4265 Radar SE NautoscanNX With Annex ETK

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Synapsis Radar with

Nautoscan NX Pedestal

Service Manual

Raytheon Anschuetz GmbH


Postfach 11 66
D-24100 Kiel
Germany
Tel +49-4 31-30 19-0
Fax +49-4 31-30 19 464
Email service@raykiel.com Edition: June 2016
www.raytheon-anschuetz.com 4265.DOC000302
Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Dieses Dokument sowie dessen Inhalt sind This document and its content are copyright
urheberrechtlich geschützt. Die Weitergabe, protected. Distribution, reproduction and
Vervielfältigung und Speicherung sowie die storage as well as translation and exploitation
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oder in Teilen und egal in welcher Form, ist prohibited without prior express written
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Zuwiderhandlungen verpflichten zu
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Änderungen dieses Dokuments und dessen Changes and modification to this document
Inhalt bleiben vorbehalten. and its content reserved.

4265.DOC000302 II Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

The present manual is a description and reference book only.


It is intended to answer questions and to solve problems in the quickest possible manner.

Read and follow the instructions and notes in this manual before operating the equipment.

For this purpose, refer to the table of contents and read the corresponding chapters
thoroughly.

If you have any further questions, contact us under the following address:

Raytheon Anschütz GmbH


Tel. +49 431 / 3019 - 0
Zeyestr. 16 - 24
Fax +49 431 / 3019 - 291
D-24106 Kiel
Germany

All rights reserved. It is not allowed to copy any part of this manual, neither mechanically,
electronically, magnetically, manually nor otherwise. It is not allowed to store it in a
database or distribute or forward it without written permission of Raytheon Anschütz
GmbH.

Copyright:
Raytheon Anschütz GmbH
Zeyestr. 16 - 24
D-24106 Kiel
Germany

Errors can hardly be avoided the documentation despite all efforts. Therefore we
appreciate any remark and suggestion. Subject to alterations.

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Service Manual

CHANGE HISTORY

Date Change

June 2016 Integration of X-/S-Band Down Version

4265.DOC000302 II Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

TABLE OF CONTENTS

0 General ..........................................................................................................................IX
0.1 Safety Regulations ..................................................................................................IX
0.2 Product and Performance Standards .......................................................................X
0.3 Further Documents ................................................................................................XII
0.4 List of Abbreviation ................................................................................................XII
1 Introduction .................................................................................................................. 1-1
1.1 Functional Description ........................................................................................ 1-11
1.1.1 Pedestal with Antenna ................................................................................. 1-11
1.1.2 Modulator Transmitter Receiver (MTR) ........................................................ 1-11
1.1.3 NautoPlex 8Plus8 ........................................................................................ 1-11
1.1.4 Ethernet Switch............................................................................................ 1-12
1.1.5 Small Marine Computer ............................................................................... 1-12
1.2 Single Radar System .......................................................................................... 1-13
1.3 Double and Multiple System – System Redundancy - ......................................... 1-15
2 Technical Data ............................................................................................................. 2-1
2.1 Antenna X-Band Pedestal Specifications UP and DOWN Version ........................ 2-1
2.2 Antenna S-Band Pedestal Specifications UP and DOWN Version ........................ 2-2
2.3 MTR Specification DOWN Version X-Band and S-Band ....................................... 2-3
2.4 Technical Data Small Marine Computer ................................................................ 2-4
2.5 Technical Data 24-Port Gigabit Ethernet Switch (CopyRight)................................ 2-4
2.6 Technical Data NautoPlex 8plus8 ......................................................................... 2-4
2.6.1 Ambient Conditions........................................................................................ 2-4
2.7 Technical Data TFT Display .................................................................................. 2-5
2.8 Technical Data for 12 VDC Power Supply Unit STEP-PS ..................................... 2-5
2.9 Technical Data for 24 VDC Power Supply Unit QUINT-PS/1AC............................ 2-5
3 Safe Distance .............................................................................................................. 3-1
3.1 Safe Distance to Standard-Magnetic and Steering-Magnetic Compass ................ 3-1
3.1.1 Safe Distance Magnetic Compass versus TFT Display and Computer .......... 3-1
3.1.2 Safe Distance Magnetic Compass X- and S-Band UP Pedestal (with MTR) .. 3-2
3.1.3 Safe Distance Magnetic Compass X- and S-Band DOWN Pedestal and MTR3-2
3.1.4 Safe Distance Magnetic Compass NautoPlex 8plus8 .................................... 3-3
3.1.5 Safe Distance Magnetic Compass 24 Port Gigabit Switch ............................. 3-3
4 Unpacking and Inspection ............................................................................................ 4-1
4.1 Major Units ........................................................................................................... 4-1
4.2 Equipment Inspection ........................................................................................... 4-2
5 Equipment Physical Installation.................................................................................... 5-1
5.1 General Information .............................................................................................. 5-1

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5.1.1 Pedestal Location Requirements ................................................................... 5-1


5.1.2 Electrical Grounding....................................................................................... 5-2
5.1.3 System Cabling.............................................................................................. 5-3
5.1.4 Power Requirements ..................................................................................... 5-3
5.1.4.1 General Installation Hints 115 VDC Power Modification ............................. 5-3
5.2 Installation of the Bridge System Equipment ......................................................... 5-4
5.2.1 General Installation-Hints for Possible TFT Displays ...................................... 5-4
5.2.2 General Installation-Hints for the Small Marine Computer .............................. 5-4
5.2.2.1 Power Supply Unit 230 VAC/24 VDC ......................................................... 5-4
5.2.3 General Installation-Hints for the NautoPlex 8plus8 Unit ................................ 5-4
5.2.4 General Installation-Hints for the Ethernet Switch .......................................... 5-4
5.2.5 General Installation-Hints for the Trackball .................................................... 5-4
5.2.6 General Installation-Hints for the Remote Panel ............................................ 5-4
5.2.7 General Installation-Hints for the Radar Operator Panel ................................ 5-4
5.2.7.1 Power Supply 1 AC/12VDC ........................................................................ 5-4
5.3 General Installation-Hints for X- and S-Band UP/DOWN Pedestal and MTR ........ 5-5
5.3.1 Mounting Structure ........................................................................................ 5-5
5.3.2 Mounting and Service Platform ...................................................................... 5-5
5.3.3 Mechanical Installation UP/DOWN Pedestal .................................................. 5-7
5.3.3.1 Pedestal Hoisting and Mounting ................................................................. 5-8
5.3.3.2 Pedestal Grounding.................................................................................... 5-8
5.3.4 Antenna Array Mounting .............................................................................. 5-10
5.3.4.1 X-Band Array Mounting ............................................................................ 5-10
5.3.4.2 S-Band Array Mounting ............................................................................ 5-13
5.3.5 Mechanical Installation Modulator Transmitter Receiver (MTR) ................... 5-16
5.3.5.1 Receiver Hoisting and Mounting ............................................................... 5-17
5.3.5.2 Receiver Grounding ................................................................................. 5-17
5.4 Electrical Installation / Connection X- and S-Band UP ........................................ 5-18
5.4.1 General Information concerning on-board wiring .......................................... 5-18
5.4.2 X- and S-Band UP Pedestal......................................................................... 5-18
5.4.3 Cable Preparation UP Pedestal ................................................................... 5-19
5.4.3.1 Cable Grounding ...................................................................................... 5-20
5.4.3.2 Cable Plugs (LAN 1 and LAN 2) ............................................................... 5-21
5.4.3.3 Power Cable............................................................................................. 5-21
5.4.3.4 Cable Connection Pedestal Side .............................................................. 5-21
5.4.3.5 Pedestal Door .......................................................................................... 5-23
5.4.3.6 Pedestal Safety Switch ............................................................................. 5-24
5.4.3.7 Cable Connection Bridge Side.................................................................. 5-26

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5.4.4 NSX Console Devices (Blackbox) ................................................................ 5-27


5.4.5 Initial Setup After Pedestal Installation ......................................................... 5-28
5.4.6 Initial Setup After Replacing the MTR Transceiver or Magnetron ................. 5-29
5.5 Electrical Installation / Connection X- and S-Band DOWN .................................. 5-30
5.5.1 General Information concerning On-board Wiring ........................................ 5-30
5.5.2 X- and S-Band DOWN Pedestal and MTR ................................................... 5-30
5.5.3 Cable Preparation DOWN Pedestal ............................................................. 5-31
5.5.3.1 Cable Grounding ...................................................................................... 5-32
5.5.3.2 Multicore Data Cable Connection Pedestal Side ...................................... 5-33
5.5.3.3 Cable Connection Pedestal Side .............................................................. 5-34
5.5.3.4 Multicore Data Cable Connection MTR Side ............................................ 5-35
5.5.3.5 Power Cable Pedestal and MTR .............................................................. 5-36
5.5.3.6 MTR Door ................................................................................................ 5-36
5.5.3.7 Pedestal Door .......................................................................................... 5-37
5.5.3.8 Pedestal Safety Switch ............................................................................. 5-38
5.5.3.9 Cable Connection Bridge Side ................................................................. 5-40
5.5.4 Transmission Line Installation ...................................................................... 5-41
5.5.5 NSX Console Devices (Blackbox) ................................................................ 5-41
5.5.6 Initial Setup After Pedestal Installation ......................................................... 5-42
5.5.7 Initial Setup After Replacing the MTR Transceiver or Magnetron ................. 5-43
6 Setup, Test and Calibration.......................................................................................... 6-1
6.1 General Information .............................................................................................. 6-1
6.1.1 Setup Requirements ...................................................................................... 6-1
6.2 Start-up the Radar Service Tool ............................................................................ 6-2
6.2.1 General Information ....................................................................................... 6-4
6.2.1.1 Configuration – 1 DISPLAY SIZE - ............................................................. 6-4
6.2.1.2 Configuration – 3 USER PREFS - .............................................................. 6-5
6.3 Start Up the SYNAPSIS Service Tool ................................................................... 6-8
6.4 Start Up the 24-Port Gigabit Switch Tool............................................................... 6-9
6.4.1 TCP / IP Configuration Via MFC Access ...................................................... 6-10
6.4.2 Second Switch Configuration ....................................................................... 6-13
6.5 Voyage Data Recorder Interface Setting ............................................................. 6-17
6.5.1 Installation and Configuration of IEC61162-450 Base Image Transfer ......... 6-17
6.5.2 Advanced Configuration of the SYNAPSIS VDR Image Service .................. 6-20
6.5.2.1 Dynamic Source Classes ......................................................................... 6-20
6.5.2.2 Capturing Master Console Only ............................................................... 6-21
6.5.2.3 ECDIS Display Information ....................................................................... 6-21
6.5.2.4 Changing Network Parameter .................................................................. 6-21
6.5.2.5 Installation and Configuration for Image Transfer via TCP/IP ................... 6-22

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7 Service and Alignment ................................................................................................. 7-1


7.1 NSX Pedestal UP Version for X-Band ................................................................... 7-1
7.1.1 MTR Transceiver Replacement ..................................................................... 7-1
7.1.2 Magnetron Replacing Procedure.................................................................... 7-5
7.2 NSX Pedestal DOWN Version for X-Band ............................................................ 7-8
7.2.1 MTR Transceiver Replacement ..................................................................... 7-8
7.2.2 Magnetron Replacing Procedure.................................................................... 7-8
7.3 NSX Pedestal UP Version for S-Band ................................................................... 7-9
7.3.1 MTR Transceiver Replacement ..................................................................... 7-9
7.3.2 Magnetron Replacing Procedure.................................................................. 7-14
7.4 NSX Pedestal DOWN Version for S-Band .......................................................... 7-17
7.4.1 MTR Transceiver Replacement ................................................................... 7-17
7.4.2 Magnetron Replacing Procedure.................................................................. 7-17
7.5 Troubleshooting MTR Transceiver ...................................................................... 7-18
7.5.1 LED’s on the NSX Controller PCB ............................................................... 7-18
8 Maintenance ................................................................................................................ 8-1
8.1 General ................................................................................................................. 8-1
8.2 Preventive Maintenance for X-Band and S-Band .................................................. 8-3
8.2.1 Cleaning (Yearly) ........................................................................................... 8-3
8.2.2 Inspection (Yearly) ......................................................................................... 8-3

TABLE OF FIGURES

Figure 1-1 Electrostatic Sensitive Device, Protected Area ............................................. 1-5


Figure 1-2 Single Radar System.................................................................................. 1-14
Figure 1-3 Double Radar System ................................................................................ 1-16
Figure 5-1 Pedestal Grounding, Example view .............................................................. 5-2
Figure 5-2 Typical Mounting Platform (e.g. X-Band UP Pedestal) ................................. 5-6
Figure 5-3 Pedestal mounting, X-Band Pedestal ........................................................... 5-7
Figure 5-4 Pedestal Hoisting Brackets........................................................................... 5-9
Figure 5-5 Carrying strips for S-Band array hoisting .................................................... 5-13
Figure 5-6 Outside cable routing (e.g. X-Band UP Pedestal) ....................................... 5-19
Figure 5-7 Anchorage screw ....................................................................................... 5-20
Figure 5-8 Pedestal Cable connection (e.g. X-Band pedestal) .................................... 5-22
Figure 5-9 Pedestal Safety Switch ............................................................................... 5-25
Figure 5-10 Outside cable routing (e.g. X-Band UP Pedestal) ....................................... 5-31
Figure 5-11 Anchorage screw ....................................................................................... 5-32
Figure 5-12 Multicore data cable connection (e.g. X-Band DOWN) ............................... 5-33
Figure 5-13 Pedestal Cable connection (e.g. S-Band DOWN)....................................... 5-34

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Figure 5-14 MTR Cable connection (e.g. X-Band DOWN) ............................................. 5-35
Figure 5-15 Pedestal Safety Switch............................................................................... 5-39
Figure 6-1 Configuration 3. USER PREFS .................................................................... 6-5
Figure 6-2 24 Port Gigabit Switch .................................................................................. 6-9
Figure 6-3 Configure the Transmission Control Protocol / Internet Protocol part 1 ...... 6-11
Figure 6-4 Configure the Transmission Control Protocol / Internet Protocol part 2 ...... 6-12
Figure 6-5 Web browser access (IP address 192.168.10.201) .................................... 6-13
Figure 6-6 Second switch configuration ....................................................................... 6-14
Figure 6-7 Web browser access (IP address 192.168.10.202) .................................... 6-15
Figure 6-8 Save the new switch configuration ............................................................. 6-16
Figure 7-1 LEDs on the NSX Controller PCB............................................................... 7-20

TABLE OF TABLES

Table 1-1 Maximum distance from the antenna............................................................ 1-4


Table 3-1 Compass Safe Distance ............................................................................... 3-1
Table 3-2 X- and S-Band UP Pedestal and Array Compass Safe Distance .................. 3-2
Table 3-3 X- and S-Band DOWN Pedestal, Receiver and Array Compass Safe Distance3-2
Table 3-4 NautoPlex 8plus8 Compass Safe Distance .................................................. 3-3
Table 3-5 24 Port Gigabit Switch .................................................................................. 3-3
Table 6-1 Call up the Software-module ........................................................................ 6-2
Table 6-2 Settings of the connected VDR .................................................................. 6-18
Table 6-3 Configuration Parameters .......................................................................... 6-21
Table 7-1 NSX Controller LEDs LD1, LD2, LD7, LD8 ................................................. 7-18
Table 7-2 NSX Controller LEDs D9, D5, D10, D6, D11, D7, D19, D8 ......................... 7-19

ANNEX

Dimensional Drawing
NSX X UP 770-001.HP005
NSX X DOWN Pedestal 770-001.HP015
NSX X DOWN MTR 770-002.HP005
NSX S UP 770-003.HP005
NSX S DOWN Pedestal 770-003.HP015
NSX S DOWN MTR 770-004.HP005
Nautoplex 8plus8 138-135.HP005
Switch 24 Port Gigabit DNV 138-136.HP005
Small Marine Computer 770-010.HP005
Radar Operator Panel 948-002.HP005
Trackball 50 mm NSC 948-001.HP045
NSC Remote Panel 948-007.HP005
Power Supply Unit 230 VAC/24 VDC NB99-HP0159

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Wiring Diagram
NSX X UP 770-001.HP007
NSX X DOWN Pedestal 770-001.HP018
NSX X DOWN MTR 770-002.HP008
NSX S UP 770-003.HP007
NSX S DOWN Pedestal 770-003.HP018
NSX S DOWN MTR 770-004.HP008

Connection Diagram
Nautoplex 8plus8 Connection Diagram 138-135.HP007

Block Diagram
INS Block Diagram 770-010.HP008

Installation Instructions
115 VDC Modification 770-001.HP048
Synapsis Radar Installation Protocol

Data Sheets
19” TFT LCD Ship Display
23.1” TFT LCD Maritime Monitor
26” TFT LCD Data Module
27” TFT LCD Wave Line Monitor
QUINT-PS Power Supply Unit
STEP-PS Power Supply Unit
LANTECH LGS-2624C Switch 24 Port
Small Marine Computer

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0 General

0.1 Safety Regulations


The following safety symbols are used in this manual:

WARNING

Warning statements indicate a hazardous situation that, if


not avoided, could result in death or serious injury.

Caution statements indicate a hazardous situation that, if


not avoided, could result in minor or moderate injury.

Notes indicate information considered important but not


hazard related.

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0.2 Product and Performance Standards

Standards Description

Maritime navigation and radio communication equipment and


IEC 62388 systems – Ship borne – Performance requirements, methods
of testing and required test results.

Maritime navigation and radio communication equipment and


IEC 60945 system – General requirements- Methods of testing and
required test results.

Maritime navigation and radio communication equipment and


IEC 60945 system – General requirements- Methods of testing and
required test results.

IEC 61162 Maritime navigation and radio communication equipment and


systems - Digital interfaces.

Maritime navigation and radio communication equipment and


IEC 61174 systems – Electronic chart display and information systems
(ECDIS) – Operational and performance requirements,
methods of testing and required test results.

Maritime navigation and radio communication equipment and


IEC 61924-2: 2012 systems – Part 2 Modular Structure for INS – Operational
and performance requirements, methods of testing and
required test results.

Maritime navigation and radio communication equipment and


IEC 61996-1: 2012 systems – Ship borne voyage data recorder (VDR) – Part 1:
Voyage data recorder (VDR) – Performance requirements –
Methods of testing and required test results.

ITU-R Recommendation Technical characteristics for search and rescue radar


M.628 transponders.

ITU-R Recommendation
Technical parameters of radar beacons (racons).
M.824

ITU-R M.1176 Technical parameters of radar target enhancers.

Specifications for chart content and display aspects of


IHO S-52
ECDIS.

IHO S52 Annex A IHO ECDIS Presentation Library.

IMO Resolution A.424(XI) Performance standards for Gyro-compasses.

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Standards Description

General requirements for ship borne radio equipment


IMO Resolution A.694(17) forming part of the global maritime distress and safety
system (GMDSS) and for electronic navigational aids.

Performance standards of Gyro-compasses for High –Speed


IMO Resolution A.821(19)
Craft.

IMO Resolution Amendments to IMO Resolution A.824(19), Performance


MSC.96(72) standards for devices to indicate speed and distance.

IMO Resolution Performance standards for the marine transmitting heading


MSC.116(73) devices (THDs).

IMO Resolution Performance standards for the presentation of navigation


MSC.191(79) related information on ship borne navigational displays.

IMO Resolution
Revised performance standards for radar equipment.
MSC.192(79)

IMO Resolution Revised performance standards for electronic chart display


MSC.232(82) and information system (ECDIS).

IMO Resolution Performance standards for Bridge Alert Management.


MSC.302(87)

Guidance on procedures for updating ship borne navigation


IMO MSC.1/Circ.1389
and communication equipment.

Industry standards and guidelines for computer display


VESA-2007-5:2007
monitor timing (DMT).

Digital Visual Interface (DVI) Revision 1.0, Digital Display


DDWG DVI:1999, (DDWG)
Working Group.

Maritime navigation and radio communication and systems –


IEC 62288 Presentation of navigation-related information on ship borne
navigational displays – General requirements, methods of
testing and required results.

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0.3 Further Documents


Title Documentation No.

Synapsis System Documentation 4279

Synapsis Service Documentation 4280

Radar Transmission Line Installation 4235

Synapsis Service and Installation Manual 4277

Small Marine Computer Documentation 4301

19” TFT LCD Ship Display (data sheet) Annex

23.1” TFT LCD maritime monitor (data sheet) Annex

26” TFT LCD Data Module (data sheet) Annex

27” TFT LCD Wave Line Monitor (data sheet) Annex

Power Supply (2011550) Annex

Power Supply (1793057) Annex

Switch 24-Port Gigabit (1793025) Annex

0.4 List of Abbreviation


Term Description

ACP Azimuth Counter Pulse

ACQ Automatic Acquisition

AIS Automatic Identification System

APM Active Performance Monitor

ARPA Automatic Radar Plotting Aid

ARP Azimuth Reset Pulse

BMP Bitmap

BNC Bayonet Neill Concelman

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Term Description

CAN Controller Area Network

CCRS Consistent Common Reference System

CD Compact Disk

CD- ROM Compact Disk, Read- only Memory

CRP Common Reference Point

CURS Cursor

DB Decibel

DC Direct Current

EBL Electronic Bearing Line

FT Foot/feet

GND Chassis Ground

HV High Voltage

IMO International Maritime Organization

INS Integrated Navigation System

I/O Input / Output

IP Ingress Protection

LED Light Emitting Diode

LNFE Low Noise Front End

LP Long Pulse

MAG Magnetic

MAN Manual

MDL Modulator

MDS Minimum Discernible Signal

Med Medium Pulse

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Term Description

MFC Multifunction Console

MTR Modulator Transmitter Receiver

NAV Navigation

NM Nautical Miles

OSHA Occupational Safety and Health Administration

OSK On-Screen Keyboard

PCB Printed Circuit Board

PMU Performance Monitor Unit

POS Position

REF Reference

RF Radio Frequency

RTM Receiver Transmitter Module

RTX Receiver Transmitter Plate

RX Receive

SERV Service Mode

SP Short Pulse

SPD Speed

STAT Status

STBY Standby

TB Transceiver Bridge

TCU Transceiver Control Unit

TEMP Temperature

TFT Thin Film Transistor

TGT Target

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Term Description

TM True Motion

TP Test Point

TRG Trigger

TRIG CONT Trigger Control Switch

TSCE Test Scenario

TX Transceive

USB Universal Serial Bus

U.T.C. Universal Time Coordinated

VAC Voltage Alternating Current

VDR Voyage Data Recorder

WPT Waypoint

WRN Warning

WT Water Track

XCVR Transceiver unit

XTD Cross Track Distance

XTRIG Transmit Trigger

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1 Introduction

All installation and maintenance must be performed only by


qualified personnel with knowledge of the national safety
regulations for electrical devices.

Removal or insertion of a subgroup or printed wiring board


with live voltage can lead to severe damage.
Never insert fuses with other values than those stipulated!

Unauthorized changes to the NSX Radar can affect


functionality and guaranty.

This Radar is a navigation aid. Its accuracy can be affected


by many factors such as equipment defect, environmental
conditions or improper operation. It is the user’s
responsibility to exercise common prudence and
navigational judgment always.

WARNING Avoid contact with live electrical circuits!


All relevant safety regulations such as, e.g. VDE, VGB4,
OSHA 1919 and other relevant safety standards must be
observed.

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WARNING This equipment has been tested and found to comply with
the limits for a Class A digital device, according to IEC
60945 and IEC 62388. These limits are designed to provide
reasonable protection against harmful interference when
the equipment is operated in a commercial environment.
This equipment generates, uses and can radiate radio
frequency energy. If not properly installed and used in
accordance with the instructions, this equipment may cause
harmful interference to radio communications. Operation of
this equipment in a residential area is likely to cause
harmful interference in which case the user is required to
correct the interference at his own expense.
The used sensor equipment is in according to IEC 61162.
Using this Radar as High-Speed Radar the Gyro Sensor
must be a High-Speed Gyro Sensor as well.

WARNING HIGH VOLTAGE


There is no danger in handling the external controls of the
radar while the radar is in operation. In the radar‘s interior
are high voltages which are fatally dangerous if there was
improper use. Be sure that the radar power switch or the
radar system is switched OFF before performing repair
work or maintenance.
Furthermore, even when the radar power switch or the
radar system is turned OFF, a high voltage remains in
certain parts of the radar circuits. In particular, be careful of
the magnetron heater circuit, cathode-ray tube anode
circuit, etc. Before touching any part of the voltage sections,
use a length of wire with one fully grounded end or an
insulated screwdriver to ground all high-voltage sections to
discharge the residual charges and ensure that no charges
remain. Do not touch any part of the high-voltage sections
without making sure that the radar power switch or the
radar system must be switched OFF.

WARNING
HIGH VOLTAGE
Before handling any inside part of the radar system, make
sure that the system is switched OFF. Wait for at least
30 sec. for a complete discharge.

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WARNING Exercise care when approaching a rotating antenna. Be


sure to turn OFF the radar power switch or the radar system
before performing maintenance or inspection of the
antenna.
Keep personnel and equipment away from the antenna
surrounding area when turning ON the radar power supply.

WARNING MICROWAVE RADIATION


Avoid prolonged exposure to the microwaves.
Never look directly into the wave guide while checking
transceiver operation.
The radiation of microwaves can be checked with a neon
tube.
The neon tube will glow in the presence of microwaves.

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MICROWAVE RADIATION LEVELS

The maximum distances from the antenna at which radio frequency radiation levels of 100
W/m2, 50 W/m2 and 10 W/m2 can be expected are included in the following table and
diagram.
The table and diagram show simulated results for the 6” and 8“ X-Band System (25 kW)
and for the 12“ S-Band System (30 kW) for a none rotating transmitting antenna (worst
case scenario).

Table 1-1 Maximum distance from the antenna

Radar System Radiation Radiation Radiation Radiation


Density 100 Density 50 Density 10 Density 6
2 2 2 2
W/m W/m W/m W/m

6” X-Band; 0.7 m 1.3 m 6.0 m 10 m


Range

8” X-Band; 0.5 m 1.0 m 4.7 m 8m


Range

12” S-Band; 0.3 m 0.7 m 3.5 m 6m


Range

X: 0.47 X: 0.47
Y: 99.28 Y: 100.1

X: 0.26 X: 3.25
X: 4.69
Y: 99.76 Y: 10.07
Y: 10.04 X: 5.93
Y: 10.08
X: 0.62
Y: 50.44

X: 0.91 X: 1.23
Y: 50.14 Y: 49.91

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Figure 1-1 Electrostatic Sensitive Device, Protected Area

Any product which is labeled as shown is electrostatic sensitive.

If proper ESD precautions are not taken, handling or working on this product results
damage. Every action must be done under ESD protection.

The product and all electronic parts of the product are susceptible to ESD. The product
must be handled with ESD protection especially when removing the covers, touching the
connectors or handling the product components.

All ESD sensitive parts must be packed in metallized protective bags during shipping and
handling outside any ESD protected area (EPA). ESD protected spare part packages
must not be opened/closed out of an EPA.

All necessary equipment for these protective measures can be supplied (on special order)
by Raytheon Anschütz.

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This manual contains the procedures for preparing the installation site, installation, setup
and alignment of radar components.

The Radar components are subdivided into following components:

Antenna Array Types/Information

6 ft. X-Band Array


8 ft. X-Band Array
12 ft. S-Band Array

For installation, see chapter


5.3.4.

Pedestal Types/Information

X-Band UP pedestal X-Band DOWN pedestal


X-Band 25 kW UP pedestal
(Module Transmitter
Receiver MTR included).
S-Band 30 kW UP pedestal
(Module Transmitter
Receiver MTR included).

S-Band UP pedestal S-Band DOWN pedestal


X-Band 25 kW DOWN
pedestal (Module
Transmitter Receiver MTR
separated).
S-Band 30 kW DOWN
pedestal (Module
Transmitter Receiver MTR
separated).

For installation, see chapter


5.3.

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Module Transmitter Receiver (MTR) Types/Information

X-Band DOWN MTR

X-Band DOWN MTR.


S-Band DOWN MTR.

S-Band DOWN MTR


For installation, see chapter
5.3.

