LiteOn Model PS-5281-7VR1 2

LENOVO INTERNAL USE ONLY
LENOVO ENGINEERING SPECIFICATION
280 WATT CUSTOMER REPLACEABLE
POWER SUPPLY FOR THE
TOMER MECHANICAL PACKAGE
Revision 1.1
MAR 17, 2006
This specification defines the performance characteristics of a grounded single-phase (3-wire), 250 watt, 5 output
level power supply.
This specification also defines the worldwide safety requirements and manufacturer’s process test requirements.
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Contents
1.0 INPUT REQUIREMENTS 5
1.1 Input Voltage 5
1.1.1 Sinusoidal 5
1.2 Frequency 5
1.3 Power Supply Efficiency 5
1.4 Inrush Current 5
1.5 Harmonic Current (Option 1: IEC 10o00-3-2 Harmonics) {Japan Market} 5
1.6 IEC 555-2 Harmonic Current Compliance 5
2.0 OUTPUT REQUIREMENTS

2.1 DC Load Requirements
2.1.1 Minimum Cross-Loading
2.1.2 Residual Voltage6
2.2 DC Load Distribution
2.2.1 Planar Connector (P1)
2.2.2 Floppy Drive Connector
2.2.3 Connector
2.2.4 DC Return
2.3 DC Return to Frame Connection
2.4 Regulation
2.4.1 Voltage
2.4.2 Frequency
2.4.3 Static Load
2.4.4 Temperature
2.4.5 Warm-up Drift
2.4.6 Dynamic Load
2.5 Ripple Voltage
2.5.1 Definition
2.5.2 Specification
2.6 +12V Requirements
2.6.1 Surge Current
2.6.2 Hardfile Specification
2.6.3 Reverse EMF
2.6.4 Capacitive Load
2.6.5 Step Load
2.7 +5V Step Load
2.7.1 +5V Step Load
2.8 +3.3V Step Load
2.8.1 +3.3V Step Load
2.9 Overshoot
2.10 Common Mode Voltage
2.11 Stability
2.12 No Load Operation
3.0 PROTECTION
3.1 Primary (Input)
3.2 Secondary (Output)
3.2.1 Shutdown Definition
3.2.2 Over Current (OC) Protection
3.2.3 Over Voltage (OV) Single Point Fault Protection
3.2.4 Short Circuit
3.2.5 Reset After Shutdown
4.0 POWER GOOD SIGNAL
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4.1 Power Good Signal
4.1.1 Turn-on Delay
4.1.2 Turn-off
4.1.3 Voltage Level
4.1.4 Sink/Source Capability
4.1.5 Rise Time
4.1.6 PLD
4.1.7 AC Line Outage Holdup
5.0 POWER SUPPLY SEQUENCING

5.1 AC Power On
5.2 Monotonic Slope
5.3 3.3V/ + 5V Rise Time
5.4 +5V/ + 3.3V Tracking
6.0 POWER LINE DISTURBANCE (PLD) REQUIREMENTS

6.1 Undervoltage/Overvoltage
6.2 Input Line Disturbance
6.3 Lightning Simulation Test
6.4 Power Outage
7.0 ELECTROMAGNETIC COMPATIBILITY

7.1 FCC Requirements
7.2 VDE Requirements
7.3 CISPR Requirements
8.0 ENVIRONMENT
8.1 Operating
8.2 Shipping and Storage
8.3 Altitude
8.4 Cooling and Acoustics
8.4.1 Fan Speed Control
8.4.2 Airflow
8.5 Minimum Acoustic Requirement
8.5.1 Octave Band Sound Power Levels
8.6 Shock and Vibration
8.6.1 Shock Non-Operating
8.6.2 Vibration Non-Operating
8.6.3 Operational Vibration
9.0 SAFETY
9.1 Standards
9.1.1 Underwriters Laboratory (UL) Recognition
9.1.2 CANADIAN STANDARDS ASSOCIATION (CSA) CERTIFICATION
9.1.3 EN60 950 Certification
9.1.4 IECEE CB Certificate and Report
9.1.5 People’s Republic of China Requirements
9.2 ADDITIONAL REQUIREMENTS
9.2.1 Secondary Overload
9.2.2 Additional Secondary Overload
9.2.3 Ground Leakage Current
9.2.4 Secondary Outputs
9.2.5 Dielectric Strength (Hi-Pot)
9.2.6 Flammability of Materials
9.2.7 CONNECTORS
9.2.8 COMPONENTS
10.0 RELIABILITY
10.1 Failure Rate
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10.1.1 MIL-HDBK 217E Verification
10.1.2 Empirical Verification
10.2 Operational Life
10.3 AC Cycles
10.4 Component Derating
11.0 Auxiliary +5V and Remote On/Off Requirements

11.1 External On/Off Control
11.1.1 Requirements
11.1.2 External Control Signal Definitions
11.1.3 Auxiliary +5V
11.1.4 +5V Aux
11.1.5 +5V Aux Hold Up Time
12.0 DESIGN VERIFICATION AND APPROVAL
13.0 PRODUCTION TESTING

13.1 Functional Verification
13.2 Burn In
13.3 Hi-Pot/Ground Continuity
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1.0 INPUT REQUIREMENTS
1.1 Input Voltage
1.1.1 Sinusoidal
MINIMUM MAXIMUM NORMAL

Low Range 90 VAC 137 VAC 100 - 127 VAC
High Range 180 VAC 265 VAC 200 - 240 VAC
For china，the PS needn’t have switch
1.2 Frequency
The input frequency range will be 50+3Hz/60+3Hz.
The power supply must operate on a sinusoidal input voltage defined in Section 1.1.1. “Sinusoidal”.
1.3 Power Supply Efficiency

The power supply shall not draw more than 3.0 watt, input, when output is 1.5 watts or less.
The Efficiency at full load shall be a minimum of 65%.
Measurements are performed at nominal AC input, as specified in Section 1.1.1. “Sinusoidal”.
1.4 Inrush Current

Power supply inrush current shall be less than the ratings of its critical components (including bulk rectifiers,
fuses, and surge limiting device) for all conditions of line voltage of Section 1.1.1. “sinusoidal” and during the
power line disturbances specified in Section 6.0, “POWER LINE DISTURBANCE (PLD) REQUIREMENTS” on
page 18.
1.5 China Requirement（optional）
For China, the Input Bulk Capacitors must be rated at 250V. In addition, the MOVs across these Bulk Capacitor
shall be rated at 175V.
The supply must have Power Factor Correction, in order to acquire CCC approval.
.
1.6 Harmonic Current ( IEC 1000-3-2 Harmonics) { WW}
The harmonics of the power line and neutral currents shall not exceed the limits of the table below when
measured from 75W (input) to full load (output) in the low voltage range.
Harmonic Number (n) Maximum Permissible Absolute Maximum

Harmonic Current per Watt Permissible Harmonic
(mA/W) Current (A)
5
3 3.4 2.3
5 1.9 1.14
7 1 0.77
9 0.5 0.4
11 0.35 0.33
>13 3.85/n 0.15 x 15/n
Notes:
1. The applicable limit is the lower of the two figures derived from columns 2 and 3.
2. Measurements may be made at the 200V range Voltage (200-240 Vrms).
3. For china, only tested under 220V/50HZ
4. Reference document: IEC 61000-3-2
2.0 OUTPUT REQUIREMENTS
2.1 DC Load Requirements
NOMINAL OUTPUT VOLTAGE RESISTIVE LOAD CURRENT

0.3A min
+5.0V
16.0A max.
1.0A min；
+12.0V
18.0A max.
0 A min；
-12.0V
0.30A max
0.3A min.；
+3.3V
16.7A max.
5mA min.
+5V AUX 2.5A max
3.75A surge(10ms)
*See Section 2.6.1, “Surge Current” on page 10 for surge current requirements.
Notes:
At 25C
1. The total combined 3.3V/5V power shall not exceed 135W, steady state
2. The total combined 3.3V/5V/+12V power shall not exceed 264W
3. The maximum total power shall not exceed 280W
- Note; The maximum output power is derated at 1.2W/oC, to 250W at 50oC..
At 50C
1. The total combined 3.3V/5V power should not exceed 120W steady state.
2. The total combined 3.3V/5V/+12V power should not exceed 240W
2.1.1 ‘Sleep State’ Cross-Loading
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When the +5V and +12V are at 0.2A, the maximum current on the 3.3V can range from 0.3A to 2A.
2.1.2 Residual Voltage
All output levels (except the 5V AUX) may not exceed 70 mv when AC voltage is applied to the power supply
and the unit is in the DC “Off” condition. All outputs should be at no load.
This requirement shall be met when the 5V AUX is at either minimum or maximum load.
2.2 DC Load Distribution
2.2.1 Planar Connector (P1)
REGULATION
TOLERANCE (FROM
CONNECTOR PINS WIRE COLOR
OUTPUT NOMINAL)
+3.3V * +5%, -5% 1, 2, 13 ORANGE
3, 5, 7, 15, 17, 18,
DC Return
19, BLACK
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+5V * +5%, -5% 4, 6, 21,22 RED
Power Good 8 GRAY
+5V AUX +5%, -5% 9 PURPLE
+12V * +5%, -5% 10, 11 YELLOW
-12V +10%, -10% 14 BLUE
On/Off 16 GREEN
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20, 23
Rsvd
* See Section 2.6 thru 2.8 for the +12V, +5V and +3.3V step load requirements.
2.2.2 Floppy Drive Connector ( P8)

REGULATION
TOLERANCE (FROM
OUTPUT NOMINAL) CONNECTOR PINS WIRE COLOR
+5V +5%, -5% 1 RED
DC Return 2, 3 BLACK
+12V +5%, -5% 4 YELLOW
2.2.3 Connector (P3 and P4 and P5 and P7)

REGULATION
TOLERANCE (FROM
+5V +5%, -5% 4 RED
+12V +5%, -5% 1 YELLOW
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2.2.4 Connector (P2)

REGULATION
TOLERANCE (FROM
+12V +5%, -5% 3, 4 YELLOW
2.2.5 Connector (P6) Serial ATA
REGULATION
TOLERANCE (FROM
+5V +5%, -5% 3 RED
+12V +5%, -5% 5 YELLOW
+3.3V +5%, -5% 1

ORANGE
2.2.7 DC Return
All DC returns shall be connected to a single point internal to the power supply.
2.3 DC Return to Frame Connection

DC Return shall be tied directly to frame ground in the power supply.
Provision to isolate the DC return shall be made. The PCB shall have provision for a capacitor and/or a resistor
(with a minimum resistance of 10 ohms) from DC return to frame ground.
2.4 Regulation
Regulation shall be measured at the pins of the mating output connector. A high frequency .01 micro-farad
capacitor and a 10 micro-farad tantalum capacitor shall be used to terminate each output at the measurement
point. The instantaneous output voltages, bandwidth limited to 20MHz, shall remain within the regulation limits of
Section 2.2, “DC Load Distribution” on page 6 for any combination of the following:
2.4.1 Voltage
Any change in input voltage within the range specified in Section 1.1.1, “Sinusoidal” on page 5.
2.4.2 Frequency
Any change in input frequency within the limits of Section 1.2, “Frequency” on page 5.
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2.4.3 Static Load
Any static load change on any or all levels within the limits of Section 2.1, “DC Load Requirements” on page 6.
2.4.4 Temperature
Any temperature change within the limits of Section 8.1, “Operating” on page 17 including the effects of altitude
specified in Section 8.3, “Altitude” on page 17.
2.4.5 Warm-up Drift
Any change in output voltage due to warm-up drift.
2.4.6 Dynamic Load
A sinusoidal dynamic load with a peak-to-peak value equal to 20% of the applied static load such that static load
plus dynamic load does not exceed any of the maximums or minimums of Section 2.1, “DC Load Requirements”
on page 6. This dynamic load change shall be applied to a single output at any frequency up to 1kHz.
2.5 Ripple Voltage
2.5.1 Definition
The ripple voltage of the outputs shall be measured at the pins of the mating output connector, using a differential
technique. Conformance to this requirement will be verified by IBM using a Tektronix 7A22 differential amplifier,
or its equivalent. Ripple frequencies greater than 20MHz shall be attenuated by the measurement system.
Ripple shall be measured under any condition of line voltage specified in Section 1.1.1, “Sinusoidal” on page 5,
frequency specified in Section 1.2, “Frequency” on page 5, operating temperature specified in Section 8.1,
“Operating” on page 17, and loading specified in Sections 2.1, “DC Load Requirements” on page 7 and 2.2, “DC
Load Distribution” on page 6. A high frequency .01 micro-farad capacitor and 10 micro-farad tantalum capacitor
shall be used to terminate each output at the measurement point.
2.5.2 Specification
+ 5V 50 mV (P-P)
+12V 120 mV (P-P)
-12V 120 mV (P-P)
+5V AUX 50 mV (P-P)
+3.3V 50 mV (P-P)
2.5.3 Output Capacitive Load (uF)
+ 5V 10,000 uF
+12V 10,000 uF
-12V 350 uF
+5V AUX 350 uF
+3.3V 6,000 uF
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2.6 +12V Requirements
2.6.1 Turn On Surge Current
The +12V output shall withstand a total current of 19.0A at turn-on with the current ramping down to normal
loading within 15 seconds. During this time period, the +12V regulation tolerance shall be +7, -6%.
Additionally, the +5V minimum current shall be 4.0A with a regulation tolerance of +5%, -4%.
2.6.2 Hardfile Specification
This supply shall support a hard file spin up current of 2.7A/ hard file for any duty cycle, such that the average
current does not exceed 1.5A
During turn-on, the supply shall support a dl/ dT of 0.65A/ uS, max.
2.6.3 Reverse EMF
The power supply shall be able to start if there is a Reverse EMF of 3.0 volts on the any output, after the power
supply is turned off using the DC On/Off or if the AC is removed and reapplied.
2.6.4 Capactive Load
The +12V output shall have 10,000 micro-farad aluminum electrolytic capacitor, minimum, at the load.
2.6.5 Step Load
All outputs shall remain in regulation per Section 2.2, “DC Load Distribution” on page 6 during step load. The
maximum peak to peak voltage deviation on the +12V output for the complete step load cycle shall be less than
400 mV. The step load may be applied to any static load combination defined in Section 2.1, “DC Load
Requirements” on page 6 such that the peak +12V current does not exceed 18.0A.
Amplitude
The step load will have a peak value of 7.5 A.
Step Load Slew Rate
The step load slew rate (when measured from the 10% to 90% points on the wave form) shall be 1.0A/uS.
Step Load Duration/Period
The duration of the load shall not exceed 750uS with a period of 1.0mS
2.6.6 Surge Load
Dynamic surges with a maximum amplitude of 20.0A may occur for a duration of 10mS, and a period of 100mS,
during normal operation.
2.7 +5V Load
2.7.1 +5V Step Load
All outputs shall remain in regulation per Section 2.2, “DC Load Distribution” on page 6 during the step load. The
maximum peak to peak voltage deviation shall be less than 200mV. The step load may be applied to
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any static load combination defined in Section 2.1, “DC Load Requirements” on page 6 such that the
peak +5V current does not exceed 16.0A.
The +5V output shall have 10,000 micro-farad aluminum electrolytic capacitor, minimum, at the load
Amplitude
The step load will have a peak value of 4.0A.
Step Load Slew Rate
The duration of the step load shall not exceed 20mS with a period of 40mS.
2.7.2 Surge Load
2.8 +3.3V Step Load
2.8.1 +3.3V Step Load
All outputs shall remain in regulation per Section 2.2, “DC Load Distribution” on page 6 during the step load.
The maximum peak to peak voltage deviation shall be less than 100mV. The step load may be applied to any
static load combination defined in Section 2.1, “”DC Load Requirements” on page 6 such that the peak +3.3V
current does not exceed 16.8A.
The +3.3V output shall have 6,000 micro-farad aluminum electrolytic capacitor, minimum, at the load.
Amplitude
The step load will have a peak value of 6.0A.
Step Load Slew Rate
The duration of the step load shall not exceed 750uS with a period of 1 mS.
2.8.2 Surge Load
2.9 Overshoot
Any overshoot at turn on or turn off shall be less than nominal value and must decay to within the regulation
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Any overshoot at turn on or turn off shall be less than 10% of the nominal value and must decay to within the
regulation band in less than 50msec.
2.10 Common Mode Voltage

