Asst. Lect. Maryam J. Jaafar • Dehydration Sometimes the drying process of the liquid gas product is carried out in order to get rid of the quantities of water that may cause blockages in the pipes. Drying may be done using liquid dryers and in this method, liquid materials are used to absorb water vapor from natural gas or liquid gas, and the most important sources of water in the gas are from water in the amine solution, as well as from the process of washing gas from the residues of the amine solution. • These liquids have advantages, the most important of which are: 1- They have the ability to absorb water. 2- They are of low cost and availability. 3- It does not lead to corrosion phenomenon. 4- Stability against gas components. 5- Stability in the activation process (re-activity). 6- It can be re-effective. 7- Low or medium viscosity. 8- Low solubility in natural gas or liquid gas. 9- Low vapor pressure at a certain temperature. 10- This does not lead to foaming or emulsification. • Glycol drying unit The drying method is the absorption process and using a dried liquid, which is glycol, one of the best and most common methods used, especially for gaseous compounds, and when there is no need to go down the dew point to a very low degree, and usually the drop in the dew point is about (60- 120) degrees Fahrenheit. The advantages of glycol are:۔ 1- High ability to absorb water vapor. 2- It is not affected by high temperature. 3 - Its vapor pressure is low. 4- Available at an affordable price. • The most popular types of glycol are as follows: 1.Monoethylene glycol MEG has the advantage of having a high vapor pressure, which causes it to lose part of it with the outlet gas. 2.Diethylene glycol DEG also has a high vapor pressure, which leads to the loss of part of it with the liquid gas, and the degree of its decomposition is low, which reduces the purity of the liquid and gas. 3. Tri-Amine glycol TAG is the most common and widely used glycol because it has a low vapor pressure and can be reused by removing water from it at a temperature of 340- 400 Fahrenheit. • The next figure shows the parts of the main unit, and the operational unit consists of two parts: 1- The absorption part. 2- The reactivation part. Where the gas saturated with water vapor passes through a separator vessel to remove the impurities suspended in the gas such as water, hydrocarbons, and salts, in order to reduce the loss of glycol, and then the moist gases enter the Absorber at the bottom of it and it rises to the top by a current opposite to the direction of the glycol descending from the top of the tower. Water and gas, and then the gas comes out without water from the top of the absorption tower, while the glycol saturated with water vapor goes down and passes through a heat exchange (pure glycol/glycol saturated with water vapor) and from there to the second part of the unit, that is, the re-activity portion of the glycol consisting of the stripping tower and the reboiler. • The glycol, rich in water vapor, enters the stripping tower or the activation tower from below it, and the water vapor is separated from the glycol by heating, that is making use of the large oven to boil it and thus the water comes out from the top of the stripping tower and passes on a reflux condenser and then to the separation vessel (Accumulator) Part of the water is returned to the top of the reflux removal tower by a special pump to regulate the temperature at the top of the stripping tower (usually around 100 degrees Fahrenheit). The pure glycol without water is withdrawn from the bottom of the stripping tower by a special pump after passing through the heat exchange (pure glycol/glycol saturated with steam). Water) to warm up the material entering the stripping tower and then into a glycol water cooler, and it enters the absorption tower from the upper part. To regulate the temperature of the lower part of the stripping tower, a portion of pure glycol is taken and heated in a boiler and returned again to the stripping tower. In this tower, as for TEG, the process efficiency gives pure glycol (98 -99%) • And there are units for the same purpose, but with a little difference • When comparing this figure with the scheme of the previous unit, we note that the refrigerant E3 was replaced in the refrigerant fluid, which is the gas coming out of the absorption tower, and the condensation in the exchange E4 was replaced by cooling with the air fan, as for the towers, the concentration tower for steam saturated glycol the packed was used in it instead of trays, Such units are usually used in areas with moderate temperatures, especially in the summer. • Note : Usually the liquid gas LPG is dried, especially propane, and the adsorption process is carried out using solid materials, the most important of which are sieve particles, which are the crystals of sodium, potassium, and calcium for alumina silicate, activated alumina, silica gel, bauxite, or activated carbon in the case of water in a small proportion. • Reasons for drying 1- To prevent the formation of the hydrate which is a solid crystalline substance for the propane compound, and to be formed in the presence of water and at a normal air temperature, and it can occur at 42 ° C. This hydrate causes clogging of pipes, valves, operating units, and crossed places, causing and accelerating the phenomenon of erosion. Chemicals are used to prevent this phenomenon, the most important of which is methyl alcohol. 2- Avoid the occurrence of liquid gas freezing while it is being cooled. 3- Avoid corrosion of copper and steel pipes. 