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Small Marine Computer Types/Information

With Radar Software,


Synapsis Software,
Synapsis Tool, Radar Tool.
Optional Synapsis ECDIS
application and
Nautoconning or HD
Conning application
preconfigured on board.
The Small Marine Computer
is equipped with a separate
Power Supply (230 V AC to
24 V DC).

Normal built-in place:


Multifunction Console.

For installation and system


integration, see chapter
5.2.2.

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NautoPlex 8plus8 Types/Information

Serial / Ethernet Converter,


preconfigured.
The Converter is equipped
with an own Configuration
Tool and a separate Power
Supply (230 V AC to
24 V DC).

Normal built-in place:


Not defined, system
specific.

For installation and system


integration, see chapter
5.2.3.

Ethernet Switch Types/Information

24 Port Switch
preconfigured. The Switch is
equipped with an own
Configuration Tool and an
integrated Power Supply
(230 V AC).

Normal built-in place:


Not defined, system
specific.

For installation and system


integration, see chapter
5.2.4.

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TFT Display, Trackball, Remote Panel, Radar Operator


Types/Information
Panel

For TFT Display installation,


see chapter 5.2.1.
For Trackball installation,
see chapter 5.2.5.
For Remote Panel
installation, see chapter
5.2.6.
For Radar Operator Panel
installation, see chapter
5.2.7.

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1.1 Functional Description

1.1.1 Pedestal with Antenna


The pedestal is normally placed on the highest place on the ship. The built-in place is
ships specific and is planned by the shipyard in consultation with RAn project department.

The radar antenna radiates the fan-shape radio wave (fan beam) to the target just as a
search light throws the light beam to the target, and the reflected microwave from the
target returns to the antenna.
The radar does not use a continuous wave but radiates the wave for a short period to
measure the time from the wave is radiated till the reflected wave returns to the antenna.
In addition, with rotation of the antenna at a constant speed, the fan-shape radio wave
that is radiated from the antenna scans 360̊ - with the antenna at its center – to detect the
object.

The X-Band pedestal can be equipped with a 6 ft. or 8 ft. antenna array.
The S-Band pedestal can be equipped with a 12 ft. antenna array.

The X-Band and S-Band pedestal are divided into the UP and DOWN Version.
The UP Version contains the pedestal motor with connection interfaces and the
Transceiver device. The signal transmission is done via LAN cable.

The DOWN Version contains only the pedestal motor with connection interfaces. In this
case, the signal transmission between pedestal and MTR is done for X-Band via wave
guide and for S-Band via coax cable, see Radar Transmission Line Installation
4235DOC000502.

1.1.2 Modulator Transmitter Receiver (MTR)


The MTR represents the transmitter and receiver within the Radar signal transmission
chain.
The MTR processes the radio frequency (RF) signal in a digital signal. This digital signal is
used for the program controlled workflow to operate and display the current situation on
the MFC.

The MTR type or version depends from the pedestal type and version.

1.1.3 NautoPlex 8Plus8


The NautoPlex 8Plus8 is used as central system interface for all connected navigational
sensor devices. In this case, NautoPlex 8Plus8 is used in series to ethernet converter.

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1.1.4 Ethernet Switch


The 24-Port Switch is used to organize and fulfil the broadcast in the Ethernet system.
The Ethernet System is organized by telegram specific data frames.

1.1.5 Small Marine Computer


The Small Marine Computer is used as a program platform for the Radar application,
ECDIS application, Conning application, Synapsis System application with Central Alarm
Management and the Synapsis Tool for configuration.
The Small Marine Computer is used with the system software Windows XP embedded.

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1.2 Single Radar System


A single system characterizes the X/S Radar System (see Figure 1-2 depicts a system
overview).

The Radar system consists of the following parts:

 Pedestal (Nautoscan NX)


The X-Band pedestal is equipped with a 6 ft. or 8 ft. antenna array.
The S-Band pedestal is equipped with a 12 ft. antenna array.
Both variants Nautoscan NX UP- and DOWN-Version are available.
A continuous PMU monitoring is included.

 Modulator Transmitter Receiver (MTR)


The MTR represents the transmitter and receiver within the Radar signal
transmission chain. Depending on the equipment type, the MTR is either located in
the pedestal (UP Version) or in a separate cabinet (DOWN Version).

 Navigational Sensor Device Interface (NautoPlex 8plus8)


The NautoPlex 8plus8 represents the central system interface for reading and
writing the navigational sensor device information.
All sensor data is read and transmitted via a LAN connection to the workstation.

 LAN (Local Area Network) and Data Distribution


The system is equipped with a Local Area Network (LAN)
The data distribution is made via one 24 Port Ethernet switch.

 The Radar is operated at a multifunction console (MFC).


The MFC equipment features;
TFT display (19 “, 23.1 ”, 26 ” or 27 “), trackball, Radar operator panel, optional a
remote panel NSC and the computer (Small Marine Computer).

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Nautoscan NX X-Band (with 6 ft or 8 ft antenna) Nautoscan NX X-Band (with 6 ft or 8 ft antenna)


or S-Band ((with 12 ft) (UP Version)). or S-Band ((with 12 ft) (DOWN Version)).

Modulator
1
Transmitter
Receiver (MTR)
2 1

Switch

WS 1
Radar / MFC

Seriell / ethernet converter


(NautoPlex 8plus8)

The connected sensor equipment


must be approved in accordance with
WIND LOG GPS1 GYRO
the requirements of the IMO

Cable legend
1 LAN cable
2 Board cable
3 Wave guide (X-Band)
Coax cable (S-Band)

Figure 1-2 Single Radar System

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1.3 Double and Multiple System – System Redundancy -


Double or multiple systems are configured as redundant systems.
Malfunctions or device failures are compensated via the redundant system configuration
(Figure 1-3) depicts a system overview).
The Radar system consists at least of the following parts

 2 Pedestals (Nautoscan NX)


The X-Band Pedestal is equipped with a 6 ft. or 8 ft. antenna
The S-Band Pedestal is equipped with a 12 ft. antenna.
Both variants Nautoscan NX UP- and DOWN–Version are available. A continuous
PMU monitoring is included.

 2 Transceivers
The transceiver represents the transmitter and receiver within the Radar signal
transmission chain. Depending on the equipment type, the transceiver is either
located in the Pedestal (UP Pedestal) or in separate housing (DOWN Pedestal).

 2 Navigational Sensor Device Interfaces (NautoPlex 8plus8)


The NautoPlex 8plus8 represents the central system interface for reading and
writing the navigational sensor device information.
All sensor data is read and transmitted to a dedicated MFC.

 LAN (Local Area Network) and Data Distribution


The system is equipped with a Local Area Network (LAN)
The data distribution is made via two 24-Port Ethernet switches.

 Operation
The Radar system is operated at two or more multifunction consoles (MFC).
The MFC equipment features;
a TFT display (19“ or 26“), a trackball, a Radar operator panel, optional a remote
panel NSC and the computer (Small Marine Computer).

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Nautoscan NX X-Band (with 6 ft. or 8 ft. antenna) Nautoscan NX X-Band (with 6 ft. or 8 ft. antenna)
and S-Band (with 12 ft. antenna) (UP Version) and S-Band (with 12 ft. antenna) (DOWN Version)

3
4

Transceiver
1 1 Transceiver
S-Band
X-Band
2
2

Switch Switch
WS 1 WS 2
Radar / MFC Radar / MFC 1
1

Gateway
Gyro/Autopilot

The connected sensor equipment Serial / Ethernet Converter


must be approved in accordance (NautoPlex 8plus8)
with the requirements of the IMO

Cable legend
AIS LOG GPS1 GYRO GPS2 WIND 1 LAN cable
2 Board cable
3 Wave guide (X-Band)
4 Coax cable (S-Band)

Figure 1-3 Double Radar System

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2 Technical Data

2.1 Antenna X-Band Pedestal Specifications UP and DOWN Version

X-Band 6 ft. 8 ft.

Peak Power 25 kW 25 kW

Horizontal Beam Width 1.25 ̊ 0.95 ̊

Vertical Beam Width 25.3 ̊ 24.4 ̊

Gain 29.8 dB 31 dB

Polarization Horizontal Horizontal

Rotation RPM
24 24
Normal Speed

Rotation RPM High Speed > 40 > 40

Swing Circle 2150 mm 2750 mm

Weight with Antenna (UP) 75.5 kg 78 kg

Weight with Antenna 70 kg 72 kg


(DOWN)

Main Voltage 115/230 VAC 50-60 Hz 115/230 VAC 50-60 Hz

Power UP Version 350 W 350 W

Power DOWN Version 250 W 250 W

Environmental

Vibration Comply to IEC 60945-8.7

Shock

Operating Temperature - 25 ̊C to + 55 ̊C

Wind Loading 100 kts.

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2.2 Antenna S-Band Pedestal Specifications UP and DOWN Version

S-Band 12 ft.

Performance 30 kW

Horizontal Beam Width 1.9 ̊

Vertical Beam Width 26 ̊

Gain 28 dB

Polarization Horizontal

Rotation RPM 24

Swing Circle 4080 mm

Weight with Antenna (UP) 166 kg

Weight with Antenna 155 kg


(DOWN)

Main Voltage 115/230 VAC 50-60 Hz

Power UP Version 750 W

Power DOWN Version 650 W

Environmental

Vibration Comply to IEC 60945-8.7

Shock

Temperature - 25 ̊C to + 55 ̊C

Wind Loading 100 kts.

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2.3 MTR Specification DOWN Version X-Band and S-Band

X-Band S-Band

Peak Power 25 kW 25 kW

Dynamic Range (dB) >100 >100

Intermediate Frequency 60 60
(MHz)

Weight 46 kg 53 kg

Power Requirements

Main Voltage 115/230 VAC 50-60 Hz 115/230 VAC 50-60 Hz

Typical Power 100 W 100 W


Consumption

Environmental

Vibration Comply to IEC 60945-8.7 Comply to IEC 60945-8.7

Shock

Temperature - 25 ̊C to + 55 ̊C - 25 ̊C to + 55 ̊C

Pulse Width

Short Range Med1 Range Med2 Range Long Range


0.25, 0.5, 0.75, 3 Nm 6, 12 Nm 14, 48,
Pulse Width
1.0, 1.5 Nm (0.25 μs) (0.45 μs) 96 Nm
(0.05 μs) (0.9 μs)

Pulse Repetition 3000 Hz 2000 Hz 1000 Hz 750 Hz


Rate (PRF)

Receiver Band 25 MHz 4 MHz 4 MHz 4 MHz


Width

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2.4 Technical Data Small Marine Computer


See Manual of the Small Marine Computer Documentation in the Annex of this manual.

2.5 Technical Data 24-Port Gigabit Ethernet Switch (CopyRight)


See Lantech LGS-2624C manual in the Annex of this manual.

2.6 Technical Data NautoPlex 8plus8


Power requirement (certified on 24 V!) 9 – 36 V
Interfaces (inputs or outputs) RS422 8 NMEA 0183
Reversible 2x RS232
Extra I/O Board with 8 x Inputs galvanically isolated
with DC/DC changer
Configurable as contact input (self-generated 24 V) or foreign power 9 - 30 V
8 x relays max 50 V=/1 A per channel.
All channels settable as input or output (extendable to 18 ports!).
PC interfaces RS232. – The speed of each NMEA is adjustable from 1.200 Baud to
115.200 Baud.
Network interface 100 Mbit
Inputs and outputs galvanically and optically isolated
Protection category of the box IP 54
Temperature range (use) of -15°C up to + 55 °C (air temperature).
Storage up to -20°C ok.
Average activity input ca. 1.5 – 2 Watt.
Shock and scratch resistant box that is made of anodized aluminum (powdered).
Weight ca. 1700 g
Reset-button
Status indication (illuminating diode).

2.6.1 Ambient Conditions


Operation air moisture: 20% - 80% rel. air moisture.
No aggressive or corrosive gases.
No dirt or dust.
No electro-magnetic disturbances according to IEC 60945.

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2.7 Technical Data TFT Display


See Hatteland display data sheet for 19.0” Industrial Display – Series X in the Annex of
this Manual.
See Baytek display data sheet for 23.1” maritime monitor in the annex of this Manual.
See Data Module data sheet for 26” LCD/TFT Panel in the annex of this Manual.
See North Invent A/S display data sheet for 27” Wave Monitor in the annex of this Manual.

2.8 Technical Data for 12 VDC Power Supply Unit STEP-PS


See manual Phoenix Contact Manual in the Annex of this Manual.

2.9 Technical Data for 24 VDC Power Supply Unit QUINT-PS/1AC


See Phoenix Contact data sheet in the Annex of this Manual.

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3 Safe Distance

3.1 Safe Distance to Standard-Magnetic and Steering-Magnetic Compass


All mentioned distances have been rounded up to the nearest 0.1 meter in order to allow
for a maximum deviation which might be caused by the most magnetic sample of all
manufactured units.
The mentioned tables show a standard and a steering column.

Standard means: “Standard-Magnetic-Compass”


Steering means: “Steering-Magnetic-Compass”

3.1.1 Safe Distance Magnetic Compass versus TFT Display and Computer
Compass safe distances are described in Table 3-1

Unit Safe Distance Reduced Safe Distance *

GRADE 1 GRADE 2 1/4 DEG 1 DEG


1/4 DEG 1 DEG STANDARD STEERING

STANDARD STEERING

Control Panel 0.3 m 0.3 m -------------------- -----------------

Small Marine 0.4 m 0.3 m -------------------- -----------------


Computer

19” TFT with 0.85 m 0.5 m 0.5 m 0.3 m


Computer

26” TFT with 0.85 m 0.5 m 0.5 m 0.3 m


Computer

* Reduced Safe Distance concerns restricted areas, for example coastal shipping.
Table 3-1 Compass Safe Distance

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3.1.2 Safe Distance Magnetic Compass X- and S-Band UP Pedestal (with MTR)

Unit Safe Distance

GRADE 1 GRADE 2
1/4 DEG 1 DEG
STANDARD STEERING

X-Band UP Pedestal 2.15 m 1.3 m


(without antenna)

S-Band UP Pedestal 2.15 m 1.3 m


(without antenna)

Table 3-2 X- and S-Band UP Pedestal and Array Compass Safe Distance

3.1.3 Safe Distance Magnetic Compass X- and S-Band DOWN Pedestal and MTR

Unit Safe Distance

GRADE 1 GRADE 2
1/4 DEG 1 DEG
STANDARD STEERING

X-Band DOWN Pedestal 0.5 m 0.3 m


(without antenna)

S-Band DOWN Pedestal 1.2 m 0.85 m


(without antenna)

X-Band DOWN MTR 1.3 m 1.0 m

S-Band DOWN MTR 4.5 m 4.0 m

Table 3-3 X- and S-Band DOWN Pedestal, Receiver and Array Compass Safe
Distance

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3.1.4 Safe Distance Magnetic Compass NautoPlex 8plus8

Unit Safe Distance

GRADE 1 GRADE 2
1/4 DEG 1 DEG
STANDARD STEERING

NautoPlex 8plus8 0.40 m 0.30 m

Table 3-4 NautoPlex 8plus8 Compass Safe Distance

3.1.5 Safe Distance Magnetic Compass 24 Port Gigabit Switch

Unit Safe Distance

GRADE 1 GRADE 2
1/4 DEG 1 DEG
STANDARD STEERING

24 Port Gigabit Switch 1.60 m 1.00 m

Table 3-5 24 Port Gigabit Switch

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4 Unpacking and Inspection

Retain the shipping containers, packing materials and hardware for


storage or reshipment.

Prior to unpacking the radar units, shipping cartons should be checked for external
damage, such as dents, holes, smashed corners, and water marks. If there is any
damage, the shipping agent must be contacted before proceeding with the unpacking and
installation. Depending on the type of installation, the system may be shipped in one or
more containers.

4.1 Major Units


All major components are shipped in cardboard shipping cartons or shipping crates.
The cardboard shipping cartons contain fitted packing covers and/or loose filler pellets to
provide cushioning and protection for the units. Each of the units can be removed by
cutting banding or shipping tape and carefully removing the unit along with its protective
cover from its shipping container.

1. Multifunction Consoles (MFC), Table Top


The units are shipped in a wooden container. They are bolted and banded to a
pallet which serves as the bottom of the shipping container. The procedure should
be followed when unpacking.

2. Antenna Array

USE EXTREME CAUTION WHEN UNPACKING AND REMOVING


THE ARRAY(S) TO AVOID SCRATCHING OR DAMAGING THE
FIBERGLASS FACE.

3. Pedestal and DOWN MTR


The pedestal is shipped in a wooden container. The pedestal is bolted and banded
to a pallet which serves as the bottom of the shipping container. The procedure
should be followed when unpacking.

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DO NOT REMOVE MTR UP/ANTENNA PEDESTAL FROM


BOTTOM PALLET UNTIL IT IS READY TO MOUNT ON MAST. DO
NOT LIFT THE ANTENNA PEDESTAL USING THE T-BAR OR
ANTENNA ARRAY, DAMAGE TO THE ROTARY JOINT COULD
RESULT.

4.2 Equipment Inspection


Complete and detailed packing lists are shipped with the equipment. After all shipping
containers have been unpacked, the content is to be inspected for damage and be
checked against the packing lists to ensure that all items are accounted for starting the
installation.

The array mounting material is attached in the carton for the Antenna array.

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5 Equipment Physical Installation

This chapter contains the procedures for the physical installation of all Radar Equipment.

All mentioned information of physical installation is manufacturers’ recommendation. At


least all equipment has to be installed, according to ship‘s conditions and according to the
IMO requirements SN.1/Circ.271.

5.1 General Information

5.1.1 Pedestal Location Requirements


Following location requirements (according to IMO SN.1/Circ.271) must be considered for
X- and S-Band pedestal installation.

 The pedestal should be installed in distance from interfering high-power energy


sources and other transmitting/receiving radio antennas.
 The pedestal should be out of further X/S band radar beam.
The pedestal should be mounted clear of any structures that may cause signal
reflections.
 The lower edge of the radar antenna should be a minimum of 500 mm above any
safety rail.
 Radar antennas in close proximity should have a minimum vertical elevation separation
angle of 20° and a minimum vertical separation of 1 m where possible.
 The pedestal should comply with the compass safe distance for the equipment.
 In 2 radar systems, if possible the antennas should be placed in such a way to
minimize the blind sectors.

Blind Sector and Range


For all radar systems and where practical.

 A line of sight from the radar antenna to the bow of the ship should hit the surface of
the sea in not more than 500 m or twice the ship length, depending which value is
smaller, for all loads and trim conditions.
The radar antenna should be located in an elevated position to permit maximum target
visibility.
Blind sectors should be kept to a minimum, and should not occur in an arc of the
horizon from right ahead to 22.5̊ abaft the beam to either side.

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Any 2 blind sectors that are separated by 3º or less should be treated


as 1 blind sector.

5.1.2 Electrical Grounding


The purpose of grounding radar equipment to a local earth ground is to prevent radio
frequency interference (RFI) and to minimize the possible chance of lightning damage.
Proper site planning must include provisions for installing a low-resistance ground system
path as close as possible (0.6 m maximum) to each unit in the system.
Grounding practices that are considered as acceptable by Raytheon Anschütz include not
only the use of grounding straps but also connection of cable shields and drains to cable
entrance clamps. Ground lugs that are adjacent to these clamps are provided in each unit
and should be used for connection of unused conductors.

For grounding, see NSX X UP Dimensional Drawing 770-001.HP005, NSX X DOWN


Dimensional Drawing 770-001.HP015, NSX S UP Dimensional Drawing 770-003.HP005,
NSX S DOWN Dimensional Drawing 770-003.HP015 the Annex.

Figure 5-1 Pedestal Grounding, Example view

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5.1.3 System Cabling


Prior to laying cables or making connections, consider the following guidelines.

1. Avoid lying cables in areas that are exposed to extremes of heat such as steam
lines.

2. Cables to be installed indoor. Cables for Power Supply and Illumination to be


separated from cables for Signalling / Monitoring.

3. All core cross specifications are minimum Raytheon requests (see project wiring
drawings).

4. Protect cables with tubing if there is a possibility mechanical abrasion or chafing.

5. When the existing cable runs are used to hang and secure the cables, ensure that
there is no possibility of radiated interference.

6. Respect the bending radius from all cables.

5.1.4 Power Requirements


In designing the radar equipment (display, pedestal, MTR), efforts have been made to
ensure satisfactory operation with power supplied by most prime power systems.
In an attempt to guard against system malfunctions caused by externally radiated or
conducted transients, or from electrical signals that are superimposed on the power lines
supplying the system and power distribution should comply with:

1. The system power source should be capable of operating the originally installed
equipment, and considering the possibility of adding options or future expansion.

2. The power source should be stable and noise-free. If possible, the power should
be derived from a dedicated line.

3. Do not connect large electric motors, air conditioners or high current-drawing


equipment to the same circuit as the radar.

5.1.4.1 General Installation Hints 115 VDC Power Modification


See installation instructions manual 770-001.HP048 (Annex).

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5.2 Installation of the Bridge System Equipment

5.2.1 General Installation-Hints for Possible TFT Displays


For 19” TFT LCD Ship Display, see Hatteland Display Data Sheet (Annex).
For 23.1” TFT LCD Maritime Monitor, see Baytek BPM 723 series maritime monitor
(Annex).
For 26” TFT LCD Data Module, see Data Module assembly drawing (Annex).
For 27” TFT LCD Wave Line Monitor, see Sea Line 27” Wave Monitor Technical Data
Sheet (Annex).

5.2.2 General Installation-Hints for the Small Marine Computer


See manual of Small Marine Computer and dimensional drawing 770-010.HP005 (Annex).

5.2.2.1 Power Supply Unit 230 VAC/24 VDC


See manual of AC-Power Supply for VDR G4 and dimensional drawing NB99-HP0159
(Annex).

5.2.3 General Installation-Hints for the NautoPlex 8plus8 Unit


See dimensional drawing 138-135.HP005 (Annex).

5.2.4 General Installation-Hints for the Ethernet Switch


See dimensional drawing 138-136.HP005 (Annex).

5.2.5 General Installation-Hints for the Trackball


See dimensional drawing 948-001.HP045 (Annex).

5.2.6 General Installation-Hints for the Remote Panel


See dimensional drawing 948-007.HP005 (Annex).

5.2.7 General Installation-Hints for the Radar Operator Panel


See dimensional drawing 948-002.HP005 (Annex).

5.2.7.1 Power Supply 1 AC/12VDC


See manual of STEP-PS/1AC/12DC/1 (Annex).

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5.3 General Installation-Hints for X- and S-Band UP/DOWN Pedestal and MTR

5.3.1 Mounting Structure


Mounting structures must be designed to provide proper support for the pedestal with
antenna array or the MTR and provide safe access for service personnel.
More than the static weight of the pedestal must be considered when designing the
support structure to account for harmonic vibration and high acceleration forces that are
generated under dynamic shipboard conditions.
Extreme environmental conditions must also be considered.

Consider compass safe distances when planning the mounting structure to ensure that
the equipment being installed is provided with the minimum safe distance.

5.3.2 Mounting and Service Platform


A typical installation of the pedestal is illustrated in Figure 5-2. In this type of installation,
the higher the antenna generally provides a less restricted antenna radiation pattern and
as in any installation, antenna height is one factor that determines the maximum range of
the radar (see NSX X UP Dimensional Drawing 770-001.HP005, NSX X DOWN
Dimensional Drawing 770-001.HP015, NSX S UP Dimensional Drawing 770-003.HP005,
NSX S DOWN Dimensional Drawing 770-003.HP015 the Annex).

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Figure 5-2 Typical Mounting Platform (e.g. X-Band UP Pedestal)

The radar system meets the vibration requirements according to


EN60945 (IEC 60945).
On installing, the pedestal/MTR this has to be taken into account.

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5.3.3 Mechanical Installation UP/DOWN Pedestal


The pedestal should be fixed on a flat horizontal, steel mounting plate.

The radar system meets the vibration requirements according to


EN60945 (IEC 60945).
On installing, the Pedestal/Transceiver this has to be taken into
account by all means.

M = 80 Nm
4x Bolt M12 x 80 A4
4x Flat Washer 12 A4

4x Spring Washer 12 A4
4x Nut M12 A4

Figure 5-3 Pedestal mounting, X-Band Pedestal

The pedestal must be connected with the ship’s hull by using a


500 mm long, 32 mm flexible ground strip.
The flexible ground strip must be mounted on a color free fix point.

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5.3.3.1 Pedestal Hoisting and Mounting


When installing the pedestal, it is recommended that the antenna array and the pedestal
is assembled on the ground first and then hoisted into position.

CAUTION
WHEN LIFTING; ATTENTION TO WIND; ATTENTION TO SAVETY
REGULATIONS USING A CRANE; EXERCISE EXTREM CARE TO
HUMANS IN THE AREA; EXTERCISE EXTREM CARE TO ANY
DEVICES; ANTENNAS; CABELS AND THE PEDESTAL.

When hoisting the assembled array and pedestal, care should be used to prevent the
lifting straps from rubbing against the array face. The following procedure is
recommended for hoisting the assembled pedestal and antenna array:

At X-Band Pedestal.
The Pedestal T-Bar cannot be rotated in the electro less situation.

1. Place the lifting straps professional. Lift the pedestal by using the hoist.

2. Position the pedestal above the mounting plate form. Align pedestal mounting
holes with mounting plate holes.

3. Before lifting straps are removed, secure the pedestal to the mounting plate using
4 M12x80 bolts, 4 flat washers, 4 lock washers and nuts (see Figure 5-3).

The installation kit is a part of the supply.

4. Remove the lifting straps.

5.3.3.2 Pedestal Grounding


After the Pedestal has been properly positioned on the mounting plate and securely bolted
in place, the unit must be grounded to the ship’s hull.
Connect the flexible ground strip to the mast. The mast must have contact to the ship’s
hull.

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T-Bar (the T-Bar cannot


X-Band Pedestal
be rotated in the electro
less situation)

Transport device Transport device


for lifting straps for lifting straps

S-Band Pedestal
T-Bar

Transport device Transport device


for lifting straps for lifting straps

Figure 5-4 Pedestal Hoisting Brackets

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5.3.4 Antenna Array Mounting


The 8 ft., 12 ft. array and the mounting kits are shipped in separate crates and must be
assembled at the installation site.

Use the following procedure for assembly of the antenna array to the pedestal.

DO NOT SCRATCH, PAINT OR OTHERWISE


DAMAGE THE PROTECTIVE COVER OF THE
ANTENNA ARRAY.

5.3.4.1 X-Band Array Mounting


1. Unpack array using care not to damage array mounting studs.

2. Remove tape from waveguide flange of antenna array.

Remove antenna probe feed protection cover. Use caution when lifting the array into
position to avoid damage of the probe.

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Recommended Workflow

Device information Action/Information

At the pedestal – rotary joint -.


Fit the O-ring into the cut-out of the rotary
joint.
Grease O-Ring located around rotary joint
housing with Silicone Grease.

Array mounting material.


1 2 3 4 Inside the installation kit, you find 4 (M8 x
75) bolts (4) with self-locking nuts (1),
washers (2) and washers with isolation
device (3).

Mounting the array.


Lift the antenna array into position above
1 the T-bar and carefully align the mounting
holes; then lower the array onto the T-Bar
bar. Be careful with the waveguide line at
the array device.

Mount the array with the mounting set.


Place the washers with isolation device on
the bolt. Isolation (1) device shows to the
2 array.

Mount the washers and self-locking nuts (2)


at the lower side from the T-bar.

Torque 21 Nm.

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Device information Action/Information

Waveguide connection.
Bolt down the rotary joint side with the array
waveguide side.
Check the O-ring position.

Torque 2.2 Nm.

Array waveguide.
Mount the array waveguide to the
underside of the T-bar with the wave guide
support brackets.

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5.3.4.2 S-Band Array Mounting


1. Unpack array using care not to damage array mounting studs.

2. Place the lifting straps (tautened) over the left and right array side. The lifting straps
are inside the crate.

Before hoisting the antenna, the antenna has to lay down plane.

3. For hoisting, attach the transport hooks from the crane to the eye hooks (see Figure
5-5).

Lifting straps
Eye hooks

Figure 5-5 Carrying strips for S-Band array hoisting

4. Lift the antenna array and place it nearby the pedestal. Remove the lifting straps.

Call for assistance.


