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New Method For Estimating Flying Capacitor Voltages in Stacked Multicell and Flying Capacitor Mul - 0
New Method For Estimating Flying Capacitor Voltages in Stacked Multicell and Flying Capacitor Mul - 0
New Method For Estimating Flying Capacitor Voltages in Stacked Multicell and Flying Capacitor Mul - 0
Abstract: Multicell converters are an interesting alternative for medium voltage and high power applications, because of the
increased number of output voltage levels and apparent frequency. The two most significant types of multicell converter are the
flying capacitor multicell (FCM) converter and its derivative, stacked multicell (SM) converter. Balancing flying capacitor volt-
ages is an important constraint to the proper performance of FCM and SM converters. Thus, observation of the flying capacitor
voltages used in active control is valuable, but using voltage sensors for observation increases cost and size of the converter. This
paper deals with a new strategy to estimate the flying capacitor voltages of both FCM and SM converters. The proposed strategy is
based on a discrete time model of the converter and uses only a load current sensor. The circuit was simulated using
PSCAD/EMTDC software and simulation results were presented to validate the effectiveness of the proposed estimation strategy
in observing the flying capacitor voltages. Simplicity is the most significant advantage of the proposed strategy, its performance
being based on simple equations.
Key words: Flying capacitor multicell converter, Stacked multicell converter, Flying capacitor voltage, Phase shifted sinusoidal
pulse width modulation
doi:10.1631/jzus.C0910559 Document code: A CLC number: TM464
topology presents some problems, mainly with the voltage that is the sum of the individual cell voltages
clamping diodes and the balance of the dc-link ca- (McGrath et al., 2007; McGrath and Holmes, 2008).
pacitors. An alternative for the NPC converter is the An n-cell FCM converter (Fig. 1) is composed of 2n
multicell topologies. Different cells and ways to in- switches forming n-commutation cells controlled
terconnect them generate many topologies, among with equal duty cycles, n−1 flying capacitors with the
which the most important ones are the cascaded mul- same capacitance and different dc rating voltages
ticell (CM) and the flying capacitor multicell (FCM) equal to E/n, 2E/n, …, (n−1)E/n. As a result, the
with its sub-topology stacked multicell (SM) convert- electrical stress on each switch is reduced and more
ers (Meynard et al., 2002; Babaei et al., 2007; equally distributed as each switch must support a
Khoshkbar Sadigh et al., 2009a; 2009b; 2009c). voltage of E/n (Meynard et al., 2006).
The FCM converter (Meynard et al., 2006) and
its derivative, the SM converter (Lienhardt et al.,
2007), have many attractive properties for medium E/2 Sn S3 S2 S1
+ + + iL(t)
voltage applications including in particular the ad- EC(n-1)=(n-1)E/n EC2=2E/n EC1=E/n
+
vantage of transformerless operation and the ability to _ _ _
E/2 Sn S3 S2 S1
naturally maintain the flying capacitor voltages at Vout
their target operating levels (Meynard et al., 2006; Cell-n Cell-2 Cell-1 _
Lienhardt et al., 2007; McGrath et al., 2007). This
Fig. 1 An n-cell flying capacitor multicell converter
important property is called natural balancing and
allows the construction of converters with a large
number of voltage levels. As mentioned, the self-balancing property is one
The balancing of the flying capacitor voltages of the important advantages of the FCM converter
guarantees the suitable performance of FCM and SM (Meynard et al., 2002; 2006; Lienhardt et al., 2007;
converters and determines the lifetime of these con- McGrath et al., 2007; Khoshkbar Sadigh et al., 2009a;
verters (Hosseini et al., 2009). Thus, having knowl- 2009b; 2009c). The natural self-balancing of the fly-
edge of flying capacitor voltages is valuable and it is ing capacitors occurs without any feedback control. A
important in the active control of the FCM and SM necessary self-balancing condition is that the average
converters (Lienhardt et al., 2007). Measuring their flying capacitor current must be zero. As a result,
quantities by voltage sensors, however, is difficult each cell must be controlled with the same duty cycle
and expensive due to the voltage levels and increases and a regular phase shifted sinusoidal pulse width
the size and cost of the converter (Ruelland et al., modulation (PS-SPWM) progression along the cells.
