20160517_BRT HARTNER_Opening_EN

Opening Systems
The realisation that natural resources are finite has pushed people into thinking about their
lifestyle. This is why we are now more attuned to the idea of nature being a valuable asset that
needs to be safeguarded for future generations. The development of sustainable solutions is the
active way to contribute to a future worth living, and is something that our employees engage in
Navigation
on a day-to-day basis.

Karlgünter Eggersmann, p. 1 - 2 BO - Bag Opener

CEO
p. 3 - 4 BOE - The next generation of Bag Openers

p. 5 - 6 BOS - Dismantler for small waste bags

p. 7 - 8 DM - Dismantler for electric appliances

p. 9 - 10 BB - Bale Breaker

p. 11 - 12 BD - Bale Dewiring

p. 13 - 14 PS & PD - Single Perforator & Double Perforator

 Technical Data

BO Working width
BO 13

1,300 mm
BO 17

1,700 mm
BO 21

2,100 mm
Bag Opener Hopper length up to 12,000 mm up to 12,000 mm up to 14,000 mm

Hopper volume min. 14 m³ 17 m³ 22 m³

Hopper volume max. 27 m³ 33 m³ 45 m³

Power requirement 17 – 36 kW 22 – 43 kW 28 – 52 kW

Total weight 10 – 16 t 12 – 18 t 14 – 22 t

Max. number of cycles 26 26 26

Transport speed Moving Floor up to 1.5 m/min up to 1.5 m/min up to 1.5 m/min

Opening rate min. 95% 95% 95%

Max. throughput with lightweight packaging 10 t/h 13 t/h 16 t/h

Max. throughput with household waste (MSW) 24 t/h 36 t/h 50 t/h

Bag Opener

The Bag Opener opens the plastic bags and transfers the metered material to the
subsequent sorting and preparation plants. The machine is available as a standard model
or in combination with a charging hopper. The hopper is fed batchwise by a front loader.

Virtually 100% opening and emptying of the plastic bags

High opening rate of “bags within bags”
Suitable for a wide range of material, e.g.light weight packaging material, biowaste, residual waste
Protection against entaglement and wrapping of strings, tapes, wires and foils
Loosened up and evened out material supply to the sorting process
Low servicing and maintenance requirements
Overrange protection and automatic switch-off in case of blockages cauzed by bulky and disruptive material
Large storage hopper for feeding by front-end loader

 
 BOE Trend setting innovations in the BOE-series contain:
The next generation of Bag Openers
Modern design makes it especially easy-to-use and easy-to-service
Innovative adjustable opening cycles of the segment drum
Highly energy efficient with low maintenance costs due to the electrical servo drive
Modular extendable bunker-system
Weighing system to monitor processing quantities and for analysis
Fully automated regulation of throughput quantity to optimize facility utilization
Web interface for monitoring and reporting
Load guide to support loading process and personnel

Technical Data
Working width 1,700 mm

Hopper length 5,000 - 15,000mm

Total length 8,700 - 18,700mm

Outer width appox. 2,250 mm

Outer hight appox. 2,500 mm

Hopper volume 14 - 42m³

Power requirement 57 kW

Total weight approx. 10 - 28 t

BOE - Bag Opener Max. number of cycles 22

Transport speed Moving Floor up to 1.2 m/min

The new BOE 17 evolved from the proven BO-series. The innovations in this new model are based upon two
Opening rate min. 95%
decades of experience and more than 500 shipped machines. Functionality, sturdiness and modularity combined
with the easy-to-use but precise controls, make it the best Bag Opener available on the market. Max. throughput with lightweight packaging 16 t/h

Max. throughput with household waste (MSW) 48 t/h

The focus for the BOE-series was set on user friendliness and automation while maintaining the level of quality and
functionality of the BO-series. As a result a wide set of features to support the user as well as the facility manager,
have been integrated in to the controlling system.

The optional weighing system is a central part of many additional functions that turn the BOE 17 into the key
asset for the loading process. Important operating data is being saved and can be used for analysis later on. The
throughput rate, bunker filling level, running time and overall performance, among other data, can be accessed
as diagram or via report. This helps the facility manager to optimize the processes and makes reporting more
comfortable.

The BOE-series also has an interesting set of additional features in stock for the user. Integrated WLAN-access in
combination with a tablet pc enables direct interaction of loading personnel and machine. Optical and acoustical
signals inform the user of the remaining time, current fill level and the time until next loading. At the same time
cameras simplify the loading process and help monitoring inner machine functions.

Facilities with lots of different materials benefit highly from the innovative BOE-series. Processing quantities batch
wise or changing the mode of operation is easily done and spares lengthy adaption of process parameters.