The S-Band array installation requires 3 people.

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Recommended Workflow

Device information Action/Information

Place the array (2) nearby the pedestal (6).


1 2 3
The array coax part (3) and the rotary joint
(6) must be faced.
Unscrew and remove the 10 hexagon
sockets (1) 8 mm with washer and spring
washer.

4
6
5

Inner connector
At the array side, arrays coax part.
1
Plug the inner connector (1) into the coax
part seat. The inner connector is part from
the installation kit.

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Device information Action/Information

Array handling.
1
Lift the array (1) with 2 persons (array
weight 70 kg).
2 Turn the array vertically to the pedestal (2).
The third person should navigate the array
coax part through the hole (3) to the rotary
joint (4).
Turn the array horizontal to the pedestal
and place it on the T-bar.
Be careful with the array coax part device.

Coax connection.
At the pedestal, rotary joint.
Fit the O-ring (2) into the cut-out of the
rotary joint.
Grease O-Ring located around rotary joint
housing with Silicone Grease.

Connect the rotary joint with the array coax


part very careful.
Screw the connectors together. Inside the
3 2 1
installation kit, you find 3 (M6 x 30) bolts
with washers and lock washers.

Torque 8 Nm

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Device information Action/Information

Mounting the array.


Correct array position on the T-bar, align
the mounting holes.
Screw the 10 hexagon sockets (1) (8 mm)
with washer and spring washer.

1
Torque 32 Nm

Array coax cable.


Mount the array cable to the underside of
the T-bar with the coax guide support
brackets (1).

5.3.5 Mechanical Installation Modulator Transmitter Receiver (MTR)


The receiver should be fixed on a flat vertical, steel mounting plate.

The radar system meets the vibration requirements according to


EN60945 (IEC 60945).
On installing the receiver, this has to be taken into account by all
means.

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The receiver must be connected with the ship’s hull by using a


500 mm long, 32 mm flexible ground strip.
The flexible ground strip must be mounted on a color free fix point.

5.3.5.1 Receiver Hoisting and Mounting

CAUTION
WHEN LIFTING; ATTENTION TO SAVETY REGULATIONS USING
A CRANE; EXERCISE EXTREM CARE TO HUMANS IN THE AREA;
EXTERCISE EXTREM CARE TO ANY DEVICES; CABELS AND
THE RECEIVER.

When hoisting the receiver, care should be used to prevent the lifting straps from rubbing
against the array face. The following procedure is recommended for hoisting the receiver:

1. Place the lifting straps professional. Lift the receiver by using the hoist.

2. Position the receiver in front of the mounting plate form. Align receiver mounting
holes with mounting plate holes.

3. Before lifting straps are removed, secure the receiver to the mounting plate using 4
each ⅜-16 (M10) bolt, 4 flat washers, 4 lock washers and nuts.

The installation kit is a part of the supply.

4. Remove the lifting straps.

5.3.5.2 Receiver Grounding


After the receiver has been properly positioned on the mounting plate and securely bolted
in place, the unit must be grounded to the ship’s hull.
Connect the flexible ground strip to the ship’s hull grounding point.

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5.4 Electrical Installation / Connection X- and S-Band UP


This chapter contains information about:

The connections of all electrical plugs and wires.

5.4.1 General Information concerning on-board wiring


See project diagram and/or Standard INS Block Diagram 770-010.HP008 (see Annex)

5.4.2 X- and S-Band UP Pedestal


The X- and S-Band UP pedestal has to be connected to the NSX network via 2 LAN
cables (LAN 1 and LAN 2).

Precondition
The LAN cable must fulfil the category 7 (CAT 7) rules or better.
The LAN cable was expertly installed.

The power supply correspond normal shielded board cable with 3 single lines.

ATTENTION Electric shock


Power cable will not be electrically isolated from the ship’s main
Electric shock energy hazard
Check the current less state

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5.4.3 Cable Preparation UP Pedestal

Take care during operation with the LAN cable. Observe bending
radius.
Observe the bend radius as specified by the cable manufacturer
(normal maximal radius for the CAT 7 type is 10 times of the cable
diameter).

Cable length in the pedestal:

The recommended cable length should be 0.60 m.

Cable length before the cable anchorage screw device:

The recommend cable length should be approx. 1 m for a cable loop (see Figure
5-6).

Cable loop

Figure 5-6 Outside cable routing (e.g. X-Band UP Pedestal)

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5.4.3.1 Cable Grounding


The cable shield from LAN 1, LAN 2 and Power Cable must be connected with the
pedestal housing via the anchorage screw. All unused cable glands are closed with a
cover.
Preparing the cables see example in Figure 5-7.

Anchorage screw opened

Washer
Washer (flat side to Coupling nut
(flat side to the the corpus)
pedestal) Spring ring Isolation corpus

Unisolated cable (2 cm) Mounting


Mounting grouping

Extra cable preparation. Use


the special ResQ-tape
(contained in the pedestal
mounting kit).

Figure 5-7 Anchorage screw

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5.4.3.2 Cable Plugs (LAN 1 and LAN 2)


The cable plug can be differing. For mounting the plugs, use the mounting instructions
that are placed in the bag from the plug.

The PIN assignments at the pedestal side must be the same as used
to the switch side.

5.4.3.3 Power Cable


The power cable with a maximum wire cross-section of 4 mm² is directly connected to the
power supply and the grounding point. The ground wire must be equipped with a cable
shoe (4 mm diameter).

5.4.3.4 Cable Connection Pedestal Side


The cable connection for X-Band UP pedestal, see connection diagram 770-001.HP008
and Figure 5-8.
The cable connection for S-Band UP pedestal, see connection diagram 770-003.HP008.

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NSX Controller PCB Line Filter


LAN 1 and LAN 2 connection side Power cable connection side

Figure 5-8 Pedestal Cable connection (e.g. X-Band pedestal)

After the cable connection was finished, all loose cables must be tied
up with cable ties.

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5.4.3.5 Pedestal Door


The pedestal door should be closed with care.
Apply a thin layer of DC33 light to the door sealing.
Apply a thin layer of Molykote BR2plus to the fastening screw threads.
Lift the door and close the pedestal.
Screw in the fastening screw in the top right by hand first.

Device Information Action/Information

At the pedestal Door.


1 The fastening screws are equipped with a
special gasket kit.
2
1 O-ring
2 Washer
3 3 Fastening screw (M6)
4 Washer
4

Press the gasket kit together.

Make sure that the O-ring is evenly


positioned in the washer (4).
Turn the fastening screw (3).
Repeat the process that is described with
the other fastening screws.

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5.4.3.6 Pedestal Safety Switch


The Pedestal Safety Switch is located next to the cable glands (see Figure 5-9).
The Safety Switch is used primarily to switch the TX operation and the antenna rotation
ON or OFF.

WARNING The Safety Switch is not the Power ON/OFF Switch for the pedestal.
If the Safety Switch is switched to OFF the pedestal mode changes
to STANDBY.
The magnetron is in STANDBY too.
The magnetron abrasion is going on.

To disconnect the pedestal from the board power supply, the board
supply has to be shut down via a fuse switch that is placed in the
board supply line.

Safety Switch Function


Position

ON (1) The pedestal is in STANDBY mode. Transmission (TX) and antenna


rotation can be started from the radar consoles.

OFF (0) The pedestal is in STANDBY mode. The operation via the console is not
possible. Antenna STOP.

(1) step The pedestal is in STANDBY mode. The operation via the console is not
possible. Antenna STOP. With switching to “(1) step” the antenna rotates
slowly while the MTR stays in STANDBY.

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Figure 5-9 Pedestal Safety Switch

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5.4.3.7 Cable Connection Bridge Side


LAN cable
Normally a module coupler is used to couple the LAN outer board cable type (CAT 7) into
an inner board cable type (CAT 6 or CAT 6a).
The module coupler should be installed near the consoles.

The PIN assignments at the switch side must be the same as used to
the pedestal side.

For safety of the data integrity a performance test of the installed INS
network is recommended.
Make sure that a data rate of 1Gbit is available.

For LAN cable connection between the coupler and the switch, use the supplied LAN
cable (see Block Diagram 770-010.HP008).

Power cable
Connect the board cable to the ships main.

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5.4.4 NSX Console Devices (Blackbox)


The following NSX Console Devices has to be connected to the ship’s main.

Multitask Monitor Power In 230 VAC


Radar Operator Panel Power Supply Unit 230 VAC / 24 VDC
Remote Panel NSC Power Supply Unit 230 VAC / 12 VDC
Switch 24 Port Gigabit Power In 230 VAC
Nautoplex 8Plus8 Power Supply Unit 230 VAC / 24 VDC
Small Marine Computer Power Supply Unit 230 VAC / 24 VDC

Raytheon Anschütz recommends using a switchboard with single breaker for single power
supply.

For detailed information, see project diagram and / or Standard INS Block Diagram 770-
010.HP008 (see Annex).

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5.4.5 Initial Setup After Pedestal Installation


1. Ensure that all system circuit breakers are energized. All unit power switches are in
ON position.
2. Switch the pedestal safety switch to ON.

First time installation of the pedestal needs a warming up time after


power on of 30 min is recommended. The Magnetron needs the
warming up time of >30 min only once.
Following the warming up time after power on is >10 min.

3. Perform the setup procedure for the Display (see chapter 6.2), if the Radar system is
turned on for the first time.
4. Make sure that the 24-port gigabit switch configuration is finished (see chapter 6.4).
5. Switch the radar console into the TX Mode. In this case, the Radar system is running
completely.
6. Switch the pulse width selection to M2 (see manual of the operator manual chapter
2.3.1.9).
7. Make sure that the Synapsis System configuration is finished (see Synapsis Service
Tool manual).
 General configuration settings are:

Ship Parameters and Autopilot settings


Synapsis Bridge
Device
Alerts
Events
Externals

 The NautoPlex configuration is finished.


 The IP addresses of the Synapsis NSX units inside the INS network are set.

8. Make sure that the Synapsis Radar configuration is finished (see Synapsis Service
Tool manual, chapter 3).

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5.4.6 Initial Setup After Replacing the MTR Transceiver or Magnetron


1. Ensure that all system circuit breakers are energized. All unit power switches are in
ON position.
2. Switch the pedestal safety switch to ON.

After Magnetron replacement a warming up time after power on of


30 min is recommended. The Magnetron needs the warming up time
of >30 min only once.
Following the warming up time after power on is >10 min.

3. Make sure that the Synapsis System configuration is finished (see Synapsis Service
Tool manual).
 General configuration settings are:

Ship Parameters and Autopilot settings


Synapsis Bridge
Device
Alerts
Events
Externals

 The NautoPlex configuration is finished.


 The IP addresses of the Synapsis NSX units inside the INS network are set.

4. Make sure that the Synapsis Radar configuration is finished (see Synapsis Service
Tool manual, chapter 3).

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5.5 Electrical Installation / Connection X- and S-Band DOWN


This chapter contains information about:

The connections of all electrical plugs and wires.

5.5.1 General Information concerning On-board Wiring


See project diagram and/or Standard INS Block Diagram 770-010.HP008 (see Annex)

5.5.2 X- and S-Band DOWN Pedestal and MTR


The X-Band DOWN pedestal has to be connected to the MTR by wave guide and
multicore data cable, see Radar Transmission Line Installation 4235DOC000502. The
MTR has to be connected to the NSX network via 2 LAN cables (LAN 1 and LAN 2).

The S-Band DOWN pedestal has to be connected to the MTR by coax cable and
multicore data cable, see Radar Transmission Line Installation 4235DOC000502. The
MTR has to be connected to the NSX network via 2 LAN cables (LAN 1 and LAN 2).

Precondition
The multicore data cable and LAN cable must fulfil the category 7
(CAT 7) rules or better.
The multicore data cable and LAN cable was expertly installed.

The power supply correspond normal shielded board cable with 3 single lines.

ATTENTION Electric shock


Power cable will not be electrically isolated from the ship’s main
Electric shock energy hazard
Check the current less state

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5.5.3 Cable Preparation DOWN Pedestal

Take care during operation with the multicore data cable. Observe
bending radius.
Observe the bend radius as specified by the cable manufacturer
(normal maximal radius for the CAT 7 type is 10 times of the cable
diameter).

Cable length in the pedestal:

The recommended cable length should be 0.60 m.

Cable length before the cable anchorage screw device:

The recommend cable length should be approx. 1 m for a cable loop (see Figure
5-10).

Cable loop

Figure 5-10 Outside cable routing (e.g. X-Band UP Pedestal)

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5.5.3.1 Cable Grounding


The cable shield from multicore data cable and power cable must be connected with the
pedestal housing via the anchorage screw. All unused cable glands are closed with a
cover.
Preparing the cables see example in Figure 5-11.

Anchorage screw opened

Washer
Washer (flat side to Coupling nut
(flat side to the the corpus)
pedestal) Spring ring Isolation corpus

Unisolated cable (2 cm) Mounting


Mounting grouping

Extra cable preparation. Use


the special ResQ-tape
(contained in the pedestal
mounting kit).

Figure 5-11 Anchorage screw

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5.5.3.2 Multicore Data Cable Connection Pedestal Side


The cable connection for X-Band DOWN pedestal, see connection diagram 770-
001.HP018.
The cable connection for S-Band DOWN pedestal, see connection diagram 770-
003.HP018.

X16

X12

Example view

Connection Card

Frequency
Converter

Example view

OFF ON

OFF Example view


ON
Pedestal Safety Switch

Figure 5-12 Multicore data cable connection (e.g. X-Band DOWN)

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5.5.3.3 Cable Connection Pedestal Side


The cable connection for X-Band DOWN pedestal, see connection diagram
770-001.HP018.
The cable connection for S-Band DOWN pedestal, see connection diagram
770-003.HP018 and Figure 5-13.

Connection Card Line Filter Frequency


Pedestal to MTR connection side Power cable connection side Converter

Figure 5-13 Pedestal Cable connection (e.g. S-Band DOWN)

After the cable connection was finished, all loose cables must be tied
up with cable straps.

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5.5.3.4 Multicore Data Cable Connection MTR Side


The cable connection for X-Band DOWN MTR, see connection diagram 770-002.HP008
and Figure 5-14.
The cable connection for S-Band DOWN MTR, see connection diagram 770-004.HP008.

The cable shield from multicore data cable, LAN cable and power cable must be
connected with the MTR housing via the anchorage screw.

X16

X12

X17

X13
Example view

Connection Card

NSX Controller PCB Line Filter


LAN 1 and LAN 2 connection side Power cable connection side

Figure 5-14 MTR Cable connection (e.g. X-Band DOWN)

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5.5.3.5 Power Cable Pedestal and MTR


The power cable with a maximum wire cross-section of 4 mm² is directly connected to the
power supply and the housing grounding point. The ground wire must be equipped with a
cable shoe (4 mm diameter).

5.5.3.6 MTR Door


The MTR door should be closed with care.
Turn all locks in open position.

Device Intormation Action/Information

Attach the MTR door in the following way.


1

2 Hook onto the door with care on the upper


side (1) of the MTR.
Push the door (2) with care close to the
MTR.

Close the gap by pressing the gasket kit.


Make sure that the door closes smooth and
easily.

Turn the locks (1) clockwise for 90° with the


key to secure the door of the MTR.

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5.5.3.7 Pedestal Door


The pedestal door should be closed with care.
Apply a thin layer of DC33 light to the door sealing.
Apply a thin layer of Molykote BR2plus to the fastening screw threads.
Lift the door and close the pedestal.
Screw in the fastening screw in the top right by hand first.

Device Intormation Action/Information

At the pedestal Door.


1 The fastening screws are equipped with a
special gasket kit.
2
1 O-ring
2 Washer
3 3 Fastening screw (M6)
4 Washer
4

Press the gasket kit together.

Make sure that the O-ring is evenly


positioned in the washer (4).
Turn the fastening screw (3).
Repeat the process that is described with
the other fastening screws.

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5.5.3.8 Pedestal Safety Switch


The Pedestal Safety Switch is located next to the cable glands (see Figure 5-15).
The Safety Switch is used primarily to switch the TX operation and the antenna rotation
ON or OFF.

WARNING The Safety Switch is not the Power ON / OFF Switch for the
pedestal.
If the Safety Switch is switched to OFF the pedestal mode changes
to STANDBY.
The magnetron is in STANDBY too.
The magnetron abrasion is going on.

To disconnect the pedestal from the board power supply,


the board supply has to be shut down via a fuse switch that is placed
in the board supply line.

Safety Switch Function


Position

ON (1) The pedestal is in STANDBY mode. Transmission (TX) and antenna


rotation can be started from the radar consoles.

OFF (0) The pedestal is in STANDBY mode. The operation via the console is not
possible. Antenna STOP.

(1) step The pedestal is in STANDBY mode. The operation via the console is not
possible. Antenna STOP. With switching to “(1) step” the antenna rotates
slowly while the MTR stays in STANDBY.

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Figure 5-15 Pedestal Safety Switch

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5.5.3.9 Cable Connection Bridge Side


LAN cable
Normally a module coupler is used to couple the LAN outer board cable type (CAT 7) into
an inner board cable type (CAT 6 or CAT 6a).
The module coupler should be installed near the consoles.

The PIN assignments at the switch side must be the same as used to
the MTR side.

For safety of the data integrity a performance test of the installed INS
network is recommended.
Make sure that a data rate of 1Gbit is available.

For LAN cable connection between the coupler and the switch, use the supplied LAN
cable (see Block Diagram 770-010.HP008).

Power cable
Connect the board cable to the ships main.

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5.5.4 Transmission Line Installation


The X-Band DOWN pedestal has to be connected to the MTR by wave guide.
For detailed information see Radar Transmission Line Installation 4235DOC000502,
chapter 1.1 in Annex.

The S-Band DOWN pedestal has to be connected to the MTR by coaxial wave guide.
For detailed information see Radar Transmission Line Installation 4235DOC000502,
chapter 1.2 in Annex.

5.5.5 NSX Console Devices (Blackbox)


The following NSX Console Devices has to be connected to the ship’s main.

Multitask Monitor Power In 230 VAC


Radar Operator Panel Power Supply Unit 230 VAC / 24 VDC
Remote Panel NSC Power Supply Unit 230 VAC / 12 VDC
Switch 24 Port Gigabit Power In 230 VAC
Nautoplex 8Plus8 Power Supply Unit 230 VAC / 24 VDC
Small Marine Computer Power Supply Unit 230 VAC / 24 VDC

Raytheon Anschütz recommends using a switchboard with single breaker for single power
supply.

For detailed information, see project diagram and / or Standard INS Block Diagram 770-
010.HP008 (see Annex).

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5.5.6 Initial Setup After Pedestal Installation


1. Ensure that all system circuit breakers are energized. All unit power switches are in
ON position.
2. Switch the pedestal safety switch to ON.

First time installation of the pedestal needs a warming up time after


power on of 30 min is recommended. The Magnetron needs the
warming up time of >30 min only once.
Following the warming up time after power on is >10 min.

3. Perform the setup procedure for the Display (see chapter 6.2), if the Radar system is
turned on for the first time.
4. Make sure that the 24-port gigabit switch configuration is finished (see chapter 6.4).
5. Switch the radar console into the TX Mode. In this case, the Radar system is running
completely.
6. Switch the pulse width selection to M2 (see manual of the operator manual chapter
2.3.1.9).
7. Make sure that the Synapsis System configuration is finished (see Synapsis Service
Tool manual).
 General configuration settings are:

Ship Parameters and Autopilot settings


Synapsis Bridge
Device
Alerts
Events
Externals

 The NautoPlex configuration is finished.


 The IP addresses of the Synapsis NSX units inside the INS network are set.

8. Make sure that the Synapsis Radar configuration is finished (see Synapsis Service
Tool manual, chapter 3).

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5.5.7 Initial Setup After Replacing the MTR Transceiver or Magnetron


1. Ensure that all system circuit breakers are energized. All unit power switches are in
ON position.
2. Switch the pedestal safety switch to ON.

After Magnetron replacement a warming up time after power on of


30 min is recommended. The Magnetron needs the warming up time
of >30 min only once.
Following the warming up time after power on is >10 min.

3. Make sure that the Synapsis System configuration is finished (see Synapsis Service
Tool manual).
 General configuration settings are:

Ship Parameters and Autopilot settings


Synapsis Bridge
Device
Alerts
Events
Externals

 The NautoPlex configuration is finished.


 The IP addresses of the Synapsis NSX units inside the INS network are set.

4. Make sure that the Synapsis Radar configuration is finished (see Synapsis Service
Tool manual, chapter 3).

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6 Setup, Test and Calibration

6.1 General Information


The Radar SETUP divides into following Service Tools.

Synapsis Service Tool


This tool is used for system integration, network settings, and MTR settings.
For general information, see the Service System manual and the Synapsis Service Tool
manual.
The Tool start-up takes place across the radar operation window (see section 6.3 for start-
up).

24 Port Gigabit Switch Tool


This tool is used to configure the switch no. in the system if there is more than 1 switch in
use. In this case, a separate laptop has to be connected to the service port of the switch
device.
Every switch device is equipped with an own tool.
The configuration description is placed in this manual (see section 6.4).

Radar Service Tool


This tool is used for display and user preferences settings.
This tool is integrated in the Radar software.
The tool start-up takes place across the radar operation.

6.1.1 Setup Requirements


The radar equipment is installed and checked.

The Synapsis Service Tool configuration was finished (see chapter in the Synapsis
Service Tool manual).
The power supply is connected.

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6.2 Start-up the Radar Service Tool


The Radar Service Tool access is only possible via the radar software.

Table 6-1 Call up the Software-module

Operator controls Text identifier

Switching the Radar OFF.


Use the trackball to place the cursor on the TX soft button
and press the left trackball button.
The designation of the soft button changes to STBY and
is highlighted.

Display is used in Master mode:


Radar echo disappears.
The antenna stops, no transmission.
The name of the soft button FUNC changes to SERV
(Service).
The soft button USER shows up.
The soft button EXIT RADAR shows up.

Display is used in Slave mode:


Radar echo disappears.
The name of the soft button FUNC changes to SERV
(service).
The soft button USER appears.
The soft button EXIT RADAR appears.

Select the SERV soft button for opening the software


module.

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Operator controls Text identifier

The software module has to be activated via double-click.

After selection of the software module the respective program has to be


selected.

 Date and Time (without function)


 Configuration – PASSWORD - *)
This is for Radar SETUP (DISPLAY SIZE and USER PREFE).
*) contact our Raytheon Service Station if you lost the Password.
 Error Log (without function)

Clicking the button opens the on screen keyboard.

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6.2.1 General Information


This configuration menu is used for all Raytheon Anschütz Radar types.

Following menu register are used to configure 1 Radar console or unit in a system.

1 DISPLAY SIZE
3 USER PREFS

Following menu register are insignificant for the Radar configuration.

2 TRANSCEIVER
4 DEFAULTS/TEST/SAVE
5 RVM

6.2.1.1 Configuration – 1 DISPLAY SIZE -


The menu register display size is used to adapt the current display size to this Radar.

The Radar system can be used with the display sizes of 19”, 23.1”, 26” and 27”.

Operator controls Text identifier

Select the 1.DISPLAY SIZE register.

Set the local Display Size via the selection button (+/-).

(For a better view of the characters at sea charts, chose


the local display size 1 or 2 steps lower than possible.)

With closing this configuration menu, a safety question


appears.

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6.2.1.2 Configuration – 3 USER PREFS -


The menu register USER PREFS is used to configure some individual user preferences
when the Radar is switched to TX mode.

These preferences are affect only this Radar display.


These preferences apply to any XCVR in use from this display.

DEFAULT PULSE WIDTHS


Apply for all XCVRs the same, at this display. Other displays can
have different defaults. The display which is MASTER controls the
use.

HEADING LINE – Only SOLID.


When a user requires seeing video under the HEADING LINE, there
is a key on the panel HL Off.

Figure 6-1 Configuration 3. USER PREFS

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Operator controls Text identifier

HEADING LINE presentation (only SOLID available)

LOST TARGET
CANCEL means that a lost tracked target will be deleted
automatically after acknowledging the alarm. After one
scan, a lost track is cleared.

COAST means that a lost track will continue in dead


reckoning at last known course and speed after a warning.
The user must delete.
A Coasting track will not be reacquired.
Coasting assists the user to find a track that temporarily
faded or moved through blank sectors. The disadvantage
of COAST is that they continue tracking out to maximum
range, even with no echo to follow.
AUTO ACQUIRE RING LIMITS
Some authorities required that auto acquire was limited to
3 – 6 Nm. Default is 0.25 Nm to 20 Nm.
The Radar operator has auto acquire zones, polygon,
sectors and rings.

READOUTS
Special default customer settings when the system comes
up used for Electronic Bearing Line (EBL), the Variable
Range Marker (VRM) and the Parallel Index Line (PIL).
The default settings can be set to TRUE mode or
RELATIVE mode.
During Radar operation, these settings can be changed
manually.

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Operator controls Text identifier

NAVIGATION
Special default customer settings when the system comes
up used for Electronic Bearing Line, the Variable Range
Marker (EBL/VRM) and the Parallel Index Line (PIL).

Possible default ALIGNMENT settings for EBL;


North stabilized
Own ship stabilized

Possible default BASE POINT settings for EBL;


Own ship stabilized
Position Fixed

Possible default settings for PIL;


North stabilized
Own ship stabilized

During Radar operation, these settings can be changed


manually.

Possible default settings for DEFAULT PULSE WIDTH;


0.75 NM – SHORT or M1
1.50 NM – SHORT or M1

With closing this configuration menu, a safety question


appears.

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6.3 Start Up the SYNAPSIS Service Tool


After selection the MFC Switch changes to a column of small icons. The icon buttons
refers to special Tasks (ECDIS, Radar and Conning).
After selecting the header line (blue color) of the column, a context menu disappears.
With selecting the Start feature, the Synapsis Service Tool started up.

MFC Switch Operator controls

s Press the right trackball button.

status indication

context menu

Select the Start feature with pressing the


left trackball button.
The Synapsis Service Tool started up.

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6.4 Start Up the 24-Port Gigabit Switch Tool


Normally the Lantech Switch is delivered preconfigured. This preconfiguration affects the
data flow process and the IP address assignment for switch 1.

The IP address for switch 1 is 192.168.10.201 (preconfigured).


The IP address for switch 2 (if available) is 192.168.10.202 (must be configured after
system installation).

For configuration, this second IP address a web browser access via the MFC or a
separate laptop is necessary.

Port 1
Reset
(Service Port)
button

Figure 6-2 24 Port Gigabit Switch

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6.4.1 TCP / IP Configuration Via MFC Access


Configure the Transmission Control Protocol / Internet Protocol of the MFC to occupy the
following address.

192.168.10.250 (IP inside the target IP range of the configured switch)

Procedure: Network access

Step1. Select the Properties from My Network Places

Step2. Select the Properties from the Network Connections Team #0 SFT.

Step3. Scroll down and select the Internet Protocol (TCP/IP).

Step4. Press the Properties button.

Step5. Select the Option button Use the following IP address.

Step6. Press the Advanced button.

Step7. Press the Add… button and enter the IP address 192.168.10.250.

Step8. Press the Add button.

Step9. The subnet mask address is entered automatically, press the OK button.

Step10. Press the OK button.

Step11. Press the OK button. The TCP / IP configuration is finished.

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Step 1

Step 2

Step 3

Step 4

Step 5

Step 6

Figure 6-3 Configure the Transmission Control Protocol / Internet Protocol part 1

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Step 7
Step 8

Step 9

Step 10

Step 10
Figure 6-4 Configure the Transmission Control Protocol / Internet Protocol part 2

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6.4.2 Second Switch Configuration


Open your web browser.

Procedure: Select the switch web Interface.

Step1. Enter the IP address 192.168.10.201 into the web browser

Step2. Enter password request


User name: admin
Password: (Service Password)

Step3. Press the OK button. The switch (LGS-2624C) configuration tool displays.

Step 1

Step 2

Step 3

Figure 6-5 Web browser access (IP address 192.168.10.201)

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Procedure: Second switch configuration

Step1. Navigate to System -> IP -> IP4.

