CONTROL TEST CARD

Use in conjunction with:

DOSAGE REQUIREMENTS PAGE
ONBOARD LOG

COOLING WATER TREATMENT – DREWGARD® ZX

Read SDSs before running these tests. Before testing, samples should be cooled to 25°C (77°F).
DREWGARD ZX TEST PROCEDURE (USING OPTISCOPE®-50) WEEKLY TEST – SYSTEM WATER
Note: If the sample is colored or turbid, filter before running the test. If the sample remains cloudy after the first filtering, the sample should again be filtered through the same paper since the filter becomes more retentive on the second filtration.
CALIBRATION: The OPTISCOPE-50 must be calibrated each time before it’s use for DREWGARD ZX concentration determinations. PRISM PRISM AIR

1. Open the plastic prism cover and apply 1-2 drops of distilled water (maintained at ambient temperature) on the surface of the prism. Hold the 1 2 FULLY PARTIALLY POCKETS 3
COVERED COVERED & GAPS 50 50

instrument at an angle such that the prism is level so that the distilled water will not run off the prism (Fig. 1). CALIBRATION RING ON
PRISM
45
40
35
45
40
35
& SETSCREW
2. Gently close the plastic cover over the prism. The distilled water should spread as a thin, even layer in-between the prism and the plastic Brix %
30
25
30
25 20°C
20 20
cover. Ensure that the distilled water covers the entire surface of the prism (Fig. 2). 15
10
15
10

3. Look through the eyepiece and direct the OPTISCOPE-50 toward a source of light by holding it upwards. Focus and adjust the scale by gently
5 5
PRISM 0 0

turning the eyepiece (rubber hood) either clockwise or counter-clockwise. Be careful not to overturn the focusing mechanism lock. EYEPIECE
YES NO NO

4. Look at the scale through the eyepiece. The upper field of the view will be seen as blue and the lower field will be seen as white (Fig. 3).
5. Confirm that the boundary line crosses the scale at “0” (Fig. 4). If not, gently loosen the set screw on the calibration ring and turn the it
clockwise or counter-clockwise until the boundary line is at zero. Gently tighten the set screw. Do not over-tighten as the boundary line might 4 5 6
30 30 50 50 7
40 740
shift slightly. When the calibration is complete, gently wipe the prism dry using soft tissue paper. 20 20
45
40
35
45
40
35 6
30 630
GENERAL USE: The sample must be at ambient temperature prior to testing. 10 10 Brix %
30
25
30
25 20°C 5
20 520
20 20
1. Repeat steps 1 thru 3 from above using sample solution instead of distilled water. 0 0
15
10
15
10 4
10 410
2. Look at the scale through the eyepiece, the upper field of the view will be seen as blue while the lower field will be seen as white (Fig. 5). The
5 5
0 0
3 3
reading is taken at the point where the boundary line of the blue and white fields crosses the scale (Fig. 6).
3. The DREWGARD ZX concentration in percentage (%) equals: THE SCALE READING * 1.5. 6
4. After each measurement, the sample must be cleaned from the prism using soft tissue paper and water.

TEST RESULTS AND CONTROL DOSAGE REQUIREMENTS CONVERSION CHART

OPTISCOPE-50 (Readings %) 0.0 5.0 10.0 15.0 20.0 25.0 28.0 30.0 32.0 33.3 35.0 40.0 45.0 46.0 50.0
DREWGARD ZX (PCN 8688337)
(Concentrations %)
0* 7.5 15.0 22.5 30.0 37.5 42.0 45.0 48.0 50.0 52.5 60.0 67.5 69.0 75.0
DREWGARD ZX dosage addition in OK OK OK OK OK OK OK HIGH
50 42.5 35.0 27.5 20.0 12.5 8.0
% of system volume No Dosing No Dosing No Dosing No Dosing No Dosing No Dosing No Dosing HIGH
*Initial dosage: 50% of system capacity of DREWGARD ZX treatment. Within Control Range
DREWGARD ZX must not be mixed with other corrosion inhibiters or glycols because the accuracy of testing will be As long as the system is not foaming, its heat transfer capacity is not compromised and the concentration is 15% or less, the high levels can be reduced
by the normal makeup process if that will occur within a month, otherwise, partially drain and freshen the system.
lost.

COOLING WATER HARDNESS TEST PROCEDURE WEEKLY TEST – SYSTEM WATER

Note: If the sample is colored or turbid, filter before running the test. If the sample remains cloudy after the first filtering, the sample should again be filtered through the same paper since the filter becomes more retentive on the second filtration.
Note: Quantitative indication of hardness above 80 ppm.
1 2 Slide Over 3 Snap
1. Rinse and fill the Sample Cup to the 25 ml mark with water sample (Fig. 1). Valve
Valve
2. Slide the flexible rubber end of the Valve Assembly over the tapered tip of the Titret to the white Reference Line for a snug fit (Fig. 2). ml
25 Score Assembly Score Assembly
3. Snap the tip of the Titret (ampoule) at the Score Mark (Fig. 3). 20 Mark Mark
15
4. With the tip of the valve assembly immersed in the sample, squeeze the bead valve briefly to add a small amount of sample to the Titret 10 Reference
(Fig. 4). The red indicator in the Valve Assembly will also be added to the Titret. Line
NOTE: Do not squeeze the bead value unless the tip of the Valve Assembly is immersed below the surface of the liquid. Titret Titret
5. Rock the Titret to mix the contents. The contents of the Titret will turn a BLUE color.
6. Continue to add small amounts of sample until the liquid in the Titret turns from BLUE to PINK. Be sure to rock the Titret to mix the contents
after each addition of sample. When the color of the liquid in the Titret changes to PINK, the end point has been reached. Stop the test, hold 4 55
the Titret in a vertical position and carefully read the depth scale on the Titret that corresponds to the liquid level at the bottom of the concave
Squeeze 26
meniscus (Fig. 5). Results are in ppm total hardness as calcium carbonate CaCO3. Bead Value
28
Valve Read = 28
TEST RESULTS Here 30

