Professional Documents
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Aluminium Beams Technical Datasheets
Aluminium Beams Technical Datasheets
Technical
Data Sheets
Metric Specification
Contents
Ref Description Page
Contents
Contents 2-3
Introduction 4
1.0 Components
ABX11800 Albeam 1800mm
ABX12400 Albeam 2400mm 5
ABX12700 Albeam 2700mm 5
ABX13000 Albeam 3000mm 5
ABX13600 Albeam 3600mm 5
ABX14800 Albeam 4800mm 5
ABX15400 Albeam 5400mm 5
ABX16000 Albeam 6000mm 5
ABX17200 Albeam 7200mm 5
ABX18400 Albeam 8400mm 5
ABX19600 Albeam 9600mm 5
AFX11200 Alform Beam 1200mm 6
AFX11500 Alform Beam 1500mm 6
AFX11800 Alform Beam 1800mm 6
AFX12100 Alform Beam 2100mm 6
AFX12400 Alform Beam 2400mm 6
AFX12700 Alform Beam 2700mm 6
AFX13000 Alform Beam 3000mm 6
AFX13600 Alform Beam 3600mm 6
AFX14200 Alform Beam 4200mm 6
AFX14800 Alform Beam 4800mm 6
AFX15400 Alform Beam 5400mm 6
AFX16000 Alform Beam 6000mm 6
AFX16600 Alform Beam 6600mm 6
AFX17200 Alform Beam 7200mm 6
ALX11200 Alsec Beam 1200mm 7
ALX11500 Alsec Beam 1500mm 7
ALX11800 Alsec Beam 1800mm 7
ALX12100 Alsec Beam 2100mm 7
ALX12400 Alsec Beam 2400mm 7
ALX12700 Alsec Beam 2700mm 7
ALX13000 Alsec Beam 3000mm 7
ALX13600 Alsec Beam 3600mm 7
ALX14200 Alsec Beam 4200mm 7
ALX14800 Alsec Beam 4800mm 7
ALX15400 Alsec Beam 5400mm 7
ALX16000 Alsec Beam 6000mm 7
ALX17200 Alsec Beam 7200mm 7
PPU10004 Ply Sanded 2.44m - 1.22m - 18mm 8
PPU10001 Ply MDO 2.44m - 1.22m - 18mm 8
Note: Clicking the RMDK logo in the top right hand corner of any page will bring you back to this Contents page
Contents
Ref Description Page
Components….continued
PPU10002 Ply Standard Film 2.44m - 1.22m - 18mm 8
PPU10003 Ply Premium Film 2.44m - 1.22m - 18mm 8
ALX10002 Flange to Flange Wedge Clamp 10
ALX10001 Universal Clamp 10
AFX20003 Alform Clamp Plate 11
AFX20022 M12 Unifix Bolt 11
BNU12001 M12 Hex Nut Plated 11
AFX20009 Alform Lok Clamp 12
AFX20007 Alform Internal Corner 13
AFX20002 Alform Alignment Angle 13
AFX20010 Outside Cornerstrap 14
AFX20009 Alform Lok Clamp 14
BNX16001 M16x75 Bolt gr8.8 BZP 14
BNU16001 M16 Hexagon Nut gr8 BZP 14
AFX20005 Alform External Corner Bracket 15
AFX20001 Alform Adjustable Internal Corner 16
AFX20003 Alform Tie Back Connector 17
AFA10050 Alform Lifting Bracket 17
AFA10015 Serrated Double Nut 18
AFA10020 Alform Prop Bracket 18
SSM23600 Superslim Stripping Corner Unit - 3600mm 19
SSM22700 Superslim Stripping Corner Unit - 2700mm 19
SSM21800 Superslim Stripping Corner Unit - 1800mm 19
SSM20900 Superslim Stripping Corner Unit - 900mm 19
AFA10040 Alform Vertical Walkway Handrail Post 20
AFX20025 Alform / GTX Concrete Pump Port 100mm 21-22
Introduction
Aluminium Beams combine the benefits of strength, lightness and the ease of handling with consistency, versatility and
exceptional durability. With an exceptional range of accessories, the beams form a complete system that can be used
in numerous configurations and applications. RMD Kwikform has a portfolio of three Aluminium Beams: Albeam, a
225mm deep heavy duty primary beam for slab support, with a very high bending and concentrated load capacity,
Alform, a 150mm deep beam designed for wall formwork and secondary bearer for soffit support applications and
Alsec, a more economical 150mm deep single web beam used for soffit support applications.
