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ENQUIRY Ref. No.

=>
Part No. =>

Grade
Lot Size
Raw Material
Raw material rate/kg. Rs / Kg
Raw material wt./ piece. A Kg.
Gross R/M Cost GC Rs
Net Wt of Component B Kg.
Scrap Wt. C=(A-B)x0.8 0 Kg.
Scrap rate. D 60 Rs / Kg
Scrap Recovery SR 0 Rs.
net material Cost (GC-SR) 0.00 Rs.

Item Codes

12110482
12110011AA001
12111172
12110102
12110972
12110052
12110962
12110521
12110011

Assumptions
1) All costing basis of provided lot sizes
2) Transportations cost not included.
3) Cycle time calculeted on the basis of therotical ,can be change as per hardness & cuuting parameters
As per mail Dated -24th Nov-2023
As per mail Dated -24th Nov-2023

Casting - CI.Gr.FG. -200 of ISI 200


As per mail Dated -24th Nov-2023
CI
To Be provided by KBL
To Be provided by KBL
To Be provided by KBL

To be calculated after sample approval

Item Description M/c Cost per PC

MOTOR BODY M-90L 2C2 TIE ROD MOTOR 295


MOTOR BODY M 90L (2C2) MOTOR 1PH(3PHSTM) 298
MOTOR BODY M-80L (2C2) 3P GENEXT 256
MOTOR BODY M-80EL (1.5C2) 1-PHASE 248
MOTOR BODY M-80L (1.5C2) GENEXT 3PHASE 229
MOTOR BODY M-80L (1C2) 1-PHASE 217
MOTOR BODY M-80L (1C2) 3P GENEXT 192
MOTOR BODY FOR M-71(0.5C2)DC-1M & KJ-05V 177
MOTOR BODY M-71 (0.5C2) 1-PH. DC-0M 166

ded lot sizes

n the basis of therotical ,can be change as per hardness & cuuting parameters
12110482-MOTOR BODY M-90L 2C2 TIE ROD MOTOR

Operation Cycle time i


CNC 1st operation -Facing & boring ID 867.0
CNC 1st operation -Facing,drilling & grooving 368.0
VMC 1 st operation 921.0
VMC 2 nd operation 311.0
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body per pc 15%

12110962-MOTOR BODY M-80L (1C2) 3P GENEXT

Operation Cycle time i


CNC 1st operation -Facing & boring ID 563.6
CNC 1st operation -Facing,drilling & grooving 239.2
VMC 1 st operation 598.7
VMC 2 nd operation 202.2
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body per pc 15%

12110052 MOTOR BODY M-80L (1C2)

Operation Cycle time i


CNC 1st operation -Facing & boring ID 605.2
CNC 1st operation -Facing,drilling & grooving 276.3
VMC 1 st operation 680.9
VMC 2 nd operation 238.9
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body per pc 15%

12110102 MOTOR BODY M-80EL (1.5C

Operation Cycle time i


CNC 1st operation -Facing & boring ID 701.00
CNC 1st operation -Facing,drilling & grooving 326.00
VMC 1 st operation 776.22
VMC 2 nd operation 262.11
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body per pc 15%

12110011AA001 MOTOR BODY M 90L (2C2)

Operation Cycle time i


CNC 1st operation -Facing & boring ID 862.0
CNC 1st operation -Facing,drilling & grooving 397.0
VMC 1 st operation 921.0
VMC 2 nd operation 311.0
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body per pc 15%

12110972 MOTOR BODY M-80L (1.5C2

Operation Cycle time i


CNC 1st operation -Facing & boring ID 640.8
CNC 1st operation -Facing,drilling & grooving 292.5
VMC 1 st operation 720.9
VMC 2 nd operation 252.9
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body per pc 15%

12111172 MOTOR BODY M-80L (2C2)

Operation Cycle time i


CNC 1st operation -Facing & boring ID 719.0
CNC 1st operation -Facing,drilling & grooving 311.0
VMC 1 st operation 804.0
VMC 2 nd operation 291.0
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body per pc 15%

12110011 MOTOR BODY M-71 (0.5C2)

Operation Cycle time i


CNC 1st operation -Facing & boring ID 467.4
CNC 1st operation -Facing,drilling & grooving 202.2
VMC 1 st operation 522.6
VMC 2 nd operation 189.2
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body per pc 15%

