on the Live screen and the
positions are determined.
The measured data are transferred to the PLC and can thereby be incorporated into a CNC
program for positioning and contouring corrections.
 One or more processes (applications) may run in one core

cVision Core
 One or more cores including one or more processes (applications)
may run parallel in the environment
 Graphical User Interface to visualize and operate the image operation
cVision GUI
system (vision).

7.1 cVision system menu

cVision GUI - Start screen
Startscreen sections
1. Status menu bar horizontal

2. Camera screen
3. Tool menu bar vertical
4. Parameter menu
5. Result message box
6. Detail Info messages
7. Operation Mode and cVision Instances selection

7.1.1 cVision state
Display of the cVision state based on the selected Instance – will be updated while starting the vision
Symbol Description
Current display of core (cores)
Current screen display of world coordinates in

[mm]
Current screen display of pixel coordinates in [px]
Display of the current program status:

“Run” symbol green highlighted when active
Display – current active Instance
Display - Current module
Checkout symbol green - Finding Procedure o.k.
Checkout symbol red - Finding Procedure failed
User selection
Quit button – use button to close the vision

program
7.1.1.1. Login User management
Icon Login for user log in – based on user rights

administrated and defined for Operator,
Superuser, aministrators etc. in a dialogue box.

7.1.2 Camera screen
Image: Camera screen window depending on the selected camera
Select Icon for Camera screen

Split “screen” is a special case
7.1.3 cVision Tools - Icons
Symbol Description
Snap, Grab 1 image from the selected camera
Live picture, Live Image

An image can be displayed from any camera with the maximum
repetition rate. Depending on the camera, it is possible to adjust the
contrast and brightness controls or exposure and gain controls. The
settings may be saved in a separate file.
Zoom in function to zoom into the camera screen for more details
Alternative: by using the mouse wheel
Zoom out

Zoom back to default camera size
Scroll function
drag and drop with left mouse button
Display of the current zoom factor
7.1.4 cVision Parameter menu
General
Example: greyed-out field Greyed-out symbol = Read only
The Parameter value can be changed if field is not

Example: Threshold
greyed-out
Reset button  to load default values
Left mouse click on the symbol (parameter)  useful

information will be displayed in the “Detail Information
message window”
Example Image: Detail Info for “Threshold” Note:
Useful info about the parameters such as:
Description, limits if necessary, default value,
decimals, etc. (depending on the nature / type of the
parameter)
Parameter Parameter description

There are various modules available for different
Module:
functions.
 Basic modules for exmpl.
Linefinder,Circlefinder…
Customized modules
Parameter sets for all modules (collection)
Set:
After cVision program installation; the parameter set
“default” is applied.
Parameter set names are arbitrarily set by the user
Any number of parameter sets can be created for a
module
In the parameter groups several parameter sets can
Group:
be summarized

Parameter which are displayed here, depend on

Parameters
Module, Set and Group.
Parameter values refer to the parameter setting
Save button to store parameters to the module
 Green frame around button when
parameters have been changed
See description in chapter Maintain
Run button to “run” the module
If selected  Select New Image

No selection  Use current Image
7.1.5 cVision Instance Machine section
Icon´s to select the Instance for machine parts or processes e.g. Loader, Unloder, Process etc.
7.1.6 cVision Menu mode selection
Production mode
Setup mode
Help selection

7.1.7 cVision Production mode
Production mode is the normal cVision operating state

In the message window, the result of the last 5 operations is presented

7.1.7.1. cVision Setup mode
Setup mode is used to:

 Setup and Adjust modules of the cVision (camera settings & calibration, basic modules and special
modules)
 Test run for verifying (checking) the module parameters and results
Result message box (1)
 In the Result message box, the result of each step in one run (operation) is presented
Detail Info messages box (2)
 In the Detail Info messages box, detail information for the selected “step” in the Result message
box is presented

7.1.7.2. Camera setup
Make sure camera is calibrated
Image: no camera choosen

Select  Module Choose desired module
Select  Set Choose desired parameter
Select  Group Choose desired group
Add camera One or more cameras can be selected here

Image: Camera is selected
Symbol Description
Camera number is given by the system; no change by
user
Button for deleting the camera (camera`s)
Exposure time is pre-set in the camera parameter setting

The value can be re-adjusted here again
0 default (= Exposure time of chosen parameter set, see
below)
Select Camera parameter setting if predefined or use the
default setting parameters.
Region Of Interest
What ROI is available depends on the selected module
For example: multiple ROI…..
Depending on the module there might be less ROI`s to
Rectangle, circle, line, caliper select.
See detailed Info in the module description manual

Reset button
Back to default values
In the Detail Info messages box, see detail
description for the selected function or field.
 Save button to save the current setting to the

module.
Green frame around button when parameters
have been changed
 Maintain button
 Run button to run the current module for a
test
 Grab
If selected  Select New Image
No selection  Use current Image
Image: Camera setup ROI

Symbol Description
ROI geometric contour
► Up/down arrow to move (sort) ROI up or down
Image shows a combined ROI consisting of adding

and withdrawing contours
Red = to be subtracted (withdrawn) contour(s)
Green = to be added contour(s)
Delete button
Select pen to draw/move the contour with the mouse

to its position
For „Line“ ROI

Button  To Reverse (flip) direction of the ROI
(For example. light to dark transition - or reverse)
Alternatively:
Type in the contour specific vectors in the
appropriate boxes
7.1.7.3. Camera calibration
See Help menu for separate document: “Camera calibration”

7.1.8 Help screen
8. Help documents for available operation modules

9. Program version

7.1.9 Result message window
Image: Result message box

In the Result message box, the result of each step in one run (operation) is presented
Symbol Description
Module name, current result number
Green hook  Result is o.k.
N/A  Not applicable
M/I  From manual Input (entry)
Red field with cross  Failure with error description

► When clicking into the field  see further description in
“detail Information message window”
Step number
The current step is above
Gfx. field
hook  Graphics for selected Item is on
no hook  Graphics for selected Item is off

7.1.10 Detail Information message window
Information window with detail information to:

 Detail description for the selected
parameter or module.
 Detail information for the selected (one)
“step” in the Result message box is
presented
7.2 Image finding process

7.2.1 Successful detection
Image: Testrun - Circle finder succesfully processed (example)

7.2.2 Detection failed
Image: Testrun - Circle finder failed (example)
Resulting steps were unsuccesfully processed
Result window displays the results of all resulting steps, the last step is displayed at top
Process step #3 was not succesfully, so step #4 couldn´t be finished.

See detailed failure Information to the

process step´s in the meassage window
right below
Error text provides indication what might

have gone wrong, see respective
module description


Maintenance Instructions GmbH
8 Maintenance Instructions
Only specialized staff trained in the service of the laser system and the corresponding
components should do service or perform inspections. Failure to follow these instructions can
result in hazardous situations for service staff or damage to the laser system.
CAUTION
Before starting the maintenance procedure switch the system main switch off and protect it
against unauthorized restart (lock out tag out procedure)
8.1 Service Intervals

The recommended service intervals as indicated below are based on the assumption of a
one-shift operation.
If the machine is operated on a 2 or 3-shift basis, a reduction of the service intervals may be
necessary.
WARNING
Watch Safety precautions regarding dust, toxic materials and laser safety! (see chapter 1)
Legend:
D daily maintenance Q quarterly maintenance
W weekly maintenance H half-yearly maintenance
M monthly maintenance Y yearly maintenance
Maintenance shall be performed by trained maintenance staff!
PPE Interval
Num Action (To do)
Goggles
1 Cleaning the machine (Watch Safety instructions!) Gloves
Mask
Cleaning electrical cabinet behind process unit
H
Cleaning electrical cabinet loader/unloader
Check safety labels for completeness. If missing or damaged, promptly
H
replace it
2 Control panel lights / Machine signal lights
Check Control lighting on the operator terminal for function
M
If necessary renew it
Function control of the machine signal light, replace bulbs if necessary M
3 Ionizer, for details see separate Keyence manual
Maintenance of electrode probes
M

PPE Interval
Num Action (To do)
Goggles
4 Electrical cabinet Gloves
Mask
Check for burns, discoloration, unusual smell and contaminants. M
Check Cabinet ventilation for proper function.
If unusual noises generated from the bearing of the fan, replace the fan.
Check Water coolers and water circuit for leaks.
Check filter pad. If dirty clean or replace it. M
check electrical connectors and cable strain relief, Terminal blocks for
Q
tightness
4 PC Fan and filter
Replace PC- Filter pad Q
Check PC fan for function and unusual noises M
5 Cabin Protective Window (Laser Safety) suitable to DIN EN 60825)
Check for contamination, scratches, cracks
M
if damaged, promptly replace it with a new capable window
Goggles
6 Compressed air supply, maintenance unit Gloves
Mask
Visual inspection of the filter element, function control and condensate drain.
M
If flow rate is low, clean or replace filter cartridge
Check function pressure regulator and indicator M
Verify presence of oil in the compressed air system M
7 Guards
Functional testing of all system relevant EMERGENCY STOP switches H
Functional testing of the EMERGENCY STOP pull cord (inside process
H
housing)
Visual inspection of the safety switch and actuators
8 Doors
Check door movement
H
Do not lubricate!
Check door safety contact switch. The actuator must be fit exactly into the
switch; the switch must lock the door in the closed state.
H
check door interlock function at all doors when axes are moving/ use a test
program
Goggles
9 Vacuum generator and blower Gloves
Mask
Check for function and performance M
Check vacuum filter cartridge, remove particles M
Check fan in the hood.
M
If unusual noises (bearing), replace it.
Check function of vacuum valves M
Check noise absorber and mounting (vacuum blower) if installed.
M
Pay attention to cracks, check connections for tightness
10 Lift axis Loader / Unloader