Common mode noise, measured from the DC common under test to chassis ground shall not exceed 1500 mV
peak-to-peak when measured with a technique having a bandwidth of at least 70 MHz. This measurement shall
be made between the DC return pins of connectors P1 through P4, and the case of the power supply, with the
power supply operating at the maximum load specified in section 2.1, “DC Load Requirements” on page 7 and
input line voltages specified in section 1.1.1, “Sinusoidal” on page 5.
2.11 Stability
All power supply outputs must be unconditionally stable (i.e. 45 degree phase margin minimum) for all DC and
dynamic loads as defined in 2.1, “DC Load Requirements” on page 7, all input conditions as defined in 1.1.1,
“Sinusoidal” on page 5, all environmental conditions as defined in 8/1, “Operating” on page 21.
The power supply must be stable when powering a negative impedance loads (i.e., VrM Regulators).
2.12 No Load Operation

The power supply shall operate with no load on all output levels. Output regulation tolerance shall be +/- 25%
during this condition. Power Good may be an up or down level. This condition shall cause no damage to the
power supply. The power supply fan should rotate under this condition.
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3.0 PROTECTION
The power supply must protect itself for all abnormal conditions, even when operating in conditions ‘out
of spec’.
3.1 Primary (Input)

The input power line must be fused in accordance with the safety requirements of Section 9.0, “SAFETY” on page
24.
3.2 Secondary (Output)
3.2.1 Shutdown Definition
Shutdown shall be defined as a condition where all the outputs identified in 2.1, “DC Load Requirements” on page
7, drop and latch off. The shutdown shall be reset by removal of the AC input power or changing the state of the
on/off signal.
3.2.2 Over Current (OC) Protection
The power supply shall provide over current protection such that when a 10 ampere/second current ramp is
applied to any output, the power supply shall shutdown before any output exceeds the allowed maximum “SELV”
limit of 240VA.
If three terminal regulators are used in the design, the power supply does not have to shutdown but must not
sustain any damage or create a hazardous condition if the short circuit is present for an extended length of time.
DC output currents shall be limited in accordance with Table 2 in IBM Standard CB 3-0501-070, Cl. 8.4.1.1
‘Combustion Protection’, or, No DC output shall exceed 45A, after a period of one minute, when loaded to the
impedance of maximum current draw before foldback.
3.2.3 Over Voltage (OV)/ Single Point Fault Protection
If a single point fault occurs (internal to the power supply), the power supply shall shutdown before any output
(+5V, +12V, +3.3V) exceeds 130% of its nominal value.
The OV shut down circuits must be designed such that the supply meets IEC 950 Safety requirements for No
Hazardous Conditions under a Single Fault Failure.
3.2.4 Short Circuit
A short circuit placed between DC return and an output shall cause no damage and the power supply shall
shutdown.
For test purposes, a short circuit is defined as ten milli-ohms.
3.2.5 Reset After Shutdown
When the power supply latches into shutdown condition due to a fault on on output (over curent, over voltage or
short circuit), the protection latch shall reset within 30 seconds after the fault has been removed and the On/Off
signal has switched state. Also, the latch shall reset within 30 seconds when AC power has been removed.
3.2.6 Diagnostic LEDs
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Two diagnostic LEDs, one green and one yellow, shall be placed near the AC Input Voltage Receptacle, per the
mechanical drawing. These LED’s will provide the ‘state’ of the power supply:
Green LED; The green LED shall be ‘on’ whennever the +5Vaux is present
Yellow LED;
Output Voltage PS-On Signal Output Present OC Yellow LED

+5V On Yes Yes Off
Yes No Off
No Yes Off
No No On
+12V On Yes Yes Off
Yes No Off
No Yes Off
No No On
+3.3V On Yes Yes Off
Yes No Off
No Yes Off
No No On
Note; The brightness of the LEDs can be minimized to reduce the effect on overall effieciency of the
power supply.
For china， needn’t have LEDS
4.0 POWER GOOD SIGNAL
4.1 Power Good Signal

The power supply shall provide a “Power Good” signal to reset system logic, indicate proper operation of the
power supply, and give advance warning of impending loss of regulation at turn off.
The Power Good signal shall be an up level during normal operation, or a down level when a fault condition
occurs or during turn off.
********** FOR TEST PURPOSE ONLY **********
To simulate typical system application, the Power supply unit level testing should include a pull up resistor (typical
1K) to the +5V output.
4.1.1 Turn-on Delay
The Power Good signal shall have a turn-on delay of at least 100mS but not greater than 500 mS from the time
the 3.3V and +5V output has reached their minimum regulation level.
4.1.2 Turn-Off
At turn-off (with AC or DC on/off) Power Good shall go to a down level when the 3.3V or +5V reach their minimum
regulation level.
4.1.3 Voltage Level
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Power Good up or high level is defined as 2.40V to 5V. Down or low level Power Good signal is defined as
0.00V to 0.40V.
When the Power Good signal is in the down level, turn on or turn off glitches, or steps above 0.4V are not
acceptable.
4.1.4 Sink/Source Capability
The Power Good signal shall be capable of sourcing 200 microamps and sinking 4.0 milliamps.
4.1.5 Rise Time
The Power Good signal shall have a rise time (measured from the 10% point to the 90% point) of less than 1.0
milliseconds.
4.1.6 PLD
The Power Good signal shall remain an up level throughout all Power Line Disturbances (PLDs) defined in
Section 6.0, “POWER LINE DISTURBANCE (PLD) REQUIREMENTS” on page 18.
4.1.7 AC Line Outage Holdup
The Power Good Signal shall remain an up level for at least 16msec after AC power is removed and shall go to a
down level before the 3.3V or +5V falls below their regulation limit.
This test will be performed at the AC Nominal voltages (100 -125 Vac and 200 - 240 Vac).
The PG signal should go low a minimum of 1 mS before the outputs go out of regulation.
5.0 POWER SUPPLY SEQUENCING
5.1 AC Power On
When proper AC power is applied, and the on/off signal is in the “ON-STATE”, all outputs shall reach their
regulation limits within 500 mS.
5.2 Monotonic Slope

When proper AC power is applied, and the on/off signal is in the “ON-STATE”, +5V and +5V Aux must have
Monotonic (positive slope) rise.
5.3 3.3V/+5V Rise Time
The 3.3V and +5V rise time (measure from the 10% point to the 90% point on the waveform) shall be greater than
0.1 msec and less than 20msec with a maximum slope of 0.75 volts/msec for voltages above 1.5 volts.
5.4 +5V/+3.3V Tracking

1. When AC power is applied, the +5V auxiliary shall be in regulation prior to the remaining outputs.
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2. At turn on, the +5V shall be equal to or greater than the 3.3V.
3. At Turn off, if +5V falls below 3.3V, the 3.3V must track +5V within 1.5V.
4. At AC or DC turn on, the 3.3V and +5V should track each other within 20 msec, when measured at their
minimum regulation level.
6.0 POWER LINE DISTURBANCE (PLD) REQUIREMENTS
6.1 Undervoltage/Overvoltage
The power supply shall meet the regulation and ripple voltage requirements of Sections 2.4, “Regulation” on page
9 and 2.5, “Ripple Voltage” on page 10 under the following conditions:
Note: For Japan PFC supplies, only, the LOW Nominal Voltage shall be 100Vac
1. A line input undervoltage of 20% below the LOW NOMINAL for two seconds, repeated ten (10) times with a
10% duty cycle.
2. A line input undervoltage of 30% below the LOW NOMINAL for 10 mS.
3. A line input overvoltage of 30% above the High NOMINAL for one second, repeated 10 times with a 10%
duty cycle.
4. A line input undervoltage of 60% below the LOW NOMINAL for 100 mS shall cause no damage to the power
supply.
5. A line input undervoltage of 95% below the LOW NOMINAL for 5 seconds shall cause no damage to the
power supply.
6.3 Lightning Simulation Test

The power supply shall be error free when subjected to three positive and three negative surges, applied between
phase and neutral. The surge shall have a peak amplitude of 1000 volts.
The power supply shall be error free when subjected to three positive and three negative surges, applied between
phase or neutral, and ground. The surge shall have a peak amplitude of 2000 volts.
The surges shall have a rise time (Tr) of 1.2 microsecond maximum from 10% to 90%. The pulse width between
10% of Tr and 50% of decay time (Tf) shall not exceed 50 microseconds. The surge generator shall have an
output impedance of 2(+.5) ohms.
6.4 Power Outage

The power supply shall experience “no physical damage” and “not latch” (except Condition 7, which requires no
physical damage, only) due to the following outages. The percentages below are reference to the static line
voltage before the disturbance occurs, and must cover those ranges defined in Section 1.1.1 “Sinusoidal” on page
5.
1. (Condition D1) 100% outage for 0.1 second, 5 times.
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2. (Condition D2) 65% undervoltage for 0.5 second, 5 times.
3. (Condition D4) 100% outage for 0.5, 1.5, and 3.3 seconds, 5 times.
4 (Condition D5) 100% outage for 60 seconds.
5. (Condition D6) All combinations of:
40%, 50%, 60%, 70%, 80%, 90%, 100% undervoltages.

25ms, 40ms, 60ms, 90ms, 130ms, 200ms, 280ms, 400ms, 600ms, 900ms, 1.3s, 2s durations.
6. (Condition D7) Input voltage decrease from nominal to 25% of nominal at a rate 2V per 40 seconds, then
increase back to nominal voltage at the same rate.
The power supply may turn off during these tests.
7.0 ELECTROMAGNETIC COMPATIBILITY

Tests for conformance to these requirements will be performed with the power supply properly mounted in the
IBM host machine, and with a resistive load box. Connection to the appropriate power line voltage for each test
will be made through a grounded, unshielded line cord. The contractor should also be aware that EMI
suppression requirements with digital and analog circuits as loads may be greater than when using resistive
loads.
A statistical assessment will be performed to determine if the production supplies consistently comply with the
EMC requirements. Compliance is achieved when it is shown that with an 80% confidence level, 80% of the
products are 3dB below the limit using the non-central T distribution.
It is recommended that a 6dB margin be used as a design goal in order to minimize compliance problems.
7.1 FCC Requirements

The power supply shall comply with the United States Federal Communication Commission (FCC) Rules and
Regulations, Part 15, Sub-part J, Computing Devices “Class B Limits.”
7.2 VDE Requirements

The power supply shall conform to the Class “B” (General Operating Permit) requirements of VDE VFG 243/1991.
7.3 CISPR Requirements

The power supply shall conform to the Class “B” requirements of CISPR 22 for both the low and high voltage
ranges.
8.0 ENVIRONMENT
8.1 Operating
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Air Temperature 0 to 50 degrees centigrade *
Relative Humidity 5 to 95 percent, non-condensing
*See Section 13.2, “Burn in” on page 30 for required burn-in temperature.
8.2 Shipping and Storage
Air Temperature -40 to 70 degrees centigrade

Relative Humidity 5 to 100 percent, including condensation
8.3 Altitude
The power supply must operate to an altitude of 3050 meters (10,000 feet).
8.4 Cooling and Acoustics

The power supply shall provide forced air cooling for the host system.
8.4.1 Fan Speed Control
The power supply shall have a variable speed fan control circuit.
The fan speed shall be 1000 rpm(max) at 25 degree （inlet power supply temp） and 80W input power.
At full load and 50C, the fan speed shall be adequate to cool all components.
The fan shall be the only component in the power supply that contributes to it’s noise.
8.4.2 Airflow
Approval of the power supply with regard to proper cooling will be based on actual system temperature
measurements.
The power supply will be designed using a 80mm by 25mm sleeve bearing fan.
The power supply should able to remove ~20CFM at max fan speed.
18
Impedance Curve: Bradley/Logan Power Supply
0.13
0.12
0.11
0.1
0.09
0.08
0.07
"H2O
Impedance Curve
0.06
0.05
0.04
0.03
0.02
0.01
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Volumetric Flow (CFM)
8.5 Minimum Acoustic Requirement

Approval of the power supply with regard to acoustic requirements will be based on system acoustic
measurements. The following acoustic requirement is provided as a design target in lieu of system hardware
and system acoustic limits. The following shall be the minimum acoustic requirement:
The sound power level of the power supply shall be measured according to ANSI S12.10-1985. The supply shall
be mounted or positioned in a way that will minimize any attenuation or amplification. The supply will be tested
in the worst case loading condition. The supply shall be tested at an ambient air temperature of 25C measured
outside the power supply.
8.5.1 Octave Band Sound Power Levels
The overall A-weighted sound power level of the system shall not exceed 4.0 B. There shall be no tone
penalties.
The system budget for the power supply is targeted to be 3.3B.
Note:
1. Large components should not be mounted directly in front of the fan.
19
2. The fan should be mounted using Rubber Vibration Isolation.
8.6 Shock and Vibration