The web interface allows simple, location-independent, access to machine controls by any Windows, Android or
Apple IOS device within the locations network or via secured connection. With that, all relevant information can be
accessed worldwide. The service department of BRT HARTNER can supply quick support via remote maintenance
interface.

 
 Technical Data

BOS Working width

BOS 12

1,200 mm
BOS 18

1,800 mm
BOS 24

2,400 mm
Dismantler for small waste bags Hopper volume 2 m³ 2 m³ 2 m³

Outer lenght 2,700 mm 3,300 mm 3,900 mm

Outer width 2,200 mm 2,200 mm 2,200 mm

Feeding height approx. 3,800 mm approx. 3,800 mm approx. 3,800 mm

Power requirement 37 kW 45 kW 55 kW

Total weight 6t 8t 10 t

Max. speed 18 U/min 18 U/min 18 U/min

Opening rate min. 95% 95% 95%

Max. throughput 30 m³/h 45 m³/h 60 m³/h

Max. throughput at 800 kg/m³ 24 t/h 36 t/h 48 t/h

BOS - Dismantler for small waste bags

The BOS opens the small plastic waste bags and transfers the materials to downstream sorting and recovery
plants. The BOS is available in basic design.
In combination with a pre-connected Feed and Metering Hopper of the D-series the Bag Opener will reach its
highest efficiency.
The hopper is charged batchwise per front-end loader or gripper.

Virtually 100% opening and emptying of bags

Low acquisition costs
Extremely robust and resistant to wear
Loosened up and evened out material supply into the sorting process
Ready-to-connect design
Low servicing and maintenance requirements
Space-saving
Silent machine operating
Slow runner
Ideal with pre-connected Feed and Metering Hopper of the D-series

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 Technical Data

DM Working width
DM 12

1,200 mm
DM 18

1,800 mm
DM 24

2,400 mm
Dismantler for electric appliances Hopper volume 2 m³ 2 m³ 2 m³

Outer length 2,700 mm 3,300 mm 3,900 mm

Outer width 2,200 mm 2,200 mm 2,200 mm

Feeding height approx. 3,800 mm approx. 3,800 mm approx. 3,800 mm

Power requirement 22 kW 30 kW 30 kW

Total weight 6t 8t 10 t

Max. speed 18 U/min 18 U/min 18 U/min

Max. throughput 30 m³/h 45 m³/h 60 m³/h

Max. throughput with electrical

2 t/h 3 t/h 4 t/h
appliances

DM - Dismantler for electric appliances

The manual opening of the plastic housings of used small household appliances, electrical and electronic tools, toys
and medical equipment is time-consuming and dangerous. Splitters and sharp edges, as well as the appliances’
contents may cause injuries.

The Dismantler DM executes this work automatically, safely and fast. The plastic housings are coarsely broken. The
inside parts remain intact and can be removed safely.

The crushed housings are transported to subsequent sorting in a continuous material flow.

Suitable for household appliances, toys, electronic and electronic tools, etc.
Cracking of the plastic housings for removing metal parts
Turn key design
Metered material transfer to sorting
No risk of injury for personnel
Low dust formation
Space-saving
Low noise level
Low energy consumption
Economic purchase price
Slow runner

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 Technical Data

BB Working width
BB

1,780 mm
Bale Breaker Number of Moving Floors 12 pieces

Feeding height approx. 800 mm

Total height 2,500 mm

Hopper length min. 6,000 mm

Total length min. 8,400 mm

Extension in steps of 1,500 mm

Hopper length max. 12,000 mm

Total length max. 14,400 mm

Bale dimensions max. (w x h x l) 1,200 x 1,200 x 2,500 mm

Bale weight approx. 400 – 800 kg

Power requirement Moving Floor 4 to 22 kW

Power requirement 7.5 to 11 kW

Weight up to 11.5 t

Throughput up to 10 t/h

BB - Bale Breaker

The Bale Breaker serves for unraveling of press bales of PET-bottles, waste paper, residual waste, plastic waste
and similar materials, as well as the metered material transport downstream working processes. By adjusting the
unraveling grade, an optimal subsequent sorting is guaranteed.

The BB- series does not crush but loosen the material for a most effective material sorting. If required, a
supplemented ripping device can be installed for an additional loosening process and opening of tied bundles and
cartons.

If the feeding of loose material per front loader and bales is required, the Bale Breaker is also available with a
closed hopper with door at the rear side.

Optionally available with BD Bale Dewiring machine as complete bale opening system.