2003; Lienhardt et al., 2006a; 2006b; 2007; Hosseini As shown in Fig. 2, a 4-cell-5-level FCM converter is
et al., 2009). For this reason, a simple and effective controlled by a regular PS-SPWM where the phase
estimation strategy is substantial, essential, and useful shift between the carriers of each cell is (Turpin et al.,
for observing the flying capacitor voltages. In this 2002; Hosseini et al., 2009; Khoshkbar Sadigh et al.,
paper, a simple estimation strategy based on a discrete 2009a)
time model of the FCM and SM converters is pro- φ = 2π / n , (1)
posed which requires only the sensing of the load
current. where n is the number of the cells that work in each
half cycle and equals 4 in the 4-cell-5-level FCM
converter. The switch states of the 4-cell-5-level FCM
2 Reminder on the flying capacitor multicell converter are demonstrated in Table 1.
converter In general, an output RLC filter (for balancing
booster circuit), tuned to the switching frequency, has
The FCM converter uses a series connection of to be connected across the load to accelerate the
‘cells’ comprising a flying capacitor and its associated self-balancing process in the transient states and to
complimentary switch pair and produces a stepped reduce the effect of control signal faults (Turpin et al.,
656 Khoshkbar Sadigh et al. / J Zhejiang Univ-Sci C (Comput & Electron) 2010 11(8):654-662
2002). In this case, the dynamic of the transient de- 3 Reminder on the stacked multicell con-
pends on the impedance of load at the switching fre- verter
quency. If the impedance at the switching frequency
is high (small current harmonic at this frequency) then An alternative topology based on the FCM
the natural balancing is very slow, and vice versa. The converter is the SM converter, which stacks two FCM
output RLC filter is tuned to the switching frequency converters together: the upper stack is switched only
as follows: when a positive output is required, and the lower stack
is switched only when a negative output is required
LC = fSW / (2π) , (2)
(Lienhardt et al., 2007; McGrath et al., 2007;
Hosseini et al., 2009). The SM converter structure
where fSW is the switching frequency, and L and C are
uses an m×n cell array to increase the number of
inductance and capacitance of the output RLC filter,
output voltage levels.
respectively.
A 2n-cell SM converter is shown in Fig. 3. The
main advantages of this configuration are that the
number of combinations to obtain a desired voltage
E/2 S4 S3 S2 S1
level is increased and the voltage ratings of capacitors
EC3=3E/4 EC2=2E/4 EC1=E/4
− − −
and stored energy in the flying capacitors as well as
E/2 ― ― ― ―
S4 S3 S2 S1 the semiconductor losses are reduced (Meynard et al.,
Vout
2006; Lienhardt et al., 2007; McGrath et al., 2007;
Cell-4 Cell-3 Cell-2 Cell-1 − (a)
Hosseini et al., 2009). It requires, however, the same
Carrier 1 Carrier 3 Carrier 2 Carrier 4 90
o
number of capacitors and semiconductors in com-
1
parison with the equivalent FCM converter for the
M
0 same number of output voltage levels (Khoshkbar
Sadigh et al., 2009a).