The acceptance criteria for the following tests is that the power supply shall meet all electrical and mechanical
requirements with no internal mechanical damage.
In addition, the power supply must meet its electrical requirements while operating during the test in Section 8.6.3,
“Operational Vibration” on page 23.
8.6.1 Shock Non-Operating
The power supply shall be subjected to a series of six (6) shocks, one (1) on each side, top and bottom. Each
shock shall consist of a 50G squarewave (or equivalent trapezoid) pulse with a velocity change of 167 in/sec.
8.6.2 Vibration Non-Operating
A constant 1.0G acceleration shall be applied with a frequency swept from 2Hz to 200Hz and back to 2Hz at 0.3
decades/minute, dwelling at resonant frequencies for 15 minutes at a constant acceleration of 2Gs. Resonant
frequencies are defined as frequencies where one to one or higher input/output response is generated. This test
shall be conducted on all three axes of the power supply. The minimum test time shall be 30 minutes per axis.
8.6.3 Operational Vibration
Vibration Levels:
5 to 17 Hz 0.048 inch double amplitude displacement

17 to 199 Hz 0.73Gs acceleration.
200 to 500 Hz 0.33Gs acceleration.
Frequency to be swept at a rate of 0.067 decades/minute (4 decades/hour). Dwell at resonant frequencies for
30 minutes. This test shall be conducted on all three axis of the power supply.
9.0 SAFETY
9.1 Standards
This specification is for a UL Listed Field Installed Modular Power Supply. For the pupose of these
requirements, a Filed Installed Modular power supply is defined as a power supply that is designed to be field
installed within a Listed ITE system and, when installed in accordance with its Installation Instructions, is designed
to be added to the equipment without introducing a risk of fire, electric shock, injury to persons, or electric energy
- high current levels, as defined in UL 60950-1; 1st Edition.
Note- In order to meet these requirements, such modular power supply typically will need to be the enclosure
type, with an integral fire and electric enclosure, such as typically designed for personal computers (PCs).
9.1.1 Mark for Underwriters Laboratory
The Listing Mark for this product includes the name and/or symbol of Underwriters Laboratories Inc., together with
the words ‘Listed Accessory’, a Control Number, and one of the following category identifiers: ‘Information
Technology Equipment Power Supply”. ‘I.T.E. Power Supply’, or ‘QQGQ Power Supply’.The Accessory
Listing Mark for the Modular Power Supply shall be located on an external surface that will be enclosed with in the
product.
20
Construction
A field installed modular power supply shall be constructed such that it can be added to the equipment without
presenting a risk of fire, electric shock, injury to persons or electrical energy-high current levels. It is a UL ‘Listed’,
not ‘Recognized’ product.
The installation of a modular power supply by an operator or by qualified service personnel shall be such that:
a) The mechanical positioning can be accomplished by means of regular tools normally available at installation
or by means of special tools provided as a part of the insallation kit by the organization responsible for the
product.
b) The electrical connections can be readily accomplished by marking use of existing terminals and
connections (including plug-in connectors to receptacles) in the basic equipment or as part of the building
wiring whenever possible; and
c) The mechanical mounting arrangements and types of plugs provided with operator-installed modular power
supplies shall be such that the equipment can be properly positioned and the plug-in connections cannot be
interchanged in a manor that presents a risk of fire, electric shock, injury to persons or electrical energy-high
currents.
Performance
Each modular power supply shall be evaluated and tested by following instruction provided by the manufacturer of
the power supply. Although end-product test programs are often based on maximum load of the end-product
and any related information submitted to UL by the manufacturer, the maximum load that is specified by the
ratings on the power supply label will be used in all applicable performance tests required of UL 60950.
With the power supply installed and operating, it shall be subjected to each of the tests specified on UL60950
necessary to determine that its performance is not altered in any unacceptable manner, including heating per 5.1
and overload abnormal operation per 5.4.6.
When determining compliance with sub-clause 5.4.7 of UL60950. Covering groups of ventilation openings that are
likely to be covered simultaneously (for example, groups of openings situated on one side or top of the power
supply) is considered a condition of foreseeable misuse. For such testing, groups of ventilations openings will be
individually covered.
Markings and Installation Instructions
Each modular power supply shall be marked with the manufacurers name, trademark, or other descriptive
marking by means of which the organization responsible for the product can be readily identified. The marking
shall also include a distinctive catalog number or equivalent identification.
The modular power supply shall be marked with its input and output ratings and related information in compliance
with UL60950.
A modular accesory power supplyt intended to be installed by an operator or qualified service personnel shall be
provided with instructions which detail the sequence of mechanical amd electrical steps that are necessary for
proper installation and operation of the power supply. These instructions should include information on
determining the maximum electrical load for the power supply, positioning and mounting of the power supply,
proper interconnection of the connectors, and other information that is needed to supplort compliance to
UL60950. The Installation Instructions will be provided by IBM.
9.1.2 CANADIAN STANDARDS ASSOCIATION (CSA) CERTIFICATION:
The supplier shall obtain certification of this product for use in Information Processing and Business Equipment
according to CAN/CSA C22.2 No. 60950-1; 1st Edition. The certification may be obtained from the Canadian
Standards Association (CSA) or from Underwriters' Laboratories (UL). The supplier shall have
21
CSA/UL evaluate all voltages and signals supplied to output connectors accessible for external connection as
limited power source circuits per CAN/CSA C22.2No. 60950 Clause 2.5. The supplier shall also have CSA/UL
evaluate the ...... voltage outputs for energy limited to less than 240VA and 20J stored energy since
these voltages are customer accessible in the system application. Compliance to these requirements must be
identified in the Conditions of Acceptability. A copy ofthe certification report and the supporting test data must be
provided to IBM Product Safety.
9.1.3 EN60950 CERTIFICATION
The supplier shall obtain certification for the product to IEC 60950-1/EN60950-1 covering all European
Country Deviations from a European based Certified Body test agency. Acceptable test agencies include
TUV or an IBM approved alternative.
9.1.4 IECEE CB Certificate and Report
The supplier shall obtain a Certification Body (CB) Test Certificate and a CB Test Report for the product to IEC
60950-1 including all National Differences, from an International Electrotechnical Commission IECEE program CB
Scheme National Certification Body. The CB Certificate must indicatecompliance to National Differences for all
countries. The supplier must update the CB Report as necessary to reflect changes in construction. Circuit
diagrams, component layouts, and isolation transformer construction drawings or prints (8-1/2" by 11"
format preferred) must be provided with the CB Certificate and CB
Report. These documents will be used for reference for obtaining system level safety agency approvals required
by some countries. The supplier must notify IBM, and must provide updated documentation to IBM each time the
CB Certificate or CB Report is updated or modified. PDF format is preferred for all test reports,
certificates, diagrams and documentation.
9.1.5 People’s Republic of China Requirements
9.1.5.1 CCC Safety and EMC
The supplier shall obtain certification of this product from the CNCA (China National regulatory commission for
Certification and Accreditation) for the CCC (China Compulsory Certification) mark, for Product Safety and EMC,
for the high nominal voltage range. Copies of the SACI license of Import Commodities for this power supply,
authorizing the use of the CCC safety mark, shall be provided to IBM United States (RTP) and the IBM
China/Hong Kong Ltd. IPO.
Compliance shall be indicated by the CCC mark.
9.1.6 PRODUCT MARKINGS
Markings on the product must include company name or trademark, safety agency referenced model number, the
UL Listed Component mark, the Canadian standards certification mark (CSA or c-UL), the European based
Certified Body test agency certification mark and the China CCC mark. The
model number referenced by the safety agency reports must not be changed without authorization from IBM. The
input voltage range, frequency and associated current must be printed on the unit. Printed ranges must be 100-
127, 200-240, Vac, 50-60 Hz. The maximum current for each voltage range must be printed adjacent to the
voltage range.
9.1.7 TAIWAN CERTIFICATION
The supplier shall obtain certification of this product from BSMI (Taiwan Certification agency) and the product
must be marked with the BSMI certification mark. The product must be evaluated for both safety and EMC
requirements. A copy of the certification report and the supporting test data must be provided to IBM Product
Safety. The certification report must call out the vendor's model number, the IBM assembly part number and, if
different from the assembly part number, the IBM FRU number for the power supply assembly. EMC testing on
the power supply may require the use of an EMC enclosure chassis to be provided by IBM.
22
9.2 Additional Requirements
9.2.1 Secondary Overload
The power supply shall be tested by UL and VDE so that the end product can be certified to IEC-950 per option
(c) of CI. 5.4.4. Short circuit, or overload, of secondary circuits shall not subject supplementary or reinforced
insulation to thermal stress beyond its ratings. Transformers shall be tested to Appendix C. Successful
completion of these tests shall be so indicated as part of the UL and VDE Certification Reports in the UL
“Conditions of Acceptability” and VDE “Installation Instructions”. These tests cannot be waived by compliance
with CI. 5.4.4, Options (a) Spacings, or (b) Hipot.
9.2.2. Additional Secondary Overload
When applying 1A/sec current ramp to any output, the output must not be capable of delivering current of 46A or
greater when output voltage is above 2 volts. Damage to supply is allowed, but no hazardous conditions can
occur.
9.2.3 Ground Leakage Current
The power supply ground leakage current, when measured per the test configuration indicated in IEC-950, shall
not exceed 450uA at input voltages of 120 VAC 60 Hz and 750uA at 240 VAC 50 Hz. If there are two capacitors
connected in series between line or neutral and ground, the ground leakage current shall not exceed 5.0
milliamps, when one of the capacitors is shorted, and the test is performed at 250V, 60 Hz/
9.2.4 Enclosure Requirements
9.2.4.1- Hazardous Voltage/Energy
Hazardous voltage or energy must not be able to be contacted using the IEC Test Pin in any
customer/operator accessible location in the end product. All surfaces accessible to the
customer/operator in the end product must meet the requirements for a safety enclosure as defined in
section 1.2.6, 4.4.2, 4.6 and 4.7.3 of IEC 60950. An area is customer/operator accessible as long as no
tool is used to gain access. If the customer/operator is provided with a tool, that tool must not be able
to be used to gain access to hazardous energy or voltage.
9.2.4.2 Seconday Circuits
All secondary outputs shall be “safety extra low voltage” (SELV), Method 1, as defined in IEC-950, and shall not
be capable of providing energy levels in excess of 240VA or 20 Joules under normal or overload conditions.
This shall be so indicated as part of the UL and VDE Certification Reports in the UL “Conditions of Acceptability”
and VDE “Installation Instructions”.
9.2.4.2 Vent Openings
The internal circuit subassemblies of the power supply shall be so constructed as to prevent contact of
all hazardous live parts by the IEC60950-1 test pin as indicated in Sub-clause 2.1.1.1 Figure 2B. Parts that
can source more than 20J or 240 VA for more than 1 second shall not be accessible to the unjointed
standard test finger, reference Figure 3 of Sub-clause 2.1.1.1..
9.2.5 Flammability of Materials
9.2.5.1 (Printed Circuit Boards)
23
Printed Circuit board materials must have a UL recognized flame class of V-1 or better and must also meet the
requirements of UL796. Boards must be manufactured by a UL recognized printed wiring board manufacturer and
must be marked with the manufacturer's company name or trademark and type designation.
9.2.5.2 (Magnetic Assemblies)
Custom magnetic assemblies must be constructed of materials with a UL recognized flame class of VW-
1, V-1 or better, or must meet the flammability requirements of V-1 or better when tested per the
procedures as specified in Appendix A6 of IEC 950 with the following exceptions: The test is to be
applied to the magnetic assembly (not a material sample) without the assembly being pre-conditioned
prior to the test. The test is conducted with the flame applied to two or three locations that are most
likely to sustain flames.
9.2.5.3 (Plastic Parts)
Plastic fabricated parts must be made of material with a UL recognized flame class of V-1 or better.
However, small mechanical parts such as cableties, washers, screws, and PC board mounts may be made
of material with a UL recognized flame class of V-2.
Structural materials within the power supply and printed circuit boards must be rated V-1 or better. Electrical
components need only meet the appropriate testhouse ignition requirements
9.2.6CONNECTORS
9.2.6.1 Hazardous Voltage/Energy
Voltage on any of the connector pins or in any area accessible by the IEC test pin or test finger must not
exceed 42VAC or 60VDC 200 milliseconds after removal of the power supply from its power source.
Energy present on any of the connector pins or in any area accessible by the straight IEC test finger must
not exceed 20 joules two seconds after removal of the power supply from its power source.
9.2.6.2 Output Connector Requirements
Voltages and signals supplied to output connectors accessible for external connection must be supplied
by a limited power source per section 2.5 of UL 60950.
Compliance to this requirement must be identified in the UL Conditions of Acceptability
9.2.7 Restriction of the Use of Certain Hazardous Substances (RoHS)
The power supply shall be compliant with the European Union Directive on the restriction of the use of
hazardos substances in electrical and electronic equipment.
The following reference documents apply:
97P3864; Engineering Specification - Compliance Requirements for the European Union Directive on
the Restriction of the Use of Certain Hazardous Substances (RoHS) in Electrical and Electronic
Equipment for IBM Products
46G3772; Lenovo(IBM) Environmental Requirements for Materials, Parts and Products
24
Acquisition of thes documents can be found in the Statement Of Work for this power supply.
.
25
9.2.8 COMPONENTS
9.2.8.1 Capacitors
Line-to-line capacitors must be certified by a European safety agency and marked type X-1 or be
certified by SEV and either SETI or SEMKO and marked typeX-2. Line-to-ground capacitors must be
rated at least 240 VAC and must be certified by a European safety agency and marked type Y,using two
capacitors inseries) or marked type Y1 (double insulated).
9.2.8.2 Line Voltage Fuse(s)
Fuses in line voltage or mains applications must meet all requirements necessary for obtaining UL,
CSA, and IEC approvals as stated above. Marking near the fuse must indicate fuse current, voltage and
type. There must not be any safety agency conditions of acceptability that require any labeling indicating
a caution for doublepole/neutral fusing (units that are riveted shut are not serviced in the field).
9.2.8.3 Metal Oxide Varistors (MOVs)
Any Metal Oxide Varistors (MOVs) used in the product must be UL recognized components. MOVs
must be properly placed or shielded to prevent a compromise of safety insulation in the event of a
failure. MOVs installed line-to-ground must be in series with a gas discharge tube or other inherently
low leakage current component.
10.0 RELIABILITY
10.1 Failure Rate