Health and Safety
Designers should make themselves familiar with the contents of Equipment Guidance Notes UIX10101 - Alform &
Superslim Wall Formwork and Application Risk Assessments UIX20100 - Formwork. These documents are available
to customers via hyperlinks embedded in PDF scheme drawings. Residual risks pertaining to design issues are
marked in this document with the symbol and, if relevant to the scheme being prepared, should be highlighted on
the RMDK scheme drawing.
Design to EN Standards
The majority of the Aluminium Beam components were designed before the conception of the EN design standards.
Extensive use was made of BS8118 backed up by load testing. Allowable working loads were established using a
lumped factor of safety of 1.7 on yield and 2 on failure, which is adequate to satisfy the requirements of EC9.
To facilitate a simplified scheme design using established permissible load methods, load performance data in this
document is displayed as an ‘Allowable Working Load’. Should Limit State Design be required, the Design Resistance
may be obtained by multiplying the Allowable Working Load values by 1.5.
Albeam
A 225mm deep x 100mm wide aluminium extrusion used as a primary beam in falsework applications.
Albeam Properties 70
Gross Area 33.06cm2
Second Moment of area I xx 2131cm4
Flexural Rigidity EI 1468kNm2
Shear Rigidity GA xx 35110kN
Maximum Bending Moment xx 25kNm
Self Weight 8.4kg/m
225
220mm - Intermediate Bearing 120kN
200mm - Intermediate Bearing 115kN
170mm - Intermediate Bearing 100kN
110mm - End Bearing 38.5kN
100
Section
Alform Beams
An aluminium beam with recycled plastic insert used as a primary and / or secondary beams in falsework applications.
Unique inclined twin webs, together with edge stiffening lips provide great lateral stability and robustness in use.
Plywood formwork is simply attached by nail connection to the insert provided in the upper flange, and the bevelled
edge to the top flange allows for easy removal of the formwork on completion of use.
40
Alform Beam Properties
Gross Area 17.6cm2
Modulus of Elasticity E 6890kN/cm²
40
Second Moment of area I xx 558cm4
Flexural Rigidity EI 385kNm2
Shear Rigidity GA xx 18489kN
150
Position of Neutral Axis above base 74.6mm
Section Modulus xx 74.1cm3
Maximum Bending Moment xx 10kNm
Max Reaction (Intermediate) 75mm bearing 55kN
Max Reaction (End) 44mm bearing 40kN
Self Weight (with recycled plastic insert) 5.66kg/m 90
Section
Alsec Beams
A lightweight and more economical aluminium beam with recycled plastic insert used as a secondary beam in
falsework applications. Plywood formwork is simply attached by nail connection to the insert provided in the upper
flange, and the bevelled edge to the top flange allows for easy removal of the formwork on completion of use.
40
Alsec Beam Properties
Gross Area 12.47cm2
Second Moment of area I xx 389cm4
40
Flexural Rigidity EI 268kNm2
Shear Rigidity GA xx 12000kN
Maximum Bending Moment xx 7kNm
150
Max Reaction (Intermediate) 75mm bearing 33kN
Max Reaction (End) 44mm bearing 15kN
Self Weight (with recycled plastic insert) 4.65kg/m
75
Section
Plywood
RMD Kwikform Plywood is manufactured from high quality pine veneers
bonded together with a cross banded construction with phenolic resin.
Sheets are supplied with the face grain parallel to the long edge of the board.