PPE Interval
Num Action (To do)
Check for damage and wear: gear wheel, gear rack and seal ring.
Check for wear M
11 Check and lubricate the crusher drive wheels in the crusher unit
Follow Regrease instruction schedule. Grease axis at the designated oil
points.
(use Corning Laser Technologies GmbH approved oil only) H
12 Check and lubricate the vacuum axis in the process unit

points. M
(use Corning Laser Technologies GmbH approved oil only)
13 Loader/ Unloader axis units lubrication
points. M
(use Corning Laser Technologies GmbH approved oil only)
14 Loader/ Unloader axis units tension adjustment
Check tension force (belt slag) and compare it with table in Instruction manual.
H
15 Check gas strut at crusher unit

Check gas strut function, clean the element
H
16 Focus axis
Check Couplings for tightness and wear
H
17 Buffer Battery DC motor / Z-axis on both gantry´s

Replace buffer battery / 5 Year interval
see procedure in the system manual Y
18 Control panel button

Check function of the control switches. If necessary replace it Y
Goggles
19 Waste glass container Gloves
Mask
Check waste glass container for function and damage.
Check waste glass container initiator for function. In case of malfunction
readjust or replace the initiator H
Goggles
20 Glass crusher unit Gloves
Mask
Clean glass crusher unit, remove particles and debris, use vacuum cleaner,
don´t
Check belt tension, replace belts when worn out
M

PPE Interval
Num Action (To do)
Goggles
21 Extraction-hoses Gloves
Mask
Check for pollution, tightness and function. If necessary, clean or replace
them. Q
Watch Safety instructions!
22 Filter cartridge Cooling water
Monitoring of pollution levels. If necessary replace the filter.
Goggles
23 Conveyor (transportation) belts and Conveyer axes Gloves
Mask
Check and clean the Conveyer axes, remove residue
Clutch tightness test M
Check drive belt (wear, brittleness and tension) if possible, tighten it. If worn M
out or damaged replace it
Lubricate axes, bearings if necessary Y
Goggles
24 Vacuum hoses Gloves
Mask
check vacuum hoses for damage, kinks- replace them if necessary M
25 Linear axis guides (X,Y)
Grease axis at the designated grease points.
Observe instructions for lubrication of the linear axes. Q
(use only Corning Laser Technologies GmbH approved grease)
26 Linear measuring system (X,Y)
Check measuring system for function, pollution, abrasion
Q
Adjust purge air supply, check purge pressure and adjust if necessary
Goggles
27 Cable drag chain, cables Gloves
Mask
Check the cable drag chains for bad limbs and check the raceway, cable drag
M
chains for cleanliness and freedom of movement.
Check cables for damage or abrasion.
M
Check for damage, aging, fixed seating and strain relief (visual inspection)
Check water and pneumatic hoses for damage, leaks or abrasion.
M
Check connections of the water hoses as well as the pneumatic hoses for
leaks M
Goggles
28 Sensor for monitoring the Extraction pressure Gloves
Mask
Check function and setting values
M
Watch Safety instructions!
29 Check lock gate´s
Check lock gates and safety interlock actuators for function
Check cylinders - clean and grease it Q

PPE Interval
Num Action (To do)
Goggles
30 Process gas monitoring Gloves
Mask
Check process gas pressure and adjust it with the regulator.
Q
Verify if the actual pressure matches with the desired value (setting).
Goggles
31 Process gas-, Pneumatic-, Vacuum hoses Gloves
Mask
Check components for leakage, kinks and damages. H
Goggles
32 Vacuum valves, Pneumatic valves Gloves
Mask
Function check
Check for leakages, replace part when faulty
H
33 Laser unit HR 50, for details see separate manual

Change coolant
Replace chiller filter H
Change Seeder Spot
Replace chiller pump Every 2
Replace dryer cartridge years
Every
Replace Seeder Crystal (contact CLT-Service) 3-4
years
34 Screwed connections
Check screws at process heads, moving parts and covers.

Check for completeness. If screws are missing replace them with screws of H
the same type and length and examine the tightness of the other connections.
35 Camera
Check the camera for function and possible contamination. If necessary clean
Q
it.
Check camera focus Q
Goggles
36 Laminar flow box (option) Gloves
Mask
Check filter mat for contamination Q
Replace heavily contaminated filter mat H
37 Camera Lighting
Check the camera light (ring light) for function and possible contamination
Q
If necessary clean it.
Check purge air flow and quality throughout the beam delivery system
38 Laser Power
Compare actual laser power values measured with different laser parameter
settings with known laser power values.
Compare the values with an external power probe. M
If necessary re-calibrate the internal power meter.

PPE Interval
Num Action (To do)
Goggles
39 Focus position Process head 1 and 2 Gloves
Mask
Check focus position with the focus test routine. W
Goggles
40 Machine state before / after Gloves
Mask
laser power
Q
Comparison of the Power.log data
Beam profile
Comparison of scribe lines on the substrate prior and after under the Q
microscope
Accuracy
Q
Check variance of the values - for process control

8.2 Checklist for safety and protection components

This check list helps any employee/person who carries out repair or maintenance works on the
system. Each cover (component) has its function, in particular, safety-related covers or
components, even if this function cannot be seen in the first place.
Check list:
1. Laser radiation-protected tubes with fastening screws without interruption from the Laser
beam output to the entry in processing chamber.
2. Function of the safety switch, type: Schmersal, Pilz
3. Enclosed lid above laser output optics device (both laser units)
4. Enclosed process cabin
5. Enclosed Loader cabin
6. Enclosed Unloader cabin
7. Safety devices at the maintenance doors work properly
8. Maintenance doors: Cabin window (DIN-approved laser protection windows for scattered
radiation protection)
check for completeness, defects like scratches, cracks or soiling; if necessary, replace
the protection glass immediately.
9. Suction hood on the process head
8.3 Inspecting and cleaning the machine

Before entering the machine make sure that the system has stopped production and all safety
mechanisms are in place.
WARNING
Switch off system (LOTO) and lock it against unintentional switch on!
All PPE must be worn before accessing the system!
Preparation:
Equipment:
 Vacuum cleaner with adequate Filter, brush
 cleaning solvent,
 cleaning cloth, wipes
Personal protective equipment (PPE):
 goggles,
 gloves,
 mask,
 overall,
 safety helmet
Make sure central Fab fume extraction system is running properly during the machine
cleaning period to remove “blown up” dust.

Procedure to open the maintenance doors:

 press the door Open/Close button for request
The door locking device is released (white button is illuminated)
 Open the door. The interlock chain (safety interlock) is open, means safe.
Procedure to close the maintenance doors:
 Close the maintenance door (white button is illuminated).
 press the door Open/Close button to activate the door locking device
The door locking device is operational (white button light is off)
Door interlock chain is healthy when all doors are closed and locked.
Process unit:
Open Maintenance doors (operating side and backside door):
 Remove broken glass substrate particles out of the working environment (use Ancillaries
like Vacuum cleaner with extended nozzle, tweezers).
 Check the extraction hood and clean the area with an appropriate vacuum cleaner or
dust extractor.
 Clean away the glass breakages, splinters and dust particles from the proximity sensor
units, Laser power measurement sensor device, and the area around by using vacuum
cleaner and a brush.
 Clean away the glass breakages and dust particles from the transport devices, conveyor
belts, rotary device, process table 1 and 2 and the area around by using vacuum cleaner
and a brush.
 Wipe out the remaining dust with towels. Dispose the contaminated cloths according to
the operator contamination guidelines.
Make sure the devices are not covered with broken glass fragments and thereby impair
their function.
Loading unit:
 Clean away the glass breakages and dust particles from the substrate transport device,
conveyor belts and the area around by using vacuum cleaner and a brush.
Unloading unit:
 Clean away the glass breakages and dust particles from the substrate transport device,
conveyor belts, rotary device and the area around by using vacuum cleaner and a
brush.