Step2. Change the IP Address to 192.168.10.202 for switch 2.

Step3. Change the DEVICE NAME for switch 2.

Step4. Press the Apply button.

Step5. Press the OK button.

Step 2
Step 1

Step 3

Step 4

Figure 6-6 Second switch configuration

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Procedure: Select the switch web interface.

Step1. Enter the IP address 192.168.10.202 into the web browser.

Step2. Enter password request


User name: admin
Password: (Service Password)

Step3. Press the OK button. The switch (LGS-2624C) configuration tool displays.

Step 1

Step 2

Step 3

Figure 6-7 Web browser access (IP address 192.168.10.202)

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Procedure: Save the new switch configuration

Step1. Navigate to Maintenance -> Save Start

Step2. Press the Save button.

Step 2

Step 1

Figure 6-8 Save the new switch configuration

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6.5 Voyage Data Recorder Interface Setting


Radar requires a connection to the Voyage Data Recorder (VDR) to capture and record
the Radar picture. Radar pictures are transmitted to the VDR via an Ethernet connection.
At least, a Cat 5 STP LAN cable has to be used to connect the Radar to the VDR.
In networked systems such as INS, a redundant connection to the VDR is provided to
avoid the loss of the VDR connection of all workstations if there is a switch malfunction.

There are 2 ways of image transfer from Radar to VDR:

IEC61162-450:
The Radar picture is sent to the VDR as a PNG or JPG file together with meta data of the
screenshot source (which MTR is selected, is there any user activity, etc.) This is the
preferred way to connect a VDR to a SYNAPSIS system >=E01.00.
The Radar pictures are generated by the VDR screenshot tool PROG302 which is
shipped together with SYNAPSIS BIP (BI01-001.01).

GNU-zipped BMP files over TCP/IP:


SYNAPSIS still supports the transmission of Radar pictures via TCP/IP connections. This
method is deprecated for new installations and only be used for already installed systems.

6.5.1 Installation and Configuration of IEC61162-450 Base Image Transfer


When SYNAPSIS BIP is installed, the installer for PROG302 is placed to the folder
D:\SYNAPSISVDRImageServiceSetup (assuming, SYNAPSIS is installed on drive D:\).

Execute the installer.


Enter the number of the workstation and the installation location.
The installer asks for a couple of VDR connection parameters.
All parameters have predefined default values that are based on the workstation number,
but shall be carefully revised and cross-checked with the settings of the connected VDR:

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Table 6-2 Settings of the connected VDR

Parameter Default Value Description

172.16.8.x4 with x=number The IP address of the local


of workstation workstation, which shall be
used to communicate with
the VDR. On SMC, the BIP
installer automatically
Local IP Address creates a proper IP address
in the VLAN 5. On BoxPC,
you have to add this IP
address manually to the
network adapter where the
VDR is connected.

RA00xx with xx=number of The system function ID of


workstation (2 digits) the local workstation that is
used to identify the data
transfer to the VDR. A SFI
consists of a talker (RA for
Radar, EI for ECDIS, IN for
Source SFI INS/MFC, etc.) and a four-
digit instance counter.
Examples:
RA0001 – 1st Radar
EI0002 – 2nd ECDIS
IN0003 – 3rd MFC

number of workstation The number of the channel


x= number 1 - 6 (1 digit) where the VDR shall store
the images of this
workstation.
Device, Channel
The VDR configuration has
to be adapted to accept
IEC61162-450 based image
transfers for this channel.

workstation name A free text string, which can


describe the physical
location of the workstation
Location
on the ship (up to 32
characters, no symbol, no
space).

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Parameter Default Value Description

PNG The file format of the


created screenshot images.
Screenshot Type
Possible values: PNG or
JPG

X-Band The type of application that


is operated on the console.
Examples:
X-Band.1 – 1st X band MTR
MTR transceiver
S-Band.2 – 2nd S band MTR
MTR transceiver
Source Class
ECDIS.1 – first ECDIS
Combined.3 – 3rd MFC
Refer to the section 6.5.2
“Advanced Configuration”
how to dynamic source
classes for “class-based”
VDR channels.

The installer installs a system service and writes all configuration parameters to the file
C:\Windows\SYNAPSIS_VDRImageService.ini.
After manually change, the system service has to be restarted by using the “Services”
page of the Windows “Administrative Tools”, available on the Windows control panel.

After the installer has finished, the VDR image service is ready to use and captures
screenshots of the local workstation.

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6.5.2 Advanced Configuration of the SYNAPSIS VDR Image Service


All configuration parameters of the VDR image service are stored in the file
C:\Windows\SYNAPSIS_VDRImageService.ini.
The following advanced configuration examples is useful especially for networked
systems with multifunctional consoles or interswitched Radar consoles.

6.5.2.1 Dynamic Source Classes


The VDR image service is able to receive and process PANZSYS and PANZWAR
sentences, which indicate user activity at the workstation as well as the current foreground
application of the workstation and (in case of Radar) the connected antenna. For this
reason, configure a PANZSYS output of the local applications to an Ethernet UDP port.
Perform the following steps in the SYNAPSIS service tool.

 Create a generic device for the workstation. Exclude this device from system
monitoring.
 Add the NMEA sentences PANZSYS and PANZWAR to the NMEA output of this
device.
 Add an integration for this device to an IP address and UDP port on the local
machine.

In C:\Windows\SYNAPSIS_VDRImageService.ini, set the configuration parameters


StatusRxIpAddr and StatusRxPort to the IP address and port to which the NMEA
sentences are sent.

When the VDR image service received PANZSYS sentences, it adapts the source SFI
and source class in the following way:

 If the foreground application is Radar, the source class is set to Xband.x with
x=MTR transceiver number if the Radar is connected to an X-Band MTR
transceiver, or Sband.x with x= MTR transceiver number if the Radar is connected
to an S-Band MTR transceiver.
 If the foreground application is ECDIS, the source class is set to ECDIS.x with
x=workstation number.
 If the foreground application is Conning, the source class is set to Conning.x with
x=workstation number.

When the PANZWAR sentence signals user activity on the local workstation, the “Active”
flag of the screenshot is set to “yes” (or standby if there are stand-by Radars). Otherwise,
the VDR image service sets the flag to “unknown”.

The VDR image service also adapts the time slots of the screenshots that are based on
the selected foreground application to avoid a contemporaneous burst of images from all
consoles. If no PANZSYS communication is available, the configuration parameter

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Timeslot can be set to a value 0 – 14 to balance the creation of screenshots. Refer to IEC
61996-1 Ed. 2 for guidance in this case.

6.5.2.2 Capturing Master Console Only


When setting the configuration parameter Master Only to 1, the VDR image service only
captures images if the foreground application reports to be in master state. This can be
used to omit screenshots from Radar slave consoles or backup ECDIS workstations.

6.5.2.3 ECDIS Display Information


The VDR image service is capable of transferring ECDIS display information to the VDR.
To activate this function, the SYNAPSIS software has to transmit PANZVDR sentences
from the local ECDIS to the image service. The configuration parameter
SendECDISDisplayInformation has to be set to 1 to enable the transmission of ECDIS
display data to the VDR.

6.5.2.4 Changing Network Parameter


The VDR image service is configured for the standard network communication as defined
in IEC 61162-450 and IEC 61996-1 Ed. 2. You can adapt the following configuration
parameters to the needs of the VDR, if necessary:

Table 6-3 Configuration Parameters

Parameter Default Value Description

239.192.0.26 The UDP multicast address


RemoteIpAddr for retransmittable binary
image transfers

60026 The UDP port for


RemotePort, LocalPort retransmittable binary image
transfers

XXXXXX XXXXXX means “any”


subscribed VDR. You can
DestSFI change the value to the SFI
of a selected VDR, if
necessary.

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Parameter Default Value Description

PNG Select the file format of the


screenshots depending on
ScreenshotType the needs of the VDR.
Possible values: PNG or
JPG

6.5.2.5 Installation and Configuration for Image Transfer via TCP/IP


The SYNAPSIS BIP installer copies the installer of the NSC VDR service to the folder
d:\VDR, assuming that SYNAPSIS is installed on drive D:\. Follow the instructions in the
file “install VDR.rtf” to install the NSC VDR service.

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7 Service and Alignment

ATTENTION Electric shock


Power cable will not be electrically isolated from the ship’s main
Electric shock energy hazard
All checks, installation, operation must be performed only in the
current less state
Place an information board on the circuit breaker

7.1 NSX Pedestal UP Version for X-Band


For reference information, see Wiring Diagram 770-001.HP007 (see annex).

7.1.1 MTR Transceiver Replacement

Device information Action

Open the pedestal door.

Lowering the IF receiver plate.

The IF receiver plate is mounted with 4


hexagon socket (M8).
Unscrew 2 screws (1) on the left and right
side.
Unscrew 2 screws (2) on the left front side
carefully. The IF receiver plate slides down.

1 2 1
Remove the cable ties.

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Device information Action

Disconnect the Power cable.


Take care about the gray secure pin.

Disconnect the Encoder cable.

PMU BNC cable

Disconnect the PMU coax cable.

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Device information Action

Disconnect the Safety Switch cable X13.

Disconnect the Control Signal cable X17


and the LAN1 / LAN2 cables.

Remove the MTR transceiver unit.

Unscrew the 2 bolts (1) (M10).


Screw out the 2 hexagon sockets (2) (M8).

1 2 2 1

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Device information Action

Take hold of the grip and slide out the MTR


transceiver unit carefully.
Mind the loose cable connectors.

CAUTION:
IT IS VERY IMPORTANT TO PROTECT
THE MTR TRANSCEIVER UNIT AGAINST
RAIN, HUMIDITY AND SNOW WITH A
SUITABLE PROTECTION DEVICE.

Transport the MTR transceiver unit into a


cabin and place it on a nonconductive
surface.

Install in reversed order.


Make sure that all grounding cables are
installed.
The loose cable must be fixed with cable
ties again.
Close the pedestal door, see chapter
5.4.3.5.
Follow the setup procedure, see 5.4.6.

Apply a thin layer of Molykote BR2plus to all moved threads.

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7.1.2 Magnetron Replacing Procedure


For the magnetron replacing, it is necessary to remove the MTR transceiver device (see
chapter 7.1.1).
For reference information, see Wiring Diagram 770-001.HP007 (see annex).

Device information Action

X-Band MTR transceiver overview

8 1 Noise coupler
2 X-Band limiter
7 1 3 3-Port Circulator
2 4 NSX Receiver
3 5 NSX Controller PCB (U3)
6
6 NSX PMU RX (U8)
4 7 NSX PMU TX (U7)

5 8 NSX IF Receiver Plate (U13)

Remove following flat cable connections

1 X1 to U3.X3
2 X1 to U2.X5
3 X3 to U2.X4
3 4 X1 to U16.X3

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Device information Action

Remove following cable connections

1 B5 to U12 Limiter
2 B6 to U16.X4 Receiver

Remove the IF Receiver Plate (U13).

Screw out the 2 hexagon sockets (5 mm).

Screw out the 2 hexagon sockets (5 mm)


left and right MTR transceiver side.

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Device information Action

Lift the IF Receiver plate (U13) with care


and place it ahead the MTR transceiver.
2

3 Remove cable connection (1) (3.5 mm


screwdriver).

1 Remove upper magnetron screws (2) (7


socket wrench).
Remove the lower magnetron screws (3)
(3 mm hexagon socket).

Change the magnetron.

The built in procedure has to be done in


reverse order.
Make sure that all grounding cables are
installed.
The loose cable must be fixed with cable
ties again.
Install the MTR to the pedestal, see 7.1.1.
Follow the setup procedure, see 5.4.6.

Apply a thin layer of Molykote BR2plus to all moved threads.

The new magnetron must be warm up for at least 30 minutes.

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7.2 NSX Pedestal DOWN Version for X-Band


For reference information, see Wiring Diagram 770-001.HP017 and 770-002.HP007 (see
annex).

7.2.1 MTR Transceiver Replacement


The replacement is the same as in UP version. See chapter 7.1.1.
Close the door as shown in chapter 5.5.3.6.
Do the setup procedure as shown in chapter 5.5.7.

7.2.2 Magnetron Replacing Procedure


For the magnetron replacing, it is necessary to remove the MTR transceiver device (see
chapter 7.1.1). For reference information, see Wiring Diagram 770-002.HP007 (see
annex).

The replacement is the same as in UP version. See chapter 7.1.2.


Install the MTR to the housing, see chapter 7.1.1.
Do the setup procedure as shown in chapter 5.5.7.

4265.DOC000302 7-8 Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

7.3 NSX Pedestal UP Version for S-Band


For reference information, see Wiring Diagram 770-003.HP007 (see annex).

7.3.1 MTR Transceiver Replacement

Device information Action

Open the pedestal door.

Remove the cable ties.


1 RF Unit
2 MTR Transceiver

1 2

Disconnect the power cable.


Take care about the gray secure pin.

Disconnect the coax plug from the rotary


joint (M32).

Edition: June 2016 7-9 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Device information Action

Disconnect the cables.

1 PMU RX cable W29


2 Encoder cable W30
3 IF Receiver cable W18

1 2 3

Disconnect the PMU cables.

At the NSX IF Receiver X5, W12 (RF Unit).

At the NSX Controller B5, W13 (MTR


Transceiver).

4265.DOC000302 7-10 Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Device information Action

Disconnect the Safety Switch cable X13


(W10).

Disconnect the Motor Control Signal cable


X17 (W6).

Disconnect the Magnetron Heater cable T2


(W14).

Edition: June 2016 7-11 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Device information Action

Disconnect the GND cable and the LAN1 /


LAN2 cables.

Remove the MTR transceiver unit.

Screw out the 2 hexagon sockets (2) (M8).


Unscrew the 2 bolts (1) (M10).

1 2 1

Take hold of the grip and slide out the MTR


transceiver unit carefully.
Mind the loose cable connectors.

CAUTION:
IT IS VERY IMPORTANT TO PROTECT
THE MTR TRANSCEIVER UNIT AGAINST
RAIN, HUMIDITY AND SNOW WITH A
SUITABLE PROTECTION DEVICE.

Transport the MTR transceiver unit into a


cabin and place it on a nonconductive
surface.

4265.DOC000302 7-12 Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Device information Action

Install in reversed order.


Make sure that all grounding cables are
installed.
The loose cable must be fixed with cable
ties again.
Close the pedestal door, see chapter
5.4.3.5.
Follow the setup procedure, see 5.4.6.

Apply a thin layer of Molykote BR2plus to all moved threads.

Edition: June 2016 7-13 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

7.3.2 Magnetron Replacing Procedure


For the magnetron replacing, it is necessary to remove the MTR transceiver device (see
chapter 7.3.1). For reference information, see Wiring Diagram 770-003.HP007 (see
annex).

Device information Action

S-Band MTR transceiver overview

1
1 NSX Adapter S-Band (U26)
2 NSX Controller PCB (U3)

RF Unit
1 2 3

1 NSX PMU S-Band RX (U9)


2 NSX PMU S-Band TX (U8)
3 Magnetron S-Band (U14)
4 S-Band Circulator
5 Noise Coupler
6 S-Band Limiter
7 NSX IF Receiver

7 6 5 4

4265.DOC000302 7-14 Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Device information Action

Remove following cable connections:

X2 to U10 Noise Injection

1 Remove the RF Unit.

Screw out the 8 hexagon sockets (1) (M8).

Slide out the RF Unit carefully.


Mind to the loose cable connectors.

CAUTION:
IT IS VERY IMPORTANT TO PROTECT
THE RF UNIT AGAINST RAIN, HUMIDITY
AND SNOW WITH A SUITABLE
PROTECTION DEVICE.

Transport the RF Unit into a cabin and place


it on a nonconductive surface.

Edition: June 2016 7-15 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Device information Action

Change the magnetron.

Screw out the 6 hexagon sockets (1) (M8).


Change the magnetron with care.

The reassembly has to be done in reverse


order.
Make sure that all grounding cables are
installed.
The loose cable must be fixed with cable
ties again.
Close the pedestal door, see 5.4.3.5.
Follow the setup procedure, see 5.4.6.

Apply a thin layer of Molykote BR2plus to all moved threads.

The new magnetron must be warm up for at least 30 minutes.

4265.DOC000302 7-16 Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

7.4 NSX Pedestal DOWN Version for S-Band


For reference information, see Wiring Diagram 770-003.HP017 and 770-004.HP007 (see
annex).

7.4.1 MTR Transceiver Replacement


The replacement is the same as in UP version. See chapter 7.3.1.
Close the door as shown in chapter 5.5.3.6.
Do the setup procedure as shown in chapter 5.5.7.

7.4.2 Magnetron Replacing Procedure


For the magnetron replacing, it is necessary to remove the MTR transceiver device (see
chapter 7.3.1). For reference information, see Wiring Diagram 770-004.HP007 (see
annex).

The replacement is the same as in UP version. See chapter 7.3.2.


Close the door as shown in chapter 5.5.3.6.
Do the setup procedure as shown in chapter 5.5.7.

Edition: June 2016 7-17 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

7.5 Troubleshooting MTR Transceiver

7.5.1 LED’s on the NSX Controller PCB


The NSX controller PCB is equipped with 12 LEDs.

The LED’s LD1, LD2, LD7, LD8 are placed in a nonvisible area of the PCB. These LED’s
are used for development only.

Table 7-1 NSX Controller LEDs LD1, LD2, LD7, LD8


Color Color Tone Function
LED
orange clear LAN0 Tx, lights/blinking if data packages
LD1
transmitted.

orange dark LAN0 Rx, lights/blinking if data packages


LD2
received.

orange clear LAN1 Tx, lights/blinking if data packages


LD7
transmitted.

orange dark LAN1 Rx, lights/blinking if data packages


LD8
received.

4265.DOC000302 7-18 Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

The LED’s D9, D5, D10, D6, D11, D7, D19, D8 are placed downright of the PCB. This
LED’s are visible at the front side of the MTR Transmitter.

Table 7-2 NSX Controller LEDs D9, D5, D10, D6, D11, D7, D19, D8
Color Color Tone Function
LED
red Micro Controller heartbeat. 1 Hz blinking if
D9
ready for operation. OFF if heartbeat is
interrupted.

orange dark High voltage. ON if high voltage is


D5
switched ON. OFF if high voltage is
switched OFF.

red Trigger for modulator. ON in transmit mod


D10
TX. OFF in standby, blank sector, mute,
PMU active, TX inhibit.

orange dark Transmit Status. ON in Transmit Mod TX,


D6
OFF in standby mode.

orange clear FPGA heartbeat. 1 Hz blinking if ready for


D11
operation. OFF if FPGA is interrupted.

orange dark Test video. ON if switched to Test Video.


D7
OFF if normal radar video is available.

orange clear Test Encoder. ON if switched to Test


D19
Encoder. OFF if live encoder is available.

orange dark Magnetron Heater. ON if magnetron


D8
heater is ON. Blinking if the heating
process is active. OFF if magnetron
heater is OFF.

Edition: June 2016 7-19 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

LD1, LD2 LD7, LD8

D8, D19, D7, D11, D6, D10, D5, D9

D8
D19
D7
D11
D6
D10
D5
D9

Figure 7-1 LEDs on the NSX Controller PCB

4265.DOC000302 7-20 Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

8 Maintenance

8.1 General
Periodic preventive maintenance contributes significantly to the service life of the radar
systems. Under normal operating conditions, cleaning and inspection are required and are
considered separately.

BEFORE PERFORMING MAINTENANCE WORK ON A RADAR


SYSTEM, REMOVE INPUT POWER.

THE RADAR SYSTEMS CONTAINS CMOS DEVICES.


REMOVE POWER BEFORE DISCONNECTING PLUGS OR
REMOVING PCBS. USE WRIST STRAPS AND GRASP ONLY
BOARD EDGES WHEN HANDLING PCBS.
WHEN TRANSPORTING OR STORING PCBS, USE STATIC
PROTECTIVE CONTAINERS.

HIGH HIGH VOLTAGES ARE PRESENT IN EACH UNIT OF RADAR


VOLTAGE SYSTEMS.
DO NOT WORK ON THESE UNITS UNLESS ANOTHER
INDIVIDUAL IS NEARBY WHO IS FAMILIAR WITH THE
ELECTRICAL HAZARDS OF THE EQUIPMENT AND WHO IS
COMPETENT IN ADMINISTERING FIRST AID.
TURN PRIME POWER OFF TO ALL UNITS BEFORE BEGINNING
ANY MAINTENANCE PROCEDURES. LABEL CIRCUIT BREAKERS
AND/OR SWITCHES TO AVOID ACCIDENTAL ENERGIZING OF
CIRCUITS.
GROUND CAPACITORS WHICH ARE LIKELY TO HOLD
DANGEROUS POTENTIALS. BE AWARE OF THE LOCATIONS OF
HIGH VOLTAGE CONNECTIONS AND/OR HIGH VOLTAGE INPUT
CONNECTIONS.
IN CASE OF AN EMERGENCY, CALL FOR HELP FIRST AND
THEN ATTEND TO THE CASUALTY.

Edition: June 2016 8-1 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

WARNING
HIGH VOLTAGE
Before handling any inside part of the radar system, make
sure that the system is switched OFF. Wait for at least
30 sec. for a complete discharge.

When operating, the radar system contains voltages hazardous to life. Hazardous AC
input voltage is present even when the equipment is deenergized, unless the circuit
breaker that is associated with the unit has been turned off.
Maintenance personnel are cautioned to exercise extreme care and use common sense
when servicing the equipment. The following safety precautions must always be observed:

1. Whenever possible, deenergize equipment and turn off associated circuit breakers
before servicing.
2. When it is necessary to make adjustments inside equipment that is operating, do so
using one hand, keeping the other clear of equipment chassis.
3. Deenergize equipment before removing plug-in printed circuit boards and
assemblies.
4. Become familiar with artificial respiration techniques.
5. Adhere to the safety notice that appears at the front of the manual.

4265.DOC000302 8-2 Edition: June 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

8.2 Preventive Maintenance for X-Band and S-Band


The Pedestal and the Antenna Array are primarily a mechanical assembly and, as such,
requires regular preventive maintenance to assure long service life. The following
preventive maintenance schedule is recommended.

BEFORE PERFORMING MAINTENANCE WORK ON A RADAR


SYSTEM, REMOVE INPUT POWER.

REMOVE POWER FROM THE DOWN PEDESTAL AND SET THE


ANTENNA SAFETY SWITCH TO OFF PRIOR TO PERFORMING
MAINTENANCE ON THE ANTENNA ARRAY OR DOWN
PEDESTAL.

8.2.1 Cleaning (Yearly)


1. Disconnect the pedestal from the ships power supply.
Place Antenna Safety Switch to OFF.
2. The antenna array and MTR UP exterior should be washed with fresh water. Clean or
repair as necessary.

8.2.2 Inspection (Yearly)


1. Disconnect the pedestal from the ships power supply.
Place Antenna Safety Switch to OFF.
2. Inspect mechanical mounting hardware as required (for X-Band see dimensional
drawing 770-001.HP005 (UP) and 770-001.HP015 (DOWN), for S-Band see
dimensional drawing 770-003.HP005 (UP) and 770-003.HP015 (DOWN)).
3. Check for corrosion-free contact of the bonding strap. Repair or replace as
necessary.
4. Inspect internal cable connection for loose or corroded terminal screws and lugs.
Repair or replace as necessary.
5. Replace the grease (silicone free) of the door sealing and screws.

Edition: June 2016 8-3 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

4265.DOC000302 8-4 Edition: June 2016


1 2 3 4 5 6 7

FASTEN ARRAY
WITH TORGUE 21 Nm
A
CLEARANCE ANTENNA

[26,38]
[16,14 0,078]

[20,08]
670
200

510
600

[9,61]
[7,89]

410 2
[23,62]

244
CLEARANCE DOOR
B

227 CLEARENCE CABLE 203 460


FLEX. GROUND STRIP MAX. 500MM [8,94] [8] [18,11
]
(19.68) LONG, FOR n 5,5 (0.22)

C 8 FT ANTENNA SWING CIRCLE = Ø 2750 MM


[Ø 108.27]
6 FT ANTENNA SWING CIRCLE = Ø 2160 MM
[Ø 85.04]

540 2

[12,992 0,011]
D
[21,26 0,078]

[8,465 0,019]
190 0,5
[7,48 0,019]

* 330 0,3
215 0,5
450 0,5
[17,717 0,019]
CENTRE OF GRAVITY

[15,748 0,078]
rved. rese

USE SCREWS M12


* REFERING TO DRILLING SCHEME ON BOARD
AND TENSION WASHERS TYPE OF ENCLOSURE EN 60529 IP56
For this technical document all rights

M= 80 Nm
E DIMENIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS
400 2
[9,449 0,019]

APPROX. WEIGHT WITH 6 FT ANTENNA: ca. 75,5 KG


AHEAD APPROX. WEIGHT WITH 8 FT ANTENNA: ca. 78 KG
CAD: ID.NO.
Pro/E 5026253
240 0,5

SCALE WEIGHT
* n 13,5 # 0,3 (4x) - ca. 68 Kg
[0.43 # 0.01]
mm
[inch] DRAWING TITLE
F 285 0,5 NSX X UP 230V
[11,22 0,019] CREATED BY Zm
* 500 0,3 APPROVED BY Bla DIMENSIONAL DRAWING
[19,685 0,011] DRAWING NO. SHEET
04 500000040213 18.02.16 Zm 1
VER. REVISIONS DATE OF ISSUENAME 770-001.HP005 OF 1
1 2 3 4 5 6 7

FASTEN ARRAY
A WITH TORGUE 21 Nm

[6,85 0,078]
CLEARANCE ANTENNA

[26,38]
[16,14 0,078]

670
[20,08]
600
174 2

WAVEGUIDE-
CONNECTION 200 [23,62]

510
(WR90) [7,89]

410 2
FLANGE UG 39-U

[11]
289
(UBR100) CLEARANCE DOOR
B

260 CLEARENCE CABLE


460

[1,299]
FLEX. GROUND STRIP MAX. 500MM
(19.68) LONG, FOR n 9 (0.35) [10] [18,11
]

33
C 8 FT ANTENNA SWING CIRCLE = Ø 2750 MM
[Ø 108.27]
6 FT ANTENNA SWING CIRCLE = Ø 2160 MM
[Ø 85.04]

540 2
[21,26 0,078]

[12,992 0,011]
190 0,5
D [7,48 0,019]

[8,465 0,019]
450 0,5

* 330 0,3
[17,717 0,019] 215 0,5
260
[10]
245

[10]
CENTRE OF GRAVITY
rved. rese

[15,748 0,078] * REFERING TO DRILLING SCHEME ON BOARD


USE SCREWS M12
TYPE OF ENCLOSURE EN 60529 IP56
For this technical document all rights

AND TENSION WASHERS


M= 80 Nm
E DIMENIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS
400 2
[9,449 0,019]

APPROX. WEIGHT WITH 6 FT ANTENNA: ca. 70 KG


AHEAD APPROX. WEIGHT WITH 8 FT ANTENNA: ca. 72 KG
CAD: ID.NO.
Pro/E 5026933
240 0,5

SCALE WEIGHT
* n 13,5 # 0,3 (4x) - ca. 62 Kg
[0.53 # 0.01]
mm
285 0,5 [inch] DRAWING TITLE
F NSX X PED
[11,22 0,019]
CREATED BY Zm
* 500 0,3 DIMENSIONAL DRAWING
APPROVED BY Lü
[19,685 0,011] DRAWING NO. SHEET
00 500000039539 12.05.15 Zm 1
VER. REVISIONS DATE OF ISSUENAME 770-001.HP015 OF 1
1 2 3 4 5 6 7

500 CLEARANCE
540 1
[21,26 0,039]

[19,69]
*360 0,3
[14,17 0,0118] 5 0,2
* 11 0,2 (4x) [0,2 0,0078]
[0,43 0,0078] 410 1 ca.400
[16,14 0,039] [15,75] CLEARANCE RANGE
B
[17,72 0,0118]

[15,75 0,039]
[18,9 0,039]
*450 0,3
480 1

400 1
C

MAX.2 CABLE INLET M12x1,5 DIN 89280


FLEX. GROUND STRIP MAX. 500MM MAX.5 CABLE INLET M24x1,5 DIN 89280
D (19.69) LONG, FOR n 8 (0.32)

FREE SPACE FOR CABLE


[8,98 0,0314]
rved. rese
For this technical document all rights

228 0,8

TYPE OF ENCLOSURE EN60529: IP24


E 200 0,8
[7,87 0,0314] * REFERING TO DRILLING SCHEME ON BOARD

DIMENSIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS.