12110521 MOTOR BODY FOR M-71(0.

Operation Cycle time i


CNC 1st operation -Facing & boring ID 496.1
CNC 1st operation -Facing,drilling & grooving 214.6
VMC 1 st operation 554.8
VMC 2 nd operation 200.8
Total labour cost per pc
Profit+ overheads + Rejection+Development charge per m body perpc 15%
Cycle time Rate/Hr Rate /Min Cost
14.5 300.0 5.0 72.3
6.1 300.0 5.0 30.7
15.4 450.0 7.5 115.1
5.2 450.0 7.5 38.9
256.9
295.5

Cycle time Rate/Hr Rate /Min Cost


9.4 300.0 5.0 47.0
4.0 300.0 5.0 19.9
10.0 450.0 7.5 74.8
3.4 450.0 7.5 25.3
167.0
192.0

MOTOR BODY M-80L (1C2) 1-PHASE

Cycle time Rate/Hr Rate /Min Cost


10.1 300.0 5.0 50.4
4.6 300.0 5.0 23.0
11.3 450.0 7.5 85.1
4.0 450.0 7.5 29.9
188.4
216.7

MOTOR BODY M-80EL (1.5C2) 1-PHASE

Cycle time Rate/Hr Rate /Min Cost


11.68 300.00 5.00 58.42
5.43 300.00 5.00 27.17
12.94 450.00 7.50 97.03
4.37 450.00 7.50 32.76
215.37
247.68

MOTOR BODY M 90L (2C2) MOTOR 1PH(3PHSTM)

Cycle time Rate/Hr Rate /Min Cost


14.4 300.0 5.0 71.8
6.6 300.0 5.0 33.1
15.4 450.0 7.5 115.1
5.2 450.0 7.5 38.9
258.9
297.8

MOTOR BODY M-80L (1.5C2) GENEXT 3PHASE

Cycle time Rate/Hr Rate /Min Cost


10.7 300.0 5.0 53.4
4.9 300.0 5.0 24.4
12.0 450.0 7.5 90.1
4.2 450.0 7.5 31.6
199.5
229.4

MOTOR BODY M-80L (2C2) 3P GENEXT

Cycle time Rate/Hr Rate /Min Cost


12.0 300.0 5.0 59.9
5.2 300.0 5.0 25.9
13.4 450.0 7.5 100.5
4.9 450.0 7.5 36.4
222.7
256.1

MOTOR BODY M-71 (0.5C2) 1-PH. DC-0M

Cycle time Rate/Hr Rate /Min Cost


7.8 300.0 5.0 38.9
3.4 300.0 5.0 16.8
8.7 450.0 7.5 65.3
3.2 450.0 7.5 23.6
144.8
166.5

MOTOR BODY FOR M-71(0.5C2)DC-1M & KJ-05V

Cycle time Rate/Hr Rate /Min Cost


8.3 300.0 5.0 41.3
3.6 300.0 5.0 17.9
9.2 450.0 7.5 69.3
3.3 450.0 7.5 25.1
153.7
176.7
No of days in month 25
Available time per day ( min) 480

Approximate
Item Codes Item Description
Annual Qty,
Nos
12110482 MOTOR BODY M-90L 2C2 TIE ROD MOTOR 46899
12110011AA001 MOTOR BODY M 90L (2C2) MOTOR 1PH(3PHSTM) 54
12111172 MOTOR BODY M-80L (2C2) 3P GENEXT 3841
12110102 MOTOR BODY M-80EL (1.5C2) 1-PHASE 260
12110972 MOTOR BODY M-80L (1.5C2) GENEXT 3PHASE 3554
12110052 MOTOR BODY M-80L (1C2) 1-PHASE 6116
12110962 MOTOR BODY M-80L (1C2) 3P GENEXT 13622
12110521 MOTOR BODY FOR M-71(0.5C2)DC-1M & KJ-05V 7824
12110011 MOTOR BODY M-71 (0.5C2) 1-PH. DC-0M 1254
Total Quantity 83424
Approximate Approximate Minimuml
Per day Monthly Time
ot size
Per day Qty, Capacity Capacity Utilization
Monthly Qty, Nos per day
Nos
3908 156 225 5625 56% 100
5 1 5 125 0% 54
320 13 20 500 5% 75
22 1 5 125 0% 100
296 12 18 450 4% 75
510 20 30 750 7% 100
1135 45 65 1625 16% 100
652 26 39 975 9% 75
105 4 9 225 1% 105
6952 279 416 10400
Minimu
mlot
size per
day
2
0
0
0
0
0
1
1
0

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