DANGER
Apply appropriate care when working on exhaust systems contaminated with dangerous/
poisonous materials or micro particles!
8.4 Instructions to lubricate the direct drive linear axes carriages

We recommend lubricating the linear axes after a traverse path of 500 km or once per year,
whichever is reached first.
For greasing the machine axes the side access doors to the machine must be opened.
After opening the doors drive the selected axis to an appropriate position to reach the carriage
from the centre.
picture: grease gun at grease point Procedure:

Drive Axis manually to get access to the Lubricating
points.
picture: lubrication point

Insert the grease gun to the now accessible grease
nipples. Ensure a tight fit.
Repeat this procedure on the opposite guide side.
picture: X-linear Axis carriages

Approach the next Grease position in the middle of the

rail and lubricate the carriages. The procedure is the
same for each carriage in the system.
3+3 lubrication points per unit
picture: Y-linear Axis carriages

8 lubrication points on both carriages
picture: Z-Axis carriages

6 grease points per Head assembly
Main task of the lubricant is:
 Reduce friction in the system

 Reduce the movement resistance
 Reduce wear
 Increase the service life
 Protection against corrosion
 Anti-corrosive oil
 Tribocorrosion

Lubrication methods
 Manual lubrication with the Grease gun
 Manual lubrication in inaccessible areas of the guide (if necessary use a soft brush)
Grease gun, type: MG70

3
Injection quantity: 0.6 cm /stroke
Lubrication fitting at carriage
Lubrication types
 Basic lubrication in the factory

 Small quantity of lubricant directly on
 Rows of balls AFB (AFF)
 First lubrication
 Double lubrication quantity
 Filled 30 % to 60 %
Lubrication points:
Linear axes:
Central lubrication point positioned laterally on the central part of every carrier.
conveyor axes:
Lifetime lubrication.
To lubricate, proceed as described below:
a) Linear axes
On the Linear axes, there are 4 lubricating nipples laterally on every carriage. Press approx. 2 to 3
grams grease in each lubricating nipple.
b) Guide ways:
Check if they are dirty and clean them if necessary.

Daub the guide ways slightly with a brush with grease.
c) Spindle support (if equipped with a spindle)

The spindle bearing has lubrication points in the following locations:
a) Front spindle bearing: Upper side of the bearing plate
b) Rear spindle bearing: posterior base
Lubricate every point with approx. 0.5 g grease.
For the posterior lubrication point, move the table to the front end position.
Recommended lubricating grease:
According to THK specification.

The following types can be purchased from Corning Laser Technologies GmbH:
AFC (urea) CLT, article no.: #7715
CAUTION:
The use of not specified lubricant might (completely) damage the linear guides and spindles.
Unspecified greases might differ considerably from the permitted greases with regard to viscosity,
corrosion characteristics and gumming.
8.5 Instructions to lubricate the picker axes units (belt driven)

Picture: Guiding rod Procedure:
Watch safety precautions!
Switch machine off and protect it against unintentional
start-up (LOTO).
For greasing the picker axes open the side access
doors to the loader and unloader part of the system.
After opening the doors drive the designated picker
axis to an appropriate position to reach the carriage
st
from the centre (see 1 picture).
Lubrication is effected by an oiled felt insert. The felt
can be re-oiled through lubrication nipples attached
laterally to the ends of the roller packs.
- Dismount cover cap (1).
- Drive the carriage through the service position until
you can see the first lubricating nipple (2) in the
lubrication hole.
- Re-oil suitable oil with an oil press (gun).
- Move the carriage to the second lubricating nipple
and re-oiled here as well.
Oils with a viscosity of approx. 200 mm²/s at T=40°C are recommended. The required regreasing
intervals depend on environmental conditions; the standard recommendation is once per month.
To ensure a sufficient lubrication, the minimum stroke must equal the carriage length, so that
sufficient greasing is achieved also in the final positions.

8.6 Check and lubricate the lift drive

Picture: lift unit Procedure:
start-up (LOTO).
For greasing the lift unit´s open the side access doors
to the machine.
After opening the doors drive the portal axes to an
appropriate position to reach the carriage from the
centre.
Picture: lift drive

 Check Tooth wheel (blue) and Tooth bar
(green) for:
 Mechanical defect
 Abrasion
 Scratchy noise
 Worn tooth edges
 Broken tooth edges
Manually lubricate Tooth wheel and Tooth bar when
the grease is worn.
 Carefully remove worn fat.
 Slightly grease the tooth wheel on both
sides very thinly.
 Replace worn or defective tooth wheel,
tooth bar.
Picture: lift axis-guidance
 check guidance for:
 Abrasion
 Oxidation
 Clearances
 Replace worn or defective guides.
Recommended lubricating grease:

To be obtained from Corning Laser Part No: #21132, Klüberplex BE 31-102
Technologies.

8.7 Check and lubricate the lift unit drive wheels in the loading
/unloading unit
Picture: drive wheels lift unit Procedure:
start-up (LOTO).
For greasing the crusher drive wheels open the side
access doors to the loader unit.
 Check wheels for damage and worn.
 If a wheel is worn out replace it
 Remove particles from the wheel drive by using
a vacuum cleaner
 Re grease wheels.
 Use AFC (urea), article no.: Corning LT #7715
8.8 Check and lubricate the crusher drive wheels in the loading unit
Picture: crusher drive wheels Procedure:
start-up (LOTO).
For greasing the crusher drive wheels open the side
access doors to the loader unit.
 Check wheels for damage and worn.
 If a wheel is worn out replace it
 Remove particles from the wheel drive by using
a vacuum cleaner
 Re grease wheels.
 Use AFC (urea), article no.: Corning LT #7715

8.9 Centering unit Check and adjust transportation belt tension

Picture: conveyor wheel unit Procedure:
Switch machine off and protect it against unintentional start-up (LOTO).

For checking the belt spanning force - stop the machine.
 Remove particles from the unit by using a vacuum cleaner
 Check belts for damage and worn.
 If a belt is worn out replace it
 If the belts is just loosen - then tighten it up.
 Loose adjustment wheel mounting screw (2).
 Adjust conveyor belt tension so that the belt can be pulled away from the rest position by
approximately 20mm.
 Move adjustment wheel forward/back to increase/decrease belt tension.
Tighten the wheel mount screw (2) again
CLT Belt (1) Part no: 37538

8.10 Tilt unit check and adjust (tension) transportation belt conveyor
Picture: conveyor wheel unit Procedure:
Switch machine off and protect it against

unintentional start-up (LOTO).
For checking the belt spanning force - stop the
machine.
 Remove particles from the unit by using a
vacuum cleaner
 Check belts for damage and worn.
 Loose wheel mounting screw (1).
 Move the drive wheels to the right direction to
adjust the belt tension.
 Tighten the screw again
Belt Tension:
Adjust conveyor belt tension so that the belt can be
pulled away from the rest position by approximately
20mm.
 Conveyor toothed belt (5) CLT No: 37716

8.11 Tilt table conveyor check and adjust (tension) motor drive belt
Picture: conveyor drive assembly Procedure:
Switch machine off and protect it against

For checking the belt spanning force - stop the
machine.
 Remove particles from the unit by using a
vacuum cleaner
 Check belt for damage and worn.
 Loose wheel mounting screws (4).
 Move the drive wheels up/down to
increase/decrease tension of the belt
 If tension is o.k. (squeeze test at position 3
approx. 10mm)
 Tighten the screw again
 Tooth belt (3)CLT No: 23996

8.12 Crusher unit check and adjust (tension) motor drive belt
Picture: motor drive at crusher unit Procedure:
1. Adjust belt tension so that

the difference between the normal state and
the squeezed state is approximately 10mm.
2. Loosen screws and
3. move adjustment wheel up/down to
increase/decrease belt tension.
CLT Belt Part no: 37884
Picture: motor drive assembly chain drive Procedure:
1. Chain drive unit motor with gearbox

2. Adjustment wheel to decrease/increase belt
tension
3. Adjustment screw to move adjustment
wheel (2)
4. Fixing screws for lower brush positioning
5. Adjustment screws to move lower brush
up/down (readjust belt tension)
CLT Belt Part no: 37597

8.13 Check and adjust motor drive couplings

Picture: motor drive clutch unit Procedure:
Torque setting clutch mounting

Couplings of the type Nr. 33537,
must be tightened with a torque wrench.
Torque = 18 Nm
Picture: motor drive clutch unit Procedure:

Torque setting clutch mounting
Couplings of the type NR. 26956,
must be tightened with a torque wrench.
Torque = 3 Nm
8.14 Check lock gate´s

picture: lock gate pneumatic drive Procedure:
 check lock gate`s at process unit In/Out for
proper function
 Clean pneumatic cylinder shaft from
deposits (dirt).
 grease or wet it with oil

8.15 Check / Replace ionizer unit
CAUTION
Before starting the maintenance procedure switch the system main switch off and protect it against
unauthorized restart (lock out tag out procedure)
picture: Ionizer unit
The ionizer unit is located at the input side of the process unit.
CAUTION
High Voltage risk at Ionizer unit electrodes:
To avoid the risk of injury, do not touch the electrode probes directly with your hands or fingers
during maintenance. (see Keyence SJ-HA Series Instruction manual)

8.16 Check gas strut

picture: gas strut at crusher unit lid Procedure:
1. Check gas strut for proper function and

force
2. Clean shaft from deposits (dirt).
replace strut when worn out or damaged
8.17 Check/clean extraction/ vacuum filter

The filter unit is located in the blower/ transformer cabinet at the right side of the blower (see
picture)

Picture: Filter Procedure:

 Switch machine off and protect
it against unintentional start-up
(LOTO).
 Remove the knurled screw
(CCW) and remove the lid.
 Remove the grid
 Use an appropriate vacuum
cleaner to remove particles and
debris inside the filter housing.
 Push back the grid
 Fit the lid and close the filter
housing by screwing it on.

8.18 Crusher - Empty waste glass container

The container is located in the crusher unit right section underneath of the out feed conveyor (see
picture). The container presence is monitored by the PLC program.
Picture: Crusher unit with one unlocked Procedure:
container
 Switch machine off and protect it against
 when container is unlocked
 pull trash container out (see arrow)
 Empty waste glass waste container and
dispose the residual glass according to the
user policies
 Use an appropriate vacuum cleaner to
remove small particles and debris.
 Push back the empty container
 Container in position is monitored via PNOZ
sensor device.