4- Reducing the degree of dew. 5- The calorific value of dry liquid gas is higher than the calorific value of liquid gas containing water vapor • Additives for liquid gas Distinct unpleasant odors are added to the liquid gas to easily detect liquid gas when any leakage occurs and to know the presence of gas in the air at a concentration of no more than 1/5 (less than five times) of the minimum flammability limit according to the instructions of the American National Fire Protection Association, one pound of thiophene C4H4.5 or methyl mercaptans C2H5.SH is added to it for every ten thousand gallons of liquid gas or the equivalent of 20 parts per million, and the advantages of these materials are that they are harmless and have a pungent odor, not sharp, easy to volatilize, weakly soluble, and available. These materials are added to the liquid gas with special devices. • Liquid gas filling It is filled with metal cylinders of different capacities, including 1- Small cylinders with a capacity (2 kg) of liquid gas. 2- Standard cylinders with a capacity (12,5 kg) of liquid gas. 3- Large cylinders of capacity (45 kg) of liquid gas. In the form of large quantities (Bulk), tank cars, railroad cars, or ships, where special tanks are designed in each of them with different capacities and provided with all the requirements that must be provided for the safety of storage, transportation, loading, and unloading. The cylinders are similar in terms of basic design, but they differ in size and external shape. The standard cylinder is the most commonly used as its empty weight is 16-17 kg, the weight of gas in it is 12.1 kg, and the weight of the filled cylinder is about 29 kg. • Liquid gas storage The most important characteristic that controls the design of liquid gas tanks is the relationship between steam pressure and temperature, as the vapor pressure rises with the increase in temperature, and it also changes according to the ratio of the mixture components of ground, propane, butane, and others. The choice of storage quality is also affected by the required storage conditions and the nature of work. These tanks of whatever type are provided with the following 1-Pipes for entry and exit of the material 2- Pipes for transferring the liquid gas and circulating it inside the tank. 3- The vent nozzle tube at the top of the tank. 4- The waste pipe at the base of the tank. (Drain line). 5- Safety Valve. 6- Transfer tube of the fuel grid or to the ignition. 7- Gauging liquid level meter. 8- Pipe to take Sampling line. 9-fire fighting system. 10 - Substance drawing pumps with liquid volume gauge. • The most important storage methods are 1. Storage under pressure using cylindrical tanks (horizontal, vertical or spherical): This type of storage is the most common and used and applied since the inception of the oil industry and the sizes of these tanks vary from very small with a capacity of 2 kg to very large with a capacity of 1500 tons, and the tanks that are Metal tanks bear high pressure, either of a cylindrical shape (horizontal) and these are usually long in relation to their diameter, or they may be spherical and the latter is the most common and used of the horizontal cylinder. • On all these tanks there are tubes and devices, and according to what was previously mentioned, these tanks work to withstand the hydrostatic pressure caused by the rise of the liquid in the tank and the pressure resulting from the vapors rising from the liquid. And when the diameter of the tank and the internal pressure are similar to the cylindrical and spherical tanks, the thickness required in the wall of the spherical tanks reaches half the wall thickness required for the horizontal cylindrical tanks, and for this reason, spherical tanks are preferred because they are more economical, especially when storing a liquid with a volume of five thousand cubic meters or more. • To use the appropriate type of storage, consideration must be given to the required storage capacity, the nature of the storage site, the climatic conditions, and the required rate of filling and emptying during operation.
2- Chilled Storing: This type of storage is characterized by the fact
that the energy required for storage is very high and the periods of discharging and loading are few. Thermal insulation of the walls of the tank is used with a large thickness and multiple layers of insulating materials to avoid the evaporation of the cooled liquids inside the tank. The reservoir is constantly cooled, compressed, and returned to the bottom of the tank after converting it to a liquid state, and these cooled tanks are metallic if they are above the surface of the ground, and concrete if they are under the surface of the earth, and minerals are of the type containing expensive alloys and resist low temperatures. And this type of mineral tank is also used in marine tankers of liquid gas that require high storage capacities. • Refrigeration Unit This unit is important, especially when the climate is hot (in summer) and the most important duty of this unit is to get rid of the heat produced in these tanks that lead to high pressure and the exit of vapors from the safety valves and the high temperature in the tank due to the sun radiation and to the temperature of the LPG entering the tank. This unit operates on the basis of a Thermodynamic Refrigeration Cycle and uses propane fluid for cooling (thermodynamic cooling system). Such tanks are used to store large quantities with continuous loading and emptying operations. So the refrigeration is important for the purpose of preserving the properties and quantity of gas from evaporation due to high pressure. 3- Storage in caves. 4- Underground storage. Regarding these two methods, they are not widely used in Iraq and are used by some non-gas producing countries as a strategic reserve of gas, usually used in crises, preferring saline lands that work to bridge the cracks and in the soil with saline deposits. • Liquid gas transfer The liquid gas is transferred under a pressure higher than the atmospheric pressure (50 atm) and higher than the vapor pressure of the mixture in order to remain in its liquid state. Transportation is done by using: A- Liquefied gas cylinders are transported after filling them by cars and rails after they are placed in cages that can accommodate a certain number of cylinders. B- Tank cars: Tank cars are used to transport liquid gas for local distribution and their load ranges between (750-11000 US gallons). C- Pipes: to transport large quantities of liquid gas, pipelines are used and they are the most common and used because it is economical to transfer liquid gas from production sources to large storage warehouses in preparation for local distribution or export. D-Railway cars special pressure tanks carried by railway cars with a capacity of 10,000 to 30,000 US gallons. This method is considered economical to transport large quantities of liquid gas over long distances