-1
S4 of Cell-4
Cell-Pn Cell-P2 Cell-P1
S3 of Cell-3
S2 of Cell-2 SPn + + SP2 + SP1
E/2 ECP(n-1) ECP2 =2E/(2n) ECP1 =E/(2n)
S1 of Cell-1 _=(n-1)E/(2n) _ _
(b) SPn SP2 SP1 iL(t)
E/2 +
Vout SNn + + SN2 + SN1
E/4
E/2 ECN(n-1) ECN2 =2E/(2n) ECN1 =E/(2n) L
-E/4 _=(n-1)E/(2n) _ _ Vout
(c) SNn S N2 SN1
-E/2 R
Cell-Nn Cell-N2 Cell-N1 _
Fig. 2 Four-cell-five-level flying capacitor multicell
converter’s control strategy (a), switch states (b), and Fig. 3 A 2n-cell stacked multicell converter
output voltage (c)
A 2n-cell SM converter (Fig. 3) is composed of
Table 1 States of switches in the 4-cell-5-level flying 4n switches forming 2n-commutation cells controlled
capacitor multicell converter with equal duty cycles, 2n−2 flying capacitors with
Output State(s) of Number the same capacitance and different dc rating voltages
voltage level (S4, S3, S2, S1) of states
equal to E/(2n), 2E/(2n), …, (n−1)E/(2n). As a result,
+2E/4 (1, 1, 1, 1) 1
the electrical stress on each switch is reduced and
+E/4 (1, 1, 1, 0), (1, 1, 0, 1), 4
(1, 0, 1, 1), (0, 1, 1, 1) more equally distributed as each switch must support
0 (1, 1, 0, 0), (1, 0, 0, 1), 4 a voltage of E/(2n) (Khoshkbar Sadigh et al., 2009a).
(0, 0, 1, 1), (0, 1, 1, 0) Like the FCM converter, the 4-cell-5-level SM
−E/4 (0, 0, 0, 1), (0, 0, 1, 0), 4 converter (Fig. 4) is controlled by a regular PS-
(0, 1, 0, 0), (1, 0, 0, 0) SPWM, where the phase shift between the carriers of
−2E/4 (0, 0, 0, 0) 1 each cell is as shown by Eq. (1), with n being the
Khoshkbar Sadigh et al. / J Zhejiang Univ-Sci C (Comput & Electron) 2010 11(8):654-662 657
number of the cells that work in each half cycle. n 4 Estimation of flying capacitor voltages
equals 2 in the 4-cell-5-level SM converter. The
switch states of the 4-cell-5-level SM converter are As reported in Turpin et al. (2002) and Hosseini
given in Table 2. Like the FCM converter, the SM et al. (2009), an active control of the FCM and SM
converter has the self-balancing property and each converters requires the knowledge of the states, es-
cell must be controlled with the same duty cycle and a pecially the flying capacitor voltages. Usually, dif-
regular phase shifted progression along the cells ferential voltage sensors are used to measure the fly-
(Meynard et al., 2002; Lienhardt et al., 2007; ing capacitor voltages, but the presence of these
Khoshkbar Sadigh et al., 2009a). sensors increases the drive cost and size. As an ex-
ample, the active control of a 3-cell 3-phase FCM
converter or a 4-cell 3-phase SM converter requires at
Cell-P2 Cell-P1
least 6 floating voltage sensors. Furthermore, in me-
SP2 SP1
dium voltage applications, the design of the voltage
sensors is not simple and usually requires a good
E/2 ECP1=E/4
−P2 − − insulation quality (Turpin et al., 2002; Hosseini et al.,
S SP1
2009).
SSN2
N2 SN1
SN1 To reduce the number of sensors, several solu-
E/2 ECN1=E/4
tions are available and have been tested. The simplest
− one needs only one voltage sensor. Its basic principle
−
SN2 −N1
S
Vout
consists of the measurement of the converter output
voltage each time the input control vector changes.
Cell-N2 Cell-N1
Thus, using switch states information, one can easily
(a)
Carrier P1 Carrier P2 180 o
obtain the capacitors and supply voltages by resolving
1
a linear algebraic equation of the system. Obviously,
M this method does not correspond to a state observation
0
since the system dynamics are not considered.
-1
The major drawback of the aforementioned es-
Carrier N2 Carrier N1
SN2 of Cell-N2 timation techniques is the high measurement noise
SN1 of Cell-N1 sensitivity, since any perturbation on the measure-
SP2 of Cell-P2 ment is directly transposed to the estimated states.