8.19 Check / Replace cooling water filter
Picture: cooling water distribution

The filter unit is located at the left side of the Blower/
Transformer cabinet.
Picture: filter unit cooling water Procedure:

 Switch machine off and protect it against
 Close water supply, then return tap at factory
water supply.
 Remove rear left side panel.
 Put container underneath of the filter unit to
collect excessive water.
 Put on gloves.
 Unscrew the filter housing (CCW).
 Take the filter cartridge out and replace it by a
new cartridge.
 Mount the filter housing.
 Make sure the O-Ring is fitted.
 Open water return, then supply tap at factory
water supply and switch system on.
 Check for water leaks.
NOTE
A dirty filter cartridge reduces the water flow. Therefore it has to be replaced.
The use of non-specified filter cartridge can cause damage up to a total loss of components.

8.20 Electrical cabinet dust Filter

The filter unit is located at the:
Electrical controller cabinet attached to the cabinet doors lower position.
Electrical transformer cabinet attached to the side panels.
Process unit attached to the lower doors.
The filter is a filter pad. CLT Filter Order No: 001568
Picture: Cabinet Filter Procedure:
 Press the black button (picture) and

Lever the grid out by using your fingers or a
screwdriver while black button is depressed
Picture: Machine lower cabinet Filter Procedure:
 Release the blue locknut (picture) and

Lever the grid out by using your fingers or a
screwdriver while blue button is pulled
Picture: Remove Filter Pad Procedure:
Observe safety precautions!

 Take out contaminated Filter pad and clean it (use
a Vacuum cleaner).
 In case of defects – Insert a new filter pad
 Close the grid by snapping it back in
NOTE
The filter should be changed if it is worn or permanently discoloured. Otherwise no adequate
ventilation in the electrical cabinet is assured.

8.21 Check Personal Computer dust Filter

The PC-filter unit is located at the backside of the system in the electrical cabinet mounted to the
doors upper position. The filter is a filter pad.
Picture: PC lid Procedure:
 Turn the key to the fully left position

 Open the door lid
 slide the filter frame out of the lid
Picture: filter frame with pad

 clean or replace filter pad
 put filter pad back in and close the lid again
NOTE
The filter should be changed if it is torn or permanently discoloured. Otherwise no adequate
ventilation in the electrical cabinet is assured.

8.22 Machine light

Picture: Machine light Procedure:
check machine light for:
 functionality and contamination
 clean body with moisturized tissue
In case of any defects call Corning Laser
Technologies GmbH
Service for replacement
8.23 Check door guides and door switch

Picture: Door safety switch and lock unit Procedure:
1. Lock unit shaft
2. Lock unit
3. safety switch PSEN code
4. safety switch Transponder
check the “Pilz “door interlock switch for proper

function
The transponder must fit to the PSEN code.
When door is closed (non-request), the actuated lock

unit shaft (1) must prevent the door from being
manually opened.
Replace defective parts immediately.

Ask Corning Laser Technologies GmbH Service for a
replacement
LED display (3) for:

- Status, actuator
- Status, inputs
- Supply voltage ready/fault (green/red)
(see circuit diagram and Pilz PSEN code manual for
detail information)

8.24 Surge Arrester (Overvoltage protection)

Surge Arresters (type: Dehn) are built in to protect the electrical system
Figure: Surge Arrester in the control
cabinet
 Protection of the low-voltage consumers,
such as PC, control unit, etc. in the machine
against overvoltage
 To report if an overvoltage occurred
frequently or strongly (switching elements,
see figure)
 In overvoltage category III to DIN VDE
0010-1:1997-04).
 Defects are shown by a red mark in the
inspection window
NOTE
All defective Surge Arresters must be replaced!
They can be replaced during operation of the machine.

8.25 Motor Buffer battery IndraDrive CS
picture: motor encoder buffer battery Procedure:
The buffer battery assembly is located at the upper

process 1 and process 2 gantries near the Z- axis
motor.
 Unscrew the lid of the battery housing
 Replace the battery
Corning Laser Technologies GmbH Number:

031604 battery for MSM Motor encoder buffering
8.26 Sensor adjustment
CAUTION
Settings (switching thresholds) from sensors such as temperature flow and pressure may not
be changed arbitrarily by the operator, because the functional or operational safety of the
system cannot be ensured.
NOTE
Operating Instructions for sensors are located in electronic form on the documentation
CD-ROM.


Troubleshooting / Messages GmbH
9 Troubleshooting / Messages
Note: The following List contains all messages for the CLT Series.
Not all of them appear at every individual system.
Symbol Status Type Meaning

Machine error – correct error and acknowledge the
Error Messages E
message by button “Error reset” at the control unit
Warning Messages W Information – useful message for the user
Instruction Messages I Information, Request to do something.
Meaning Meaning
DRS Doors EVT Event
LCV Loader Conveyor AXI Axis
TCV Table Conveyor ACT Actuators
UCV Unloader Conveyor IPP Post Processor
RCT Return Carrier Transport HMI Human Machine Interface
CCU Carrier Cleaning Unit POM Power measurement
ICT Interconnection Carrier Transport VIS cVision (machine vision software)
SIC Safety circuit LAS Laser
SUP Supply (Power supply) ADS TwinCat Telegram
HDL Handling (Loader and Unloader) SCR Scriber
LOA Loader DMC Data matrix code
UNL Unloader DBC Database call
SCR Scriber CIM Computer Integrated Manufacturing
CAL Calibration HIC Host Interface Controller
EXH Exhaust LPW Laser power in Watt
CNV Conveyor LTC Laser Trigger Card
IRT Runtime HME Height measurement
ION Ionizer SQL Structured Query Language
TLS Tools PLC Programmable Logic Controller
RFID Radio-frequency identification RCU Recycling Unit
PRC Process ICT Inter Connection Unit
STA Station L1/L2 Line 1 or Line 2
LPO Load Port CTL Control
AMS Beckhoff IP address CNC Computerized Numerical Control
Instead of “%” appears in the HMI a message
RPC Remote procedure calls %
supplement from system

9.1 Error Messages Process unit

No Message Troubleshooting Type
1 Commutation mode active Warning message W
Axes in commutation mode, wait until
commutation is done.
2 Check override! Check federate override switch (slider) for not W
current being set to “zero”
3 No heartbeat from glass handling %1 Check glass handling unit status W
6 Shutter error from Pnoz Multi Shutter safety circuit fault, check components, E
switches, see circuit diagram
7 Error shutter portal 1 Check shutter coil, blade and cabling for damage E
Check shutter “closed” initiator
8 Error shutter portal 2 Check shutter coil, blade and cabling for damage E
20 Compressed air missing check air pressure, open the air valve supply from E
FAB,
21 Cooling water temperature exceeds Cooling water over temperature, check E
upper limit (Value: %1 °C) temperature, check sensor
22 Cooling water temperature exceeds Cooling water temperature too low, check E
lower limit (Value: %1 °C) temperature, check sensor
23 Cooling water flow exceeds lower limit Cooling water flow too low, check water flow, E
(Value: %1 l/min) check sensor
24 Error temperature electrical cabinet 1 Check current temperature E
Check sensor
upper Check sensor
buttom Check sensor
27 Ruwac extraction cabin, clean filter %1 Check filter, clean filter E
28 Error extraction cabin, please check Check sensor E
extraction/sensor %1
29 Ruwac extraction cabin, filter blocked Check filter, clean filter E
%1
30 Ruwac extraction cabin, error while Check sensor E
cleaning filter %1
31 Ruwac extraction cabin, emergency Check fume extraction system E
button pressed %1 Release E-Stop switch
32 Error extraction process, please check Check extraction sensor E
extraction/sensor %1
33 Error temperature process-cabin buttom Check current temperature E
(%1Â°C) Check sensor
34 Error temperature process-cabin Check current temperature E
humidity (%1Â°C) Check sensor
35 Error monitoring temperature motor Check current temperature E
vacuum 1 or 2 %1 Check sensor
36 Error motor vacuum 1 overload relay %1 Error motor overload relay has tripped out E
Reset the device, verify (Current) setting
37 Error motor vacuum 2 overload relay %1 Error motor overload relay has tripped out E
Reset the device, verify (Current) setting
38 Error 12V power supply Check voltage, see circuit diagram. E
39 Vision is not started Start µvision system application E
41 Image processing deactivated Activate vision W
42 Error start load vision script (%1) Check uVision script E
43 Error run load vision script (%1) Check uVision script E
44 Error start execute vision script (%1) Check uVision script E
45 Error run execute vision script (%1) Check uVision script E