Ply is manufactured from sustainable renewable sources and is certified by
both the PEFC and FSC chain of custody schemes. It is certified by TECO
to comply with the American standard PS 1-07 for Exterior bond and panel
grade 1. RMD Kwikform Ltd is at present in the process of obtaining PEFC
and FSC accreditation.
Board Finishes
Sheets are supplied in four finishes: Sanded, MDO, Standard Film and Premium Film.
Sanded Finish
An economical sheet with one side only having a smooth face without open defects. An ideal plywood where very
few re-uses are required or the quality of the finish to the cast concrete is unimportant.
MDO Grade
The front face of the sheet is overlaid with a phenolic resin impregnated paper weighing 370g/m2. which covers the
natural face grain and gives a matt finish to the struck concrete. With careful site treatment MDO can be used for up
to 20 fair faced uses. The rear of the sheet is overlaid with a 75-120g/m2 brown film with a phenolic resin content of
35% and provides a moisture barrier.
Standard Film Grade
Both front and rear faces of the sheet are overlaid with a 120g/m2 brown film with a phenolic resin content of 35%.
The film covers most of the natural face grain and gives a gloss finish to the struck concrete and produces good
results for up to 20 pours.
Premium Film Grade
Both front and rear faces of the sheet are overlaid with a phenolic resin impregnated paper weighing 205g/m2 and a
robust 130g/m2 black phenolic resin film overlay. The overlays cover all the natural face grain and give a gloss finish
to the struck concrete for 30 pours or more.
Notes on Use
• Sheet edges are sealed during manufacture to prevent moisture penetration. Seal all cut edges to prevent
moisture penetration which may otherwise cause degradation.
• We recommend the use of a release agent that has been formulated specifically for use with MDO grade
boarding. Apply two coats of release agent to MDO Grade prior to first use.
• We recommend use of non-metallic tools to clean the forms to help prevent damage to the face.
• Although sheets are resistant to abrasion and impact, take care during cleaning and use to prevent surface
damage. Select appropriate vibrators and techniques to protect the ply surface through all stages of use.
• Stated numbers of re-uses are for guidance purposes only and can not be guaranteed.
• Dispose of used plywood in accordance with applicable waste handling regulations.
Structural Properties
Direction
of face
PERMISSIBLE STRESSES
grain relative
to span General and Soffits Wall Formwork
Allowable Spans
Maximum Alform and Alsec beam centres are shown below. Please note that data is valid for applications with the face
grain perpendicular to the support beams for 3 or more spans and with deflection limited to span/270. Live load is not
considered when checking deflection in slab applications. For soffit applications a concrete density of 24.5kN/m3 has
been allowed plus a live load in accordance with BS5975 (2008).
Flange to Flange
Wedge Clamp
(ALX10002).
Stagger alternate
clamps
Universal Clamp
(ALX10001).
Stagger alternate
clamps
Underslung Clamp
A secure clamp supplied in three parts used to connect underslung aluminium beams where a
known load capacity for the connection is required. Note that one of the connected beams
must be either an Alform or an Albeam. When four clamps are used both beams must be an
Alform or an Albeam. AWL with 2 clamps = 5kN, AWL with 4 clamps = 10kN
Prior to loading the Alform Lok Clamp, its integral bolts shall be torqued to 45Nm.
85
Integral
M12x40 Bolts 48.5
Side Elevation
63
Front Elevation
15mm Rapid
Knock On Wing Bar Tie x Knock On Wing
Nut (BTX10001) 0.5m long Nut (BTX10001)
Rapid Tie
Hexagon Nut
50mm
Standard Waler (BTX10017)
Plate (BTX10021) Lok Clamp
Single Lok
Clamp
(AWL=20kN)
Twin Lok
15mm Rapid Clamps
Bar Tie (AWL=30kN)
Typical Panel Joint Detail
Fit Lok Clamp panel joint connection on
bottom three Alform Beams and then at
Typical Stop-End Detail nominally 1.0m vertical centres
225
150
225
150
Plan
90
Side Elevation
200
50
55
200
95
Plan
50
50 95 55
2 No. Ø14x40mm slots
per face
75
Side Elevation
Prior to loading the Alform Lok Clamp, its integral bolts shall be torqued to 45Nm.