SP1 of Cell-P1 (b) Moreover, in those techniques one voltage sensor is
E/2 also required.
E/4 Vout
The other solution is to develop a state observer
-E/4 using a load current measurement. For this purpose, a
-E/2 (c)
good model representation of the system must be
Fig. 4 Four-cell-five-level stacked multicell converter’s
control strategy (a), switch states (b), and output voltage
adopted. A sliding mode observation technique based
(c) on using a load current measurement has been pro-
posed (Lienhardt et al., 2006a; 2006b; 2007). In the
Table 2 States of switches in the 4-cell-5-level stacked sliding mode observation technique as discussed in
multicell converter Lienhardt et al. (2006a; 2006b; 2007), there are some
Output State(s) of switches Number disadvantages as follows:
voltage level {(SP2, SP1), (SN2, SN1)} of states
1. Many coefficients in the model of the con-
+2E/4 {(1, 1), (1, 1)} 1
verter must be calculated, and these depend on the
+E/4 {(1, 0), (1, 1)}, {(0, 1), (1, 1)} 2 system parameters such as load characteristic and
0 {(0, 0), (1, 1)}, {(1, 0), (1, 0)}, 3 flying capacitor voltages. As a result, a complex
{(0, 1), (0, 1)}
model of the converter is achieved. Meanwhile, some
−E/4 {(0, 0), (1, 0)}, {(0, 0), (0, 1)} 2
of these coefficients must be guessed.
−2E/4 {(0, 0), (0, 0)} 1 2. The observer gain matrix, Λ, must be calcu-
658 Khoshkbar Sadigh et al. / J Zhejiang Univ-Sci C (Comput & Electron) 2010 11(8):654-662
lated according to the assumed maximum error of step-by-step calculation of state variables in each time
estimated flying capacitor voltages and load current. interval using an approximated discrete model of the
In this case, the maximum load current must be defi- converter, which is written as follows:
nite. Thus, this matrix must be calculated for each
case, which makes the technique time consuming. X ′(t ) = f ( X (t ), S (t )). (8)
3. The saturation function as well as the correc- Therefore,
tion functions must be implemented, which increases
the number of calculations and the complexity of the X (t + Δt ) ≈ X (t ) + f ( X (t ), S (t )) ⋅ Δt , (9)
technique. X ([k + 1]Δt ) ≈ X (k Δt ) + f ( X (k Δt ), S (k Δt )) ⋅ Δt , (10)
4. In addition to the calculation of flying ca- X (k + 1) ≈ X (k ) + f ( X (k ), S (k )) ⋅ T , (11)
pacitor voltages, it is essential to calculate the load
current for use in the saturation function and correc- where T is the sampling period, and it is reasonable to
tion functions, which leads to an increased number of neglect T2, T3, .... For example, in the first time in-
calculations and the complexity of the technique. terval kT<t<(k+1)T with known values of X(k) and
To overcome these problems, we study and de- S(k), we can calculate the value of X(k+1) at the end
scribe an exact discrete time model of the converter of the corresponding time interval; by substituting
for estimating the flying capacitor voltages of a Eqs. (4)–(6) into Eq. (11), we have
4-cell-5-level FCM converter as well as SM converter.
Modeling of FCM and SM converters is expressed in X (k + 1) ≈ X (k ) + T ( A( S (k )) X (k ) + B( S (k )) E ), (12)
the following parts.
X (k + 1) ≈ (1 + TA( S (k ))) X (k ) + TB ( S (k )) E. (13)
4.1 Modeling of the FCM converter
The instantaneous model of the 4-cell-5-level Using Eq. (13) makes it possible to estimate the
FCM (Fig. 2) converter in the state space representa- flying capacitor voltages of the FCM converter step
tion can be described by by step. By estimating the flying capacitor voltages, it
is feasible to estimate the output voltage as follows:
⎧ X ′(t ) = A( S (t )) X (t ) + B ( S (t )) E
⎪ Vout (t ) = ( S 4 − 0.5) E + ( S3 − S4 ) EC3 (t )
⎨ = f ( X (t ), S (t )), (3) (14)
⎪ Y (t ) = CX (t ), + ( S 2 − S3 ) EC2 (t ) + ( S1 − S2 ) EC1 (t ).