46 Error start load calibration script (%1) Check calibration script E
47 Error run load calibration script (%1) Check calibration script E
48 Error start execute calibration script Check calibration script E
(%1)
49 Error run execute calibration script (%1) Check calibration script E
50 E-Stop machine 1 depressed %1 Unlock E-Stop after the cause has been corrected E
See circuit diagram.
51 Unlock E-Stop after the cause has been corrected E
E-Stop machine 2 depressed %1 See circuit diagram.
52 Beam alignment mode active Message: Control mode II active ( Beam W
alignment mode) safety status
- use safety enable switch
53 Safe axis mode active Message; Control mode I active ( Safety axis W
mode) safety status
- use safety enable switch
54 E-Stop cable pull machine depressed Unlock E-Stop after the cause has been corrected E
%1 See circuit diagram.
62 CLT runtime is not started %1 Start the program application manually E
64 NO STOP ON ERROR; INACTIVE! Warning message W
79 Error while load recipe %1 for CutLaser Check NP laser recipe E
80 Recipe group %1 doesn't exist for Check NP laser recipe group in postprocessor E
CutLaser script
110 Error CNC-Program process station 1 Check CNC code in program E
%1
111 Error channel 1 X1-axis not ready or not Check Interlock chain E
in closed loop %1 Check axis drive for failure
112 Error channel 1 Y1-axis not ready or not Check Interlock chain E
114 Error channel 1 Z-axis not ready or not Check Interlock chain E
115 Check purge air pressure E
Error lens purge air portal 1 (%1mbar) Check sensor
116 Axis compensation in Y1 is missing Warning message no compensation file loaded W
117 Axis compensation in X2 is missing Warning message no compensation file loaded W
118 Error exhaust portal 1 (%1mbar) Check exhaust vacuum pressure E
Check sensor
120 Error CNC-Program process station 2 Check CNC code in program E
%1
121 Error channel 2 X-axis not ready or not Check Interlock chain E
124 Error channel 2 Z-axis not ready or not Check Interlock chain E
125 Error lens purge air portal 2 (%1mbar) Check purge air pressure E
Check sensor
126 Axis compensation channel 1 in X2 is Warning message no compensation file loaded W
missing %1
127 Axis compensation channel 1 in Y2 is Warning message no compensation file loaded W
missing %1
128 Error exhaust portal 2 (%1mbar) Check exhaust vacuum pressure E
Check sensor


134 Wing door 1 open %1 Message: please close door W
138 Service door 1 open %1 Message: please close door W
142 Laser area 1 open %1 Message: please close door W
143 Laser area 2 open %1 Message: please close door W
180 Sensor value out of range: %1 HME Check sensor and wiring E
181 Difference of both sensor values out of HME differential value too large E
range: %1
182 Difference of both sensor values almost HME differential value too large W
out of range: %1
183 Z-position of the glas out of range: %1 HME Position out of area E
184 Z-position of the glas almost out of HME Position out of area W
range: %1
185 *TODO* HME Check sensor and wiring E
ERR_HME_SENSOR1_PORTAL1
190 Sensor value out of range: %1 HME Check sensor and wiring E
191 Difference of both sensor values out of HME differential value too large E
range: %1
192 Difference of both sensor values almost HME differential value too large W
out of range: %1
193 Z-position of the glas out of range: %1 HME Position out of area E
194 Z-position of the glas almost out of HME Position out of area W
range: %1
200 Portal1: Only %1 calibration cross(es) If the counter reaches the lower count mount new E
remaining calibration plate and reset counter.
201 Portal1: All calibration crosses used;
please insert new calibration device and Mount new calibration plate and reset counter. E
reset cross counter
202 Portal1: Maximum number of crosses Mount new calibration plate and reset counter. E
exceed
203 Portal2: Only %1 calibration cross(es) If the counter reaches the lower count mount new E
remaining calibration plate and reset counter.
204 Portal2: All calibration crosses used; Mount new calibration plate and reset counter. E
please insert new calibration device and


reset cross counter
205 Portal2: Maximum number of crosses Mount new calibration plate and reset counter. E
exceed
210 Can't write calibration data to database Start HeidiSQL, check IRT-Script. W
%1
214 Can't write height mesurement data to Start HeidiSQL, check IRT-Script. W
database %1
216 Can't write time interval data to Start HeidiSQL, check IRT-Script. W
database %1
220 LPW: RPC call for Motor positioning is
Restart IRT, check script. W
not ready %1
221 Activate Dry run
Check Coherent laser for communication error or W
LPW: Set Laser motor positioning %1 drive error
222 LPW: HP laser power set point max.
Correct recipe W
value reached %1
223 LPW: LP laser power set point max.
Correct recipe
value reached %1
224 LPW: Lookup table is empty %1 Execute GetLookup W
225 LPW: Impact table is empty %1 Execute GetImpact W
226 LPW: Laser power is too high %1 Execute GetLookup and GetImpact W
227 LPW: Laser power is too low %1 Execute GetLookup and GetImpact W
228 LPW: Dry run is active %1 Deactivate DryRun and restart program E
230 Deviation at Portal 1 to last calibration Check calibration E
exceed limit; please check calibration
231 Deviation at Portal 2 to last calibration Check calibration E
exceed limit; please check calibration
232 Deviation of calibration at Portal 1 Check calibration E
exceed limit; reset offset and execute
calibration again
233 Deviation of calibration at Portal 2 Check calibration E
exceed limit; reset offset and execute
calibration again
240 Check laser power setting E
Check laser beam /safety shutter open/closed
Timeout reading the powersensor %1
Check laser power with external power meter
241 Check laser power setting E
Portal 1 Power out of range %1
250 Error writing parameter to trigger card: Correct parameter file E
%1
%1
252 EOM not set to 100[%] %1 Check EOM setting W


253 Safety circuit is not OK while laser was Plausibel ? E
ON %1
260 Shutter error %1 Check shutter coil and cabling
Check shutter blade for any damage E
261 %1 Laser not ready Wait for warming up E
Check the power supply and laser interface
signals.
262 Error on NPerforation laser: %1 NP laser: E
S-Control detected a problem during system start,
check system
263 %1 Error to set parameter NP laser E
Reset laser see NP laser manual
264 %1 Overclock error NP laser- Repetition rate of the 5V TTL signal is E
higher than 200kHz
265 No communication to NPerforation laser NP laser E
%1 Reset laser see NP laser manual
266 Laser Seeder Spot is expired See NP laser operating manual section - starting
S-control E
Contact CLT Service.
267 %1 Error setting impact factor too high NP laser:
268 %1 Error setting impact factor too low NP laser:
269 %1 RPC-Call Error NP laser: E

Restart IRT, check script.
270 %1 Current seeder laser spot has less
than 700h remaining life time. Please
start S-control to optimize the seeder
power
start S-control to go to the next seeder
spot
NP laser:
272 %1 Current seeder laser spot is
exceeded. Please start S-control to go See laser operating manual section “starting S-
control” E
to the next seeder spot
273 %1 Last seeder laser spot has less than Contact CLT Service.
700h remaining life time. Please contact
CLT service
274 %1 Last seeder laser spot has less than
CLT service immediately
275 %1 Last seeder laser spot is exceeded.
Please contact CLT service immediately


276 %1 Current seeder power is below the
warning level. Please start S-control to
optimize the seeder power
critical alarm level. Please start S-
control to optimize the seeder power
critical level. Please contact CLT
Service
290 %1 Laser not ready Separation laser: E
Wait for warming up
signals.
291 %1 over temperature Separation laser: E
Check temperature
Check cooling circuit
Check cooling temperature
292 %1 Error duty cycle Separation laser:
Indicating, that the system has exceeded the
maximum duty cycle E
Check laser process quality

293 %1 Error VSWR Separation laser: E
Indicating an abnormally high amount of reflected
RF-power has occurred
294 %1 system fault Separation laser:
320 LPW: RPC call for Motor positioning is

Restart IRT, check script. W
not ready %1
321 LPW: Set Laser motor positioning %1 Activate Dry run
Check Coherent laser for communication error or W
drive error
322 LPW: HP laser power set point max.
Correct recipe W
value reached %1
323 LPW: LP laser power set point max.
Correct recipe W
value reached %1
324 LPW: Lookup table is empty %1 Execute GetLookup W
325 LPW: Impact table is empty %1 Execute GetImpact W
326 LPW: Laser power is too high %1 Execute GetLookup and GetImpact W
327 LPW: Laser power is too low %1 Execute GetLookup and GetImpact W
328 Dry run is active %1 Deactivate DryRun and restart program E
340 Timeout reading the powersensor %1 Check laser power setting E


341 Portal 2 Power out of range %1 Check laser power setting E
%1
%1
352 EOM not set to 100[%] %1 Check EOM setting W
353 Safety circuit is not OK while laser was Plausibele? E
ON %1
360 Shutter error %1 NP laser:
Check shutter coil and cabling
E
Check shutter blade for any damage
361 %1 Laser not ready NP laser: E
Wait for warming up
signals.
362 Error on NPerforation laser: %1 NP laser: E
S-Control detected a problem during system start,
check system
363 NP laser E
%1 Error to set parameter
Reset laser see NP laser manual
364 NP laser- Repetition rate of the 5V TTL signal is E
%1 Overclock error
higher than 200kHz
365 No communication to NPerforation laser NP laser E
%1 Reset laser see NP laser manual
366 Laser Seeder Spot is expired See NP laser operating manual section - starting
S-control E
Contact CLT Service.
367 %1 Error setting impact factor too high NP laser: Verify setting parameter
368 %1 Error setting impact factor too low NP laser: Verify setting parameter
369 %1 RPC-Call Error NP laser: E
Restart IRT, check script.
start S-control to optimize the seeder
power NP laser:
371 %1 Current seeder laser spot has less See laser operating manual section “starting S-
control” E
start S-control to go to the next seeder Contact CLT Service.
spot
372 %1 Current seeder laser spot is
exceeded. Please start S-control to go


to the next seeder spot
CLT service
CLT service immediately
375 %1 Last seeder laser spot is exceeded.
Please contact CLT service immediately
warning level. Please start S-control to
optimize the seeder power
critical alarm level. Please start S-
control to optimize the seeder power
critical level. Please contact CLT
Service
390 %1 Laser not ready Separation laser: E
Wait for warming up
signals.
391 %1 over temperature Separation laser: E
Check temperature
Check cooling circuit
Check cooling temperature
392 %1 Error duty cycle Separation laser:
Indicating, that the system has exceeded the
maximum duty cycle E

393 %1 Error VSWR Separation laser:
Indicating an abnormally high amount of reflected
RF-power has occurred E

394 %1 system fault Separation laser:
Indicates a laser system fault or warning, see E
separate laser manual
9.2 Error Messages Handling unit

Activate the system with the key switch The system is deactivated. Activate the system
1 E
%1 with the key switch.