CAD: ID.NO.
Pro/E 5026757
SCALE WEIGHT
- ca. 46 Kg
"X" BAND W/G
OUTPUTFLANGE
mm
[inch] DRAWING TITLE
F NSX X DOWN MTR
CREATED BY Zm
APPROVED BY Ku DIMENSIONAL DRAWING
DRAWING NO. SHEET
01 500000039871 02.11.15 Zm 1
VER. REVISIONS DATE OF ISSUENAME 770-002.HP005 OF 1
1 2 3 4 5 6 7
CLEARANCE ANTENNA

[33,07]
FASTEN ARRAY
WITH TORGUE 32 Nm

[24,99]
[23,62]
CLEARANCE DOOR

840
CLEARENCE CABLE

635
[12,4]

600
315

[19,09 0,078]
270 200 220 630
FLEX. GROUND STRIP MAX. 500MM [10,63] [7,87] [8,66] [24,8]
B (19.68) LONG, FOR n 5,5 (0.22) 1200
[47,25]

485 2
1900
[74,8]

*650 0,3
C [25,59 0,011]
430 0,5
[16,93 0,019] 12 FT ANTENNA SWING CIRCLE = Ø 4080 MM

[14,57 0,011]
[Ø 160.63]
[10,43 0,019]

[9,45 0,019]
*370 0,3
240 0,5
265 0,5

D
USE SCREWS M12
AND TENSION WASHERS
M= 80 Nm

AHEAD
[17,09 0,078]

* n 13,5 # 0,3 (4x)


[0.43 # 0.01]
CENTER OF GRAVITY
rved. rese

450 0,5
* REFERING TO DRILLING SCHEME ON BOARD
434 2

[17,72 0,019]
For this technical document all rights

TYPE OF ENCLOSURE EN 60529 IP56


600 2
E
[23,62 0,078] DIMENSIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS

670 2 WEIGHT WITH 12 FT ANTENNA ca. 166 KG


[26,38 0,078] CAD: ID.NO.
Pro/E 5026469
SCALE WEIGHT
ca. 104 KG

mm
[inch] DRAWING TITLE
F NSX S UP
CREATED BY Zm
APPROVED BY Blanke DIMENSIONAL DRAWING
DRAWING NO. SHEET
05 500000040213 18.02.16 Zm 1
VER. REVISIONS DATE OF ISSUENAME 770-003.HP005 OF 1
1 2 3 4 5 6 7
CLEARANCE ANTENNA

[9,06 0,011]
A 230 0,3
FASTEN ARRAY

853,79
[33,61]
[12]
309
WITH TORGUE 32 Nm

[26,15]
[23,62]
CLEARENCE CABLE CLEARANCE DOOR

664
Connector

600
DIN 7/16 JACK

[1,3]

[19,15 0,078]
200 630
260

33
FLEX. GROUND STRIP MAX. 500MM [7,87] [24,8]
B (19.68) LONG, FOR n 9 (0.35) [10] 1200

486,5 2
[47,25]
1900
[74,8]

* 650 0,3
C [25,59 0,011]
430 0,5
[16,93 0,019]
12 FT ANTENNA SWING CIRCLE = Ø 4080 MM

[14,57 0,011]
[Ø 160.63]
[10,43 0,019]

[9,45 0,019]
* 370 0,3
260
265 0,5

240 0,5
[10]
[10]
245

D
USE SCREWS M12
AND TENSION WASHERS
M= 80 Nm

AHEAD
* n 13,5 # 0,3 (4x)
[17,48 0,078]

CENTRE OF GRAVITY
[0.53 # 0.01]
405 0,5
[15,94 0,019] * REFERING TO DRILLING SCHEME ON BOARD
444 2
rese
For this technical document all rightsrved.

TYPE OF ENCLOSURE EN 60529 IP56


E 599 2
[23,58 0,078] DIMENSIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS

690 2 WEIGHT WITH 12 FT ANTENNA ca. 157 Kg


[27,17 0,078] CAD: ID.NO.
Pro/E 5026936
SCALE WEIGHT
ca. 95 KG

mm
[inch] DRAWING TITLE
F NSX S-PED
CREATED BY Zm
APPROVED BY Lü DIMENSIONAL DRAWING
DRAWING NO. SHEET
01 500000040448 15.06.16 Zm 1
VER. REVISIONS DATE OF ISSUE NAME 770-003.HP015 OF 1
1 2 3 4 5 6 7

500 CLEARANCE
540 1

[19,69]
[21,26 0,039]
*360 0,3 5 0,2
[14,17 0,0118] [0,2 0,0078]
* 11 0,2 (4x) 410 1 ca.400
[0,43 0,0078] [16,14 0,039] [15,748] CLEARANCE RANGE

[15,75 0,039]
[17,72 0,0118]
[18,9 0,039]

400 1
*450 0,3
480 1

MAX.2 CABLE INLET M12x1,5 DIN 89280


FLEX. GROUND STRIP MAX. 500MM MAX.5 CABLE INLET M24x1,5 DIN 89280
D (19.96) LONG, FOR n 8 (0.32)
FREE SPACE FOR CABLE
[8,98 0,0314]
rved. rese

200 0,8
228 0,8
For this technical document all rights

TYPE OF ENCLOSURE EN60529: IP24


E [7,87 0,0314]
* REFERING TO DRILLING SCHEME ON BOARD

DIMENSIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS.


CAD: ID.NO.
Pro/E 5026795
SCALE WEIGHT
"S" BAND STANDARD - ca. 53 Kg
7/8 EIA COAXIAL
OUTPUTFLANGE
mm
[inch] DRAWING TITLE
F NSX S DOWN MTR
CREATED BY Zm
APPROVED BY Ku DIMENSIONAL DRAWING
DRAWING NO. SHEET
01 500000039871 02.11.15 Zm 1
VER. REVISIONS DATE OF ISSUENAME 770-004.HP005 OF 1
1 2 3 4 5 6 7

222 1
320 1 M6 [8,74 0,039]
[12,6 0,03]
A

[3,23 0,03]
82 1
B
360 1 264 1
[14,17 0,03] [10,39 0,03]

*344 0,2
[13,543 0,007]

8 SPACE FOR CABLE


C
[0,32]

DIMENSIONS WITHOUT TOLERANCES ARE MAXIMUM DINENSIONS


6,2 (6x)

* REFERING TO DRILLING SCHEME ON BOARD


[0,24]

[5,118 0,007]
*130 0,2
rved.

E
For this technical document all rights rese

CAD: ID.NO.
Pro/E 5026319
SCALE WEIGHT
- 2,2KG

mm
[inch] DRAWING TITLE
F Nautoplex
[1,77]

CREATED BY Kop
DIMENSIONAL DRAWING
45

APPROVED BY Mck
DRAWING NO. SHEET
00 500000038749 16.07.14 Kop 1
VER. REVISIONS DATE OF ISSUE NAME 138-135.HP005 OF 1
1 2 3 4 5 6 7

482 1

[1,77 0,019]
[18,98 0,039]
A 442 1

45 0,5
[17,4 0,039] 179 1
[7,05 0,039]

[0,26 0,007]
SPACE FOR CABLE

*6,7 0,2
[3,15]

*464 0,5
80

[18,27 0,019]

[6,02 0,019]

[6,73 0,039]
[1,25 0,019]
*153 0,5
*31,7 0,5

171 1
D

[0,35 0,007]
[3,94]
100

9 0,2
rved.

E
SPACE FOR CABLE
For this technical document all rights rese

CAD: ID.NO.
Pro/E 5026466
SCALE WEIGHT
- 2,5 kg

mm
(inch) DRAWING TITLE
F * REFERING TO DRILLING SCHEME ON BOARD Switch 24 Port Gigabit DNV
CREATED BY Kop
DIMENSIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS APPROVED BY Mck DIMENSIONAL DRAWING
DRAWING NO. SHEET
00 500000038746 01.07.14 Kop 1
VER. REVISIONS DATE OF ISSUE NAME 138-136.HP005 OF 1
1 2 3 4 5 6 7
INSTALLATION HINT: X

[5.91]
BOTTOM MOUNTING CLEARANCE AIR FLOW
150

150
A [5.91]
CLEARANCE CABLE

[6,26 0,039]

[0,197 0,039] CLEARANCE AIR FLOW


159 1

[0,047 0,019]
AIR FLOW

*1,2 0,5
150
5 1

[5.91]

M4
[1,008 0,019]

C
INSTALLATION HINT:
*5,2 0,3 (6x)
WALL MOUNTING X Y
25,6 0,5

[0,205 0,01]

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For this technical document all rights

POWER CONSUMPTION: 25W


[7,165 0,019]

37 0,5

E TYPE OF ENCLOSURE EN 60529 IP21


84 0,3

* REFERING TO DRILLING SCHEME ON BOARD


182 0,5

DIMENSIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS


CAD: ID.NO.
Pro/E 5026232
SCALE WEIGHT
- 4,5 KG
[0,276 0,01]

mm
[inch] DRAWING TITLE
F 239,1 0,2 Small Marine Computer
[9,413 0,007] CREATED BY Zm
7 0,3

Mck DIMENSIONAL DRAWING


253,1 1 APPROVED BY
DRAWING NO.
02 500000039738 03.08.15 Kop SHEET
[9,965 0,039] 01 500000038870 29.08.14 Zm 1
VER. REVISIONS DATE OF ISSUENAME 770-010.HP005 OF 1
03.04.12
1 2 3 4
A4-E all rights reserved.

130 0,5
A
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vor. Fordocument

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B
technical
uns alle Rechte

C MOUNTING RAIL NS35, EN 60715


Für diese technische Unterlage behalten wir

102343
ID.-NO. 2011550

[2,36 0,019]
60 0,5
D
*70 *70
[2,76] [2,76]

E
* CLEARENCE CABLE

TYPE OF ENCLOSURE EN 60529 IP20

DIMENSIONS WITHOUT TOLERANCES ARE MAXIMUM DIMENSIONS


CAD: ID.NO.
Pro/E 5026759
SCALE WEIGHT
- ca. 1,1 Kg

mm
[inch] DRAWING TITLE

Power Supply Unit 230VAC/24VDC


CREATED BY Zm
APPROVED BY Lü DIMENSIONAL DRAWING
DRAWING NO. SHEET
00 500000039250 23.01.15 Zm 1
VER. REVISIONS DATE OF ISSUENAME NB99-HP0159 OF 1
A4-E
1 2 3 4

ONLY FOR 115 V AC SUPPLY VOLTAGE


FÜR DIESE TECHNISCHE UNTERLAGE BEHALTEN WIR UNS ALLE RECHTE VOR. FOR THIS TECHNICAL DOCUMENT ALL RIGHTS RESERVED

- remove frequency converter


- connect two pins with jumper, see picture

now the radar unit can only work with 115V AC, higher Voltage will destroy this unit

- put the label “115 V DC” under the other labels on the sheet metal housing
- place the frequency converter back
B

CAD: Word Id.Nr.


5027263
Maßstab /
*
Werkstoff

Allgemeintolzeranz
*
ISO 2768 - mk Benennung:
INSTALLATION INSTRUCTIONS
Erstellt durch Kop
Genehmigt Lühr
von Zeichnungsnummer: Bl.
1
00 500000039868 30.09.15 Kop 770-001.HP048 von 1
Vers. Änderung Ausgabed Name Anschütz
. atum
Synapsis Radar with Nautoscan NX Pedestal
Service Manual

SYNAPSIS Radar Installation Protocol

Example Transceiver #1 Transceiver #2 Transceiver #3 Transceiver #4 Transceiver #5

25kW X-Band
Radar Type: Down

s/n Pedestal: 4006109000xxx

Array Type: X-Band 8 ft

s/n Array: 2012554000xxx

s/n MTR: 4006107000xxx

ahead of
CRP: -32.7m
Mounting starboard
Position of CRP: 0.0m
below
CRP: -18.0m

Antenna Azimuth Offsett: 1358

Antenna Rate (rpm): 24

Antenna Height: 48m

Zero Range: 3,76

Transceiver HW Revision: E00.01

Transceiver FW Version: E00.12

LP: 128

M1: 214
Noise Preset
M2: 95

SP: 176

Tuning Preset:
859

LP: 51

Reference M1: 52
Tx Power Level
M2: 51

SP: 51
Reference Rx Sensitivity
Level: 2018

Edition: May 2016 I 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Example Transceiver #1 Transceiver #2 Transceiver #3 Transceiver #4 Transceiver #5

LP: 36

M1: 37
Monitor Signal
M2: 37

SP: 36

Blanking Start 25.2°


Sector 0
(not transmitted) End 38.4°
Blanking Start 0°
Sector 1
(not transmitted) End 0°
Blanking Start 0°
Sector 2
(not transmitted) End 0°
Blanking Start 0°
Sector 3
(not transmitted) End 0°
Blanking Start 0°
Sector 4
(not transmitted) End 0°
Blanking Start 0°
Sector 5
(not transmitted) End 0°
Blanking Start 0°
Sector 6
(not transmitted) End 0°
Blanking Start 0°
Sector 7
(not transmitted) End 0°

Reflector
Sector 1 Start 0°
(mast, funnel,
w‘house) End 0°
Reflector
Sector 2 Start 0°
(mast, funnel,
w‘house) End 0°
Reflector
Sector 3 Start 0°
(mast, funnel,
w‘house) End 0°
Reflector
Sector 4 Start 0°
(mast, funnel,
w‘house) End 0°

4265.DOC000302 II Edition: May 2016


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

Example Transceiver #1 Transceiver #2 Transceiver #3 Transceiver #4 Transceiver #5


LAN1 transceiver IPv4
address: 192.168.1.1
LAN1 transceiver IPv4
netmask: 255.255.255.0
LAN1 transceiver IPv4
gateway: 192.168.1.1
LAN1 UDP multicast status
address: 224.0.1.11
LAN1 UDP multicast video
address: 224.0.1.12
LAN2 transceiver IPv4
address: 192.168.2.1
LAN2 transceiver IPv4
netmask: 255.255.255.0
LAN2 transceiver IPv4
gateway: 192.168.2.1
LAN2 UDP multicast status
address: 224.0.2.11
LAN2 UDP multicast video
address: 224.0.2.12

TCP Control port: 40103

UDP multicast status port: 40101

UDP multicast video port: 40102

Radarname: RxTx1

serial number: 4006107-000xxx

_________________________ __________________________________
Name Service Support Company

_________________________ __________________________________
Date Sign

Edition: May 2016 III 4265.DOC000302


Synapsis Radar with Nautoscan NX Pedestal
Service Manual

_________________________ __________________________________
Ship Name Antenna Location

_________________________ __________________________________
Transmitter Number Type

_________________________ __________________________________
Name Service Support Company

_________________________ __________________________________
Date Sign

4265.DOC000302 IV Edition: May 2016


This information may not, in whole or in part, be copied, photocopied,

DATA SHEET
reproduced, translated or reduced to any electronic medium or machine-
readable form without the prior written consent of Hatteland Display AS.
The products may not be copied or duplicated in any way.

Manufacturer: Hatteland Display AS

Product: 19.0 inch Industrial Display (STD)


Last Revised: 15 Apr 2014
Type: HD 19T21 STD-xxx-Fxxx Revision#: 24

19.0 inch Industrial Display - Series X


Features:
Series X Displays and Panel Computers offer the ultimate in performance, convenience, state of the art
design and enduring quality for system integrators and boat builders. Series X products offer a range
of feature sets optimized for varying requirements and applications.

The Series X display range is a flexible monitor solution designed and type approved for the professional
maritime segment, where reliability and long life time are key pre-requisites for the industry. The
product range combines stunning design and technology with innovative features and options, making
it all that the integrator needs for top class type-approved marine systems.

The entry level STD models provide a wide choice of display size and format for shipboard applications
where simple data input (RGB & DVI) is required. Be it for ship navigation or automation, this range
with all it's possible options provides a robust and cost effective platform from which to display and
manage data.

Series X displays feature Glass Display Control™, LED Backlight Technology, full dimming and
multipower as standard, and can also accomodate and combine a number of options such as touch
screen, optical bonding and ECDIS calibration.

FRONT VIEW SIDE VIEW SIDE VIEW


DOUBLE KEYHOLE SINGLE KEYHOLE

TOP VIEW

BACK VIEW

PANEL CUT OUT

BOTTOM VIEW

Dimensions might be shown with or without decimals and indicated as mm [inches]. Tolerance on drawings is +/- 1mm. For accurate measurements, check relevant DWG file.

Hatteland Display AS, Åmsosen, N-5578 Nedre Vats, Norway


Tel: (+47) 4814 2200 - mail@hatteland-display.com - www.hatteland-display.com 1/2
SPECIFICATIONS Note: All specifications are subject to change without prior notice!
Please visit www.hatteland-display.com for the latest electronic version.

TFT Technology: Physical Considerations:


• High Quality TFT with LED Backlight • 429.00 (W) x 382.00 (H) x 74.50 (D) mm
• 19.0 inch viewable image size, Aspect Ratio 5:4 • 16.89" (W) x 15.04" (H) x 2.93" (D)
• TFT active-matrix liquid crystal panel • 4 x M6 VESA mounting 280x150mm, Max 12mm deep
• MVA (Multi-domain Vertical Alignment) LCD Technology • Weight: 7.8kg / 17.2lbs

TFT Characteristics: Signal Terminals:


• Native Resolution : 1280 x 1024 • DVI-D Signal IN : 1 x 24p DVI (female)
• Pixel Pitch (RGB) : 0.294 (H) x 0.294 (V) mm • RGB Signal IN : 1 x 15p HD D-SUB (female)
• Response Time : 20ms (typical), “black” to “white” • SCOM RS-422/485 : 1 x 5-pin Terminal Block 3.81, non-isolated+Buzzer
• Contrast Ratio : 1000:1 (typical) • SCOM RS-232 : 1 x 9p D-SUB (female) non-isolated
• Light Intensity : 300 cd/m² (typical) • If Touchscreen : 1 x USB TYPE B Connector (female)
• Viewable Angle : +/- 89 deg. (typical) (Up/Down/Left/Right) • AC Power IN : 1 x Std IEC Inlet
• Active Display Area : 376.32 (H) x 301.056 (V) mm • DC Power IN : 1 x 2-pin Terminal Block 5.08
• Max Colors : 16.7 million
User Controls:
Synchronization:
Behind front bezel - Glass Display Control™ (GDC) IP66:
• Digital separate synchronization • Power On/Off, On Screen Display Menu, Brightness Control (-/+)
• Composite synchronization • Hotkeys (left/right), Mode Status Indicators (ECDIS, Service)
• Synchronization on green • Buzzer (not visible), Light Sensor (not visible)
• Auto detects VGA -> SXGA, interlaced and non interlaced
• Video Signal : Analog RGB 0,7Vp-p Environmental Considerations:
: Input Impedance 75 Ohm
• Operating : Temperature -15 deg. C to +55 deg. C
Synchronization Range: - Humidity up to 95%
• Horizontal : 31.5 kHz to 91.1 kHz • Storage : Temperature -20 deg. C to +60 deg. C
• Vertical : 60 Hz* to 85 Hz - Humidity up to 95%
* Recommended for optimal picture quality • IP Rating : Protection: IP66 front - IP22 rear (EN60529)
Safety Considerations:
Supported Signals: Even although the test conditions for bridge units provide for a maximum
Resolutions: operating temperature of 55°C, continuous operation of all electronic
• VGA : 640 x 480 (including 640 x 350) components should, if possible, take place at ambient temperatures of only
• SVGA : 800 x 600 (including 720 x 400) 25°C. This is a necessary prerequisite for long life and low service costs.
• XGA : 1024 x 768
• SXGA : 1280 x 1024* Available Accessories:
* Recommended for optimal picture quality
• HD CMB SX1-A1 : 1 x Console Mount Kit (3-12mm). EN60945 Tested
• HD CMB SX1-A2 : 1 x Console Mount Kit (1-12.75mm). EN60945 Tested
Power Specifications: • HD 19BRD SX1-A1 : 1 x Mounting Bracket. EN60945 Tested
Multi-power Supply: • HD TMB SX1-B1 : 1 x Table Mount Bracket. EN60945 Tested
• 115&230VAC - 50/60Hz + 24 VDC - HD 19T21 STD-Mxx-Fxxx • HD VED SX1-A1 : 1 x VESA Bracket, not EN60945 Tested
Please see user manual/datasheet for more information
Note: You may connect either AC power or DC power or both. In case both sources
are connected, power will be sourced from the AC input. If AC input is lost, there will
Factory Options:
be a uninterrupted switch-over to DC input.
• Projected Capacitive Touch Screen (Multitouch, USB interface)
Power Consumption: • Optical Bonding Technology
• Operating AC/DC Standard : 33W (typ) - 125W (max) • Color Calibrated models (ECDIS)

For a full overview of typenumbers, please review the following link:


www.hatteland-display.com/pdflink/ind100780-3.php

Compass Safe Distance: HD 19T21 STD-xxx-Fxxx Standard: 125cm Steering: 75cm

APPROVALS & CERTIFICATES


This product have been tested / type approved by the following classification societies:
IEC 60945 4th (EN 60945:2002) IACS E10 ClassNK - Nippon Kaiji Kyokai
GL - Germanischer Lloyd DNV - Det Norske Veritas ABS - American Bureau of Shipping
CCS - China Classification Society BV - Bureau Veritas LRS - Lloyd’s Register of Shipping
EU RO MR - Mutual Recognition
2/2
BPM 723 series
maritime monitor simply better

type approved maritime display


ECDIS/Radar applications
23.1" color TFT flat panel
1600 x 1200 pixels (UXGA)
wide dimming range backlight
DVI and analog RGB inputs
1 to 1 compatible to existing
23” solutions

Baytek develops and produces the BPM Baytek has incorporated unique
monitor series for maritime / naval characteristics in the BPM series that will
applications simplify integration in exiting systems,
expand the lifetime of the products and
The BPM series is designed and reduce the total cost of ownership.
manufactured to withstand the harsh
conditions encountered in the maritime Baytek offers a wide range of sizes and
environment. options to meet customer requirements.
Sizes include 19”, 21,3”, 23” in the “classic”
They are built to meet and exceed stringent aspect ratio as well as in 22”, 26” in “wide”
testing requirements and are already tested format.
and approved by different classes like BSH,
GL …..

Wherever monitors are required for critical Baytek prides itself on quality, performance,
maritime applications, Baytek products will reliability and flexibility.
be the right choice.

Designed, produced and assembled in Germany !

1
© Baytek Industriesysteme GmbH – Breslauer Str. 2a – 85386 Eching – Germany +49 89 319 011 6 – www.baytek.de – sales@baytek.de
BPM 723

resolution: 1600 x 1200 (UXGA)


brightness: typ. 450 cd/m² / LED backlight
contrast: typ. 600:1
operating temperature: -15 °C to +55 °C
dimming range: 100% to 0%
inputs: analog RGB; DVI
power supply: 85 - 264 VAC 50/60 Hz (wide range)

front bezel: saltwater-proofed aluminum alloy with galvanic treatment IP65


black finish RAL9005 (standard) or customer specific finish color

dimmension (WxHxD): 584 x 534 x 86 mm (compatible with the 23” market standard)
126 mm deep with front handles
customized version: on request

approved according to: CE / IEC 60945


ECDIS: IEC 62288 / IEC 61174
RADAR: IEC 62388 / IEC 60936

specials: active analog RGB loop through output; no video splitter necessary port for
daughter display
RS-232 remote control

options: IMO compliant color calibration


power supply 24VDC (18-32V, galvanic isolated)
front handles
alarm buzzer (IEC 60945)
touch screen
video input, PIP
IEC 60945 compliant stands
optical bonded display
2
Subject to change without notice document number MD_007 Ver.: 1.0
Assembly drawing / Montagezeichnung

Appendix / Anhang
Technische Daten

LCD/TFT Panel lt. Spezifikation


Paneltyp: WUXGA LCD-TFT
Größe / diagonal: 648,7 mm (25.54”)
Darstellbare Bildgröße (H x V): 550,08 mm x 343,80 mm
Pixelabstand (H x V): 0,2865 mm x 0,2865 mm
Seitenverhältnis: 16 : 10
Auflösung: 1920 x 1200 Bildpunkte
Farbdarstellung: 16.7 Mio @ 8 Bit
Betrachtungswinkel: typisch R/L 176°; O/U 176° @ Kontrastverhältnis = 10
Kontrastverhältnis: typisch 1500 : 1
Helligkeit: > 220 cd/m2 typisch
Optischer Filter (Panel-Oberfläche): entspiegelte Beschichtung 3H, Haze 25
Reaktionszeit (Grau-zu-Grau): typisch 8 ms
Pixelfehler: ISO 13406-2, Klasse II
CCFL Backlight Lebensdauer
(Absinken der Helligkeit auf 50%): > 40.000 h @ +25°C
Einheit
Entspiegelung: Antireflexbeschichtung auf Vorder- und Rückseite
Lichtdurchlässigkeit: > 90% @ 380 nm bis 780 nm
Dimmbereich: > 220 : 1
Anschlüsse
DVI Dual Link: DVI 1.0 Standard, DVI-I Buchse
DVI-D Clockfrequenz: 165 MHz Single Link / 330 MHz Dual Link
DVI-A Clockfrequenz: 205 MHz
Horizontalfrequenz: 10 kHz bis 83 kHz
Vertikalfrequenz: 50 Hz bis 120 Hz
Syncpegel: TTL-Pegel; positive und negative Pol. @ 1kOhm
Sync-Funktion: Separate H- und V-Sync
Composite sync
Sync on green
HDMI: Standard 1.4
DisplayPort: Standard 1.2
CVBS: FBAS (Cinch, Buchse); 1Vpp @ 75 Ohm
PAL / NTSC / SECAM
H-Frequenz: 15.625 / 15.734 kHz; V-Frequenz: 50/60 Hz
YC (optional): Y/C ( MiniDIN); Y: 1Vpp @ 75 Ohm; C: 0,268Vpp @ 75 Ohm
PAL / NTSC / SECAM
H-Frequenz: 15.625 / 15.734 kHz; V-Frequenz: 50/60 Hz
Serielle Schnittstelle (optional): RS232 (9 Pin DSUB, Buchse)
Zusätzliche Anschlüsse: +12V (max. 1A), BRIGHT, BRIGHT POT, LED EXT., ON/OFF, Buzzer
Bedienelemente: 5 Tasten / OSD-Menü / Buzzer (3,5 kHz)

Umgebungsbedingungen
Betriebstemperatur: -15°C ... + 55°C
Lagertemperatur: -20°C ... +60°C
Feuchte: 10% ... 90% (nicht kondensierend)
Geräusch: < 44 db(A) bei 1m Abstand; gemäß ISO 3744
Max. Höhe ü.d.M.: ca. 2000 m Betrieb

22
Technical Data Sheet
Sea Line 27” Wave Monitor
The Sea Line Monitors, are a series of rugged TFT LCD Displays monitors. Our
monitors are built following a modular approach, making them suitable as well for
OEM or Private Label versions.
Our displays can be flush mounted or equipped with stand, turntable and/or sunshade.
All our monitors are provided with AC/DC inputs and can even be used as a part of an UPS system.
Please note that our monitors have been approved with all accessories mounted.
For improved performance and reliability backlight technology is based on LED’s.