Hardness 170 ppm Maximum Limit

CW_DREWGARD ZX-CONTROL TEST CARD_R201
 MAKEUP WATER CONTAMINANTS WEEKLY TEST – MAKEUP WATER CONTAMINANTS
NOTE: The use of high quality, distilled makeup water is recommended as the best means to control scale. Makeup tanks should be
tested every week or more often if there is a change in the source or mixture of the water or any upset is suspected. If at all possible, do PARAMETER MAXIMUM LIMIT
not introduce makeup water with Chlorides above 100 ppm or Hardness over 170 ppm, especially if system water is not sufficiently below
these limits to dilute the intended makeup water.
Chloride 100 ppm Maximum Limit
Hardness 170 ppm Maximum Limit

MAKEUP WATER CHLORIDE TEST PROCEDURE WEEKLY TEST – MAKEUP WATER CHLORIDE
Note: If the sample is colored or turbid, filter before running the test. If the sample remains cloudy after the first filtering, the sample should again be filtered through the same paper since the filter becomes more retentive on the second filtration.

1a. For samples < 100 ppm chlorides: Rinse the Plastic Vial and fill to the mark (10 ml) with the sample to be tested (Fig. 1).
1b. For samples > 100 ppm chloride: Rinse the tall Glass Vial (test tube) and fill to the mark (2 ml) with the sample to be tested (Fig. 1). 1 2
2. Neutralize the sample by adding 3 drops of Phenolphthalein Indicator to the sample. Swirl to mix. If the sample turns PINK add Sulfuric Acid
OR &
N/10 drop by drop while swirling until the sample turns CLEAR. Afterwards, add one more drop (Fig. 2). OR
3. Adjust the color of the sample by adding 6 drops of Potassium Chromate. The sample will be YELLOW (Fig. 3).
10 ml
4. Counting the drops, add Silver Nitrate N/10 drop by drop. Swirl between drops until the sample turns ORANGE (Fig. 4). 2
ml
10 #
5. Calculate the chloride concentration: 10 ml 10 ml 10 ml

If plastic vial (< 100 ppm) was used in Step 4: - Number of drops of Silver Nitrate N/10 * 10 = ppm chloride
If glass test tube (> 100 ppm) was used in Step 4: - Number of drops of Silver Nitrate N/10 * 50 = ppm chloride
3 4

TEST RESULTS
Chloride 100 ppm (See Note 1) Maximum Limit #
Note 1: If manufacturer’s recommendations are more stringent, take those limits into account. 10 ml 10 ml

MAKEUP WATER HARDNESS TEST PROCEDURE WEEKLY TEST – MAKEUP WATER CHLORIDE
Note: If the sample is colored or turbid, filter before running the test. If the sample remains cloudy after the first filtering, the sample should again be filtered through the same paper since the filter becomes more retentive on the second filtration.

1. Rinse and fill the Sample Cup to the 25 ml mark with makeup water sample (Fig. 1).
1 2 Slide Over 3 Snap
2. Slide the flexible rubber end of the Valve Assembly over the tapered tip of the Titret to the white Reference Line for a snug fit (Fig. 2). Valve
Valve
3. Snap the tip of the Titret (ampoule) at the Score Mark (Fig. 3). ml
Score Score Assembly
25 Assembly
4. With the tip of the valve assembly immersed in the sample, squeeze the bead valve briefly to add a small amount of sample to the Titret 20 Mark Mark
(Fig. 4). The red indicator in the Valve Assembly will also be added to the Titret. 15
10
NOTE: Do not squeeze the bead value unless the tip of the Valve Assembly is immersed below the surface of the liquid. 5
Reference
Line
5. Rock the Titret to mix the contents. The contents of the Titret will turn a BLUE color. Titret Titret
6. Continue to add small amounts of sample until the liquid in the Titret turns from BLUE to PINK. Be sure to rock the Titret to mix the
contents after each addition of sample. When the color of the liquid in the Titret changes to PINK, the end point has been reached. Stop the
test, hold the Titret in a vertical position and carefully read the depth scale on the Titret that corresponds to the liquid level at the bottom 4 55
of the concave meniscus (Fig. 5). Results are in ppm total hardness as calcium carbonate CaCO3. Squeeze 26
Bead Value
28
Valve Read = 28
Here 30
TEST RESULTS
Hardness 170 ppm Maximum Limit

APPARATUS AND REAGENTS

DREWGARD ZX: OPTISCOPE-50 (PCN 1AB4382) Beaker 100 ml Plastic: Beaker 100 ml - Clear Plastic (PCN 0247016)
Chlorides: Chloride LMP Test Kit (PCN 0373019) Filter Paper: Filter Paper - 100/BX (PCN 0225012)
Hardness: Total Hardness Titrets (PCN 0378019) Funnel: Funnel - Plastic (PCN 0221010)
Stirring Rod: Stirring Rod - 150 mm Plastic (PCN 0417015)

CW_DREWGARD ZX-CONTROL TEST CARD_R201