The failure rate shall be defined at 35 degrees centigrade ambient temperature, sea level, 110VAC, and 100% of
maximum load as specified in Section 2.1, “DC Load Requirements” on page 7. The failure rate shall be
maintained throughout the operational life of the power supply as specified in Section 10.2, “Operational Life.”
The failure rate shall be less than 0.5% per 1000 hours.
10.1.1 MIL-HDBK 217E Verification
The MIL-HDBM 217E theoretical failure rate shall be calculated by the contractor at 40 degrees centigrade. All
other conditions shall be as defined in Section 10.1, “Failure Rate.”
The calculation shall be made in strict accordance with MIL-HDBK-217E using an environmental factor of 1
(ground benign). Any deviations to the PI factors or methodology shall be indicated in the calculations and
justified with appropriate data.
10.1.2 Empirical Verification
The failure rate specified in Section 10.1, “Failure Rate” shall be verified by empirical data obtained from life
testing performed by the contractor. The test conditions and procedures shall be approved by IBM.
26
10.2 Operational Life
The power supply shall be designed for a minimum life of 30,000 POH (Power-On Hours) over a period of five
years operating in the environment described in Section 10.1, “Failure Rate.” This requirement shall be verified
by empirical data from the contractor using test conditions and procedures approved by IBM.
However, the auxiliary power supply should have a life of 44,000 POH (Power-On Hours). The life of the auxiliary
converter must take into account it typically operates in the DC ‘off’ mode (no fan) for 16 hours per day.
10.3 AC Cycles
The power supply shall be designed to withstand a minimum of 3200 AC power cycles of any nominal input line
voltage without failure rate degradation. The power supply shall also withstand a minimum of 10,000 on/off
cycles of any nominal input line voltage using the remote on/off feature.
11.0 Auxiliary +5V and Remote On/Off Requirements
11.1 External On/Off Control

An input signal will turn Off and On the power. The secondary side must be turned Off along with the fan and no
voltages will be produced when an Off signal is received by the power supply. The primary side will always
remain powered.
11.1.1 Requirements
1. An A/C switch and cable is not required.
2. A 5V TTL level signal shall be provided to the power supply to turn On and Off the secondary voltages.
3. When the Off signal is received, the power supply should immediately initiate a power off sequence. The
power off sequence should consist of Power Good forced to a logic “low” state, followed by a 1ms delay prior
to the secondary voltages shutting down. The Power Good signal shall fall prior to +5V dropping out of
regulation.
4. When the On signal is received, the power supply should immediately initiate a power on sequence. A
maximum of 100ms for the secondary voltages to achieve regulation, is required. The “Power Good” signal
should be generated according to Section 4.0 when the voltages are in regulation.
5. When primary power is initially applied, via plugging of the line cord, the power supply should come up in the
“Off” state. This assumes the On/Off signal will be in the “off” state.
6. The power supply should contain an isolated +5V power source that is always on and this should be used to
power the secondary On/off control logic that latches the On/Off signals. This auxiliary power supply will
have overload protection and no damage will occur to the auxiliary supply when the output is faulted. The
power on life of the auxiliary supply is 44,000 hours.
7. The rise time of the On/Off signal shall be less than 1ms.
11.1.2 External Control Signal Definitions
The On/Off signal is TTL logic ‘0’ to turn ‘On’ the secondary voltage and a TTL logic ‘1’ to turn the secondary
voltages ‘Off’. A TTL ‘1’ is defined as 2.4V to 5.00V. A TTL ‘0’ is defined as zero to 0.4V.
27
The On/Off Signal shall have a 10K Pull-up Resistor to 5V AUX.
11.1.3 Auxiliary +5V
This auxiliary +5V supply is always on in the power supply, if AC voltage is applied. Adequate cooling of
critical parts in this section must be provided, as the +5V Aux is required even if the power supply is in
the DC ‘off’ condition, when the fan is not turning. The auxiliary supply is used to power the On/Off control
logic and LAN card applications supply should provide 2A of +5V current, capable of a 2.5A Surge for 500mS.
The voltage tolerance is +5%/-5%. The auxiliary supply must comply with all the safety requirements outlined in
Section 9.0 If a switching type converter is used, the switching frequency must be greater than 25KHz. The
voltage ripple (pk-pk) will not exceed 50mV. If the +5V aux output is shorted, the supply shall not latch off.
When the fault is removed, +5V aux will return to regulation.
11.1.4 +5V Aux
The +5V Aux rise time (Measured from the 10% point to 90% point on the waveform) shall be less than 20 mSec.
11.1.5 +5V Aux Hold Up Time
When AC is removed, the +5V Aux output must remain in regulation until all of the outputs fall out of regulation,
i.e., the +5V Aux must be the last output to fall out of regulation.
The testing will be performed at the AC Nominal Voltages (100-125 Vac and 200-240 Vac).
11.1.6 +5V Aux Step Load
The maximum voltage deviation for the Step and Surge Load shall be 200mV (pk - pk).
The +5V Aux shall be capable of providing a step load of 2.0A , for a duration of 10mS, with a period of 100mS,
with a slew rate of 8A/mS.. The maximum peak current shall not exceed 2.5A.
The +5Vaux output shall have 350 micro-farad aluminum electrolytic capacitor, minimum, at the load
11.1.7 +5V Aux Surge Current
12.0 DESIGN VERIFICATION AND APPROVAL

The design of this power supply shall be approved by IBM prior to acceptance for production. this approval shall
consist of examination and testing of the power supply in the areas of electrical, thermal and mechanical design.
Documentation to support this approval such as theory of operation, schematics, bills of material, printed circuit
layout drawings, mechanical drawings, component qualification procedures and test data, component part
drawings, component source lists, component stress computations and measurements, thermal test procedures,
results and limits, design verification test data, failure rate calculations, and available life test data must be
supplied to IBM by the contractor prior to approval. Design verification testing must be performed by the
contractor to document the power supply’s ability to conform to this specification and indicate any inherent design
margins. cp.
13.0 PRODUCTION TESTING
28
13.1 Functional Verification

Production testing must be incorporated by the vendor to verify that all (100%) products shipped to IBM under this
specification meets the following requirements.
Requirement Section
Input Voltage 1.1.1, “Sinusoidal” on page 5
Output Requirements 2.1, “DC Load Requirements” on page 7
+12V Surge Current 2.6.1, “Surge Current” on page 11
Regulation 2.4.1, “Voltage” on page 9, 2.4.3, “Static Load” on page 9
Ripple 2.5, “Ripple Voltage” on page 10
Short Circuit 3.2.4, “short Circuit” on page 14
Over Voltage 3.2.3, “Over Voltage (OV)/Single Point Fault Protection” on page 14
Power Good Requirement 4.1.3, “Voltage Level on page 15, 4.1.4, “Sink/Source Capability” on page
16, 4.1.1, “Turn-on Delay” on page 15
Fan Speed 8.4.1; “Fan Speed Control?
Auxiliary/Remote On/Off 11.0, “Auxiliary +5V and Remote On/Off Requirements” on page 28
Conformation to the remainder of the requirements shall be verified in Section 12.0, “DESIGN VERIFICATION
AND APPROVAL” on page 29 above. All functional tests must be conducted at the input voltage range of
Section 1.1.1, “sinusoidal” on page 5. Production testing shall also include verification of proper location and
polarity of all discrete primary AC wiring. Production line failure data shall be made available to IBM for review
and appropriate action. Production test procedures shall be approved by IBM prior to implementation.
13.2 Burn In
All products shipped to IBM under this specification shall be subjected to a functional burn in as described in the
Power Supply Quality/Manufacturing Requirement”
13.3 Hi-Pot/Ground Continuity

100% production testing for Hi-pot and Ground Continuity shall be performed in accordance with the IBM -003
Manufacturing Document. Units passing these tests shall be marked accordingly.
IBM Contact for Manufacturing Document, -003; Charles Dishman

.
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CAM350 PRO V 7.5.1 : Tue Sep 12 10:42:33 2006 - (Untitled) : MB-DRL.pho
CAM350 PRO V 7.5.1 : Tue Sep 12 10:42:34 2006 - (Untitled) : MB-SLD.pho
CAM350 PRO V 7.5.1 : Tue Sep 12 10:42:35 2006 - (Untitled) : MB-SMK.PHO
CAM350 PRO V 7.5.1 : Tue Sep 12 10:42:35 2006 - (Untitled) : MB-TXB.pho
CAM350 PRO V 7.5.1 : Tue Sep 12 10:42:36 2006 - (Untitled) : MB-TXT.pho
CAM350 PRO V 7.5.1 : Tue Sep 12 10:43:19 2006 - (Untitled) : MB-TXT.pho
CAM350 PRO V 7.5.1 : Tue Sep 12 10:43:19 2006 - (Untitled) : SMD.pho
SUMMARY TEST REPORT
MODEL:PS-5281-7VR1-ROHS
This model was modified from PS-5281-7VR-ROHS. So the component stress report,E-cap report
and MTBF test report of PS-5281-7VR1-ROHS model are the same as that of PS-5281-7VR-ROHS model.
Please refer to the document as below. File No.:CT-06P0107.
PDF created with pdfFactory trial version www.pdffactory.com

PS-5281-7VR-ROHS ISSUE HISTORY
Stage Failure Description Open Date Corrective Action RD Reply Date Status P&T DQE/PE Update Date
The power supply can not

latch off when the -12V output Adding protection function for -12V
EVT 05/29/06 05/30/06 Close Eric Tsai Li baal 07/03/06
has a short or over current output.
condition.
The Pin of L002 was broken

DVT in the Vibration test.
06/28/06 Adding RTV glue to fixup the L002. 06/28/06 Close Eric Tsai Ping Liu 07/03/06
DVT
DVT
DVT
DVT
DVT
DVT
SUMMARY TEST REPORT
Classification NO . Test Item Page Result
General * *
1 Efficiency 1~3 PASS

2 Step Load Regulation 4~7 PASS
3 Inrush Current 8 PASS
4 Line Regulation 9 PASS
5 Cross Regulation 10 PASS
6 Ripple and Noise 11~17 PASS
Input / Output 7 18 PASS
No Load Operation
Electronical
Characteristic 8 Step Load 19~24 PASS
9 Surge Load 25~29 PASS
10 Overshoot 30~33 PASS
11 Over Current&240VA 34 PASS
12 Over Voltage 35~37 PASS
13 Short Circuit Protection 38 PASS
14 Time 39~45 PASS
15 Ground Leakage Current 46 PASS
Safety Test
16 Hi-Pot&Ground Continuity 47 PASS
19 Burn In 48 PASS
On/off&Burn in & 20 ON /OFF 49 PASS

Component 21 50 PASS
Key component Thermal
22 Key component stress 51~58 PASS
23 Lightning Surge 66 PASS
24 EFT 67 PASS
25 ESD 68 PASS
EMC 26 PFMF 69 PASS
27 Dips 70 PASS
28 EMI 71~72 PASS
29 Harmonic 73~74 PASS
30 T&H temperature strorage 75 PASS
Environment
31 T&H temperature cycle 76 PASS
Reliability
32 Vibration test(Unit) 77 PASS
Fan 33 Fan speed 78 PASS
General Information
1. General information
General information define the logogram of the input and output conditions,
and all logogram shall be used in DVT report.
2. Appendix :
2.1: Input condition
Input requirements Input range Input Frequency
LL1 90Vac 47Hz
Low range(LL) LL2 110Vac 50Hz
LL3 137Vac 63HZ
180Vac 47Hz
HL1
High range (HL) 220Vac 50Hz
HL2
265Vac 63HZ
HL3
2.2: Output condition

Load condition (A)
Output
Range(V)
voltage
Load 1 Load 2 Load 3 Load 4 Load 5 Load 6
5VDC 4.75~5.25 10.2 3.0 16.0 10.0 0.3 14.0
3.3VDC 3.135~3.465 12.4 3.0 12.0 16.7 0.3 15.2
12VA 11.4~12.6 12.0 18.0 10.0 11.2 1.0 9.7
-12VDC -10.8~ -13.2 0.2 0.1 0.1 0.1 0.05 0.1
5VFP 4.75~5.25 2.5 2.0 2.0 2.0 0.05 2.0
5V&3.3V output (W) 91.9 24.9 119.6 105.1 2.5 120.2
5V&3.3V&12V output (W) 235.9 240.9 239.6 239.5 14.5 236.6
Total output (W) 250.8 252.1 250.8 250.7 15.3 247.8
Full Load 12Vmax 5Vmax 3.3Vmax Min 5&3.3V max
At 25C 1. The total combined 3.3V/5V power shall not exceed 135w,steady state.
2.The total combined 3.3V/5V/+12V power shall not exceed 264W
3.The maximum total power shall not exceed 280W
At 50C 1.The total combined 3.3V/5V power should not exceed 120W shteas state.
2.The total combined 3.3V/5V/+12V power shall not exceed 240W
LITE-ON ELECTRONICS(DONG GUAN) CO.,LTD DQE LABORATORY

D.Q. E. SECTION, POWER Q.R.A.
Page 1
DESIGN QUALIFICATION TEST REPORT Test Engineer:xq chen
□ EVT TEST □ DVT TEST □ CURRENT Date: 2007/03/18
TEST ITEM : Efficiency Model Name: PS-5281-7VR1-ROHS
QUANTITY : 4PCS SER NO.: 0A,0B,0C,0D
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6000 ATE.
3. Pass/Fail criteria:
The efficiency of the power supply must higher than 65%.
4. Test result:
Input volt Output Volt Load Spec
Test Rusult Unit Pass/Fail Remark
Vac Vdc A Min Max
+V5 16
+3.3V 12
200.00 -12V 0.1 65 * 71.71 % Pass
+5Vsb 2
+12V 10
+5V Max
+V5 16
+3.3V 12
240.00 -12V 0.1 65 * 72.78 % Pass
+5Vsb 2
+12V 10
+V5 10
+3.3V 16.7
200.00 -12V 0.1 65 * 70.73 % Pass
+5Vsb 2
+12V 11.2
3.3V Max
+V5 10
+3.3V 16.7
240.00 -12V 0.1 65 * 71.81 % Pass
+5Vsb 2
+12V 11.2
+V5 3
+3.3V 3
200.00 -12V 0.1 65 * 74.47 % Pass
+5Vsb 2
+12V 18
12V Max
+V5 3
+3.3V 3
240.00 -12V 0.1 65 * 75.38 % Pass
+5Vsb 2
+12V 18
CONCLUSION: □ OK □ NG
Page 3
TEST ITEM : Energy Saving Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6314; Chrma 6630; Chroma 6120
The input power must less than 3W when the 5Vsb output is 1.5W or less.
4. Test result:

Vac Vdc A Min Max
+V5 0
+3.3V 0
200.00 -12V 0 * 3W 2.41 W Pass
+5Vsb 0.3
+12V 0
High range
+V5 0
+3.3V 0
240.00 -12V 0 * 3W 2.64 W Pass
+5Vsb 0.3
+12V 0
Page 4
□ EVT TEST □ DVT TEST □ CURRENT Date:2007/03/18
TEST ITEM : Step load regulation Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6000 ATE.
4. Test result:
Input volt Output Volt Load Spec Test Rusult Eff Test
Pass/Fail Remark
Vac Vdc A Min Max Vdc Result(%)
+5V 0.3 4.75 5.25 5.04
+3.3V 0.3 3.135 3.465 3.36
180.00 -12V 0.05 -10.8 -13.2 11.95 57.471 Min Load
+5Vsb 0.05 4.75 5.25 5.08
+12V 1 11.4 12.6 11.76
+5V 0.5 4.75 5.25 5.035
+3.3V 0.5 3.135 3.465 3.362
180.00 -12V 0.1 -10.8 -13.2 -11.95 64.66 10% Load
+5Vsb 1 4.75 5.25 5.047
+12V 1.5 11.4 12.6 11.74
+5V 2 4.75 5.25 5.01
+3.3V 3 3.135 3.465 3.337
180.00 -12V 0.1 -10.8 -13.2 11.957 68.62 Pass 20% Load
+5Vsb 1 4.75 5.25 5.042
+12V 2 11.4 12.6 11.77
+5V 4 4.75 5.25 4.987
+3.3V 4 3.135 3.465 3.325
180.00 -12V 0.1 -10.8 -13.2 11.97 73.15 Pass 30% Load
+5Vsb 1 4.75 5.25 5.032
+12V 3 11.4 12.6 11.78
+5V 4 4.75 5.25 4.99
+3.3V 5 3.135 3.465 3.312
180.00 -12V 0.1 -10.8 -13.2 11.98 75.13 Pass 40% Load
+5Vsb 1 4.75 5.25 5.027
+12V 5 11.4 12.6 11.72
+5V 4 4.75 5.25 4.99
+3.3V 6 3.135 3.465 3.3
180.00 -12V 0.1 -10.8 -13.2 11.99 75.01 Pass 50% Load
+5Vsb 2 4.75 5.25 4.987
+12V 6 11.4 12.6 11.7
Page 5
Pass/Fail Remark
+5V 5 4.75 5.25 4.98
+3.3V 9.1 3.135 3.465 3.27
180.00 -12V 0.1 -10.8 -13.2 -11.97 76.11 Pass 60%
+5Vsb 2 4.75 5.25 4.98
+12V 7 11.4 12.6 11.8
+5V 6.8 4.75 5.25 4.95
+3.3V 10 3.135 3.465 3.26
180.00 -12V 0.1 -10.8 -13.2 -12.01 74.44 Pass 70%
+5Vsb 2 4.75 5.25 4.97
+12V 8 11.4 12.6 11.84
+5V 9.4 4.75 5.25 4.915
+3.3V 10 3.135 3.465 3.255
180.00 -12V 0.1 -10.8 -13.2 -12.01 73.74 Pass 80%
+5Vsb 2 4.75 5.25 4.965
+12V 9 11.4 12.6 11.91
+5V 10 4.75 5.25 4.91
+3.3V 13 3.135 3.465 3.22
180.00 -12V 0.1 -10.8 -13.2 -12.02 72.24 Pass 90%
+5Vsb 2 4.75 5.25 4.96
+12V 10 11.4 12.6 11.92
+5V 12 4.75 5.25 4.88
+3.3V 10.2 3.135 3.465 3.24
180.00 -12V 0.2 -10.8 -13.2 -12.02 71.96 Pass Max load
+5Vsb 2.5 4.75 5.25 4.94
+12V 12 11.4 12.6 11.95
Page 6
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6000 ATE.
4. Test result:
Pass/Fail Remark
+5V 0.3 4.75 5.25 5.035
+3.3V 0.3 3.135 3.465 3.367
264.00 -12V 0.05 -10.8 -13.2 -11.95 49.34 Min Load
+5Vsb 0.05 4.75 5.25 5.081
+12V 1 11.4 12.6 11.76
+5V 0.5 4.75 5.25 5.035
+3.3V 0.5 3.135 3.465 3.362
264.00 -12V 0.1 -10.8 -13.2 -11.94 59.19 10% Load
+5Vsb 1 4.75 5.25 5.045
+12V 1.5 11.4 12.6 11.74
+5V 2 4.75 5.25 5.01
+3.3V 3 3.135 3.465 3.337
264.00 -12V 0.1 -10.8 -13.2 11.96 68.23 Pass 20% Load
+5Vsb 1 4.75 5.25 5.04
+12V 2 11.4 12.6 11.77
+5V 4 4.75 5.25 4.987
+3.3V 4 3.135 3.465 3.325
264.00 -12V 0.1 -10.8 -13.2 11.97 73.07 Pass 30% Load
+5Vsb 1 4.75 5.25 5.032
+12V 3 11.4 12.6 11.78
+5V 4 4.75 5.25 4.99
+3.3V 5 3.135 3.465 3.312
264.00 -12V 0.1 -10.8 -13.2 11.98 75.51 Pass 40% Load
+5Vsb 1 4.75 5.25 5.027
+12V 5 11.4 12.6 11.72
+5V 4 4.75 5.25 4.987
+3.3V 6 3.135 3.465 3.302
264.00 -12V 0.1 -10.8 -13.2 11.99 75.73 Pass 50% Load
+5Vsb 2 4.75 5.25 4.987
+12V 6 11.4 12.6 11.69
Page 7
Pass/Fail Remark
+5V 5 4.75 5.25 4.975
+3.3V 9.1 3.135 3.465 3.27
264.00 -12V 0.1 -10.8 -13.2 -12 75.85 Pass 60%
+5Vsb 2 4.75 5.25 4.97
+12V 7 11.4 12.6 11.79
+5V 6.8 4.75 5.25 4.95
+3.3V 10 3.135 3.465 3.257
264.00 -12V 0.1 -10.8 -13.2 -12 74.75 Pass 70%
+5Vsb 2 4.75 5.25 4.97
+12V 8 11.4 12.6 11.82
+5V 9.4 4.75 5.25 4.915
+3.3V 10 3.135 3.465 3.25
264.00 -12V 0.1 -10.8 -13.2 -12.01 74.78 Pass 80%
+5Vsb 2 4.75 5.25 4.965
+12V 9 11.4 12.6 11.89
+5V 10 4.75 5.25 4.91
+3.3V 13 3.135 3.465 3.22
264.00 -12V 0.1 -10.8 -13.2 -12.02 73.85 Pass 90%
+5Vsb 2 4.75 5.25 4.96
+12V 10 11.4 12.6 11.91
+5V 12 4.75 5.25 4.88
+3.3V 10.2 3.135 3.465 3.24
264.00 -12V 0.2 -10.8 -13.2 -12.02 73.98 Pass Max load
+5Vsb 2.5 4.75 5.25 4.93
+12V 12 11.4 12.6 11.93
Page 8
TEST ITEM : Inrush Current Model Name: PS-5281-7VR1-ROHS
QUANTITY : 1PCS SER NO.: 0A
1. Test Condition:
Input : 264Vac/63Hz
Output : Load 1
Inrush Current is measured at Cold Start and Warm Start.
2. Equipment :
Chroma 6314, Tek 5104, TekA6303,AM503BCurrent Probe Amplifier,Inrush Box.
3. Pass/Fail Criteria:
Power supply inrush current shall less than the ratings of its critical components.
4. Result
I2 T/3=109.6*109.6*0.004/3=16.02
Page 9
DESIGN QUALIFICATION TEST REPORT Test Engineer: xqchen
TEST ITEM : Line regulation Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6000 ATE.
The output voltages are must in their regulation.
4. Test result:
Input volt Output Volt Load Spec Test Rusult

Pass/Fail Remark
Line-1 Line-2 Vdc A Min Max Vout-line1Vout-line2
+5V 0.3 4.75 5.25 5.054 5.045
+3.3V 0.3 3.135 3.465 3.365 3.365
180.00 264.00 -12V 0.05 -10.8 -13.2 -11.96 -11.96 Pass Min Load
+5Vsb 0.05 4.75 5.25 5.07 5.07
+12V 1 11.4 12.6 11.76 11.76
+5V 16 4.75 5.25 4.827 4.825
+3.3V 12 3.135 3.465 3.222 3.222
180.00 264.00 -12V 0.1 -10.8 -13.2 -12.02 -12.03 Pass +5V MAX
+5Vsb 2 4.75 5.25 4.95 4.95
+12V 10 11.4 12.6 12.08 12.07
+5V 10 4.75 5.25 4.887 4.89
+3.3V 16.7 3.135 3.465 3.185 3.185
180.00 264.00 -12V 0.1 -10.8 -13.2 -12.03 -12.03 Pass +3.3V MAX
+5Vsb 2 4.75 5.25 4.947 4.947
+12V 11.2 11.4 12.6 11.93 11.912
+5V 3 4.75 5.25 5.025 5.025
+3.3V 3 3.135 3.465 3.31 3.31
180.00 264.00 -12V 0.1 -10.8 -13.2 -12.012 -12.01 Pass +12V MAX
+5Vsb 2 4.75 5.25 4.965 4.965
+12V 18 11.4 12.6 11.62 11.59
Page 10
DESIGN QUALIFICATION TEST REPORT Test Engineer:xqchen
TEST ITEM : Cross regulation Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6000 ATE.
The output voltages are must in their regulation.
4. Test result:

Pass/Fail Remark
+5V 0.2 4.75 5.25 5.042 5.042
+3.3V 0.3 3.135 3.465 3.367 3.367
180.00 264.00 -12V 0.1 -10.8 -13.2 -11.945 -11.957 Pass
+5Vsb 0.2 4.75 5.25 5.067 5.067
+12V 0.2 11.4 12.6 11.78 11.78
+5V 0.2 4.75 5.25 5.042 5.04
+3.3V 0.5 3.135 3.465 3.365 3.367
180.00 264.00 -12V 0.1 -10.8 -13.2 -11.942 -11.94 Pass
+5Vsb 0.2 4.75 5.25 5.067 5.067
+12V 0.2 11.4 12.6 11.77 11.787
+5V 0.2 4.75 5.25 5.04 5.037
+3.3V 1.0 3.135 3.465 3.362 3.362
180.00 264.00 -12V 0.1 -10.8 -13.2 -11.94 -11.94 Pass
+5Vsb 0.2 4.75 5.25 5.067 5.067
+12V 0.2 11.4 12.6 11.78 11.79
+5V 0.2 4.75 5.25 5.037 5.035
+3.3V 1.5 3.135 3.465 3.357 3.357
180.00 264.00 -12V 0.1 -10.8 -13.2 -11.94 -11.94 Pass
+5Vsb 0.2 4.75 5.25 5.07 5.067
+12V 0.2 11.4 12.6 11.78 11.79
+5V 0.2 4.75 5.25 5.035 5.037
+3.3V 2.0 3.135 3.465 3.35 3.352
180.00 264.00 -12V 0.1 -10.8 -13.2 -11.94 -11.94 Pass
+5Vsb 0.2 4.75 5.25 5.067 5.067
+12V 0.2 11.4 12.6 11.79 11.78
Page 11
TEST ITEM : Ripple and Noise Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6314; Tek 5054; Chroma 6120
The ripple and noise of the power must less than its spec.
4. Test result:

Vac Vdc A Min Max
+5V
+3.3V
180.00 -12V * 50 18.4 mVpp Pass
+5Vsb
+12V
5V max +5V
+5V
+3.3V
265.00 -12V * 50 24.0 mVpp Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V * 50 31.2 mVpp Pass
+5Vsb
+12V
3.3Vmax +3.3V
+5V
+3.3V
265.00 -12V * 50 17.6 mVpp Pass
+5Vsb
+12V
Page 12

Vac Vdc A Min Max
+5V
+3.3V
180.00 -12V * 50 12.4 mVpp Pass
+5Vsb
+12V
Full load +5Vsb
+5V
+3.3V
265.00 -12V * 50 15.2 mVpp Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V * 120 33.2 mVpp Pass
+5Vsb
+12V
Full load -12V
+5V
+3.3V
265.00 -12V * 120 34.4 mVpp Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V * 120 64.0 mVpp Pass
+5Vsb
+12V
+12Vmax +3.4V
+5V
+3.3V
265.00 -12V * 120 54.0 mVpp Pass
+5Vsb
+12V
Page 13
180Vac/47Hz input, +5V max load, +5V ripple and noise
Page 14
180Vac/47Hz input, +3.3V max load, +3.3V ripple and noise
265Vac/63Hz input, +3.3V max load, +3.3V ripple and noise
Page 15
180Vac/47Hz input, Full load, +5Vsb ripple and noise
265Vac/63Hz input, Full load, +5Vsb ripple and noise
Page 16
180Vac/47Hz input, Full Load, -12V ripple
265Vac/63Hz input, Full Load, -12V ripple
Page 17
Page 18
DESIGN QUALIFICATION TEST REPORT Test Enginee xq chen
TEST ITEM : No load Operation Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6000 ATE.
The output voltages are must in their regulation. No damage occur.
4. Test result:

Pass/Fail Remark
+5V 0.000 3.75 6.25 5.045 5.037
+3.3V 0.000 2.48 4.13 3.390 3.387
90.00 137.00 -12V 0.000 -9.00 -15.00 -11.962 -11.962 Pass
+5Vsb 0.000 3.75 6.25 5.068 5.065
+12V 0.000 9.00 15.00 11.785 11.815
+5V 0.000 3.75 6.25 5.045 5.038
+3.3V 0.000 2.48 4.13 3.390 3.387
180.00 265.00 -12V 0.000 -9.00 -15.00 -11.960 -11.962 Pass
+5Vsb 0.000 3.75 6.25 5.068 5.068
+12V 0.000 9.00 15.00 11.785 11.817
Page 19
DESIGN QUALIFICATION TEST REPORT Test Engineer: xq chen
TEST ITEM : +5V Step Load Model Name:PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
The Vpp of the power must less than its spec when in the step load test.
4. Test result:
Input volt Output Volt Output Load(A) Limit(V)Test Rusul

Unit Pass/Fail Remark
Vac Vdc Load1 Load2 Vpp-max Vpk-pk
+5V 12 16
+3.3V 12 12
180.00 -12V 0.1 0.1 0.200 64.0 Vdc(mV) Pass 10KHz
+5Vsb 2 2
+12V 10 10
+5V 12 16
+3.3V 12 12
265.00 -12V 0.1 0.1 0.200 60.0 Vdc(mV) Pass 10KHz
+5Vsb 2 2
+12V 10 10
+5V 12 16
+3.3V 12 12
180.00 -12V 0.1 0.1 0.200 96.0 Vdc(mV) Pass 50Hz
+5Vsb 2 2
+12V 10 10
+5V 12 16
+3.3V 12 12
265.00 -12V 0.1 0.1 0.200 92.0 Vdc(mV) Pass 50Hz
+5Vsb 2 2
+12V 10 10
Page 20
TEST ITEM : +5V Step Load Model Name: PS-5281-7VR1-ROHS
180Vac/47Hz;10KHz 265Vac/63Hz;10KHz
180Vac/47Hz;50Hz 265Vac/63Hz;50Hz
Page 21
TEST ITEM : +3.3V Step Load Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
The Vpp of the power must less than its spec when in the step load test.
4. Test result:
Input volt Output Volt Output Load(A) Limit(V)Test Rusult

+5V 10.0 10.0
+3.3V 10.7 16.7
180.00 -12V 0.1 0.1 0.100 78.0 Vdc(mV) Pass 10KHz
+5Vsb 2.0 2.0
+12V 11.2 11.2
+5V 10.0 10.0
+3.3V 10.7 16.7
265.00 -12V 0.1 0.1 0.100 80.0 Vdc(mV) Pass 10KHz
+5Vsb 2.0 2.0
+12V 11.2 11.2
+5V 10.0 10.0
+3.3V 10.7 16.7
180.00 -12V 0.1 0.1 0.100 82.0 Vdc(mV) Pass 50Hz
+5Vsb 2.0 2.0
+12V 11.2 11.2
+5V 10.0 10.0
+3.3V 10.7 16.7
265.00 -12V 0.1 0.1 0.100 80.0 Vdc(mV) Pass 50Hz
+5Vsb 2.0 2.0
+12V 11.2 11.2
Page 22
TEST ITEM : +3.3V Step Load Model Name: PS-5281-7VR1-ROHS
180Vac/47Hz;10kHz;50 duty 265Vac/63Hz;10kHz;50 duty
Page 23
1. Test Condition:
As below table.
2. Test equipment:
The Vpk-pk of the power must less than its spec when in the step load test.
4. Test result:
Input volt Output Volt Output Load(A) Limit(V)Test Rusult

+5V 3.0 3.0
+3.3V 3.0 3.0
180.00 -12V 0.1 0.1 0.400 140.0 Vdc(mV) Pass 10KHz
+5Vsb 2.0 2.0
+12V 10.5 18.0
+5V 3.0 3.0
+3.3V 3.0 3.0
265.00 -12V 0.1 0.1 0.400 140.0 Vdc(mV) Pass 10KHz
+5Vsb 2.0 2.0
+12V 10.5 18.0
+5V 3.0 3.0
+3.3V 3.0 3.0
180.00 -12V 0.1 0.1 0.400 320.0 Vdc(mV) Pass 50Hz
+5Vsb 2.0 2.0
+12V 10.5 18.0
+5V 3.0 3.0
+3.3V 3.0 3.0
265.00 -12V 0.1 0.1 0.400 320.0 Vdc(mV) Pass 50Hz
+5Vsb 2.0 2.0
+12V 10.5 18.0
Page 24
180Vac/47Hz;50Hz;50 duty 265Vac/63Hz;50Hz;50 duty
Page 25
TEST ITEM : +5Vsb Surge Load Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
The output voltage of the power must in its spec.
4. Test result:
Input volt Output Volt Output Load(A) Limit(Vdc) Test result(V)
Pass/Fail
Vac Vdc Load1 Load2 V-min V-maxV-min V-max
+5V
+3.3V
180.00 -12V 4.75 5.25 4.876 4.937 Pass
+5Vsb 2.0 2.5
+12V
+5V
+3.3V
265.00 -12V 4.75 5.25 4.882 4.929 Pass
+5Vsb 2.0 2.5
+12V
Page 26
TEST ITEM : +5Vsb Surge Load Model Name: PS-5281-7VR1-ROHS
180Vac/47Hz input;
265Vac/63Hz input
Page 27
TEST ITEM : +12V Surge Load Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
The output voltage of the power must in its spec.
4. Test result:
Input volt Output Volt Output Load(A) Limit(Vdc) Test result(V)
Pass/Fail
Vac Vdc Load1 Load2 V-min V-maxV-min V-max
+5V
+3.3V
180.00 -12V 11.4 12.6 11.45 11.8 Pass
+5Vsb
+12V 10.0 19.0
+5V
+3.3V
265.00 -12V 11.4 12.6 11.49 11.79 Pass
+5Vsb
+12V 10.0 19.0
+5V
+3.3V
180.00 -12V 11.4 12.6 11.4 11.81 Pass
+5Vsb
+12V 10.0 20.0
+5V
+3.3V
265.00 -12V 11.4 12.6 11.4 11.8 Pass
+5Vsb
+12V 10.0 20.0
Page 28
180Vac/47Hz; 19A surge load for 15 seconds.
265Vac/63Hz; 19A surge load for 15 seconds.
Page 29
180Vac/47Hz; 20A surge load for 10 mS.
265Vac/63Hz; 20A surge load for 10 mS.

Page 30
TEST ITEM : Overshoot Turn on Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
The overshoot voltage of the power must less than its spec.
4. Test result:

Vac Vdc A Min Max
+5V
+3.3V
180.00 -12V * 0.5 0.30 Vdc Pass
+5Vsb
+12V
Full load +5V
+5V
+3.3V
265.00 -12V * 0.5 0.30 Vdc Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V * 0.33 0.09 Vdc Pass
+5Vsb
+12V
Full load +3.3V
+5V
+3.3V
265.00 -12V * 0.33 0.10 Vdc Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V * 1.2 0.89 Vdc Pass
+5Vsb
+12V
Full load +12V
+5V
+3.3V
265.00 -12V * 1.2 0.76 Vdc Pass
+5Vsb
+12V
Page 31
TEST ITEM : Overshoot Turn on Model Name: PS-5281-7VR1-ROHS
180vac/47Hz Input; Full load Turn on.
265vac/63Hz Input; Full load Turn on.
Page 32
TEST ITEM : Overshoot Turn off Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
The overshoot voltage of the power must less than its spec.
4. Test result:

Vac Vdc A Min Max
+5V
+3.3V
180.00 -12V * 0.5 0.26 Vdc Pass
+5Vsb
+12V
Full load +5V
+5V
+3.3V
265.00 -12V * 0.5 0.26 Vdc Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V * 0.33 0.20 Vdc Pass
+5Vsb
+12V
Full load +3.3V
+5V
+3.3V
265.00 -12V * 0.33 0.20 Vdc Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V * 1.2 0.00 Vdc Pass
+5Vsb
+12V
Full load +12V
+5V
+3.3V
265.00 -12V * 1.2 0.00 Vdc Pass
+5Vsb
+12V
Page 33
180vac/47Hz Input; Full load Turn off.
265vac/63Hz Input; Full load Turn off.
Page 34
DESIGN QUALIFICATION TEST REPORT Test Engineer: xq chen
1. Test Condition:
As below table.
2. Test equipment:
Chroma 6314; Chroma 6120
The over current point of the power must less than 240VA.
4. Test result:
180V
Output Current LimitCurrent(A)Measured Values(VA) Other requirements Pass/Fail
+5V <240VA 22.7 113.5 No damage,Latch off Pass
+3.3V <240VA 27.2 89.76 No damage,Latch off Pass
-12V <240VA 2.05 10.1 No damage,Latch off Pass
+5Vaux <240VA 3.76 18.8 No damage,Latch off Pass
265V
Output Current LimitCurrent(A)Measured Values(VA) Other requirements Pass/Fail
+3.3V <240VA 27.2 89.76 No damage,Latch off Pass
-12V <240VA 2.05 10.1 No damage,Latch off Pass
+5Vaux <240VA 3.76 18.8 No damage,Latch off Pass
Page 35
TEST ITEM : Over Voltage protection Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
As below table.
2. Test equipment:
The over voltage point of the power must less than its spec.
4. Test result:

Vac Vdc A Min Max
+5V
+3.3V
180.00 -12V 5.74 7.00 6.20 Vdc Pass
+5Vsb
+12V
Min load +5V
+5V
+3.3V
265.00 -12V 5.74 7.00 6.20 Vdc Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V 3.76 4.30 4.10 Vdc Pass
+5Vsb
+12V
Min load +3.3V
+5V
+3.3V
265.00 -12V 3.76 4.30 4.10 Vdc Pass
+5Vsb
+12V
+5V
+3.3V
180.00 -12V 13.40 15.60 14.52 Vdc Pass
+5Vsb
+12V
Min load +12V
+5V
+3.3V
265.00 -12V 13.40 15.60 14.40 Vdc Pass
+5Vsb
+12V
Page 36
180Vac/47Hz Input and Min load output, +5V and +12V OVP.
265Vac/63Hz Input and Min load output, +5V and +12V OVP.
Page 37
180Vac/47Hz Input and Min load output, +3.3V OVP.
265Vac/63Hz Input and Min load output, +3.3V OVP.
Page 38
TEST ITEM : Short Circuit protection Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
A short circuit placed between DC return and an output shall cause no damage
and the power supply shall shutdown.
2. Test equipment:
No damage and the power supply shall shutdown.
A remote Power ON/OFF is allowed to restore normal operation.
4. Test result:
A. 180V/47Hz
Output +12V +5V +3.3V +5Vsb -12V
Result Pass Pass Pass Pass Fail
B. 265V/63Hz
Output +12V +5V +3.3V +5Vsb -12V
Result Pass Pass Pass Pass Fail
Page 39
TEST ITEM : Time Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
180Vac/47Hz, 200Vac/50Hz, 240Vac/50Hz, 265Vac/63Hz
Min Load
2. Test equipment:
Page 40
TEST ITEM : T1 Model Name: PS-5281-7VR1-ROHS
180Vac/47Hz and Full Load, T1=62.34<500mS 200Vac/50Hz and Full Load, T1=58.96<500mS
Page 41
180Vac/47Hz and Full Load, T2=11mS<20mS 200Vac/50Hz and Full Load, T2=10.67<20mS
Page 42
180Vac/47Hz, Full Load, 100mS<T3=328.8<500mS 200Vac/50Hz , Full Load, 100mS<T1=328.8<500mS
240Vac/50Hz,Full Load, 100mS<T3=328.8<500mS 264Vac/63Hz,Full Load, 100mS<T3=328.8<500mS
Page 43
180Vac/47Hz and Full Load, T4=197.4uS<10mS 200Vac/50Hz and Full Load, T4=188.4uS<10mS
240Vac/50Hz and Full Load, T4=203.6uS<10mS 264Vac/63Hz and Full Load, T4=181.5uS<10mS
Page 44
180Vac/47Hz and Full Load, T5=19.32>16mS 200Vac/50Hz and Full Load, T5=26.12>16mS
Page 45
Page 46
TEST ITEM : Ground Leakage Current Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
120VAC/60HZ
240VAC/50HZ
2. Test equipment:
EXTECH 7620 LINE LEAKAGE TESTER
EXTECH 6205 AC POWER SOURCE
Ground Leakage Current shall
>450uA when 120VAC/60Hz input
>750UA when 240VAC/60Hz input
4. Test result:
120VAC/60HZ
Ground Leakage Current = 412.2uA
240VAC/50HZ
Ground Leakage Current =586.4uA
Page 47
TEST ITEM : Hi-Pot&Ground Continuity Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
Ground Continuity: 25A/2S
Hi-Pot:dc 3400V ARC Sense:8 Hi-Limit:600uA
2. Test equipment:
EXTECH 7440 ELECTRICAL SAFETY ANALYZER
The resistor between the Power and Ground shall less than 0.1O.
No ARC occur.
4. Test result:
The test result is PASS.
Page 48
TEST ITEM : Burn-in Model Name: PS-5281-7VR1-ROHS
QUANTITY : 1PCS SER NO.: 1
1.Condition:
Input: 220Vac/50Hz
Output: Full Load
Ambient: 50 degree C
2.Equipment:
Chroma 6120; Chroma 6314;Burn/In chamber;ATE:Chroma 6000
3.Pass Fail Criteria :
The power supply don't damage after the burn in test.
5.Result:
Page 49
TEST ITEM : AC ON/OFF Model Name: PS-5281-7VR1-ROHS
QUANTITY : 1PCS SER NO.: 1
1.Condition:
Input: 220Vac/50Hz
Output: Full Load
Ambient: 50 degree C
2.Equipment:
Chroma 6120; Chroma 6314;Open chamber OCT-28-N
The power supply don't damage after the on/off test .
4.Record:
4-2 Ac on/off: 1s on,1s off; total 30000 times
output is normal,so the result is ok.
5.Result:
After ON/OFF test,the power was normal,the result is OK.
DQE. SECTION, POWER Q.R.A.
Page 50
DESIGN VERIFICATION TEST REPORT Test Engineer : xq chen
□ EVT TEST □ DVT TEST □ CURRENT Test Date:2007/03/15
Test Item: key component case temperature test Model Name: PS-5281-7VR1-ROHS
Quantity: 1PCS SER. No.: 1
1.Test Condition:
Input: 180Vac/47Hz
Output: FULL LOAD
Ambient temperature: 50 degree C.
2.Equipment:
DC Electronic Load 6314 , Programmable AC source Chroma 6120 Open chamber OTC-2B-N,
HR2300 HYBRID RECORDER.
To verify whether the temperature of the main components can meet the specification.
4.Result:
Unit: degree C
component test value(℃) SPEC(℃) derating Result
Q120 66.4 150 90% PASS
Q121 65.8 150 90% PASS
D120 63.2 150 90% PASS
R128 70.8 150 90% PASS
L001 64.4 130 90% PASS
L002 72.3 130 90% PASS
DB001 87.8 150 90% PASS
C120 53.6 85 90% PASS
C121 54.1 85 90% PASS
IC300 70.5 150 90% PASS
IC600 70.8 150 90% PASS
T121 77.3 130 90% PASS
T600 74.2 130 90% PASS
D220 65.4 150 90% PASS
D211 73.3 150 90% PASS
D210 82.0 150 90% PASS
D230 88.7 150 90% PASS
L400 71.6 130 90% PASS
L230 76.7 130 90% PASS
PC300 83.4 100 90% PASS
PC650 83.3 100 90% PASS
PC600 67.2 100 90% PASS
CONCLUSION: OK □ NG
Page 52
TEST ITEM : Q120 Model Name: PS-5281-7VR1-ROHS
Continuous run Vdsmax=796.6V Turn on; Vdsmax=818.4V
180Vac/47Hz Continuous run Idmax=6.64A Short output Vds-max=873.0V
Page 51
TEST ITEM : Q120 Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
Input : 265Vac/63Hz
Output : Full Load
2. Equipment :
Chroma 6314, Tek 5104, TekA6303,AM503BCurrent Probe Amplifier.
To verify the Mosfet Vds and Id whether meet component derating guideline or not?
4. Result
Item spec test date derating result
Vds 900V 796.6V 90% ok
Vgs +/-30V 16.8V 90% ok
Id 7A*2 6.64A 80% ok
Page 53
TEST ITEM : C120&C121 Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
Input : 265Vac/63Hz
Output : Min Load
2. Equipment :
To verify the Bulk capacitor voltage whether meet component derating guideline or not?
4. Result
Vmax 200V 193.0V 100% ok
Page 54
TEST ITEM : IC600 Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
Input : 265Vac/63Hz
90Vac/60Hz
Output : Full Load
2. Equipment :
To verify the IC600 Vds whether meet component derating guideline or not?
4. Result
Vds 700V 630V 90% OK
Page 55
TEST ITEM : Output Rectifier Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
Input : 265Vac/63Hz
Output : Full Load
2. Equipment :
To verify the output rectifier Vrr whether meet component derating guideline or not?
4. Result
Component Name spec test date derating result
D220 100V 53.4V 90% ok
D210/D211 45V 40.96V 90% ok
D230 45V 36.72V 90% ok
D220, Continuous run. D220, Turn on.
Page 56
TEST ITEM : Output Rectifier Model Name: PS-5281-7VR1-ROHS
D211,Continuous Run D211, Turn On
D230, Continuous Run D230, Turn ON
Page 57
TEST ITEM : D120 Model Name: PS-5281-7VR1-ROHS
1. Test Condition:
Input : 90Vac/60Hz
Output : Load 4
2. Equipment :
To verify the snubber diode's Vrr, Trr whether meet component derating guideline or not?
4. Result
Vrr 1000V 780V 90% ok
Trr 75nS 46.4nS 100% ok
Id 1A 0.13A 80% ok
Page 58
TEST ITEM : D120 Model Name: PS-5281-7VR1-ROHS
Page 59
DESIGN VERIFICATION TEST REPORT Operator: bk zhang
□ EVT TEST □ DVT TEST □ Pilot Run Test Date: 2007/03/15
Test Item: Lightning Surge Test Model Name: PS-5281-7VR1-ROHS
Quantity: 2pcs SER. No.: 1.2
1.Condition:
Input : 110Vac & 220Vac/50Hz
Output: +5Vdc/14A;+12Vdc/12A;+3.3Vdc/15A;+5Vsb/2A;-12Vdc/0.2A.
Ambient Temperature:25 degree C;Humidity :45%

