Benchmark AIoT (Si Malas)

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System

Management
Lab and
Classroom

RE-044 FINAL PROJECT Part of AIoT


INTRODUCE OUR TEAM
Rifqi Amalya Fatekha, S.T., M.Tr.T

Revino Jantri Putra Dava Samudra


01 04
(4222201021) (4222201045)

Olivia Febrianti Ghani Kurniawan


02 05
(4222201022) (4242101032)

Abdi Wijaya S. M. Rafiq Muzadi


03 06
(4222201044) (4222001012)
TABLE OF CONTENTS
01 02 03
Project Diagram System Mechanical
Introduction & Flowchart &
Electrical
03 04 05

Website Machine Analysis


Final Progres
Display Using OEE
Project
01 Introduction
PROJECT INTRODUCTION
01
Project Background

System Management Lab and Classroom (Si


Malas) is a project created to monitor labs or
workspaces with multiple machines. Among
them are 3D printing, soldering machines and
computers.

For the use of each machine, access is limited


to only users or students registered in the
system.
PROJECT INTRODUCTION
01
Project Goals

This project aims to create a system that


allows users registered with the system to
effectively use these machines.

The main objective was to ensure that


students registered in the system had
scheduled and controlled access to the
machines and that lab assistants could
know when the machines could be
maintained.
02
Diagram
System & Flowchart
DIAGRAM SYSTEM 1
02
DIAGRAM SYSTEM 2
02
DIAGRAM SYSTEM 3
02
02 FLOWCHART
Mechanical
03 &
Electrical
MECHANICAL
03
Design Box Components

Front View Top View Side View


MECHANICAL
03
Design Box Components

Front View Top View


ELECTRICAL
03
Design Wiring
ELECTRICAL Components
03 ESP8266 DHT11 Power Supply

The power supply is used as a power


ESP8266 is a WiFi module used to Temperature sensors are used to source to provide the voltage required
connect the system to a WiFi monitor the temperature of 3D for other components and converts AC
network. printer machines into DC current.

PZEM004T Sensor RTC DS3231 LCD Screen

The LCD screen is used to


PZEM-004T is a current and voltage RTC is used to record the exact time
display information to users
sensor used to monitor the electrical when students access a room or
such as 3D printing machine
power used by 3D printing machines. machine.
access schedules.
ELECTRICAL Components
03
Solid State Relay

SSR is used to control the power given to the 3D


printing machine and can turn the 3D printing machine
on and off according to a predetermined schedule and
authorization.

Fingerprint sensor

Fingerprint sensor are used to identify and


authenticate students who want to access the 3D
printing machine.
04
Database &
Server
Database & server
04
Design Communication

Server
Website
Display
Website
Display
Website
Display
Final
05
Progres
05 Timeline Progress
Next Project Plan
05

1 2 3

Implements this Implements this


project to other Implements this project on machines
machines in the lab, project on existing in the labs of the
such as soldering machines in other Batam Polytechnic
machines and labs. main building.
computers.
Machine
05 Analysis
Using OEE
OEE METHOD
04
Background
The background is that damage often occurs to the machine when the
machine is in operation, which causes a lot of losses both in terms of costs
and time. To reduce this, a machine analysis was made using the OEE
method to monitor machine performance, so that the operator or
company can carry out maintenance beforehand. the machine was broken

Objective
The purpose of this machine performance analysis is to
monitor the machine in producing good goods without any
problems such as sudden machine damage and large
downtime so that the machine does not produce according
to plan.
OEE METHOD
04
OEE METHOD

Overall Equipment Effectiveness (OEE) is


a standard method for measuring the
performance of production machines in
the implementation of the TPM (Total
Productive Maintenance) program.
OEE METHOD
04
There are 3 components in calculating the
performance of a machine

1. Avaibility is a ratio that shows the


time available to operate the machine.

2. Performance is a ratio that describes the


speed of an internal machine produce goods

3. Quality is a ratio that describes the


machine's ability to produce products comply
with existing standards.
formula
05

1 2 3
Avaibility Performance Quality

operating time / loading 𝑷𝒓𝒐𝒄𝒆𝒔𝒔𝒆𝒅 𝑨𝒎𝒐𝒖𝒏𝒕 𝒙 𝑰𝒅𝒆𝒂𝒍 𝑪𝒚𝒄𝒍𝒆 𝑻𝒊𝒎𝒆 𝑃𝑟𝑜𝑐𝑒𝑠𝑠 𝐴𝑚𝑜𝑢𝑛𝑡/ 𝐷𝑒𝑓𝑒𝑐𝑡
time X100%
/𝑶𝒑𝒆𝒓𝒂𝒕𝒊𝒏𝒈 𝑻𝒊𝒎𝒆 ×100% 𝑃𝑟𝑜𝑐𝑒𝑠𝑠 𝑃𝑟𝑜𝑐𝑒𝑠𝑠 𝐴𝑚𝑜𝑢 X
100%
international standards international standards international standards
90% 95% 99%
Thanks!

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