For PET-bottles, residual waste, plastic containers, waste paper, sorting rests, etc.
Efficient opening of bales and loosening up of material
Even feed and continous material discharge
Infinitely adjustable throughput rate
Large bale hopper for long feeding intervals
Ready-for-operation construction with drives and electrical control system
High mobility and usability on various sites
Optional with BD Bale dewiring machine as complete bale opening system

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 Technical Data

BD Working width
BD

1,700 mm
Bale Dewiring Bale dimensions max. (w x h x l) 1,200 x 1,200 x 2,500 mm

Bale weight approx. 400 – 1,200 kg

Width 4,600 mm

Length 6,500 mm

Height 3,250 mm

Power requirement 15 kW

Throughput up to 40 bales/ h

BD - Bale Dewiring

The Bale Dewiring machine removes wire strappings automatically from corded bales.

The bales are placed onto the chain belt conveyor. The cutting and removing mechanism adjusts automatically to
the individual bale size and density. The removed wires are packed and discharged to the bottom.

Employment of staff for bale cutting is no longer necessary. The wire strappings are under high tension and may
cause serious injuries when cut per hand. The bale dewiring machine increases operatonal safety by preventing
such accidents.

It is recommended to operate the bale dewiring machine combined with the tried and tested BB Bale Breaker. The
material is unraveled and transformed into a loose and metered material stream. The bale contents are perfectly
prepared for sorting without any damage to the material.

The advantages are obvious: It is ensured that the downstream aggregates are utilized in an optimal way.
A complete automation of the material preparation with BRT HARTNER technology saves personnel, time and
costs.

Mechanic dewiring of press bales

Automatic opening and removing of wire strapping
Packing of removed bale wires
Wire cutting without danger of injury
For bales consisting of plastics, foils, PET bottles, paper etc.
Self-acting adaptation to bale size
Automatic adjustment to material density
High availability due to wear-resistant edges
Delivery complete with chain belt conveyor, all drives and electrical control system
Compact material preparation system in combination with BB Bale Breaker

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 Technical Data

PS & PD Working width

PS 06

600 mm
PS 12

1,200 mm
PS 14

1,400 mm
PD 06

600 mm
PD 12

1,200 mm
PD 14

1,400 mm
Single Perforator & Double Perforator Length 1,050 mm 1,620 mm 1,820 1,050 mm 1,620 mm 1,820 mm

Width 680 mm 680 mm 680 mm 1,360 mm 1,360 mm 1,360 mm

Hight 360 mm 360 mm 360 mm 360 mm 360 mm 360 mm

Weight 300 kg 600 kg 700 kg 600 kg 1,200 kg 1,400 kg

Number of trommels 1 1 1 2 2 2

Number of male connectors 8 16 16 16 32 32

Power requirement 2 kW 4 kW 4 kW 4 kW 8 kW 8 kW

Speed 60 U/min 60 U/min 60 U/min 60 U/min 60 U/min 60 U/min

Throughput 40 m³/h 70 m³/h 80 m³/h 80 m³/h 140 m³/h 160 m³/h

PS & PD - Single Perforator & Double Perforator

Perforators of the series are excellently suited for material feeding per front loader, as well as placing the
machine over the conveyor belt charging the bale press.
The bottles are punctured and pressed flat. Bottles rolling no more on the belt considerably facilitates
buffering and transport of the material. The conveyor belt is used more efficiently for a much faster feeding
of the bale press.
The perforator‘s mobility allows flexible handling and fast installation wherever needed.
Modified, the machine can also be used as glass breaker.

Mechanic dewiring of press bales Double Perforator with Chute

Automatic opening and removing of wire strapping
Packing of removed bale wires
Wire cutting without danger of injury
For bales consisting of plastics, foils, PET bottles, paper etc.
Self-acting adaptation to bale size
Automatic adjustment to material density
High availability due to wear-resistant edges
Delivery complete with chain belt conveyor, all drives and electrical control system
Compact material preparation system in combination with a Bale Breaker

Single Perforator Double Perforator

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BRT HARTNER
Where innovation is at home
BRT HARTNER GmbH

Br. Ibbenbüren
Lengericher Str. 1
49479 Ibbenbüren
Germany
Fon +49 5451 50773-0
Fax +49 5451 50773-90

Br. Gundelfingen
Gartnerstraße 20
89423 Gundelfingen a.d. Donau
Germany
Fon +49 9073 40399-0
Fax +49 9073 40399-11

www.brt-hartner.com

Content, technical data and illustrations of this edition are non-committal and can be changed without prior notice of manufacturer.
With reference to protection notice ISO 16016. BACKHUS GmbH. April 2016 EN