514
164
104
Elevation
60
124
Plan
The table below shows the number of Alform waling spacings between Outside Corner Strap positions. Please note it
is recommended that straps shall always be fitted to the bottom three walings.
Example: Where the number 4 is indicated in the table, the 1st, 2nd, 3rd, 7th and 11th walings have Outside Corner
Strap connections. (Spacings may be increased as concrete pressure reduces towards the top of the shutter).
Fix dummy soldiers local to the corner to transmit forces from intermediate walings where Corner Straps are not fitted.
(Dummy soldiers can be omitted if Outside Corner Straps are used at every Alform waling position).
90
205
End View Side Elevation Plan
External Corner
Brackets fixed to every
Alform Beam waling
using 2 No. M12 Unifix
Bolts & M12 Hexagon
Nuts
Alform Lok Clamps at
External Corner
Bracket positions
either side of Rapid 150x150x6x14mm Plate
Tie Bar Washer & M12x260 Bolt
at nominally 1.0m ctrs
on vertical soldier
Prior to loading the Alform Lok Clamp, its integral bolts shall be torqued to 45Nm.
Note: It is recommended that External Corner Brackets are always fitted to the bottom two Alform walings and a tie rod
located between them.
90 Degree Corners
Ø16mm pin
=
66
77
18
153
=
(BNX12009)
Alform Beam or
Albeam
Serrated Double Nuts MUST be placed with the serrated side towards the Lifting Bracket as shown on detail
(above right) and M12 Set Pins shall be torqued to 45Nm.
Serrated Double Nut MUST be placed with the serrated side towards the
Alform Prop Bracket as shown on detail (below right) and M12 Set Pins
shall be torqued to 45Nm.
Alform Beam or
Albeam
Turnbuckle or Push Pull Prop
connected with Superslim
19mm pin & R-Clip
(SSX10046)
155
250
150
1050
max
Enlarged Plan
250
max
150
Plywood
1100
1000
200
Alform Beam
200
1050
700
500
250
250
200
200
Serrated Double Nut MUST be placed with the serrated side towards the
Alform Vertical Walkway Handrail Post as shown on detail (below right)
and M12 Set Pins shall be torqued to 45Nm.
Ø48.3mm CHS
40
Sliding closure
plate
305*
375
135
Ø101 internal
Ø9 holes
Rear Elevation Front Elevation Side Elevation
* A few early versions exist with this dimension as 325mm.
35
25
(AFX20022 + BNA11202)
305*
plate
Ø110 hole required in form face
Plan GTX Beam Connection
8 No. M8x50 Turbo Coach
Screws (BNX00008)
305*
368
232 14 Ø127 Ø127
Ø98
Ø98
48
Side Elevation
Front Elevation Rear Elevation
Connect with 100mm
concrete pump line coupler
(not supplied)
Aldridge, Walsall WS9 8BW, UK. PO Box 5801, Sharjah, PO Box 169, Melrose Park,
Tel: +44 1922 743743 United Arab Emirates. South Australia, 5039.
Email: info@rmdkwikform.com Tel: +971 6502 5888 Tel: +61 8 8179 8200
Email: rmd.uae@rmdkwikform.com Email: rmd.australia@rmdformwork.com
Ireland
RMD Kwikform, Qatar Hong Kong
Finglas, Dublin 11, Ireland. PO Box 405, Doha, Qatar. 22/F Excel Center,
Tel: +353 1 830 2500 Tel: +974 4465 3034 483A Castle Peak Road,
Email: rmd.dublin@rmdkwikform.com Email: rmd.qatar@rmdkwikform.com Cheung Sha Wan, Kowloon, Hong Kong.
Tel: +852 2415 4882