Technical Specifications Sea Line 27” Wave Monitor

Matching standards: IEC 60945, IEC 61174 (ECDIS), IEC 60936 (RADAR), IEC 62.288, IEC 62.388, IEC
60529 (IP), IACS E10. Designed to comply with MIL-STD-810F & MIL-STD-901D.
: Reports available on request.
Display size: 27.0” - 685.7 mm, active area 597.6 (Hor) x 336.2 (V) mm

YY
Overall dimensions: 632 (W) x 375 (H) x 73.4 (D) mm - consol mounting (ex “adapter”)
632 (W) x 410 (H) x 73.4 (D) mm - with Stand (ex HMI)
Net/Gross weight: xx.x Kg (monitor only) / yy.y Kg (Monitor with Stand)
Resolution: Max 1920 x 1080 pixels (Full HD)
Synchronisation: Separate/Composite, 15-100 kHz (H), 30-65 Hz (V)
AR
Response time: 12 ms
Contrast ratio: 3000:1 (typ)
Dot pitch:
Light intensity: 350 cd/m2 (typ)
IN

Numbers of colours: 16.7 Millions depending on graphics card


Viewing angle: Typ 178°
IM

Controls knobs: Lock, +, -, (Brilliance), Set, Menu and Power

Indicators: Power indicator, AC or DC


Supply voltage: 90-264 VAC, 24 VDC -20/+30%
EL

Power Consumption: App.45 W (AC) / 45 W (DC)


Colours: Front & back: RAL 9005 structure.
SL270-Wave-DS-Rev1.0-06.2013

Stand RAL 9005 structure.


PR

Enclosure protection: IP XX mounted in console


Glass type: Conturan® or Glacier AR antiglare coated

Control Input: RS 232 D-SUB 9 pin female


Operating/Storage Temp.: -15/+55° C. +5/131° F (IEC 60945) / -20/+60° C. -4/140° F
Input: DVI-I (Analogue and Digital), VGA, Composite video, S-Video, AC power IEC Inlet &
DC screw terminal
Backlight life: Typ. 50.000 hours
Dimming range: 0-100%
Accessories: Sunshade (xx)
Specifications subject to changes without prior notice.
The contents of this page are property of North Invent A/S. All rights herein are reserved to North Invent A/S. This document cannot be reproduced without the written permission of the company.

North Invent A/S


Page 1
Mosetoften 20, DK-8722 Hedensted
Phone: + 45 87 53 89 00 / Fax: + 45 70 21 72 11
Technical Data Sheet
I) Main dimensions

Note: All dimensions are in mm

Specifications subject to changes without prior notice.


The contents of this page are property of North Invent A/S. All rights herein are reserved to North Invent A/S. This document cannot be reproduced without the written permission of the company.

North Invent A/S Page 2


Mosetoften 20, DK-8722 Hedensted
Phone: + 45 87 53 89 00 / Fax: + 45 70 21 72 11
mail: info@northinvent.com / Web: www.northinvent.com
Technical Data Sheet

The following is enclosed in a standard delivery:


1 x SL XXXX, 27,0” Monitor
1 x User Manual for Sea Line Wave Monitors (identical for 19”, 21.5” , 24 & 27” monitors)
1 x Power AC Cable / 1 x DC plug / 1 x VGA Cable

Specifications subject to changes without prior notice.


The contents of this page are property of North Invent A/S. All rights herein are reserved to North Invent A/S. This document cannot be reproduced without the written permission of the company.

North Invent A/S Page 3


Mosetoften 20, DK-8722 Hedensted
Phone: + 45 87 53 89 00 / Fax: + 45 70 21 72 11
mail: info@northinvent.com / Web: www.northinvent.com
STEP-PS/1AC/12DC/1

Power supply unit

INTERFACE
Data sheet
104348_en_00 © PHOENIX CONTACT 2010-04-23

1 Description Features

STEP POWER power supply units – for building – Easy assembly on the DIN rail or panel
automation – Maximum energy efficiency thanks to low idling losses
The new STEP POWER generation of compact power supply – Quick startup with LED function monitoring
units is particularly suitable for installation distributors and flat
– High operating safety due to long mains buffering under
control panels thanks to its design. The power supply units
full load and high MTBF (> 500,000 h)
are available with 24 V DC output voltage in various
performance classes and widths and with the special – Can be used worldwide in all industrial sectors due to a
voltages 5, 12, 15 and 48 V DC. Their high degree of wide-range input and an international approval package
efficiency and the low standby losses make for high power – Wide temperature range of -25°C to +70°C
efficiency. – Parallel connection possible for increased performance
and redundancy
– Powerful in its particularly slim design (18 mm)

DANGER OF EXPLOSION!
Only remove equipment when it is disconnected and not in the potentially explosive area.

DANGER
The device contains dangerous live elements and high levels of stored energy.
Never carry out work when the power is turned on.
Make sure you always use the latest documentation.
It can be downloaded from the product at www.phoenixcontact.net/catalog.
STEP-PS/1AC/12DC/1

2 Table of contents
1 Description ..................................................................................................................................1
Features.....................................................................................................................................................................1

2 Table of contents.........................................................................................................................2
3 Ordering data ..............................................................................................................................3
4 Technical data.............................................................................................................................3
5 Structure......................................................................................................................................6
6 Block diagram .............................................................................................................................7
7 Safety notes ................................................................................................................................7
8 Installation ...................................................................................................................................8
9 Installation position......................................................................................................................8
10 Mounting on DIN rails ..................................................................................................................9
Assembly ...................................................................................................................................................................9
Removing...................................................................................................................................................................9

11 Connection to various systems....................................................................................................9


12 Input .......................................................................................................................................... 10
Protection of the primary side...................................................................................................................................10
Permissible backup fuse for mains protection ..........................................................................................................10

13 Output ....................................................................................................................................... 10
Protection of the secondary side ..............................................................................................................................10

14 Signaling ................................................................................................................................... 11
15 Function .................................................................................................................................... 11
Output characteristic curve ......................................................................................................................................11
Thermal behavior .....................................................................................................................................................12
Parallel operation .....................................................................................................................................................12
Redundant operation ...............................................................................................................................................12
Increased performance ............................................................................................................................................13

104348_en_00 PHOENIX CONTACT 2


STEP-PS/1AC/12DC/1

3 Ordering data

Description Type Order No. Pcs. / Pkt.


DIN rail power supply unit 12 V DC/1 A, primary switched-mode, 1-phase STEP-PS/1AC/12DC/1 2868538 1

4 Technical data

Input data
Input nominal voltage range 100 V AC ... 240 V AC
AC input voltage range 85 V AC ... 264 V AC
DC input voltage range 95 V DC ... 250 V DC
AC frequency range 45 Hz ... 65 Hz
DC frequency range 0 Hz
Current consumption Approx. 0.26 A (120 V AC)
Approx. 0.13 A (230 V AC)
Inrush current limitation < 15 A (typical)
I2 t < 0.1 A2s
Power failure bypass > 15 ms (120 V AC)
> 90 ms (230 V AC)
Typical response time < 0.5 s
Input fuse, integrated 1.25 A (slow-blow, internal)
Recommended backup fuse for mains protection 6 A (characteristic B)
10 A (characteristic B)
16 A (characteristic B)

Output data
Nominal output voltage 12 V DC ±1%
Output current 1 A (-25°C ... 55°C)
1.1 A (-25 °C ... 40 °C permanent)
1.8 A (maximum output current)
Derating From +55°C to 70°C: 2.5% per Kelvin
Control deviation < 1 % (change in load, static 10% ... 90%)
< 2 % (change in load, dynamic 10% ... 90%)
< 0.1 % (change in input voltage ±10%)
Efficiency > 83 % (for 230 V AC and nominal values)
Residual ripple < 30 mVPP (with nominal values)
Connection in parallel Yes, for redundancy and increased capacity
Connection in series Yes
Surge protection against internal surge voltages Yes, limited to approx. 25 V DC
Resistance to reverse feed max. 25 V DC

Power consumption
Maximum power dissipation idling < 0.4 W
Power loss nominal load max. < 2.8 W

LED status indicator


Status display "DC OK" LED green / UOUT > 10.8 V: LED on

104348_en_00 PHOENIX CONTACT 3


STEP-PS/1AC/12DC/1

General data
Insulation voltage input/output 4 kV AC (type test)
2 kV AC (routine test)
Insulation voltage input / PE 3.5 kV AC (type test)
2 kV AC (routine test)
Insulation voltage output / PE 500 V DC (routine test)
Degree of protection IP20
Class of protection II
MTBF > 500 000 h in acc. with IEC 61709 (SN 29500)
Housing material polycarbonate
Foot latch material Plastic POM
Dimensions W / H / D (state of delivery) 18 mm / 90 mm / 61 mm
Weight 0.1 kg

Ambient conditions
Ambient temperature (operation) -25 °C ... 70 °C (> 55° C derating)
Ambient temperature (storage/transport) -40 °C ... 85 °C
Max. permissible relative humidity (operation) 95 % (at 25 °C, no condensation)
Vibration (operation) < 15 Hz, amplitude ±2.5 mm in acc. with IEC 60068-2-6
15 Hz ... 150 Hz, 2.3g, 90 min.
Shock 30g in all directions in acc. with IEC 60068-2-27
Pollution degree in acc. with EN 50178 2
Climatic class 3K3 (in acc. with EN 60721)

Standards
Electrical Equipment for Machinery EN 60204
Safety transformers for power supply units IEC 61558-2-17
Electrical safety (of information technology equipment) IEC 60950/VDE 0805 (SELV)
Electronic equipment for use in electrical power installations EN 50178/VDE 0160 (PELV)
SELV IEC 60950 (SELV) and EN 60204 (PELV)
Safe isolation DIN VDE 0100-410
DIN VDE 0106-1010
Protection against electric shock DIN 57100-410
Protection against electric shock, basic requirements for safe isolation in DIN VDE 0106-101
electrical equipment
Limitation of mains harmonic currents EN 61000-3-2

Approvals
UL approvals UL/C-UL listed UL 508
UL/C-UL Recognized UL 60950
NEC Class 2 as per UL 1310

Current approvals can be found for the product in the download area.

104348_en_00 PHOENIX CONTACT 4


STEP-PS/1AC/12DC/1

Conformance with EMC guideline 2004/108/EC and for low-voltage guideline 2006/95/EC
Noise immunity according to EN 61000-6-2
Electrostatic discharge EN 61000-4-2
Housing Level 3
Contact discharge ± 6 kV (Contact discharge)
Discharge in air ± 8 kV (Air discharge)
Comments Criterion B
Electromagnetic HF field EN 61000-4-3
Housing Level 4
Frequency range 80 MHz ... 3 GHz
Field intensity 10 V/m
Comments Criterion A
Fast transients (burst) EN 61000-4-4
Input 4 kV (level 4 - asymmetrical)
Output 2 kV (Level 3 - asymmetrical)
Comments Criterion B
Surge current loads (surge) EN 61000-4-5
Input 4 kV (asymmetrical: Conductor to ground)
2 kV (symmetrical: Conductor to conductor)
Output 2 kV (level 3 - asymmetrical: conductor to ground)
1 kV (Level 3 - symmetrical: Conductor to conductor)
Comments Criterion B
Conducted interference EN 61000-4-6
Input/output Level 3 - asymmetrical
Frequency range 10 kHz ... 80 MHz
Voltage 10 V
Comments Criterion A
Voltage dips EN 61000-4-11
Input (mains buffering > 20 ms)
Comments Criterion A

Emitted interference in acc. with EN 61000-6-3


Radio interference voltage in acc. with EN 55011 EN 55011 (EN 55022) class B used in industry and residential area / EMC 1
Emitted radio interference in acc. with EN 55011 EN 55011 (EN 55022) class B used in industry and residential area / EMC 1

104348_en_00 PHOENIX CONTACT 5


STEP-PS/1AC/12DC/1

5 Structure
1 AC input
4
2 DC output
3 "DC OK" LED, green
2
4 Universal snap-on foot for EN DIN rails and for wall
mounting

1
[mm2] AWG [Nm]
solid stranded Torque
Input 0.2 - 2.5 0.2 - 2.5 24 - 12 0.6 - 0.8
Output 0.2 - 2.5 0.2 - 2.5 24 - 12 0.6 - 0.8

Input data
Input nominal voltage range 100 V AC ... 240 V AC
AC input voltage range 85 V AC ... 264 V AC
DC input voltage range 95 V DC ... 250 V DC
AC frequency range 45 Hz ... 65 Hz
DC frequency range 0 Hz
Input fuse, integrated 1.25 A (slow-blow, internal)
Recommended backup fuse for mains protection 6 A (characteristic B)
10 A (characteristic B)
16 A (characteristic B)
Type of connection Screw connection
Stripping length 6.5 mm

Output data
Nominal output voltage 12 V DC ±1%
Output current 1 A (-25°C ... 55°C)
1.1 A (-25 °C ... 40 °C permanent)
1.8 A (maximum output current)
Type of connection Screw connection
Stripping length 6.5 mm

104348_en_00 PHOENIX CONTACT 6


STEP-PS/1AC/12DC/1

6 Block diagram

+
L (+) +
N (-) –

7 Safety notes
DANGER OF EXPLOSION!
Only remove equipment when it is disconnected and not in the potentially explosive area.
DANGER
The device contains dangerous live elements and high levels of stored energy.
Never carry out work when the power is turned on.
WARNING
Before startup please ensure:
The mains connection has been carried out by a competent person and protection against electric shock is
guaranteed!
The device can be disconnected outside the power supply unit in accordance with the regulations as in EN
60950 (e.g. through primary side line protection)!
All feed lines are sufficiently protected and dimensioned!
All output lines are dimensioned according to the maximum output current of the device or separately
protected!
Sufficient convection must be guaranteed.
CAUTION
The power supply units are built-in devices. The device may only be installed and put into operation by qualified
personnel. The corresponding national regulations must be observed.

104348_en_00 PHOENIX CONTACT 7


STEP-PS/1AC/12DC/1

8 Installation
ATTENTION
In order to ensure sufficient convection, we
recommend a minimum vertical distance of
30 mm to the other devices.

The power supply unit can be snapped onto all


DIN rails as per EN 60715; it can also be
mounted on walls. The device must be
mounted vertically (connecting terminals
above or below).

9 Installation position

18
55
44
30
150
90
45
30

50
61

104348_en_00 PHOENIX CONTACT 8


STEP-PS/1AC/12DC/1

10 Mounting on DIN rails


Assembly
To mount on an EN DIN rail, snap the device straight onto the
DIN rail.
If the power supply unit is to be fastened directly onto an even
surface, press the orange base latch upward and down.
Place a washer between the pulled-out base latch and the
even surface (max. outer diameter 8.5 mm, max. thickness
1.3 mm, e.g., spring washer for M4 in acc. with DIN 127-B or
toothed lock washer in acc. with DIN 6797).
Then fasten the device with two screws (max. thread
diameter 4 mm, max. head diameter 8.5 mm).

Removing
To dismantle from the EN DIN rail, press the orange base
latch outward and pull the device off of the DIN rail.
In the case of wall mounting, loosen the screws and press the
base latch inwards again.

11 Connection to various systems

TN-S TN-C TT iT
L1
L L L L2
N PEN N L3
PE

L N L N L N L N
+ - + - + - + -

The 100 V AC ... 240 V AC connection is made using the L and N screw connections.
The device can be connected to 1-phase AC networks or to two of the phase conductors of three-phase systems (TN, TT or
IT networks in acc. with VDE 0100-300/IEC 60364-3) with nominal voltages of 100 V AC ...240 V AC.
For operation on two of the phase conductors of a three-phase system, an isolating facility for all poles must
be provided.

104348_en_00 PHOENIX CONTACT 9


STEP-PS/1AC/12DC/1

12 Input
CAUTION
If an internal fuse is triggered, there is a device
malfunction. In this case, the device must be
inspected in the factory.

Protection of the primary side


The device must be installed in acc. with the regulations as in
EN 60950. It must be possible to disconnect the device using
a suitable isolating facility outside the power supply.
The primary side line protection, for example, is suitable. For
device protection, there is an internal fuse. Additional device
protection is not necessary.

Permissible backup fuse for mains protection


Power circuit-breaker 6 A, 10 A or 16 A, characteristic B (or
identical function). Connect a suitable fuse upstream for DC
applications!

13 Output
CAUTION
Make sure that all output lines are dimensioned
according to the maximum output current or are
separately protected. The cables on the
secondary side must have sufficiently large
cross sections in order to keep the voltage
drops on the lines as low as possible.

The connection is made using the "+" and "-" screw


connections on the screw connection of the DC output. The
set output voltage is 12 V DC at the time of delivery.

Protection of the secondary side


The device is electronically protected against short circuit and
idling. In the event of a malfunction, the output voltage is
limited to 25 V DC.

104348_en_00 PHOENIX CONTACT 10


STEP-PS/1AC/12DC/1

14 Signaling
The "DC OK" LED enables evaluation of the function of the power supply directly on site.

State 1 State 2
"DC OK" LED ON OFF
Cause Output voltage > 10.8 V Output voltage < 10.8 V or no voltage at the
output
Meaning Output voltage and output current OK The device is in operation, but there is a fault
in the consumer, the current consumption is
greater than I1 or the output is short circuited.
The device is out of operation because there
is no mains voltage, the fuse on the primary
side has been triggered, or the device is
faulty.

15 Function
Output characteristic curve
UOUT [V]

PN P1 The power supply works with a power reserve as shown in the


U/I characteristic curve in the figure. At ambient temperatures
UN TAMB < +40 °C, I1 is available continuously. At higher
temperatures, it is available for a few minutes. In the event of
a secondary-side short circuit or overload, the output current
is limited to IMAX. Thereby, the module does not switch off, but
rather supplies a continuous output current. The secondary
voltage is reduced here until the short circuit is eliminated.
IN I1 IMAX The U/I characteristic curve with the power reserve ensures
IOUT [A] that both high inrush currents of capacitive loads as well as
loads with DC/DC converters in the primary circuit can be
supplied.
UN = 12 V
IN = 1 A
PN = 12 W
I1 = 1.1 A
P1 = 13.2 W
IMAX = 1.8 A (UOUT = 0 V)

104348_en_00 PHOENIX CONTACT 11


STEP-PS/1AC/12DC/1

Thermal behavior
Output current [A]

With an ambient temperature of up to +55°C, the device


supplies the continuous output current of IN. In the case of
IN ambient temperatures above +55°C, the output current must
be reduced by 2.5% per Kelvin increase in temperature. The
device does not switch off at ambient temperatures of +70°C
or thermal overload. The output capacity is reduced as far as
necessary to provide device protection. After it has cooled
0 down, the output capacity is increased again.
-25 20 40 60
Ambient temperature [°C]

Parallel operation
Devices of the same type can be connected in parallel to
increase both redundancy and power. By default upon
delivery, no further adjustments are required.
If the output voltage is adjusted, a uniform distribution of
power is guaranteed by setting all parallel operated power
supply units to exactly the same output voltage.
To ensure symmetrical current distribution we recommend
that all cable connections from the power supply unit to the
busbar are the same length and have the same cross section.
Depending on the system, for parallel connection of more
than two power supplies a protective circuit should be
installed at each individual device output (e.g., decoupling
diode, DC fuse or circuit breaker). This prevents high return
currents in the event of a secondary device fault.

Redundant operation
IN IN Redundant circuits are suitable for supplying systems, which
+ − + − place particularly high demands on operational safety. If a
fault occurs in the primary circuit of the first power supply unit,
the second device automatically takes over the complete
power supply without interruption, and vice versa. For this
+ purpose, the power supply units to be connected in parallel
− must be large enough that the total current requirements of all
loads can be fully met by one power supply unit. External
decoupling diodes are required for 100% redundancy
(ST 4-QUATTRO-DIO 1N 5408/L-R, Order No. 3037782, ST
Σ = IN 4-QUATTRO-DIO 1N 5408/R-L, Order No. 3037795).
+ −

104348_en_00 PHOENIX CONTACT 12


STEP-PS/1AC/12DC/1

Increased performance
IN IN For n parallel connected devices, the output current can be
+ − + − increased to n x IN. Parallel connection for increasing power
is used when extending existing systems. A parallel
connection is recommended if the power supply unit does not
cover the current consumption of the most powerful load.
+ Otherwise, the load should be divided between individual
− devices that are independent from one another.

Σ = 2 x IN
+ −

104348_en_00 PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: +49-(0) 5235-3-00 13
PHOENIX CONTACT • P.O.Box 4100 • Harrisburg • PA 17111-0100 • USA • Phone: +717-944-1300
www.phoenixcontact.com
1
Managed Switches

LGS-2624C
20 10/100/1000T + 4 100/1000M SFP Combo + 2 100/1000M SFP L2 Plus

Managed Switch
 Advanced L2 + SNMP Management
 Supports IPv4 & IPv6, MSTP , SSH/SSL, TACAS+, ACLs
 IGMP Query and Snooping, Proxy

OVERVIEW
Lantech LGS-2624C is a 20-port 10/100/1000 Base-TX + 6 100 well as supports IP Source Guard to anti-fake DHCP server or
/1000M SFP L2 managed switches which supports full SNMP illegal IP address to access the network.
features, including QoS for 4 queues, 801.q VLAN, IPv6, IGMP
snooping and query mode as well as SNTP and SMTP. With advanced SNMP and security function, LGS-2624C is the
best switch to connect with IP Camera, Setup box, VoIP phone /
The switch features advanced security function including SSH, router, Wireless Equipments for MTU, Transportation or
SSL, RADIUS and TACACS+ authentication, PVE, ACLs as Surveillance applications.

FEATURES & BENEFITS


 IGMP v1/v2/v3 snooping, query and proxy  Support IPv4 & IPv6
 Port Based VLAN , Tag VLAN, GVRP  Quality of Service
 Voice VLAN  Port Mirror
 Port Trunk with LACP  MSTP /Spanning Tree / Rapid Spanning Tree
 TFTP Firmware Update and System Configure  SNMP v1, 2c and 3 with support for traps
 9K Jumbo Frame support  Advanced Security: SSH/SSL,ACL, IP Source Guard,
 8K MAC address table PVE, Port Security

SPECIFICATION
Hardware Specification 12.90W @ AC 220V

IEEE Standard IEEE 802.3 10BASE-T Ethernet, 12.70W @ AC 240V

IEEE 802.3u 100BASE-TX Fast Ethernet, full-load

IEEE 802.3ab 1000Base-T, 15.6W @ DC 12V

IEEE 802.3z Gigabit Fiber, 21.6W @ AC 110V

IEEE802.1p COS 22.80W @ AC 220V

IEEE 802.3x Flow Control and Back-pressure 22.73W @ AC 240V

IEEE802.1x RADIUS authentication Case Dimension 442mm(W ) x 170.3mm (D) x44mm (H)
IEEE 802.1d Spanning Tree, Operating Humidity 10%~90% (Non-condensing)
IEEE 802.1w Rapid Spanning Tree, Operating Standard: 0°C~40°C
IEEE 802.3ad Port trunk with LACP Temperature
IEEE802.3az Energy Efficient Ethernet Task Force EMI CE, FCC Part 15 (CFR47) Class A
IEEE802.1q VLAN Tagging Warranty 2 years
IEEE802.1ab Link Layer Discovery(LLDP) Software Specification
Management SNMPv1v2v3/ Web/ Telnet/ CLI Management
MAC Address 8K Mac address table
Jumbo packet up to 9KB supported on Gigabit interfaces Firmware update -Web browser upgrade (HTTP/ HTTPs) and TFTP
Power Supply 100-240 VAC 50~60 Hz, internal , universal -Upgrade through console port as well
Power unload -utility to deploy the switch firmware
Consumption 6.84W @ DC 12V s-Flow s-Flow is a modern standard-based network export
11.52W @ AC 110V protocol (RFC 3176) that addresses many of the

Preliminary Datasheet Version 1.0

www.lantechcom.eu | info@lantechcom.eu
2
Managed Switches

challenges that network managers face today. By Task Force. Automatically turns off power on
embedding s-Flow technology into network switch Gigabit Ethernet RJ-45 port when detecting link down
delivers an "always-on" technology that operates with or Idle of client. Active mode is resumed without loss
wire-speed performance. Cost of implementation is of any packets when the switch detects the link up
driven down dramatically compared to traditional Cable length Adjusts the signal strength based on the cable length.
network monitoring solutions using mirrored ports, detection Reduces the power consumption for cables shorter.
*probes, and line tap technologies. Spanning Tree Support Spanning Tree 、Rapid Spanning Tree,
(The function will be released at FW v1.10 and the enabled by default Multiple Spanning Tree instances
available schedule is August 2011*) using 802.1s (MSTP)
UPnP The UPnP (ISO/IEC 29341) architecture allows Port Mirror Supports TX/RX/Both packet mirror.
device-to-device networking of personal computers, (8 source port)
networked home appliances, consumer electronics IGMP -Supports IGMP v1/v2/v3 snooping
devices and wireless devices. It is a distributed, open -IGMP querier is used to support a Layer 2 multicast
architecture and zero configurations networking domain of snooping switches in the absence of a
protocol based on established standards such as the multicast router.
Internet Protocol Suite (TCP/IP), HTTP, XML, and -Support IGMP Proxy
SOAP. (The function will be released at FW v1.10 - MLD v1/v2 snooping : Deliver IPv6 multicast
and the available schedule is September 2011*) packets only to the required receivers
Port Trunk Support for IEEE 802.3ad Link Aggregation Control DHCP Relay of DHCP traffic to DHCP server in different
Protocol (LACP) VLAN. Works with DHCP Option 82
-Up to 12 groups DHCP Client/ DHCPv6 Client
-Up to 8 ports per group SNMP SNMP version1, 2c and 3 with support for traps, and
VLAN Support for up to 4K VLANs simultaneously (out of SNMP version 3 user-based security model (USM)
4096 VLAN IDs) SMTP Support SMTP Server and 6 e-mail accounts for
-Port-based VLAN receiving event alert
-Tag-based VLAN SNTP SNTP to synchronize system clock in Internet
-MAC-based VLAN
LLDP Traffic on a port can be mirrored to another port for
-Management VLAN
analysis with a network analyzer or RMON probe. Up
-Private VLAN Edge (PVE)
to 8 source ports can be mirrored to single destination
-GVRP
port. A single session is supported.
Voice VLAN Voice traffic is automatically assigned to a
System Log System log record and remote system log server
voice-specific VLAN and treated with appropriate
Port Security Locks MAC Addresses to ports, and limits the number
levels of QoS
of learned MAC addresses
Quality of Service - Support 8 hardware queues
IP security Supports illegal IP address to access to specific port
- Ingress policer; egress shaping and rate control; per
in the switch
VLAN, per port and flow base
Support SSH/SSL
QoS Scheduling Strict priority and 8,4,2,1 weight fair queue scheme
RADIUS / IEEE802.1X: RADIUS authentication, authorization
Queue assignment based on DSCP and class of
TACACS+ and accounting, MD5 hash, guest VLAN ,
service (802.1p/ CoS)
single/multiple host mode and single/multiple
Class of Service Port based; 802.1p VLAN priority based; IPv4/IPv6
sessions
precedence/ type of service (ToS) / DSCP based;
Supports IGMP-RADIUS based 802.1X
Differentiated Services (DiffServ); classification and
Dynamic VLAN assignment
re-marking ACLs, trusted QoS
Supports RADIUS and TACACS+ authentication.
IPV6 Web/ SSL, Telnet/ SSH, ping, Simple Network Time Switch as a client
Protocol (SNTP), Trivial File Transfer Protocol
Storm control Broadcast, multicast, and unknown unicast
(TFTP), SNMP, RADIUS, Syslog, DNS Client,
ACLs Support for up to 4096 entries
protocol-based VLANs
Drop or rate limitation based on source and
IPv4 and IPv6 dual Coexistence of both protocol stacks to migration
destination MAC, VLAN ID or IP address, protocol,
stack
port, differentiated services code point (DSCP) / IP
Remote Monitoring Embedded RMON software agent supports RMON precedence, TCP/ UDP source and destination ports,
(RMON) groups 1,2,3,9 (history, statistics, alarms, and events)
802.1p priority, Ethernet type, Internet Control
for enhanced traffic management, monitoring and Message Protocol (ICMP) packets, IGMP packets,
analysis TCP flag
Dual Image Dual image provides independent primary and
secondary OS files for backup while upgrading *Future Release
Energy Detect Compliant IEEE802.3az Energy Efficient Ethernet **Optional

Preliminary Datasheet Version 1.0

www.lantechcom.eu | info@lantechcom.eu
3
Managed Switches

ORDERING INFORMATION
 LGS-2624C…….………………...….….......P/N: 8370-600
20 10/100/1000T + 4 100/1000M SFP Combo + 2 100/1000M SFP L2 Plus Managed Switch

Lantech Communications Europe GmbH


www.lantechcom.eu • www.lantechcom.tw
info@lantechcom.eu
© 2011 Copyright Lantech Communications Global Inc. all rights reserved.
The revise authority rights of product specifications belong to Lantech Communications Global Inc.
Lantech may make changes to specification and product descriptions at anytime, without notice.