Emergency stop button on terminal Unlock Emergency Stop button after the cause
2 E
active %1 has been corrected
Check federate override switch (slider) for not
3 Feedrate override active %1 W
current being set to “zero”
4 No heartbeat from runtime PRC1 %1 Restart runtime; call clt service W
5 No heartbeat from runtime PRC2 %1 Restart runtime; call clt service W
9 NO STOP ON ERROR; INACTIVE! %1 Only for CLT Service W
Unlock Emergency Stop button after the cause
10 Emergency stop actuated %1 E
has been corrected
Press NC-Reset button
20 Error at conveyor-axis on loader: %1 Various causes such as limit switches, enable E
missing, etc., can produce this error screen.
21 Conveyor-axis on loader not ready %1 check fuse, see circuit diagram E
Multible tilt table position detect, please
22 Check machine parameter file E
check machine parameter %1
23 Error on tilt table %1 Various causes such as limit switches, enable E
24 Error at tilt table axis on loader: %1 Various causes such as limit switches, enable E
25 Tilt table axis on loader not ready %1 check fuse, see circuit diagram E
Emergency stop button on loader active Unlock Emergency Stop button after the cause
30 E
%1 has been corrected
Timeout loader move to load position
31 E
%1
Timeout loader move to feed-in position
32 E
%1
Timeout loader couple axis to centering
33 E
unit %1
Timeout loader uncouple axis from
34 Press Error Reset button. E
centering unit %1
Check if override is on 100%.
Timeout loader move panel to reference
35 E
sensor %1 Furthermore check parameters and mechanical
components: drive, conveyor, sensor, and wiring.
Timeout loader stop panel movement to
36 E
reference sensor %1
Timeout loader move panel from
37 E
reference sensor %1
Timeout loader stop panel movement
38 E
from reference sensor %1
39 Timeout loader preposition panel %1 E


Load panel
40 No panel detected %1 E
Check/ clean sensor
Error at outfeed-conveyor-axis on
50 Various causes such as limit switches, enable E
centering unit: %1
Infeed-conveyor-axis on centering unit
51 check fuse, see circuit diagram E
not ready %1
Error at infeed-conveyor-axis on
centering unit: %1
Outfeed-conveyor-axis on centering unit
not ready %1
Error closing lock in gate on centering Check pneumatic pressure and function,
54 E
unit %1 Check Interlock sensor device
Error opening lock in gate on centering Check pneumatic pressure and function,
55 E
Timeout centering unit couple axis to
56
loader %1
57 Timeout centering unit loading panel %1
Timeout centering unit move backward
58
from sensor %1
Timeout centering unit stop move
59
backward from sensor %1
Timeout centering unit stop loading
60
panel %1
Press Error Reset button.
Timeout centering unit uncouple loader
61 Check if override is on 100%.
or close lock %1 E
Furthermore check parameters and mechanical
Timeout centering unit move panel to
62 components: drive, conveyor, sensor, wiring.
reference sensor %1
Timeout centering unit stop panel
63
movement to reference sensor %1
Timeout centering unit pre position
64
panel %1
Timeout centering unit move panel from
65
reference sensor %1
Timeout centering unit stop panel
66
movement from reference sensor %1
Emergency stop button 1 on centering Unlock Emergency Stop button after the cause
67 E
unit active %1 has been corrected
Emergency stop button 2 on centering Unlock Emergency Stop button after the cause
68 E
unit active %1 has been corrected


Error at gantry1-master axis on modular
chain conveyor: %1
Gantry1-master axis on modular chain
conveyor not ready %1
Error at gantry1-slave axis on modular
chain conveyor: %1
Gantry1-slave axis on modular chain
Error at gantry2-master axis on modular
chain conveyor: %1
Gantry2-master axis on modular chain
Error at gantry2-slave axis on modular
chain conveyor: %1
Gantry2-slave axis on modular chain
Error tension chain on modular chain
conveyor %1
Conveyor clamping on modular chain Clamping at conveyor chain is active

79 E
conveyor active %1 Check control signal and function
Error opening or closing lock gate on check pneumatic function,

80 E
modular chain conveyor %1 check proximity switch function
Timeout modular chain conveyor pre
82
position panel %1
Timeout modular chain conveyor couple
83
to centering unit %1 Press Error Reset button.
Timeout modular chain conveyor loading Check if override is on 100%.
84 E
panel %1
Furthermore check parameters and mechanical
Timeout modular chain conveyor tact components: drive, conveyor, sensor, wiring.
85
panel forward %1
Timeout modular chain conveyor
86
uncouple axis from centering unit %1
Can't move modular chain conveyor,
87 Check control signal and function E
vacuum is on
Invalid tact distance on modular chain
88 E
conveyor. Please check panel %1


89 *TODO* ERR_MCC_PROCESSING E
90 CLT runtime is not started %1 Start runtime E
91 Error on panel data %1 E
100 Error start load IPP script (%1) Check if runtime and postprocessor are started E
101 Error run load IPP script (%1) Check if runtime and postprocessor are started E
102 Error start execute IPP script (%1) Check if runtime and postprocessor are started E
103 Error run execute IPP script (%1) Check if runtime and postprocessor are started E
104 Error start load Pick script (%1) Check if runtime and pick script are started E
105 Error run load Pick script (%1) Check if runtime and pick script are started E
106 Error start execute Pick script (%1) Check if runtime and pick script are started E
107 Error run execute Pick script (%1) Check if runtime and pick script are started E
108 Error in Info-file: %1 E
Error vacuum process table 1 (Value:
120
%1 mBar)
121
%1 mBar)
122
%1 mBar)
123
%1 mBar)
124
%1 mBar)
Check vacuum blower for function
125
%1 mBar) Check vacuum supply
E
Error vacuum process table 7 (Value: Check vacuum valves
126
%1 mBar)
Check vacuum hoses for leakage and kinks
127
%1 mBar)
128
%1 mBar)
129
%1 mBar)
130
%1 mBar)
131
%1 mBar)
Emergency stop 1 button on unloader Unlock Emergency Stop button after the cause
140 E
Emergency stop 2 button on unloader Unlock Emergency Stop button after the cause
141 E
150 Can't write loader conveyor travel Check database script W


distance to database %1
Can't write centering unit infeed
151 Check database script W
conveyor travel distance to database %1
Can't write centering unit outfeed
conveyor travel distance to database %1
Can't write modular chain conveyor
travel distance to database %1
Emergency stop button on crusher Unlock Emergency Stop button after the cause
160 E
Press NC-Reset button, Check power supply and
161 Crusher top not ready %1 E
safety circuit, see circuit diagram
Press NC-Reset button, Check power supply and
162 Crusher bottom not ready %1 E
safety circuit, see circuit diagram
Close door
163 Crusher wing door 1 open %1 W
Check door interlock device
Close door
164 Crusher wing door 2 open %1 W
Close door
165 Crusher service door 1 open %1 W
Close door
166 Crusher service door 2 open %1 W
Check Trash box position, must be fully inserted.
167 Crusher container 1 not in position %1 W
Check sensor
Check Trash box position, must be fully inserted.
168 Crusher container 2 not in position %1 W
Check sensor
Crusher exhaust not active, please Check Ruwac-Exhaust for function

169 E
check Ruwac-Exhaust Check vacuum hoses
Centering unit ionizer top: Feedback Check upper Ionizing unit /see manual
170 W
warning Check for maintenance requirement /see manual
Centering unit ionizer top: Feedback Check upper Ionizing unit /see manual
171 W
Centering unit ionizer top: Feedback Check upper Ionizing unit for function /see
172 E
error manual
Centering unit ionizer bottom: Feedback Check upper Ionizing unit /see manual
173 W
Centering unit ionizer bottom: Feedback Check upper Ionizing unit /see manual
174 W
Centering unit ionizer bottom: Feedback Check upper Ionizing unit for function /see
175 E
error manual


Modular chain conveyor ionizer: Check upper Ionizing unit /see manual
176 W
Feedback warning Check for maintenance requirement /see manual
Modular chain conveyor ionizer: Check upper Ionizing unit /see manual
177 W
Feedback warning Check for maintenance requirement /see manual
Modular chain conveyor ionizer: Check upper Ionizing unit for function /see
178 E
Feedback error manual
Check if drive could move properly (ex. no
180 Crusher unit not in position E
mechanical barriers, overload, over temperature)
Check limit switches
Check trash box fill level,
Maximum crushing limit reached. Please
181 Empty trash box and put it back in W
empty crusher box and reset counter
Check sensor
Check trash box fill level,
Maximum crushing limit reached. Please
182 Empty trash box and put it back in E
empty crusher box and reset counter
Check sensor
Error closing lock out gate on centering Check pneumatic pressure and function,
185 E
Error opening lock out gate on centering Check pneumatic pressure and function,
186 E
190 Can't write panel in data to database Check database script W
191 Can't write panel out data to database Check database script W