⎩
X (t ) = [ EC1 (t ) EC2 (t ) EC3 (t ) iL (t )] ,
T
(4) The estimation strategy of the 4-cell FCM con-
A( S (t )) = verter is shown in Fig. 5.
⎡ 0 0 0 ( S 2 − S1 ) / C1 ⎤
⎢ 0 0 0 ( S3 − S2 ) / C2 ⎥⎥
⎢ (5) Measured iL(t)
Estimate flying EC1(t)
80
60
0.30
Estimate flying ECP1(t) 0.20
Measured iL(t) -0.10
capacitor voltages & 0.00
ECN1(t) -0.10
output voltage in a
-0.20
States of switches 4-cell SM converter -0.30 (b)
Vout(t)
(SP1, SP2, SN1, SN2 ) (Eqs. (13), (16)-(18), (20)) 0.00 0.10 0.20 0.30 0.40 0.50
t (s)
180
160
5.2 Estimation of flying capacitor voltages in the
Estimated EC2 (V)
140
120
SM converter
100
80 In this case, input voltage E was 200 V at startup
60 (a)
40 of the simulation and it was changed to 300 V at
20
0 t=0.25 s after balancing the flying capacitors at their
0.00 0.10 0.20 0.30 0.40 0.50 target values. Figs. 11 and 12 show the estimated
t (s)
Error of estimated EC2 (V)
0.40
0.30
voltage of flying capacitors as well as the estimation
0.20 errors of ECP1(t) and ECN1(t), respectively. As shown
0.10
0.00 in these figures, the proposed strategy can estimate
-0.10
-0.20 the flying capacitor voltages precisely while the es-
-0.30
-0.40
(b) timation errors were almost zero.
0.00 0.10 0.20 0.30 0.40 0.50 100
250 0
0.00 0.10 0.20 0.30 0.40 0.50
Estimated EC3 (V)
200
Error of estimated ECP1 (V)
0.50 t (s)
150
0.30
100
(a) 0.10
50
-0.10
0
0.00 0.10 0.20 0.30 0.40 0.50
-0.30
(b)
t (s) -0.50
Error of estimated EC3 (V)
t (s) 70
60
Fig. 9 Estimated voltage of cell-3’s flying capacitor (a) and 50
the estimation error (b) of the flying capacitor multicell 40
30 (a)
converter 20
10
200 0
150 0.00 0.10 0.20 0.30 0.40 0.50
Estimated Vout (V)
2.00
1.50 0.00 0.10 0.20 0.30 0.40 0.50
1.00 t (s)
0.50
0.00
Fig. 12 Estimated voltage of cell-N1’s flying capacitor (a)
-0.50 and the estimation error (b) of the stacked multicell con-
-1.00
-1.50 verter
-2.00 (b)
As shown in Fig. 13, estimating the flying ca-
0.00 0.10 0.20 0.30 0.40 0.50
t (s) pacitor voltages, knowledge of the switches states and
Fig. 10 Estimated output voltage (a) and the estimation using Eq. (20) make it possible to estimate the output
error (b) of the flying capacitor multicell converter voltage in the SM converter.
Khoshkbar Sadigh et al. / J Zhejiang Univ-Sci C (Comput & Electron) 2010 11(8):654-662 661
200 PESC.2006.1711981]
150
Estimated Vout (V)
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1.00
0.50
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-0.50 Hu, J.B., He, Y.K., 2007. Multi-frequency proportional-
-1.00
-1.50 resonant (MFPR) current controller for PWM VSC under
-2.00 (b)
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Fig. 13 Estimated output voltage (a) and the estimation DFIG-used back-to-back PWM VSC under unbalanced
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