Preliminary Datasheet Version 1.0

www.lantechcom.eu | info@lantechcom.eu
1.2 Features
x Supports 3rd generation Intel® Core™ i7/i5/i3 processor +
QM77 chipset
x 2 x DDR3 SO-DIMM socket, supporting up to 16GB DDR3
1333/1600 SO-DIMM Module
x 2PCIex8 + 1PCI slots or 1PCIex16 + 1PCI expansion
slots available, supporting PCIe Gen2 cards
x 3 independent display support with on-board 2x Display
port + 1x DVI-I port
x 6 External USB ports (USB 3.0 portsx4 + USB 2.0x2) + 1
Internal USB 2.0 port
x 2 Intel GbE LAN ports with teaming function, featuring
Intel iAMT 8.0
x Build-in 16-CH isolation DI and DO, 2 software-
programmable RS-232/422/485 + 2 RS-232 ports
x 2 CFast socket, onboard SATA III port for 2x2.5” HDD/SSD
installation, SATA 6Gb/s and RAID 0,1 support
x Built-in 19 VDC to 32 VDC wide-range DC power input
x Fanless & cable-free design, operating temperature
range from -15°C to 70°C (w/ industrial SSD)

This option guarantees cold boot of the system at -15°c


and operation with 100% loading at 70° without add-on
NOTE: cards. The industrial solid-state drive storage option is
required.

2 Introduction
KRYPTON

1.3 Specifications

MXC-6301/11D MXC-6302/12D MXC-6303/13D


System Core
Intel® Core™ i7- Intel® Core™ i5-
3610QE 3610ME
Intel® Core™ i3-
Quad Core, Dual Core,
3120ME
2.3GHz, 6M 2.7GHz, 3M
Processor Dual Core,
cache cache
2.4GHz, 3M
(Max Turbo (Max Turbo
cache
Frequency Frequency
3.3GHz) 3.3GHz)
Chipset Intel® Mobile Platform Controller hub (QM77)
Three Independent Display support (only on 3rd
Generation Processor)
2x Display port support VGA/DVI/HDMI interfaces
by convertor cable with latch
Video
VGA+DVI dual display output by DVI-I connector
Support up to 2560x1600 for 1st Display port
Support up to 1920x1600 for 2nd Display port
Support up to 1920x1200 for DVI-I port
4GB DDR3 1600MHz SODIMM module (Max. capacity
Memory
16GB with 2x SODIMM socket option)
I/O Interface
1 PCI + 2PCIe x8 slots or 1PCI + 1PCIe x16 slots by
auto switching
Expansion
Supports PCIe Gen2 cards
slots
Add-on card length: 174mm
Power consumption: 25W
2 Intel GbE ports (1 Intel® Springville WGI210IT + 1
82579 PHY)
Ethernet
Supports teaming function, Intel iAMT 8.0, Wake On
LAN (Up to 6 with add in card)
2 software-programmable RS-232/422/485 (COM1 &
Serial Ports COM2) with auto flow control
2 RS-232 (COM3 & COM4) (optional 6 RS 232/422/485
with add in cards)
4 USB 3.0 ports & 2 USB 2.0 ports (external),
USB
1 USB 2.0 port (internal)
DIO 16-CH DI and 16-CH DO with 1.5KV isolation

Introduction 3
MXC-6301/11D MXC-6302/12D MXC-6303/13D
Audio 1 Mic-in and 1 Line-out
KB/MS 1 PS/2 keyboard and 1 PS/2 mouse
Power Supply
Built-in 19-32 VDC wide-range DC input
DC Input 3P pluggable connectors with latch (GND, V-, V+)
Optional 2-pin remote power on/off switch
AC Input Optional 160 W external AC-DC adapter for AC input
Storage
2 onboard SATA-III port for 2.5" HDD/SSD installation
SATA HDD
SATA RAID 0,1 & high speed SATA 6 Gb/s support
2 CFast socket (external + internal), supporting PIO and
CFast
DMA modes
Mechanical
Optional fan module for dissipating heat from PCI/PCIe
Fan Module
card, Smart Fan Control
174.2 (W) x 213.0 (H) x 225.1 (D) mm
Dimensions

Weight 4.5 kg
Mounting Wall-mount kit
Environmental
Standard: 0°C to 50°C (w/HDD)
Operating MXC-6301 Extended Temperature: -15°C to 70°C
Temperature w/industrial SSD or CFast
(Ambient MXC-6302/6303 Extended Temperature: -15°C to 70°C
without air w/industrial SSD or CFast
flow)

Storage -40°C to 85°C


Temperature excl. HDD/SDD/CFast
Humidity ~95% @ 55°C (non-condensing)
ESD Contact +/-4 KV and Air +/-8 KV
Shock Operating, 50 G, half sine 11 ms duration (w/ CFast or
SSD)
EMC CE and FCC Class A

4 Introduction
KRYPTON

Extending operating temperature to the -15°C to +70°C range


is optional and requires an industrial solid-state storage drive.
NOTE:

Power
System System Full Recommended
Supply Power Off*
Idle** Load*** Power Supply
(24VDC)
Integrated Embedded Computer
KRYPTON i7 2.16 W 18.48 W 91.2 W 160W
KRYPTON i5 2.16 W 16.8 W 67.2 W 160W
KRYPTON i3 2.16 W 16.08 W 53.76 W 160W

*In shutdown status with DC input and only PS2 keyboard/mouse


connected
**Under Windows 7 desktop with no application programs
executed
***Under Windows 7 with 100% CPU utilization and simultaneous
access to all I/O devices

Introduction 5
RAnschütz Raytheon Anschütz GmbH
Postfach 1166
D - 24100 Kiel
Germany
Tel +49-4 31-30 19-0
Fax +49-4 31-30 19-840
Email sales@raykiel.com
www.raytheon-anschuetz.com

Radar
Transmission Line Installation
for

X- and S-Band

4235.DOC000502 Edition: Oct 2013


Radar Transmission Line Installation

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________________________________________________________________________________________________________________

Edition:Oct 2013 II 4235.DOC000502


R
Raytheon Anschütz GmbH
Radar Transmission Line Installation Germany

NOTES IMPORTANT WARNINGS AND SAFETY INFORMATIONS

This Radar is an aid to navigation. Its accuracy can be affected


by many factors such as equipment defects, environmental
conditions, or improper operation. It is the user’s responsibility to
exercise common prudence and navigational judgment at all
times.

This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to IEC 60945 and
IEC 62388.

These limits are designed to provide reasonable protection


against harmful interference when the equipment is operated in
a commercial environment.

This equipment generates uses and can radiate radio frequency


energy.
If not properly installed and used in accordance with the
instructions, this equipment may cause harmful interference to
radio communications.

Operation of this equipment in a residential area is likely


to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
The used sensor equipment pursuant to IEC 61162.

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SAFETY REGULATION

WARNING

Caution during maintenance and repairs: Avoid contact with


live electrical circuits!
All relevant safety regulations such as, e.g. VDE, VGB4,
OSHA 1919 and other relevant safety standards must be
observed.

CAUTION

Maintenance and repairs must only be carried out by trained


and qualified personal with knowledge of the national safety
regulations for electrical devices.
Removal or insertion of a subgroup or printed wiring board with
live voltage can lead to severe damage.
Never insert fuses with other values than those stipulated!

ESD = Electrostatic Sensitive Device

EBP

(Earth Bonding Point)

Dissipativ matting
work surface

Devices/assemblies which are labeled as shown are electrostatic sensitive.


This label indicates, that handling or use of this item may result in damage to
an ESD if proper precautions are not taken.
To perform installation and/or calibration work, appropriate protective
measures must be deployed.

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All necessary equipment for these protective measures can be supplied


(on special order) with the Raytheon Anschütz Ident. number 1.990106.

CAUTION!

If acting without authority any modifications the NSC


Radar can be affects the functionality and lose the
GUARANTY.

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SAFETY HIGH VOLTAGE WARNING

HIGH VOLTAGE IS USED IN THE OPERATION OF THIS


EQUIPMENT.
DEATH ON CONTACT MAY RESULT IF PERSONNEL FAIL
TO OBSERVE SAFETY PRECAUTIONS.
NEVER WORK ON ELECTRONIC EQUIPMENT UNLESS
THERE IS ANOTHER PERSON NEARBY WHO IS FAMILIAR
WITH THE OPERATIONAL HAZARDS OF THE
EQUIPMENT AND WHO IS COMPETENT IN
ADMINISTERING FIRST AID.
HIGH VOLTAGE
WHEN THE TECHNICIAN IS AIDED BY OPERATORS, HE
MUST WARN THEM ABOUT DANGEROUS AREAS.
WHENEVER POSSIBLE, THE POWER SUPPLY TO THE
EQUIPMENT MUST BE SHUT OFF BEFORE BEGINNING
WORK ON THE EQUIPMENT.
TAKE PARTICULAR CARE TO GROUND EVERY
CAPACITOR LIKELY TO HOLD A DANGEROUS POTENTIAL.
WHEN WORKING INSIDE THE EQUIPMENT, AFTER THE
POWER HAS BEEN TURNED OFF, ALWAYS GROUND
EVERY PART BEFORE TOUCHING IT.
BE CAREFUL NOT TO CONTACT HIGH--VOLTAGE
CONNECTIONS OR 115, 230 VOLT AC INPUT
CONNECTIONS WHEN INSTALLING OR OPERATING THIS
EQUIPMENT.
WHENEVER THE NATURE OF THE OPERATION PERMITS,
KEEP ONE HAND AWAY FROM THE EQUIPMENT TO
REDUCE THE HAZARD OF CURRENT FLOWING THROUGH
VITAL ORGANS OF THE BODY.
EXTREMELY DANGEROUS POTENTIALS GREATER
THAN 200 VOLTS EXIST IN SOME OF THE UNITS
COVERED IN THIS MANUAL.
POTENTIALS LESS THAN 200 VOLTS MAY CAUSE
DEATH UNDER CERTAIN CONDITIONS. REASONABLE
PRECAUTIONS SHOULD BE TAKEN AT ALL TIMES.
NOTICE: CALL FOR HELP FIRST, AND THEN ATTEND THE
CASUALTY IMMEDIATELY.

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ATTENTION

HIGH VOLTAGE There is absolutely no danger in handling the external


controls of the radar while the radar is in operation.
However, in the radar‘s interior, are high voltages which
are fatally dangerous to anyone carelessly handling
interior components. Be absolutely sure that the radar
power switch or the radar system is switched is OFF
before performing repair work or maintenance.

Furthermore, even when the radar power switch or the


radar system is turned OFF, a high voltage remains in
certain parts of the radar circuits. In particular,
be careful of the magnetron heater circuit, cathode--ray
tube anode circuit, etc.. Before touching any part of the
voltage sections, use a length of wire with one end fully
grounded or an insulated screwdriver to ground all high
voltage sections in order to discharge the residual
charges and ensure that no charges remain.
In any case, the most dangerous thing to do is to touch
any part of the high voltage sections without making sure
that the radar power switch or the radar system is
switched OFF.

ATTENTION

Exercise care when approaching a rotating antenna.


Be sure to turn OFF the radar power switch or the radar
system before performing maintenance or inspection of
the antenna. Also, make sure that the area around the
antenna is clear of personnel and equipment when turning
ON the radar power supply.

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RADIATION HAZARD

ATTENTION

UNDER NORMAL OPERATING CONDITIONS, THE


ELECTROMAGNETIC ENERGY EMITTED BY THIS RADAR
OPERATION IS SAFELY BELOW GOVERNMENT
EXPOSURE
MAXIMUM STANDARDS.

1. WHEN AT DOCK SIDE OR CLOSE TO OTHER


VESSELS, THE TRANSMITTER SHOULD ONLY BE
OPERATED WHEN THE ANTENNA IS ROTATING.

2. THE RADAR SYSTEM SHOULD BE TURNED OFF


BEFORE APPROACHING WITHIN 6 FEET OF THE
ANTENNA FOR X--BAND AND 15 FEET FOR S-BAND.

3. THE ANTENNA SHOULD NOT BE RELOCATED OR


REPOSITIONED ON THE VESSEL WITHOUT
CONSULTING THE RAYTHEON MARINE COMPANY
SERVICE ORGANIZATION OR AN AUTHORIZIED
DEALER.

MICROWAVE RADIATION

A short exposure to the microwaves radiated by the radar


antenna is harmless-however, avoid prolonged exposure
to the microwaves.
Never look directly into the wave guide while checking
transceiver operation since microwaves are especially
harmful to the eyes.
The radiation of microwaves can be checked with a neon
tube.
The neon tube will glow in the presence of microwaves.

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GENERAL INFORMATION

The present manual has been drawn up as a description and reference book. It will to
help answer questions and to solve problems in the quickest possible manner.

Before operating the equipment read and follow the instructions in this manual.

For this purpose refer to the table of contents and read the corresponding chapters
thoroughly.

If you have any further questions, please contact us on the following address:

RAYTHEON ANSCHÜTZ GMBH Tel. 0431 / 3019 - 0


Zeyestr. 16 - 24 Fax 0431 / 3019 - 291
24106 Kiel
Germany

All rights reserved. No part of this manual may be copied, neither mechanically,
electronically, magnetically, manually nor otherwise, or distributed, forwarded or
stored in a data bank without written permission of RAYTHEON ANSCHÜTZ GMBH.

Copyright:

RAYTHEON ANSCHÜTZ GMBH


Zeyestr. 16 - 24
24106 Kiel
Germany

Since errors can hardly be avoided in the documentation in spite of all efforts, we
should appreciate any remark and suggestion.

Subject to alterations.

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CHANGE HISTORY

Date Change

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TABLE OF CONTENTS

1 GENERAL ....................................................................................................................... 1

1.1 X-Band Transmission Line Example................................................................................. 2


1.1.1 Recommended Tools ....................................................................................................... 4
1.1.2 X-Band Transmission Line ............................................................................................... 5
1.1.3 Type of X-Band Transmission Line................................................................................... 5
1.1.4 Elliptical Waveguide Installation ....................................................................................... 6
1.1.5 E-Bend 90° Waveguide Elbow Installation........................................................................ 8
1.1.6 Waveguide Installation between 90° Waveguide Elbow and
Connector and Pressure Window (Twistable Waveguide WR-90
MOD) ............................................................................................................................... 8
1.1.7 Running the Waveguide (EW85 X-Band Waveguide Kit).................................................. 9
1.1.7.1 Bending Radii ................................................................................................................... 9
1.1.7.2 Cutting the Waveguide ..................................................................................................... 9
1.1.7.3 Waveguide Support ........................................................................................................ 10
1.1.7.4 Waveguide Cleaning ...................................................................................................... 10
1.1.7.5 Waveguide Bonding ....................................................................................................... 11
1.1.7.6 Pressure Window Assembly ........................................................................................... 11
1.1.7.7 Connector Installation..................................................................................................... 13
1.1.8 Waveguide Installation between Connector and Pressure
Window (Waveguide Twistable WR-90) and MTR .......................................................... 19
1.2 S-Band Transmission Line Example............................................................................... 21
1.2.1 Recommended Tools ..................................................................................................... 23
1.2.2 90° elbow and T-bar coax assembly............................................................................... 23
1.2.3 Coaxial Cable Kit Installation .......................................................................................... 23
1.2.3.1 Connector Installation..................................................................................................... 24
1.2.4 Connecting the coax switch to the MTR ......................................................................... 28
1.3 Handling the Clamps for Waveguide and Coaxial Cable ................................................ 29

2 CABLE KITS ................................................................................................................. 31

2.1 X-Band Wave Guide Kit EW85 consists of (Ident. No. 2804163) .................................... 31
2.2 S-Band Cable Kit consists of (Ident. No. 2801880) ......................................................... 33
2.3 Optional parts for kits ..................................................................................................... 34
2.3.1 X-Band transmission line ................................................................................................ 34
2.3.2 S-Band transmission line ................................................................................................ 35

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TABLE OF FIGURES

Figure 1-1 X-Band Transmission Line ..................................................................................................... 3


Figure 1-2 Chock to cover coupling ........................................................................................................ 5
Figure 1-3 Horizontal plane..................................................................................................................... 6
Figure 1-4 Vertical plane ......................................................................................................................... 6
Figure 1-5 Pressure Window Assembly ................................................................................................ 12
Figure 1-6 Preparing the waveguide ..................................................................................................... 13
Figure 1-7 Compression ring ................................................................................................................ 14
Figure 1-8 Flare ring ............................................................................................................................. 14
Figure 1-9 Using Metal snips ................................................................................................................ 15
Figure 1-10 Flatten tabs........................................................................................................................ 16
Figure 1-11 Connector body ................................................................................................................. 17
Figure 1-12 Heat shrink tube ................................................................................................................ 18
Figure 1-13 MTR Waveguide Installation .............................................................................................. 19
Figure 1-14 Detailed installation hints for the X-Band Transmission Line .............................................. 20
Figure 1-15 S-Band Transmission Line example .................................................................................. 22
Figure 1-16 90° elbow and T-bar coax assembly .................................................................................. 23
Figure 1-17 Remove Jacket .................................................................................................................. 24
Figure 1-18 Scribe Line ........................................................................................................................ 25
Figure 1-19 O-ring Gasket .................................................................................................................... 25
Figure 1-20 Clamping Nut ..................................................................................................................... 26
Figure 1-21 Separate foam ................................................................................................................... 26
Figure 1-22 Enlarged Cutaway View ..................................................................................................... 27
Figure 1-23 Inner Connector ................................................................................................................. 27
Figure 1-24 Heat Shrink Tube............................................................................................................... 28
Figure 1-25 Clamp in original condition ................................................................................................. 29
Figure 1-26 Prepared clamp ................................................................................................................. 29
Figure 1-27 Clamp mounted ................................................................................................................. 30

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1 General
Microwave energy is carried between the transceiver (MTR) and the antenna by
means of transmission lines. At the microwave frequencies involved in marine radar
system, the type of transmission lines most often employed are enclosed waveguides
(X-Band) or coaxial lines (S-Band). The characteristics of these transmission lines
which determine whether they perform efficiently are a function of their dimensions
and geometrical configuration as well as the dielectric material which fills the lines.

The primary objective in the planning and installation of a transmission line is to


provide the lowest signal loss between the transceiver and the antenna.
Considerations critical to this primary objective are:

• Minimum length

• Minimum number of bends flanges

• Careful attention to proper fabrication techniques for flanges and connectors

• Careful attention to physical support and location

• Extreme caution in handling the lines to prevent kinks, dents, water or dirt
infiltration and any other physical damage or contamination

Specific instructions and recommendations for transmission lines are provided in


section:

X-Band Transmission Lines

S-Band Transmission Lines

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1.1 X-Band Transmission Line Example


The Figure 1-1 shows a possible transmission example.

The local conditions can be differing in between;

• the X-Band Pedestal installation place

• the X-Transceiver installation place

In this case the following sections describe how to connect the E-Bend, the flexible
Waveguide, the pressure windows and the flanges.

It is very important to consider the notes to get the best performance between the line
antenna, pedestal, waveguide switch and transceiver.

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Antenna Array 8ft

X-Band
Pedestal

E-Bend
EB205-CO/CO

Twistable Waveguide; WR-90,


Flange UG39/U

Note: Pressure window used


Pressure Window
to seal the waveguide
Flange

185 BC Connector
Grounding Line Choke Flange
with clamp

EW85 X-Band Waveguide Kit

185 BC Connector
Choke Flange

Flange
Length depends Pressure Window
on installation

Twistable Waveguide; WR-90,


Flange UG39/U

EW85 waveguide Kit incl. 30 m waveguide, flanges (one


Spurious already mounted), pressure windows, gaskets and
Emissions mounting material, grounding kit, instructions
Filter

X-Band Flexible Waveguide: (ADVANCED MICROWAVE Comp.)


Transceiver
E-Bend EB205: (Credowan)

For Details see List of Suppliers

Figure 1-1 X-Band Transmission Line

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1.1.1 Recommended Tools

Commercial Tools Size/used for

Knife Cable skinning.

Metal snips Making cuts into the end of the waveguide.

Pipe-thread sealing tape

Bottle brush 2-1/4”, cleaning the waveguide.

Small file, flat 2-1/4”, burring the waveguide.

Hacksaw, fine blade 1-15/16”, to handle the waveguide.

Mallet, plastic or nylon To handle the waveguide.


head

Monkey wrench 50mm, fitting the connector body.

Open wrench 28mm, fitting the connector body.

Silicone grease Connector installation.

Hot-air gun Used heat shrink tube.

Clean cloth During the waveguide installation, used to close the open
waveguide hole (protection against dirt, water etc.).

Solvent For cleaning silicon grease from the connector.

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1.1.2 X-Band Transmission Line


A waveguide run is required from the X-band pedestal waveguide rotating joint to the
waveguide output flange of the MTR.

An “O”-ring gasket must always be used when assembling waveguide runs in a chock-
to-cover coupling.

Figure 1-2 Chock to cover coupling

1.1.3 Type of X-Band Transmission Line


The following type of X-Band transmission line (waveguide) is used.

Type Attenuation dB/100ft @ Length ft. (m)


9.375 GHz

Elliptical waveguide 3.07 dB 100 (30.5)


installation set EW85,
copper

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1.1.4 Elliptical Waveguide Installation


1. Elliptical waveguide is available in various lengths; use a continuous length
where possible.

2. Exercise extreme caution to avoid physically damaging to waveguide.

3. If it is necessary to chapter the run, use elliptical waveguide splices to connect


chapters together.

4. Bend waveguide by hand, using extreme caution to ensure proper bend radius
without damaging waveguide.

a. The minimum bend radius for horizontal plane is 8 inches (203.2mm)

horizontal plane (E-Bend)

Figure 1-3 Horizontal plane

b. The minimum bend radius for vertical plane is 19 inches (482.6mm)

vertical plane (H-Bend)

Figure 1-4 Vertical plane

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5. Use Waveguide Hangers, at minimum 3 foot (914.4mm) intervals to ensure


proper support (see section 1.3).

6. Use structure glands to ensure weather tight fit at walls or ceilings etc..

7. Flex chapters are required to minimize the effects of shock and vibration. Do
not exceed recommended lengths of flex waveguide.

8. Internal walls must be clean to ensure continuous conductivity. No oxidation


should be present.

9. All joints must be choke-to-cover. (EW 85 (Andrew) Kit has 2x 185 BC


connectors having each a Choke Flange).

10. All joints must have O-ring to ensure a proper seal. Coat O-rings with a small
amount of silicone grease.

11. The waveguide run should be provided with a protective encasement, where
possibility of physical damage exists.

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1.1.5 E-Bend 90° Waveguide Elbow Installation


The E-Bend waveguide elbow has two connection sides. One side is equipped with
tapped holes and the other side is equipped with clearance holes.

The side with the clearance holes has to be installed to the pedestal side. Insert the O-
ring into the groove and install the E-Bend waveguide elbow via the connecting
screws.

1.1.6 Waveguide Installation between 90° Waveguide Elbow and Connector and
Pressure Window (Twistable Waveguide WR-90 MOD)
Precondition; the EW85 X-Band Waveguide Kit was installed before.

Twistable waveguide WR-90 MOD, see Figure 1-14.

• Take the twistable waveguide with grove and choke side.

• Insert the O-ring into the groove from twistable waveguide.

• Put the twistable waveguide side and the pressure window side with
connector together.

• Install the 4 screws, center the group and fix the screws in diagonal
way.

• Insert the O-ring into the groove from the 90° waveguide elbow.

• Take the other twistable waveguide side and install it to the 90°
waveguide elbow.

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1.1.7 Running the Waveguide (EW85 X-Band Waveguide Kit)


To run the waveguide into position, place the bulk coil at or near the MTR location.
Unroll the coil as needed while feeding the waveguide along the predetermined route.
On-site evaluation is necessary to determine the best routing.

1.1.7.1 Bending Radii


It is very important to consider the minimum bending radii.

Please not the two bending radii for the elliptical waveguide.

Elliptical waveguide mounting line Bending radii

Horizontal elliptical mounting line. 200mm min. bending radii.

Vertical elliptical mounting line. 480mm min. bending line.

1.1.7.2 Cutting the Waveguide

A PRESSURE-TIGHT SEAL DEPENDS ON THE CAREFUL


PREPERATION OF THE WAVEGUIDE END.

FOLLOW THESE DIRECTIONS CCLOSLEY TO OBTAIN


OPTIMUM RESULTS:

1. Firmly pack clean cloth into the waveguide beyond the point where cut is to be
made. This prevents chips and metal dust from entering the waveguide.

2. Clamp the cutting vise to a straight chapter of waveguide which is to be


prepared for the connector. Align the hardened steel face of the vise with the
mark at the point where the cut is to be made.

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3. Place hacksaw blade against hardened steel face plate of vise and use this as
a guide to cut through waveguide.

4. Place file against face plate and smooth off saw marks. Finish smoothing the
facing with the emery block provided. Remove the waveguide from the cutting
vise.

5. Remove all burrs with a sharp razor knife. Take care not to create a large
bevel on inside edge of the waveguide face. However, a 1/16 inch (1.587mm)
chamfer on the outside edge of the face will make the connection procedure
easier.

6. Remove all scratches and nicks on the outside surface of the waveguide in the
area within one inch of new face (end). Use a fine file and emery paper; do not
remove any more metal than necessary.

7. Remove cloth slowly; be careful to remove all chips that are inside the
waveguide.

8. Cover and seal prepared end until a connector is ready to be installed.

1.1.7.3 Waveguide Support


Support the waveguide with standoffs or bulkhead mounting (customer supplied) at a
maximum of 3 feet apart. Also, support the waveguide on both sides of a ben. Fasten
the waveguide to each standoff.

Handling the clamps see section 1.3.

1.1.7.4 Waveguide Cleaning


After the waveguide has been mounted and the transitions installed, the interior of the
waveguide should be checked, and cleaned if any contamination is present. A vacuum
with a soft head will assist in this procedure

NEVER USE A METALLIC FISH TAPE OR

WIRE TO PULL A CLEANING WAD THROUGH

THE WAVEGUIDE.

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1.1.7.5 Waveguide Bonding


The waveguide should be bonded to the earth, using the copper bonding strap and
associated hardware supplied, see Figure 1-14.

Clean the surfaces where the strap mates with the waveguide and grounding rod.
Coat these mating surfaces with an oxide inhibiting compound. Tighten the waveguide
bonding clamp evenly. Connect the other end of the strap directly to the grounding
rod.

1.1.7.6 Pressure Window Assembly


The pressure windows are used to seal the waveguide, Figure 1-14.

Read the Instructions thoroughly before assembly.

1. Make sure all flange mating surfaces are clean and free from grease.

2. Insert O ring into the O ring groove on the elliptical waveguide connector.

3. Position side of the window marked Pressure Side against the elliptical
waveguide flange and O ring.

4. Hold flexible waveguide flange hardware. Make sure the assembly is properly
aligned before tightening the bolts. Misalignment will cause impedance
mismatch. Tighten the bolts in pairs, located 180° apart. If the gap between
flanges is not uniform, loosen the bolts and retighten them.

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Twistable Waveguide Flange,


Choke Flange

Elliptical Waveguide
Connector

Figure 1-5 Pressure Window Assembly

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1.1.7.7 Connector Installation


Normally the waveguide is equipped one connector from factory side. Close the
connector hole very careful with cloth.

After unpacking and removal the connector follows installation details.

Take the black heat shrink tube and push the smallest hole first over the waveguide.

The black heat shrink tube is used for connector weather protection and must be
placed after the connector installation (see Step 10).

Figure 1-6 Preparing the waveguide

Step 1

Prepare waveguide as shown in Figure 1-6. End of waveguide must be square. Use
straight –edged piece of paper wrapped around waveguide as a cutting guide.

• Hold the waveguide downward while cutting to reduce the entry of copper
chips.

• Remove burrs from end of waveguide using knife and file.

• Clean exposed copper with solvent.