9.3 Error Messages Vision

1 Internal programming error: %1 E
2 Configuration error: %1 E
3 Error loading modules: %1 E
4 Machine vision %1 cannot be loaded E
5 No connection to GUI E
6 Invalid instance number %1 E
7 Invalid module name '%1' E
8 Setup camera %1 invalid E
9 Invalid run option: %1 E
10 Unhandled error from module step: %1 E
11 Invalid result id %1 E
Invalid target instance for service E
12 instance: %1
13 Missing result image E
14 Manual input not support by module E

15 Manual input failed: %1 E
16 Invalid parameter set: %1 E
17 Parameter set already exists: %1 E
Camera setup needed as no camera is E
18 configured
Setup of camera %1 needed, but this E
19 camera is not configured
20 Module step aborted: %1 E
21 Error sending GUI action E
Camera setup already contains camera E
22 #%1
Maximum amount of allowed cameras in E
23 setup reached: %1

Installation and Transport GmbH
10 Installation and Transport
Corning Laser Technologies CLT 80G

GmbH System
10.1 Scope of delivery, dimensions and weights

Dimensions and weights
Packed delivery Dimensions (W x H x D) see delivery note
Weight: approx.: see delivery note.
The CLT 80G system is delivered individually packed. All other parts
included in the delivery are either packed individually or summarized in a
packaging unit.
Operating condition CLT 80G System

Dimensions: see floor plan
Weight: see floor plan
Clearances: For service and maintenance access a minimum clearance of 1000mm

around the system (front, back, right/left side, top) is required. See floor
plan for details.
Relocating the CLT 80G The CLT 80G may only be relocated by Corning Laser Technologies
GmbH service engineers.
If you want to relocate your CLT 80G system to another production site,
proceed on time as follows:
 Inform us about your plans

 Agree conditions and dates with us.
 Prepare the new installation site according to the specifications in
this manual.
10.2 Local requirements

Local requirement for The Corning Laser Technologies GmbH service engineers unpack, install
the delivery and set up the Corning Laser Technologies GmbH CLT 80Gsystem and
corresponding peripheral devices.
Please make sure that the following conditions are met to guarantee
that everything can proceed smoothly.
Coordination of the installation by the Corning Laser Technologies GmbH

service engineer on site.
The machine must be installed and operated in compliance with the

applicable national regulations. The user is responsible for compliance
with the regulations (see chapter Safety!).
Machine and electrical cabinet are packed in foil to protect them against
environmental influences during transport.
Tilt watch and shock watch sensors are attached to the outside of the
packaging.
Check the sensors when receiving the goods; if they have been triggered,

inform the manufacturer (Corning Laser Technologies GmbH)

immediately.
Inform the manufacturer (Corning Laser Technologies GmbH)
immediately if you notice that the packaging is damaged.
Unloading the system The transport ways to the installation site must be large enough. See
parts and transporting chapter Dimensions and weights
The doors must be min. 5 cm wider and higher than the transport units
them to the installation including means of transport.
site The weight of the goods together with the weight of the means of
transport (crane and/or fork-lift truck) may not exceed the maximum
permitted load of the floor (see Floor load capacity, Floor characteristics).
A crane with a sufficient lifting capacity of must be available.
A lift truck must be prepared.
There must not be any bumps or barriers on the travel path of the lift
truck.
Keep the transport ways to the installation site free.
Unloading from the Lifting gear:

truck The machine is transported by means of a crane
 Lifting capacity and Fork length: see delivery note
 Weight distribution see delivery note and label at crate
The system is lifted and transported with a fork lift truck.

Transportation lock The moving linear axes in the machine are secured against independent
movement by straps or by transport lock jaws.
The cooling circuits are completely empty because of frost danger
Packaging Materials The packaging materials for the CLT 80G should be professionally
disposed of waste in accordance with the directive of the user.
The packaging materials for the laser system (s) should be kept at least
during the warranty period.
The reason lies in the maintenance policy of many laser manufacturers,
which are able to repair their equipment exclusively in their own clean
rooms.
Floor load capacity, Corning Laser Technologies GmbH CLT 80G is installed on adjustable
floor characteristics legs (for size see dwg.)
Make sure that the floor has a sufficient load capacity. Please consider:
 Weight of the machine during operation
 Weight of accessories and options and of people
 Weight of other devices immediately next to the CLT 80G system.
The floor of the installation site must be as follows:

 Firm, flat and without inclination; unevenness
of the base ≤5 mm/m².
Floor load capacity:

 CLT 80G: see Installation dwg.
 Vibration-free
If heavy machines such as presses or punching machines are operated
in adjacent rooms, the vibrations may not affect the Corning Laser
Technologies GmbH CLT 80G system.
The floor must have the following structure:

 The surface must be easy to clean.
 The surface must be suitable for humid cleaning so that no
hazardous metal dust is raised during cleaning.

 The surface must be skid-proof.

The floor must be conductive or anti-static.
Required space see Installation dwg
Installation plans see Installation dwg
Power supply A Mains connection and network connection

connections  (see Installation dwg)
B Compressed air supply
 (see Installation dwg)
C Cooling water connection
D Exhaust connection
Prepare sufficient space for accessories such as data preparation PC,

etc.
Access to the The CLT 80G system must be accessible from all sides. Even if the doors
installation site are open, there must be sufficient space for service work.
Prepare escape routes and safety areas according to local prescriptions.
Connections The Corning Laser Technologies GmbH service staff must be instructed
about the conditions on the installation site before starting work (position
of the supply lines, etc.)
The connection points on the building should be mounted in a way that it

is possible to lead the supply lines to the CLT 80G on the floor or via a
cable bridge.
The electrical connection of CLT 80G and its peripheral devices as well
as the mains connection may only be realized by a professional
electrician.
Lay all electrical cables and hoses so that they are protected against
damage, e.g. due to abrasion, bending, crushing, ripping off, etc.
Please consult a specialized company with regard to fulfilling the
connection specifications.
Mains connections CLT 80G and all belonging peripheral devices must be connected to a
3~Ph/400V/50/60Hz +N+PE three-phase system and protected.
If these conditions are not met at the installation site, a three-phase
system must be prepared by means of a suitable transformer solution.
See chapter: Technical Data
Power connection  See utility spec.

Picture: Water and compressed air distribution board at E-cabinet sidepanel.
① Compressed Air Input Festo

4
quick connect 12 mm OD
② Water In
③ Water Return
Compressed air  See utility spec.

connection
Process gas  See utility spec. Connection (optional)
Cooling water  See utility spec.

connection
Cooling water quality  See utility spec.
Exhaust connection  See utility spec.
Ambient air conditions  See utility spec.
Potential equalisation The potential equalisation is possible using provided earth bolt (M10) at
the machine
 For detail information see circuit diagram
4
OD = Outer Diameter

10.3 Safety measures to be taken by the customer

CLT 80G The CLT 80G system is maybe operated with open covers by the Corning
Laser Technologies GmbH service staff.
If the CLT 80G system is operated with open covers, please follow the
following safety measures.
Protecting the Protect the installation site widely so that set-up by the service engineers
installation site is not impaired.
Only staff trained with regard to the Corning Laser Technologies GmbH
system may be present in the danger area of the system.
Remove inflammable and explosive material from the danger area of the
system.
Without the docked Loading/Unloading system the docking ports on
either side of the machine housing must be covered so that
 neither laser beam can emit the machine housing
 nor persons can reach into the running machine
Personal protective  Safety goggles
equipment  Gloves
 Respiratory protection
EMC Devices with high-frequency radiation (e.g. mobile phones) might
interfere with the operation of the CLT 80G system
Fire prevention Label all access doors to the installation site with the required signs:
Fire, uncovered light and smoking is prohibited
Use only carbon dioxide or dry powder for extinguishing fires.
Do not use water in any case.
Make available a suitable fire extinguisher.
Waste Collect production waste in a suitable container and dispose of according
to local conditions and regulations.
Use the following protective gear when working with the products:
 Gloves
 Safety goggles with lateral protection.
 Prepare covering protective clothing for the staff.
Please observe the safety sheet of the used product.
We recommend installing a washing basin with eye shower near the
working area.