For EN / IEC 61000-4-5 Standard and customer's SPEC.
Phase: 0,90,180,270 degree. Interval:20sec. times: 5
Different mode (Line to Neutral; Neutral to Line): +/-1.0 KV combination waveform impulse;
Common mode(Line to Gnd; Neutral to Gnd):+/-2.0 KV combination waveform impulse ;
Remark: During the lightning surge test, in order to ensure the product have enough margin,
110% of the Spec voltage was applied on the power supply and meet LITEON requirement.
2.Equipment:
NOISEKEN LSS-6030*1

1).All samples will be performed ATE and safety test ,damage and abnormal operation shall
occure allow for a failure.
2). Any parameter, function lost due to design or workmanship problem will classified as Fail.
3). After lightning surge test ,not suffer damage and meet customer specification and LITOEN
requiremet allow for a pass .
4.Result:
After lightning surge test, the sample ATE and safety test OK, no damage and abnormal operation.
So that the test result is OK.
Severity Test Level

Result
Level L-L L-G
1 0.5KV 0.5KV pass
2 0.5KV 1.0KV pass
3 1.0KV 2.0KV pass
110% margin 1.1KV 2.2KV pass
Page 60
DESIGN VERIFICATION TEST REPORT Operator:bk zhang
□ EVT TEST □ DVT TEST □ Pilot Run Test Date:2007/03/15
Test Item: Electrical Fast Transient/Burst Model Name: PS-5281-7VR1-ROHS
1.Condition:

For EN / IEC 61000-4-4 Standard and customer's SPEC.
Voltage : +/-2 KV.
Test time :1minute each output(line coupling),

Period: 300ms, Pulse: 75, Frequency: 5kHz, Asynchronous
Remark: During the EFT test, in order to ensure the product have enough margin,
110% of the Spec voltage was applied on the power supply and meet LITEON requirement.
2.Equipment:
NOISEKEN FNS-AXII*1

3). After EFT test ,not suffer damage and meet customer specification and LITOEN
4.Result:
After EFT test, the sample ATE and safety test OK, no damage and abnormal operation.
Severity
Test Level Result
Level
1 0.5KV pass
2 1.0KV pass
3 2.0KV pass
110% margin 2.2KV pass
Page 61
Test Item: Electrostatic Discharge Model Name: PS-5281-7VR1-ROHS
1.Condition:

FOR EN / IEC 61000-4-2 Standard and customer's SPEC.
Contact discharge: +/- 8KV ; Air discharge: +/- 15KV.
Times: each point 10 times. More than 10 points Time Interval: 1sec
Remark: During the ESD test, in order to ensure the product have enough margin, 110% of
the Spec voltage was applied on the power supply and meet LITEON requirement.
2.Equipment:
NOISEKEN ESS-2000*1

3). After ESD test ,not suffer damage and meet customer specification and LITOEN
4.Result:
After ESD test, the sample ATE and safety test OK, no damage and abnormal operation.
Severity Test Level Test Level

Result
Level Air discharge Contact
1 2KV 2KV pass
2 4KV 4KV pass
3 8KV 6KV pass
4 15KV 8KV pass
110% margin 17KV 9KV pass
Page 62
Test Item: Power Frequency Magnetic Field Model Name: PS-5281-7VR1-ROHS
1.Condition:

For EN / IEC 61000-4-8 Standard.
2.Equipment:
EMC Pro thermo teytek

3). After PFMF test , meet customer specification and LITOEN requiremet allow for a pass .
4.Result:
After PFMF test, the sample ATE and safety test OK, no damage and abnormal operation.
Page 63
Test Item: DIPS Model Name: PS-5281-7VR1-ROHS
1.Condition:

>95% dip 0.5periods
30% dip 25periods
>95% reduction 250periods
2.Equipment:
EMC Pro thermo teytek

3). After DIP test , meet customer specification and LITOEN requiremet allow for a pass .
4.Result:
After Dips test, the sample ATE and safety test OK, no damage and abnormal operation.
Page 64
Test Item: Electromagnetic Interference Model Name: PS-5281-7VR1-ROHS
1.Condition:
Input : 220Vac/50Hz

Test spec: For CISPR22 CLASS B(EN55022); Test conduction emission at 0.15MHz--30MHz
Remark: In order to ensure the power have enough margin, 6dB margin had be kept
and can meet LITEON requirement & customer's SPEC.
2.Equipment:
ER 55 C; LS 16

The EMI(Conduction emission) can meet LITEON(6dB) and Customer's SPEC .
4.Result:
The model have more than 6dB margin to meet LITEON requirement and customer's specification.
So that the result is PASS
Input:
220Vac/50Hz
Output: L
Wave: L-QP
Input:
220Vac/50Hz
Output: L
Wave: L-AV
Page 65
Test Item: Electromagnetic Interference Model Name: PS-5281-7VR1-ROHS
1.Condition:
Input : 110Vac/50Hz

Test spec: For CISPR22 CLASS B(EN55022); Test conduction emission at 0.15MHz--30MHz
Remark: In order to ensure the power have enough margin, 6dB margin had be kept
and can meet LITEON requirement & customer's SPEC.
2.Equipment:
ER 55 C; LS 16

The EMI(Conduction emission) can meet LITEON(6dB) and Customer's SPEC .
4.Result:
The model have more than 6dB margin to meet LITEON requirement and customer's specification.
So that the result is PASS
Input:
110Vac/50Hz
Output: L
Wave: L-QP
Input:
110Vac/50Hz
Output: L
Wave: L-AV
Page 66
Test Item: Harmonic current emissions Model Name: PS-5281-7VR1-ROHS
1.Condition:
Input :230Vac/50Hz
Output: +5Vdc/14A;+12Vdc/12A;+3.3Vdc/15A;+5Vsb/2A;-12Vdc/0.2A & Input Power 75W.

2.Equipment:
Power Analyzer : Chroma 6630.
230V follow EN / IEC 61000-3-2 standard class D.
4.Result:
230Vac(Full Load) 230Vac(75W)
Page 67
Test Item: Voltage Fluctuations Flicker Model Name: PS-5281-7VR1-ROHS
1.Condition:
Input : 230Vac/50Hz

2.Equipment:
Power Analyzer : Chroma 6630.

To test samples whether or not meet customer's specification when performing Flicker test.
4.Result:
The test result is PASS. The detail see the attachment as below
Page 68
DESIGN VERIFICATION TEST REPORT Test Engineer :JM Chen
□ EVT TEST □ DVT TEST □ CONTROL RUNTest Date:2007/03/15
Test Item: H&L Temperature storage Test Model Name: PS-5281-7VR1-ROHS
Quantity: 2pcs SER. No.: 01~02
1.Condition: Temperature and Humidity Storage test profile
1> -40℃&Zero Humidity; Dwell 4hours; power off
2> 70 ℃& 95%RH; Dwell 4hours ; power off
3> 50 ℃& 95%RH; Dwell 4hours; power off
4> Temperature ramp: 5deg.C/minute
5> Humidity ramp: 1percent/minute
6> 5time on/off(30s on 30s off) at the end of the
50℃& 95%RH
2.Equipment:
1)Close Chamber: THS-D4H+-100.
2)Electrical Safety Compliance Analyzer: 7440
3)Power Supply Auto Test System: Chroma 6000.
Any parameter, function lose occurs during test and after test will be judged as FAIL.
Any fail affects safety requirement after Temperature and humiditye test will be defined as FAIL.
4.Result:
After the Temperature and humidity test
1> ATE test
Contents Result Contents Result Contents Result
1. Turn on time & Inrush current pass 6. Dynamic pass 11. OVP pass
2. Rise time pass 7. Cross Regulation pass 12. SCP pass
3. Input/output&Input current pass 8. Combine regulation pass 13. Noload pass
4. Efficiency pass 9. Ripple & Noise pass 14. OLP pass
5. Power loss pass 10. Line regulation pass 15. Hold up time pass
2> Hi-pot
Item Voltage Rise time Dwell time Ambient Result
PRI-SEC 2150VDC 1S 60S 25 degree C pass
3> visual inspection: checking the component side and solder side of all the samples. No any failure occur.
Remark:
Test result is PASS.
CONCLUSION: □ PASS □ FAIL

Page 69
DESIGN VERIFICATION TEST REPORT Test Engineer :JM Chen
Test Item: Temperature and Humidity Cycle Test Model Name: PS-5281-7VR1-ROHS
1.Condition: Temperature and Humidity Cycle test profile
Input: 220Vac/50HZ
Output: 5V/16A;12V/12A;3.3V/13A;-12V/0.2A;5VSB/2A
1> 0 ℃&Zero Humidity; Dwell 1hours
2> 50℃& 95%RH; Dwell 1hours
3> Cycle time: 12 Times
4> Temperature ramp: 5℃/minute
5> Humidity ramp: 1percent/minute
6> 5time on/off(30s on 30s off) at the end of the
each temperature point
2.Equipment:
1)Close Chamber: THS-D4H+-100.
Any parameter, function lose occurs during test and after test will be judged as FAIL.
Any fail affects safety requirement after Temperature and humiditye test will be defined as FAIL.
4.Result:
After the Temperature and humidity test
1> ATE test
2> Hi-pot
Remark:

Page 70
DESIGN VERIFICATION TEST REPORT Test Engineer :Nandy Chen
Test Item: Vibration Test Model Name: PS-5281-7VR1-ROHS
1.Condition:
1>Input: 220Vac/50Hz 5>Frequency: 10~1000HZ
2>Output: 5V/16A;12V/12A;3.3V/13A;-12V/0.2A;5VSB/2A 6>Duration: 15 minute /Axis
3>Model of vibration :Random wave 7>Axis: X;Y;Z
4>Acceleration: 6Grms
2.Equipment:
1)Vibration tester: SHINKEN G-0180N

a. All samples will be performed function test and visual inspection after test. Any parameter, function lost
due to component damage, PCB broken and solder joint problem will classified as Pass for function.
b. Damage to finish,dents,chip,cracks will be judged as failed if it affect safet.
4.Result:
After the vibration test
1> ATE test
2> Hi-pot
Remark:

Page 71
DESIGN VERIFICATION TEST REPORT Operator : xq chen
□ EVT TEST □ DVT TEST □ CURRENT Test Date:2007/03/15
Test Item: FAN Speed control Model Name: PS-5281-7VR1-ROHS
Quantity: 1 SER. No.: 1
1.Condition:
Input: 230Vac/50Hz
Output: 40% Full load
80% Full load
Ambient: 10 degree C~50 degree C
2. Equipment:
Chroma 6310, Chroma 6120,Tek5104 TDS Digital Phosphor Oscilloscope,chamber-otc-2c-n
3. Pass Fail Criteria :
The fan speed can meet the SPEC(35deg. C,40%load less than 1000RPM)
4. Result:
NO.1 Fan speed (RPM) Fan voltage(V) SPEC.(RPM) Result
35deg. C 40% maxload 940.44 4.48 <1000 OK
42 deg. C 80% maxload 2352.94 8.88 Ref OK
35℃40%LOAD 42℃80%LOAD
New Production Test Check List
Rev: A.0
Remark: 1. If test resut is pass, please fill "Pass" in the Result column.
2. If test resut is Fail, please fill "Fail" in the Result column and mark" * "in the Critical/Major/Minor column
3. Please fill "NR" in the Result column if it is not DQE item or customer no requirement..
Result
Classification No. Test item Critical Major Minor Result
1 Line regulation Pass
2 Load regulation Pass
3 Cross regulation Pass
4 Combine regulation Pass
5 Dynamic Pass
6 Capacitive Load Pass
7 Ripple&Noise Pass
8 Turn on time Pass
9 Rise time Pass
10 Hold up time Pass
11 Fall time N/R
12 PG signal Pass
13 LED Pass
14 Remote control signal Pass
15 Other timing Pass
16 Output waveform Pass
17 Overshoot/undershoot Pass
18 Soft start Pass
19 PS_ON Pass
20 OTP N/R
21 OVP/UVP Pass
1. Electrical 22 OCP Pass
23 SCP Pass
Characteristics 24 OPP N/R
25 Boost OVP N/R
26 Reset after shutdown Pass
27 E-Star&CECP Pass
28 Surge load Pass
29 Step load Pass
30 AC dropout Pass
31 AC sag Pass
32 AC surge Pass
33 AC cycle dropout N/R
34 Brownout & Brownout recovery N/R
35 FAN curve(Speed&Voltage) N/R
36 FAN signal N/R
37 Stability(Closed loop stability) N/R
38 Inrush current Pass
39 Warm up N/R
40 Total power efficiency Pass
41 Standby efficiency Pass
42 Power factor N/R
43 Standby turn off N/R
44 Input Current pass
45 Input power Pass
46 Hi-pot Pass
47 Insulation resistance N/R
2. Safety 48 Leakage current Pass
49 Grounding current Pass
50 ESD Pass
51 EFT Pass
52 Lightning surge Pass
53 EMI (Conducted) pass
3. EMC 54 Harmoic Pass
55 Dips Pass
56 Flicker Pass
57 Acoustics noise Pass
58 PFMF Pass

Rev: A.0
Result
Classification No. Test item Critical Major Minor Result
59 High temperature Pass
60 Low temperature Pass
4. Environmental 61 Temperature & Humidity cycle Pass
62 Storage Pass
Characteristics 63 Altitude N/R
64 Thermal shock N/R
65 Burn in Pass
66 Vibration Pass
67 Mechanical shock N/R
5. Mechanical
68 Packaging Pass
Characteristics 69 HALT Pass
70 HASS N/R
71 Strife N/R
72 Design margin N/R
73 Key component thermal profile Pass
74 Case thermal profile N/R
6. Reliability 75 AC on/off cycle Pass
76 PS_ON on/off cycle Pass
77 Lead free Pass
78 Metal Oxide Varistors N/R
79 DMTBF (life test) N/R
80 CMTBF (Component test) N/R
7. Life test 81 E-Cap N/R
82 Stress N/R
83 Safety distance N/R
84 Lead clinch N/R
85 Case N/R
86 Screw hole N/R
8. Surface check 87 Packaging box N/R
88 Label N/R
89 Output wire N/R
90 Component N/R
91 PCB N/R
92 Thermal profile Pass
93 Rectifying bridge Pass
94 Snubber circuit diode Pass
95 Passive PFC chock N/R
96 Bulk capacitance Pass
97 PFC mosfet N/R
98 Boost diode N/R
99 Output diode Pass
100 Inrush diode Pass
9. Key component 101 Fuse Pass
102 Boost PFC chock N/R
103 PFC IC N/R
104 PWM mosfet Pass
105 PWM IC Pass
106 Standby IC Pass
107 Other control IC Pass
108 Main transformer Pass
109 Standby transformer Pass
10. Other 110 Customer special requirement N/R
Date: 2007.03.15 Rev. No.: A Page: 1 OF 4
一. 檢驗內容:
NO. 檢驗項目檢驗內容
1 外觀尺寸及人工作 1.外箱：
業 a.尺寸：請參閱包裝圖 .
b.標示機種不正確(含條碼)。
c.紙箱破孔小於10mm。
Outside Structure d.紙箱破孔大於10mm。
& Workmanship e.外觀髒污。
f.紙箱潮濕。
g.紙板與紙楞分離。
h.封箱膠帶黏貼不確實。
2.數量：
a.電源供應器數量不足。
3.隔板：
a.斷裂。
b.水平或垂直隔板遺落。
c.漏裝。
d.紙板潮濕。
e.紙板與紙楞分離。
4.蓋板：
a.漏裝。
b.紙板與瓦楞分離。
c.破損、刮傷或潮濕。
5.塑膠袋：
a.漏裝。
b.膠帶封口位置不正確。
c.破孔大於15mm。
d.沒用膠帶封口。
6.外形：
a.尺寸：請參閱外形圖
b.不潔、嚴重變形及刮傷。
c.產品不通電，以十公分高度在桌面上輕摔二次，
並搖動產品檢查產品內是否產生不正常聲音。
7.標籤：
a.標籤內容錯誤。
b.主標籤、BAR CODE、日期或版本標籤印刷模
糊，不完整。
c.標籤漏貼。
d.不可殘缺、破損、變形、浮起。
e.標籤方向不可顛倒。
f.標籤黏貼位置錯誤。
PS-5281-7VR1-ROHS 產品檢驗規範 Spec. No.: PS-5281-7VR1-ROHS

8.輸入插座：
a.殘留助銲劑。
b.插座孔內堵塞。
c.鬆動。
d.不潔。
9.輸出線材：
a.尺寸、顏色不符合規格。
b.線材沒有使用魔術帶綁住。
c.連接器破損、污穢的現象。
d.壓傷、刮傷長度大於3mm或變形。
e.連接器堵塞。
f.線材端子與插座鬆脫。
10.束線帶：
a.材質、尺寸、顏色不符合規格。
b.綁附位置不合規定。
c.未將束線帶拉緊。
d.漏綁、多綁。
e.束線帶尾巴未剪斷或剪斷口不整齊。
11.風扇：
a.固定不良。
b.產生異音。
c.風扇破裂。
d.線材卡住。
12.螺絲及螺帽：
a.螺絲沒有凸出螺帽1.5牙。
b.鬆動,漏鎖,誤鎖,偏移,傾斜,破頭,滑牙。
c.螺絲有損壞、尖銳的突出或表面粗糙等現象。
d.產品組裝時遺漏螺絲或墊片。
e.產品組裝時螺絲或墊片與規格不符。
f.螺絲生鏽。
g.螺絲鎖附時影響內部零件。
13.點膠：
a.點膠方式需依照作業注意事項。
b.膠的材質不符規格。
c.膠量太少(點膠部份的50%以下)或太多。
d.膠中攙有雜質且使沾膠面積減少至50%以下。
e.膠中有不連續狀的氣泡存在，且大於點膠部份
的50%。
f.膠尾或膠絲沾到其他零件。

g.有膠裂的情形發生。
h.SMD零件有沾膠情形。
i.漏點膠。
14.熱縮套管：
a.材質、顏色、大小不符合規格。
b.位置不符合規定。
c.未經熱縮處理或因過熱而破損。
d.熱縮套管距離端點大於一倍線徑。
e.漏加熱縮套管。
15.電解電容器：
a.零件漏裝。
b.零件未平貼PCB。
c.零件銲接傾斜大於15度。
d.零件破損或破皮。
e.零件方向不正確。
f.零件鼓起。
16.電感器：
a.零件漏裝。
b.零件未平貼PCB。
c.零件銲接傾斜大於15度。
d.零件破損或破皮。
17.PCB：
a.缺角、骯髒、毛邊。
b.文案印刷不明, 掉字。
c.金道的蝕刻、凹痕等不規則的缺點其長度超過
1.27mm，或使金道的有效寬度減少20%以上。
d.金道刮傷超過該金道的50%或2mm或影響到銲
錫作業。
e.金道翹皮, 變色。
f.PCB上有油污或焦黑的flux。
g.防銲漆刮破。
h.PCB破裂、疊層剝離。
18.銲點：
a.不符人工作業標準。
b.錫裂、錫球、錫橋。
c.絕緣距離小於0.76mm。
d.錫尖超過0.6mm。
e.燒焦或其它因過熱所造成的損壞。
f.空銲、冷銲、包銲、溢錫或錫不足。
g.凹陷、針孔超過25%。

h.表面殘於焦黑或高活性物，例如：RA、OA助
銲劑或呈顆粒狀。
i.金道浮起、翹皮，或金道缺口超過1/3寬度。
j.PCB上殘留錫屑、錫渣、錫珠或其它異物。
k.PCB以下零件出腳為2.0mm MAX 。
19.插件：
a.一般零件傾斜超過15度。
b.散熱片、小板歪斜超過5度或碰觸其它元件。
c.消耗功率一瓦以上之電阻本體距離PCB的距離
小於2mm。
d.SMD零件有偏移PAD部份的25%。
e.平貼式零件浮高大於0.76mm。
f.零件插裝錯誤、極性相反、腳位短路。
g.零件腳彎腳後與PCB距離小於0.76mm。
h.零件有破損、裂痕、外觀不良等情形。
i.漏件。
j.零件出腳不符合規定。
20.零件廠牌：
a.使用未經承認的零件。
b.零件廠牌與PARTS LIST及VENDOR LIST不符。

PS-5281-7VR-ROHS OUTGOING TEST PROGRAM LIST
SEQ TEST NAME TEST CONTENT NOTE

1 SET UP & SEQ T1
2 HOLD ON ADJ. DC Output CHECK
3 COMBINE REG. DC Output REGULATION, RIPPLE & NOISE
11 LINE REG. DC Output REGULATION, RIPPLE & NOISE LOAD 1
14 Dynamic step change according the spec. Load Increase
15 Dynamic step change according the spec. Load Increase
16 INPUT/OUTPUT EFF/PF/RIPPLE&NOISE FULL LOAD
17 INPUT/OUTPUT EFF/PF/RIPPLE&NOISE MIN. LOAD
18 OLP +5V,( or +3.3V, +12V, +5VFP) OLP CHECK
19 HOLD ON ADJ. 5VS CHECK
20 HOLD ON ADJ. OUTPUT VOALTAGES CHECK MAX.LOAD
21 HOLD UP & SEQ AC HOLD UP TIME
22 TURN ON &SEQ T2 FULL LOAD
23 HOLD UP & SEQ T4,T5 50% FULL LOAD
24 OVP/UVP +5V,( or +3.3V, +12V) OVP CHECK
25 HOLD ON ADJ. RESET & Vout CHECK
26 SHORT CIRCUIT +5V,( or +3.3V, +12V,-12V, +5VFP) SHORT CIRCUIT CHECK
27 HOLD ON ADJ. RESET & Vout CHECK(manual SCP function)
28 HOLD UP & SEQ T4,T5 FULL LOAD
29 HOLD ON ADJ. DC Output CHECK

LiteOn Model PS-5281-7VR1 2

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LENOVO INTERNAL USE ONLY

LENOVO ENGINEERING SPECIFICATION

280 WATT CUSTOMER REPLACEABLE

POWER SUPPLY FOR THE

TOMER MECHANICAL PACKAGE

MAR 17, 2006

2.0 OUTPUT REQUIREMENTS

4.0 POWER GOOD SIGNAL

5.0 POWER SUPPLY SEQUENCING

6.0 POWER LINE DISTURBANCE (PLD) REQUIREMENTS

7.0 ELECTROMAGNETIC COMPATIBILITY

11.0 Auxiliary +5V and Remote On/Off Requirements

12.0 DESIGN VERIFICATION AND APPROVAL

13.0 PRODUCTION TESTING

1.0 INPUT REQUIREMENTS

1.1 Input Voltage

MINIMUM MAXIMUM NORMAL

For china，the PS needn’t have switch

1.3 Power Supply Efficiency

The Efficiency at full load shall be a minimum of 65%.

Measurements are performed at nominal AC input, as specified in Section 1.1.1. “Sinusoidal”.

1.4 Inrush Current

1.5 China Requirement（optional）

Harmonic Number (n) Maximum Permissible Absolute Maximum

2. Measurements may be made at the 200V range Voltage (200-240 Vrms).

3. For china, only tested under 220V/50HZ

4. Reference document: IEC 61000-3-2

2.0 OUTPUT REQUIREMENTS

2.1 DC Load Requirements

NOMINAL OUTPUT VOLTAGE RESISTIVE LOAD CURRENT

2.1.1 ‘Sleep State’ Cross-Loading

2.1.2 Residual Voltage

2.2 DC Load Distribution

2.2.1 Planar Connector (P1)

2.2.2 Floppy Drive Connector ( P8)

2.2.3 Connector (P3 and P4 and P5 and P7)

2.2.4 Connector (P2)

2.2.5 Connector (P6) Serial ATA

+5V +5%, -5% 3 RED

+12V +5%, -5% 5 YELLOW

+3.3V +5%, -5% 1

2.3 DC Return to Frame Connection

2.4.3 Static Load

2.4.5 Warm-up Drift

Any change in output voltage due to warm-up drift.

2.4.6 Dynamic Load

2.5 Ripple Voltage

2.5.3 Output Capacitive Load (uF)

2.6 +12V Requirements

2.6.1 Turn On Surge Current

2.6.2 Hardfile Specification

2.6.3 Reverse EMF

2.6.4 Capactive Load

2.6.5 Step Load

The step load will have a peak value of 7.5 A.

Step Load Slew Rate

Step Load Duration/Period

2.6.6 Surge Load

2.7 +5V Load

2.7.1 +5V Step Load

The step load will have a peak value of 4.0A.

Step Load Slew Rate

Step Load Duration/Period

FOR TEST PURPOSE ONLY