• Clean inside of waveguide with bottle brush

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Step 2

Add thin coating of silicon grease to large O-ring gasket and place it into groove inside
clamping nut, then apply thin coating of silicone grease to smooth insider surface of
clamping nut that slides over smaller O-ring (Step 8). Place nut over end of waveguide
at distance from end as shown in Figure 1-7. Secure nut to wave guide with several
turns of tape covering end of nut to keep foreign matter from entering during assembly
operation.

Figure 1-7 Compression ring

Figure 1-8 Flare ring

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Step 3

Slide compression ring over waveguide until recessed edge butts against jacket.

Apply small amount of silicone grease to edge of jacket to aid in installing


compression ring. Alignment pin hole openings must face away from waveguide as
shown in Figure 1-7 and Figure 1-8.

Step 4

Turn gasket inside out and place over end of waveguide. Apply very thin coating of
silicone grease to gasket threads, then flip gasket over and against compression ring.
Apply thin coating of silicone grease to outside surface of gasket. Refer to Figure 1-8.
Clean any silicone grease from exposed copper using solvent

Figure 1-9 Using Metal snips

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Step 5

Slide recessed side of flare ring over gasket.

• Alignment pin holes in flare ring and compression ring must be in line.

• Flare ring must be pushed against compression ring as tight as possible. Refer
to Figure 1-8 and Figure 1-9. Approximate opening between flare ring and
compression ring should be as shown.

Step 6

Use metal snips to make cuts into end of waveguide to depth and intervals shown to
form tabs. See Figure 1-9. Cut as close as possible to flare ring.

Figure 1-10 Flatten tabs

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Step 7

Flatten tabs against flare ring with a mallet as shown in Figure 1-10. Use only enough
force to flatten tabs. Do not strike tabs so hard as to reduce thickness of metal. Trim
any tab that protrudes past outside of groove in flare ring.

• Clean tabs with solvent to remove any silicone grease.

• Face of connector body with contacts tabs should also be cleaned thoroughly
so that no grease is present in mating RF contact surfaces.

• Clean inside of waveguide with bottle brush and solvent.

Step 8

Place smaller O-ring gasket into groove in connector body. (Do not apply silicone
grease to this gasket.) Apply thin coating of silicone grease to rear outer surface of
compression ring. This will allow large O-ring gasket inside clamping nut to slide over
compression ring.

Figure 1-11 Connector body

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Step 9

Refer to Figure 1-11. Place connector body against flare ring so that alignment pins
seat properly in alignment holes of flare ring and compression ring.

• Remove tape from clamping nut and screw it onto connector body.

• Tighten connection with wrenches.

• Use adjustable wrench on rectangular portion of connector body (29mm) to


hold it stationary and turn only clamping nut (50mm).

Step 10

Refer to Figure 1-12. After positioning the heat shrink take the hot-air gun shrink tube.

Connector Heat shrink tube

Figure 1-12 Heat shrink tube

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1.1.8 Waveguide Installation between Connector and Pressure Window (Waveguide


Twistable WR-90) and MTR

The X-Band MTR has the waveguide output port at the side of the unit, see Figure
1-13 and Figure 1-14. This connection is a small X cover flange for hookup the
waveguide.

Foam material

Filter

X-Band MTRl

Figure 1-13 MTR Waveguide Installation

1. Handling the Filter.

• Remove all screws

• Lift off the filter unit

• Remove the foam material

2. Twistable waveguide WR-90

• Take the twistable waveguide with grove and choke side.

• Insert the O-ring into the groove from twistable waveguide.

• Put the twistable waveguide side and the filter together.

• Install the 4 screws, center the group and fix the screws in diagonal
way.

• Take the other twistable waveguide side.

• Insert the O-ring into the groove from twistable waveguide.

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• Put the twistable waveguide side and the none pressure window side
with connector together.

• Install the 4 screws, center the group and fix the screws in diagonal
way.

Choke Flange
Clear holes

Pedestal
4x M4 screws
Connections to be
covered with
E-Bend EB205 Densotape
O Ring
Chover Flange
Threaded holes

Choke Flange
4x M4 screws Clear holes

GROUNDING
Twistable O Ring in Mast, at
Waveguide antenna side
4x M4 screws
WR-90

EW85
Chover Flange
Threaded holes
I85 BC
Pressure Connector
Choke Flange
Window
Clear holes

Pressure side
Decks of ship
4x M4 screws
Twistable
Waveguide
WR-90 EW85

Pressure side

MTR

4x M4 screws

Figure 1-14 Detailed installation hints for the X-Band Transmission Line

________________________________________________________________________________________________________________

4235.DOC000502 20 Edition: Oct 2013


R
Raytheon Anschütz GmbH
Radar Transmisson Line Installation Germany

1.2 S-Band Transmission Line Example


The Figure 1-15 shows a possible transmission example.

The local conditions can be differing in between;

• the S-Band Pedestal installation place

• the S-Transceiver installation place

In this case the following sections describes how to connect the 90° elbow, T-bar coax
assembly, S-Band cable Kit with connector installation and the coax cable to the S-
Transceiver.

It is very important to consider the notes to get the best performance between the line
antenna, pedestal and transceiver.

_________________________________________________________________________________________________________________

Edition: Oct 2013 21 4235.DOC000502


Radar Transmission Line Installation

Antenna Array 12ft

90° Elbow DIN 7/16 Male/Female


S-Band Drawing 169-4 IEC-10
Pedestal

DIN 7/16

T-BAR COAX ASSEMBLY 0,46M


Connectors DIN 7/16 and EIA 7/8
Cable (LDF4-50A), Langes(L44R/L4PDM)

A5PE78-RCN

Earth Line
with clamp
S-Band Cable Kit

AVA5-50RK both ends with


A5PE78-RCN Connectors
Part of Install. Kit

Connector
A5PE78-RCN

A5PE78-RCN
AVA5-50RK both ends with
A5PE78-RCN Connectors
Length max 3 m

A5PE78-RCN

S-Band Cable Kit includes:

30 m Coax Cable AVA5-50RK,


S-Band Connectors (one already mounted to
Transceiver coax), Miter Elbow, grounding kit, deck
glands, mounting material

Figure 1-15 S-Band Transmission Line example

________________________________________________________________________________________________________________

4235.DOC000502 22 Edition: Oct 2013


R
Raytheon Anschütz GmbH
Radar Transmisson Line Installation Germany

1.2.1 Recommended Tools


See section 1.1.1.

1.2.2 90° elbow and T-bar coax assembly

90° Elbow 7/16 Connector Inner connector


(T-bar)

7/8 EIA Flange O-ring (red) Connector from


Connector (T-bar) cable kit

Pedestal side

Figure 1-16 90° elbow and T-bar coax assembly

Refer to Figure 1-16. Connect the elbow with the 7/16 connector. Connect the male
connector side to the pedestal. Look for correct cable bend. Fix the screws.

1.2.3 Coaxial Cable Kit Installation


Coaxial cable must be installed in accordance with the following notes:

1. Length of coaxial cable run should not exceed 100ft (30.5m).

2. Cable bends must not have a radius of less than 10-in (254mm)

3. Cable must be handling with care to avoid kinks and crushing. If this occurs,
cut the damaged area out of the able and slice with a slice fitting or 2 EIA
connectors.

_________________________________________________________________________________________________________________

Edition: Oct 2013 23 4235.DOC000502


Radar Transmission Line Installation

4. Use a 90° elbow in lieu of a cable bend in case where a bend will make the
cable protrude excessively into a traveled area. An elbow will keep cable close
to a bulkhead, overhead or check, and prevent its use as an impromptu
handhold. Use of 90° elbows should be minimized to keep signal losses down.

5. Rubber O-rings must be used at all EIA connectors. Coat with silicon grease.

6. Use a deck gland where cable penetrates a deck.

7. EIA connectors must be carefully assembled according to the procedure in


section 1.2.3.1.

8. Support the cable with hangers a maximum of 3 ft. (1m) apart.

1.2.3.1 Connector Installation


After unpacking and removal the connector follow installation details.

Take the black heat shrink tube and push the smallest hole first over the cable.

The black heat shrink tube is used for connector weather protection and must be
placed after the connector installation (see Step 10).

Figure 1-17 Remove Jacket

Step1

Refer to Figure 1-17. End of cable must be straight for at least 10 in. (254mm). Using
knife remove jacket to dimension shown. Deburr sharp end of cut outer conductor.

________________________________________________________________________________________________________________

4235.DOC000502 24 Edition: Oct 2013


R
Raytheon Anschütz GmbH
Radar Transmisson Line Installation Germany

Figure 1-18 Scribe Line

Step 2

Refer to Figure 1-18. Scribe line on ridge of exposed corrugated outer conductor.
Remove jacket to dimension shown, using straight-edged piece of heavy paper
wrapped around cable as a guide.

Figure 1-19 O-ring Gasket

Step 3

Refer to Figure 1-19. Clean outer conductor with solvent. Slide on small thick O-ring
gasket to second fully-exposed corrugation groove from end of jacket. Apply thin
coating of silicone grease to outer surface of gasket and gasket lead chamfer in
clamping nut.

_________________________________________________________________________________________________________________

Edition: Oct 2013 25 4235.DOC000502


Radar Transmission Line Installation

Figure 1-20 Clamping Nut

Step 4

Refer to Figure 1-20. Push clamping nut on cable. Use twisting motion to ensure
spring contacts snap into groove. (See cutaway view in Figure 1-21) Grip clamping nut
with one hand align edge with scribed line, and then carefully cut cable flush with end
of clamping nut. Use hacksaw with fine–toothed blade.

Figure 1-21 Separate foam

Refer to Figure 1-21

Separate foam completely from edge of outer conductor to ensure good electrical
contact with outer body.

The enlarged cutaway view in Figure 1-22 illustrates positive grip of outer conductor
between clamping nut and outer body. Use tip of knife, and work around entire
circumference. Remove burrs from inside edges of outer and inner conductors with
knife. Use wire brush to remove copper particles from foam.

________________________________________________________________________________________________________________

4235.DOC000502 26 Edition: Oct 2013


R
Raytheon Anschütz GmbH
Radar Transmisson Line Installation Germany

Figure 1-22 Enlarged Cutaway View

Step 6

Refer to Figure 1-22. Thread outer body to clamping nut and tighten with wrenches.
Turn outer body only; do not turn clamping nut. Disassemble connection to inspect for
good metal-to-metal contact. Reassemble.

Figure 1-23 Inner Connector

Step 7

Refer to Figure 1-23 Press inner connector into both connectors.

_________________________________________________________________________________________________________________

Edition: Oct 2013 27 4235.DOC000502


Radar Transmission Line Installation

Connector Heat shrink tube

Figure 1-24 Heat Shrink Tube

Step 8

Refer to Figure 1-24. After positioning the heat shrink take the hot-air gun shrink tube.

1.2.4 Connecting the coax switch to the MTR


This coax cable is pre-configured with two connectors. Place the O-ring and install the
coax cable.

________________________________________________________________________________________________________________

4235.DOC000502 28 Edition: Oct 2013


R
Raytheon Anschütz GmbH
Radar Transmisson Line Installation Germany

1.3 Handling the Clamps for Waveguide and Coaxial Cable


The clamps and screws are located in the X/S-Band Waveguide Kit.

1. How to prepare the clamp

Figure 1-25 Clamp in original condition

2. Prepared clamp

Figure 1-26 Prepared clamp

_________________________________________________________________________________________________________________

Edition: Oct 2013 29 4235.DOC000502


Radar Transmission Line Installation

3. Clamp mounted

Figure 1-27 Clamp mounted

________________________________________________________________________________________________________________

4235.DOC000502 30 Edition: Oct 2013


R
Raytheon Anschütz GmbH
Radar Transmisson Line Installation Germany

2 Cable Kits

2.1 X-Band Wave Guide Kit EW85 consists of (Ident. No. 2804163)

30m cable.

Cable installed with one connector, RFS Earth clamp SME 78.

Carton No. 42396A-5

3x10 clamps inclusive screws ¼” x1, ¾” UNC.

Bag No. 31769-1.

Screwing set: 3x10 screws 3/8” x 1” UNZ, lock washer, flat washer and nut.

Carton No. 5500A-90

1x Pressure window.

Screwing set: 4x screws 8-32x1” UNC, Allen key 9/64”.

Carton No. 35849A-3 (Feed Thru Flange Kit)

Screwing set: 8x screws ¼”, sealing washer, lock washer, flat washer and nut.

1x Heat shrink.

1x Scotch tape.

Carton No. 185BC (Connector Assembly Kit)

Connector.

Hardware Kit 45598-40 with screwing set: 4x 32x3/4” UNC.

Hardware Kit 45595-185.

_________________________________________________________________________________________________________________

Edition: Oct 2013 31 4235.DOC000502


Radar Transmission Line Installation

Bag No. 241088-2 (5/8” und 7/8” Standard Grounding Kit)

Hardware Kit 207136-R

________________________________________________________________________________________________________________

4235.DOC000502 32 Edition: Oct 2013


R
Raytheon Anschütz GmbH
Radar Transmisson Line Installation Germany

2.2 S-Band Cable Kit consists of (Ident. No. 2801880)

30m Cable, RFS Cellflex LCF78-50JA

Cable installed with one 7/8 EIA connector, RFS Earth clamp SME-78 and cover
flap.

Carton No. 0138753

1x 7/8 EIA connector.

1x 90° Elbow.

3x Inner connector sets with screwing set (M6 x 30mm ISO 4014, nuts, flat washers
and lock washers).

SCE – 78 Carton

Feed Thru Flange for LCF78 cable complete.

Carton No. 04001139

30x Cable clamps for LC78 cable with screwing set (M8 x 30mm ISO 4014, nuts, flat
washers and lock washers).

1x Scotch 23 natural rubber tape.

1x Scotch super 33+ PVC-Electro rubber tape.

1x Heat shrink tube.

Carton No. 40656A-1

Single Hole Feed-Thru Assembly

_________________________________________________________________________________________________________________

Edition: Oct 2013 33 4235.DOC000502


Radar Transmission Line Installation

2.3 Optional parts for kits

2.3.1 X-Band transmission line

Waveguide Kit 20m X-Band

NOMENCLATURE Part Number Quantity

EW85 X-BAND WAVEGUIDE 2804161 1 (20m)

WAVEGUIDE, TWISTABLE 2805526 2

E-BEND 90GR WAVEGUIDE 2804180 2


(WR90)

Waveguide Kit 30m X-Band

NOMENCLATURE Part Number Quantity

EW85 X-BAND WAVEGUIDE 2804163 1 (30m)

WAVEGUIDE, TWISTABLE 2805526 2

E-BEND 90GR WAVEGUIDE 2804180 2


(WR90)

Waveguide Kit 35m X-Band

NOMENCLATURE Part Number Quantity

EW85 X-BAND WAVEGUIDE 2804164 1 (35m)

WAVEGUIDE, TWISTABLE 2805526 2

E-BEND 90GR WAVEGUIDE 2804180 2


(WR90)

________________________________________________________________________________________________________________

4235.DOC000502 34 Edition: Oct 2013


R
Raytheon Anschütz GmbH
Radar Transmisson Line Installation Germany

Waveguide Kit 40m X-Band

NOMENCLATURE Part Number Quantity

EW85 X-BAND WAVEGUIDE 2808341 1 (40m)

WAVEGUIDE, TWISTABLE 2805526 2

E-BEND 90GR WAVEGUIDE 2804180 2


(WR90)

2.3.2 S-Band transmission line

Waveguide Kit 20m S-Band

NOMENCLATURE Part Number Quantity

LDF5 S-BAND CABLE KIT 2801879 1 (20m)

T-BAR COAX ASSEMBLY 2807354 1

WINKEL-KABELSTECKER 1720517 1

Waveguide Kit 30m S-Band

NOMENCLATURE Part Number Quantity

LDF5 S-BAND CABLE KIT 2801880 1 (30m)

T-BAR COAX ASSEMBLY 2807354 1

WINKEL-KABELSTECKER 1720517 1

_________________________________________________________________________________________________________________

Edition: Oct 2013 35 4235.DOC000502


Radar Transmission Line Installation

Waveguide Kit 40m S-Band

NOMENCLATURE Part Number Quantity

LDF5 S-BAND CABLE KIT 2808310 1 (40m)

T-BAR COAX ASSEMBLY 2807354 1

WINKEL-KABELSTECKER 1720517 1

________________________________________________________________________________________________________________

4235.DOC000502 36 Edition: Oct 2013


NSX X-Band 25 kW UP Pedestal
Type 770-001.NG001
Spares Part Catalogue

22
2

23

21

16

5
6
15

14

Edition 01 1
NSX X-Band 25 kW UP Pedestal
Type 770-001.NG001
Spares Part Catalogue

13 8

10

12

19
17

18

2 Edition 01
NSX X-Band 25 kW UP Pedestal
Type 770-001.NG001
Spares Part Catalogue

Pos. Designation Part-No. RAn Ident.No. Qty.


1 NSX X-Band Pedestal 770-001.NG001E01 4006165 1
1¹ NSX X-Band Pedestal AT 770-001.NG001AT 4006326 1
FREQUENCY CONVERTER MFR1500(230V) 1760116 1
.2
115/230VAC
..3¹ G-FUSE CARTRIDGE 19195-T10A-L-250 1762140 1
ELECTRONIC COMPL. (NSX X- 770-001.X01 3611296 1
.4
BAND)
ELECTRONIC COMPL. (NSX X- 770-001.X01AT 3611511 1
.4¹
BAND) AT
..5 3 PORT CIRCULATOR, X-BAND B3JC1649 1790939 1

..6 LIMITER, X-BAND B3 LT 1654 1793039 1


MAGNETRON, X-BAND, 9410MHZ MG 5424 1730480 1
..7
25kW
NSX POWER SUPPLY, LOW 910-010.64 3611347 1
..8
VOLTAGE
…9¹ FUSE T3,15A L250V IEC 127-2 1762123 1
NSX CONTROLLER/MODULATOR 770-001.X05 3611589 1
..10
SET
..12 NSX CONNECTION BOARD 910-010.61 3611330 1
NSX POWER SUPPLY, HIGH 910-010.63 3611346 1
..13
VOLTAGE
..14 NSX IF RECEIVER 770-001.22 3611257 1
..15 NSX PMU X-BAND RX 910-010.56 3611197 1
..16 NSX PMU X-BAND TX 910-010.59 3611204 1
PRESSURE COMPENSATION PMF 100444 1670560 1
.17
ELEMENT) M12X1,5
.18 BONDING STRAP, 150LG. 900-019.00-011 3502786 1
SWITCH 1-POL. WITH KEY T9-CS1-31 1722530 1
.19
FUNCTION
..20¹ SILICON GLUE RTV-108 1990022 AR
.21 NSX ENCODER SMALL 910-010.54 3611179 1
.22 NSX ENCODER 910-010.53 3611174 1
.23 MAINS FILTER 115/230VAC 2X8,7A A11X46/2X8,7A 1731059 1
Pedestal can be used with
A¹ 6 FT X-Band LPR-A19 2012255 1

A 8 FT X-Band LPR-A25 2012254 1

________________
¹ Not illustrated

Edition 01 3
NSX X-Band 25 kW DOWN Pedestal
Type 770-001.NG010
Spares Part Catalogue

Edition 01 1
NSX X-Band 25 kW DOWN Pedestal
Type 770-001.NG010
Spares Part Catalogue

Pos. Designation Part-No. RAn Ident.No. Qty.

1 NSX X-Band DOWN Pedestal 770-001.NG010E01 4006232 1

FREQUENCY CONVERTER MFR1500(230V) 1760116 1


.2
115/230VAC
.3¹ G-FUSE CARTRIDGE 19195-T10A-L-250 1762140 1
.4 NSX CONNECTION BOARD 910-010.61 3611330 1

.5 PRESSURE COMPENSATION PMF 100444 1670560 1


ELEMENT M12X1,5

.6 BONDING STRAP, 150LG. 900-019.00-011 3502786 1

.7 SWITCH 1-POL. WITH KEY T9-CS1-31 1722530 1


FUNCTION

..8¹ SILICON GLUE RTV-108 1990022 AR

.9 NSX PMU X-BAND RX 910-010.56 3611197 1

.10 NSX ENCODER SMALL 910-010.54 3611179 1

.11 NSX ENCODER 910-010.53 3611174 1

.12 MAINS FILTER 115/230VAC 2X8,7A A11X46/2X8,7A 1731059 1

Pedestal can be used with

.A¹ 6 FT X-Band LPR-A19 2012255 1

.A 8 FT X-Band LPR-A25 2012254 1

_______________
¹
Not illustrated

2 Edition 01
NSX X-Band 25 kW DOWN MTR
Type 770-002.NG010
Spares Part Catalogue

Edition 01 1
NSX X-Band 25 kW DOWN MTR
Type 770-002.NG010
Spares Part Catalogue

Pos. Designation Part-No. RAn Ident.No. Qty.

1 NSX X-Band DOWN MTR 770-002.NG010E01 4006106 1

.2 Electronic Complete (X-Band) 770-001.X01 3611296 1

.2¹ Electronic Complete (X-Band) AT 770-001.X01AT 3611511 1

..3 3-Port Circulator, X-Band B3JC1649 1790939 1

..4 X-Band Limiter B3LT1654 1793039 1

..5 MAGNETRON X-Band, MG5424 1730480 1


9410 MHz 25 kW

..6 NSX Power Supply, Low Voltage 910-010.64 3611347 1

…7¹ Fuse, T 3.15 A L250 V IEC 127-2 1762123 1

..8 NSX Controller/Modulator Set 770-001.X05 3611589 1

..10 NSX Connection Board 910-010.61 3611330 1

..11 NSX Power Supply, High Voltage 910-010.63 3611346 1

..12 NSX PMU X-Band TX 910-010.59 3611204 1

..13 NSX IF Receiver 770-001.22 3611257 1

.14 EMV Seal 209-1302-00-L206 1722011 AR

________________
¹ Not illustrated

2 Edition 01
NSX S-Band 30 kW UP Pedestal
Type 770-003.NG001
Spares Part Catalogue

24 2
25

23 26

22

4
N7 3 1
S7 6
X0 1
- 1
I 0 3
F 0 1
.
3 6
.
R.
1
E2
5
C2
19
E
I
V
E
5 R
N9 3 1
12 S1 6
N7 3 1 X0 1
S7 6 - 1
X0 1 P0 2
- 1 M1 0
I 0 3 U0 0
.
F 0 1 .
. .
3 6 S5
Edition 01 . 1 1
R. - 7
1 6
E2 B
5 A
C2
N
NSX S-Band 30 kW UP Pedestal
Type 770-003.NG001
Spares Part Catalogue

18

17
13

16

3 14

15

11 6

10

2 Edition 01
NSX S-Band 30 kW UP Pedestal
Type 770-003.NG001
Spares Part Catalogue

22 20

21

Edition 01 3
NSX S-Band 30 kW UP Pedestal
Type 770-003.NG001
Spares Part Catalogue

Pos. Designation Part-No. RAn Ident.No. Qty.

1 NSX S-Band Pedestal 770-003.NG002 4006169 1

FREQUENCY CONVERTER MFR1500(230V) 1760116 1


.2
115/230VAC
..31 G-FUSE CARTRIDGE 19195-T10A-L-250 1762140 1
.4 ELECTRONIC COMPL. (NSX S-UP) 770-003.X02 3611554 1

ELECTRONIC COMPL. (NSX S-UP) 770-003.X02AT 3611553 1


.41
AT

..5 NSX ADAPTER S-BAND PCB 910-010.62 3611345 1

NSX POWER SUPPLY, LOW 910-010.64 3611347 1


..6
VOLTAGE

…71 FUSE T3,15A L250V IEC 127-2 1762123 1

NSX CONTROLLER/MODULATOR 770-001.X05 3611589 1


..8
SET

..10 NSX CONNECTION BOARD 910-010.61 3611330 1

NSX POWER SUPPLY, HIGH 910-010.63 3611346 1


..11
VOLTAGE

.12 TRANSCEIVER UNIT 770-003.03ET 3611551 1

MAGNETRON, S-BAND, 3050MHZ MG 5223 1730483 1


..13
30kW

..14 ATTACHMENT 770-003.20 3611314 1

..15 TR LIMITER, S-BAND B3 LT 1008 1790955 1

..16 NSX IF RECEIVER 770-003.22 3611316 1

..17 NSX PMU S-BAND RX 910-010.57 3611200 1

..18 NSX PMU S-BAND TX 910-010.60 3611205 1

.19 COAX CABLE NB60-372 3611318 1

PRESSURE COMPENSATION PMF 100444 1670560 1


.20
ELEMENT) M12X1,5

.21 BONDING STRAP, 150LG. 900-019.00-011 3502786 1

4 Edition 01
NSX S-Band 30 kW UP Pedestal
Type 770-003.NG001
Spares Part Catalogue

SWITCH 1-POL. WITH KEY T9-CS1-31 1722530 1


.22
FUNCTION

..231 SILICON GLUE RTV-108 1990022 AR

.24 NSX ENCODER SMALL 910-010.54 3611179 1

.25 NSX ENCODER 910-010.53 3611174 1

.26 MAINS FILTER 115/230VAC 2X8,7A A11X46/2X8,7A 1731059 1

Pedestal can be used with

A 12 FT S-Band LPR-A3 2012253 1

________________
1
Not illustrated

Edition 01 5
NSX S-Band 30 kW DOWN Pedestal
Type 770-003.NG010
Spares Part Catalogue

Edition 01 1
NSX S-Band 30 kW DOWN Pedestal
Type 770-003.NG010
Spares Part Catalogue

Pos. Designation Part-No. Ran Ident.No. Qty.

1 NSX S-Band DOWN Pedestal 770-003.NG010E01 4006236 1

.2 Frequency Converter MFR1500 (230 VAC) 1760116 1


115/230 VAC
..3¹ G-Fuse Cartridge 19195-T10A-L-250 1762140 1
.4 NSX Connection Board 910-010.61 3611330 1

.5 Pressure Compensation Element PMF 100444 1670560 1


M12x1.5

.6 Bonding Strap 150LG 900-019.00-011 3502786 1

.7 Switch 1-Pol. With Key Function T9-CS1-31 1722530 1

..8¹ Silicon Glue RTV-108 1990022 AR

.9 NSX PMU S-Band RX 910-010.57 3611200 1

.10 NSX Encoder Small 910-010.54 3611179 1

.11 NSX Encoder 910-010.53 3611174 1

.12 Mains Filter 115/230 VAC 2x8,7 A A11X46/2X8,7A 1731059 1

Pedestal can be used with

A 12 FT S-Band Antenna NSX1 LPR-A3 2012253 1

¹ Not illustrated

2 Edition 01
NSX S-Band 30 kW DOWN MTR
Type 770-004.NG010
Spares Part Catalogue

Edition 01 1
NSX S-Band 30 kW DOWN MTR
Type 770-004.NG010
Spares Part Catalogue

Pos. Designation Part-No. RAn Ident.No. Qty.

1 NSX S-Band DOWN MTR 770-004.NG010E01 4006117 1

.2 ELECTRONIC COMPL. (NSX S-UP) 770-003.X02 3611554 1

.2¹ ELECTRONIC COMPL. (NSX S-UP) 770-003.X02AT 3611553 1


AT

..3 NSX Adapter S-Band PCB 910-010.62 3611345 1

..4 NSX Power Supply, Low Voltage 910-010.64 3611347 1

…5¹ Fuse, T 3.15A L250V IEC 127-2 1762123 1

..6 NSX Controller/Modulator Set 770-001.X05 3611589 1

..8 NSX Connection Board 910-010.61 3611330 1

..9 NSX Power Supply, High Voltage 910-010.63 3611346 1

.10 Transceiver Unit 770-003.03ET 3611551 1

..11 Magnetron S-Band, 3050 MHz 30 kW MG 5223 1730483 1

..12 Attachment 770-003.20 3611314 1

..13 TR Limiter S-Band B3 LT 1008 1790955 1

..14 NSX IF Receiver 770-003.22 3611316 1

..15 NSX PMU S-Band TX 910-010.60 3611205 1

.16 Coax Cable NB60-372 3611318 1

.17¹ Bonding Strap 500LG 148-500.50-055 3502814 1

________________
¹ Not illustrated

2 Edition 01

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