Laser system GmbH
11 Laser system
WARNING
Laser devices can release extremely intensive, directional radiation. The laser radiation can
produce damage through heat and photochemical effects. There is mainly a risk of strong,
irreparable eye damage but it can also cause burns on and below the skin.
11.1 NanoPerforation laser

11.1.1 Laser power supply
The following operator controls can be found at the front panel of the laser power supply:
Front view of the NANOPERFORATION LASER
Power supply
- Main power switch: green; illuminated when switched on

- Key switch: Laser on / off
- Emergency stop: By pushing this button the complete system will
shut down immediately; after pushing the
emergency button you can unlock it again by
turning the red button clockwise
- HV-LED: High-Voltage status LED
 Off: High voltage switched off
 Green: High voltage switched on
 Red: Failure (please contact NANOPERFORATION
LASER LASER)
- D1 to D4 LED: Laser diodes status LED
 Orange: Standby
 Green: Normal operation
 Red: Failure (please contact NANOPERFORATION
LASER Service)
 Flashing: Required Temperature not reached or currently
being adjusted

Laser system GmbH
11.1.2 Chiller
The chiller is connected to the laser head and
the power supply.
11.1.3 Pulse Picker
The following operator controls can be found on

the front panel of the pulse picker electronics:
- Power switch: Main power switch of the device

- HV switch: Switches the high voltage for the EOM on and
off
- HV on LED: Illuminated if high voltage is switched on
- Failure LED: Indicates if a failure occurred on the device
- Overclocked LED: Illuminated if the repetition rate of the 5V TTL
signal is higher than 200kHz
- Reset-button: Resets the device after a given failure
- HV-level control: Controls the high voltage level which in this
case is normally set to 8,3. This control normally
does not need to be adjusted by the user
11.1.4 Laser control software

Main program
START/STOP-button and laser status:
After switching on the power supply and booting the computer the laser is not operating, this is
indicated with the laser status “Laser Off” with a red background. The START/STOP
Button in the bottom left the main program windows is marked.
After actuating on the “Start” button the laser begins to run and the laser status field below the
button changes to “Laser On” with a green background. The sign of the START/STOP-button
changes to “Stop”, indicating, that the laser can be stopped by actuating button.
For further information see the Laser Operator Manual

Laser system GmbH
11.1.5 NP laser - Change HR 50 absorber spot

Absorber spot
Maintenance position of the Seeder. Each spot has a certain life-time. At the end of this
Life-time the next spot has to be activated (software maintenance: S-Control).
When does the absorber spot of the laser have to be changed?
If the following warning message appears in the HMI:

 Remaining Spot hours 700h (or 350h in the pop-up window)
If the following messages will appear as an alarm in the pop-up window:
 Seeder Power to Low
 Seeder Spot expired
If the seeding power reaches a critical value:
 Standard power 4.5W
 Warning limit 4,3W
 Alarm limit 4,0W
 Laser off 3,9W

Laser system GmbH
Picture: pop up window

Laser system GmbH
The values of the laser can be monitored in the HMI by selecting:

ManualFunctionLaser in the right column:

Laser system GmbH
11.1.6 Connect to the laser if no laser screen is present
 Open the Ultra VNC Viewer and connect with Connect (IP: 172.22.23.10)

Laser system GmbH

Laser system GmbH
11.1.7 Starting S-Control
Turn Key switch laser to “1”  diodes are on (all four are green)
Close the LL server
Wait minimum 5 sec before opening the S-Control software.
Password: gogogo
Wait until S-Control has fully booted.
The S-Control window opens displaying the present state of

the HYPER RAPID 50 laser.
Picture: S-control main window
Spots left Number of spots which are still available. After each maintenance cycle this
number decreases by 1. When the number changes to 0, a Service
assignment is necessary; contact CLT GmbH.
Actual Spot Current spot number
Power internally measured seeder power
Progress bar (blank window indicates an action when S-Control is in progress
below Control):
Optimize Starts the software maintenance which tries to increase the power of the
current spot. In case this is not possible, a new spot will be located and the
number of remaining spots decreases (by one)
Close closes the S-Control program
Status Displays information concerning the S-Control program and the state of the
execution, see section "S-Control messages" on the facing page.
NOTE:
For further detail Information see section 11 in the Laser operating / service manual

Laser system GmbH
Picture: S-control main window
Click button „optimize“ to start the S-control procedure
To run S-Control see Coherent HR 50 manual Hyper 50 S-control procedure.

Laser system GmbH
11.2 Separation laser

11.2.1 Laser head Status signals
The following status signals can be found at the rear of the laser head:
Rear view of the SEPARATION LASER Head assembly
LED indicator LED Status Signal Name User I/O Signal Status
Normal Fault Normal Fault
INT Green Interlock open Open
Red Interlock open Closed
TMP Green Fault detected Open
Red Fault detected Closed
RDY Yellow Laser Ready Closed
Off/flashing Laser Ready Open
SHT Blue Shutter Open Closed
Off Shutter Open Open
flashing Fault detected Closed
LASE Red Laser Active Closed
Off Laser Active Open
11.2.2 Cooling
It is recommended that the cooling fluid contain at least 90% water (destilled or tap) by volume.
Coolant setpoint min. is 18°C
Cooland setpoint max. is 22°C
see SeparationLaser manual for further Information!

Schematics Electrical/Pneumatic GmbH
12 Schematics Electrical/Pneumatic
See Documents in the electrical cabinet and on CD.

Schematics Electrical/Pneumatic GmbH

Machine documents GmbH
13 Machine documents
13.1 Content of: CE - Declaration of Conformity
CE - Declaration of Conformity
We: Corning Laser Technologies GmbH
D-82152 Krailling
Tel: +49 (0)89 / 899 4828-0
declare that the product: System for Laser structuring of glass substrates
Machine type: CLT 66G
to which this declaration relates is in conformity with the following European Regulation(s):
Directive 2006/42/EG Machine directive
Directive 2006/95/EG Low voltage directive
Directive 2004/108/EG Directive on electromagnetic compatibility
The product to which this declaration relates is in conformity with the following harmonised
standard(s) or other normative document(s):
Harmonised European Standard: Edition:
EN 60825-1 2015
Safety of laser products
EN 60204-1 2014
Safety of machinery, Electrical equipment of machines
EN ISO 11553-1 2008
Safety of machinery- Laser processing machines
DIN EN ISO 12100 2010
Safety of machinery, Risk assessment and risk reduction
EN 61000-6-2 2006
Electromagnetic compatibility (EMC) Part 6-2:
Generic standards. Immunity standard for industrial environment.
EN 61000-6-4 2011
Electromagnetic compatibility (EMC) Part 6-4:
Generic standards– Emission standard for Industrial Equipment
Authorized person for tech. documents:

(Annex II A of the Directive 2006/42EG)
The Declaration of Conformity was issued:

Krailling, date
Signature
Corning Laser Technologies
GmbH

Machine documents GmbH
13.2 VDE Test report

See attached document
13.3 Circuit diagram
See document in electrical cabinet and on CD-ROM

Appendix GmbH
14 Appendix
14.1 TwinCat CNC Documentation
14.2 Operator Manual Laser
14.3 Operator Manual Water Chiller
14.4 Operator Manual Sensor´s
14.5 Operator Manual Pilz PNOZmulti
14.6 Dehn Guard Description
14.7 Operator Manual Rexroth IndraDrive
14.8 Operator Manual Blower
14.9 Operator Manual UPS

Above Manuals on CD-ROM only!

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Original Operating manual Corning Laser Technologies GmbH

Corning Laser System CLT 80G

for laser processing of glass substrates

Corning Laser Technologies GmbH

Machine serial number: P892

Original Operating Manual

Corning Restricted Version 1.1 1-207

Corning Laser Technologies GmbH

Phone: +49-89-899 4828-0

Corning Restricted Version 1.1 2-207

Table of contents 2.12.5.5. Front side 25

Corning Restricted Version 1.1 3-207

Corning Restricted Version 1.1 4-207

9.2 Error Messages Handling unit ................. 179

10 Installation and Transport .......................... 187

11 Laser system ............................................... 193

12 Schematics Electrical/Pneumatic .............. 203

13 Machine documents ................................... 205

Corning Restricted Version 1.1 5-207

Corning Restricted Version 1.1 6-207

Corning Restricted Version 1.1 7-207

The machine may not be used (operated) by customers without prior

Corning Laser Technologies GmbH

Prior to contact Corning Laser Technologies GmbH for assistance prepare

1.1 Signal words and symbols

Icon Signal word Indicates if not avoided

DANGER An immediately hazardous situation will result in death or serious injury

WARNING A potentially hazardous situation could result in death or serious

CAUTION A potentially hazardous situation may result in minor or moderate

NOTE An information that needs special

► Directions for use

Corning Restricted Version 1.1 8-207

2.2 Owner's Responsibility

Corning Restricted Version 1.1 9-207

Corning Restricted Version 1.1 10-207

 Only authorized personnel may be present within the adjustment area.

2.3 Original parts

2.5 Operating the Machine

2.5.2 Non- intended use of the machine

Corning Restricted Version 1.1 11-207

Examples for non-designated use:

2.6 Safety Devices

2.6.1.1. EMERGENCY STOP circuit

The EMERGENCY STOP affects the entire system consisting of:

Corning Restricted Version 1.1 12-207

 Turn the "System On/Off" key switch to "Off".

2.6.2 Safety Switch

When monitored doors are open

2.6.3 Laser Beam Protection Tubes

Corning Restricted Version 1.1 13-207

2.6.4 Signal towers

Signal tower 1: Status of Machine

Red light The machine was stopped due to a failure.

Yellow light System Warning active.

Green light Normal operation, equipment in production.

Blue light No function.

Signal tower 2: Status of Laser

White light Not used.

Horn Not used.

Signal tower 3: Status of Centering unit

The tilt was blocked due to a failure.

Yellow light System (Tilt table) Warning active.

Green light Tilt ready, ready for loading.

Horn 2 to 3 times horn, Table starts moving