Please Click below test to see

Details in the Harness Drawing

DIMENSIONS & CRITICAL DIMENSIONS

FUSE BOX

GROMMETS

RELAY

CONNECTORS

COT TUBE & TAPE

CLIP & CLAMP

SPLICE & CHART

CAPACITOR / RESISTOR /DIODE

BOM

WIRE CHART ON SHEET 2 Space for Revision record

SPLICE CHART & BOM ON SHEET 3

Supplier TML Part N. Chart

Wiring harness assembly should comply with Common Notes Std. 2871 5460 0048 except for Sr.
1
Nos. 4,5,7,12,14,18,22,23 and 24 from 'Common Notes'

a. All components used in the wiring harness should withstand continuous operating temperature
2
from xx deg to yy deg for 3000hrs
Design b. All components used in the wiring harness should withstand following continuous storage
temperature from xx deg to yy deg
3 All wire types as specified in the wire chart
4 Tapes as specified in the table.

5 Please refer the part drawing for the parts like fuse box, grommets, relays, brackets, protectors

6 Twisted wire pitch xx to yy turns. Length of twisted open ends should be 50mm +/-20mm
Branch taping should be done with cotton taping as per Tata Process Standard no. 2921 11 326
7
A0172
Process HST type as specified on the drawing and the process for assembly and testing should be as per
8
Common Notes Std. 2871 5460 0048
9 Wiring Harness Reliability target:
10 Weight information should be given by the supplier
Wiring Harness should comply with the following tests as per TS 75287: (Please mention the tests
11
Testing applicable)
12 Sample to be approved
13 ** Any other notes specific to the vehicle
Title Block

Notes:- Following points need to be checked by designer for Title Block, Revision block,
1 All the fields in the title block are must be filled before release of the drawing
BACK TO SHEET 1 2 Modification record should be Specific to changes done in the respective revision,
Symbol chart, Tolerance Chart, Tape specifications

BACK TO SHEET 1 Note:- Symbol chart, Tolerance chart and Taping specification must be shown on each drawing
Fuse Box Representation

Instance Name
Connector Description
Assembly instruction View

View From Wire Entry side

Wire Routing Direction information

TML Part No.

Fuse Part no with Quantity

Sec Lock, Cover, Other Acc

etc part No.

Notes : - For Fuse box representation in the harness

1 Branch direction to be indicated in the drawing
2 If required please add 3D view which will indicate the assy in the harness
BACK TO SHEET 1 3 Add all necessary parts in the drawing such as cover, TPA, fuse part no etc
Grommet Representation

Instance Name

Grommet View

3D Representation for
the assy of grommet
TML Part No and Assy
Instruction

Grommet View

TML Part No and Assy

Instruction

Notes :- Grommet representation in the Harness

1 TML Part no for Each grommet
2 Measuring position should be as indicated in the view
 3
If required please add the 3D representation for the grommets in the
drawing for better assy in the harness as well as in the vehicle
BACK TO SHEET 1
Relay Representation Relay TML Part No,
Description

Instance Name &

Description

Wire Entry side view

Relay Base TML Part

No

Wire Chart

Notes :- Relay pin and Circuit Information should specific to the relay selected. The
information given below is only indicative
BACK TO SHEET 1

Relay Pin & Circuit information

Notes :- For Relay assy in the harness

1 All Relay base views should be indicated in the drawings
2 Relay internal circuit diagram should be indicated in the on the drawing with pin names as per circuit & pin names as per connectors
3 Please add all necessary information on the drawing with respect to relay
4 NO NC contact need to be indicated on the drawing
5 If the relay is with Diode, Resistor, it should be indicated in the relay circuit diagram with respect to relay manufacturer circuit diagram
6 TML and supplier part part number with quantity in nos should mentioned for each type of relay

RELAY TML PART NO: RELAY TML PART NO: RELAY TML PART NO: RELAY TML PART NO:
SUPPLIER PART NO : SUPPLIER PART NO : SUPPLIER PART NO : SUPPLIER PART NO :
CONTACT DETAILS CONTACT DETAILS CONTACT DETAILS CONTACT DETAILS
QTY: XX nos QTY: XX nos QTY: XX nos QTY: XX nos
Connector Representation

Instance Name &

Description

Wire Entry side view

TML Part No

Wire Chart

BACK TO SHEET 1
Cot Tube & Tape Representation

Temprature Identification, Applicability of tape

(Cotton or PVC)
This View is for Slit Cot tube with full taping

Temprature Identification, Applicability of tape

(Cotton or PVC)
This View is for Spiral tape

Notes: for COT & Tape representation

BACK TO SHEET 1 1 Temperature need to be indicated for each cot & Tape in the drawing
CLIP Representation

Clip Instance name,

TML paty no,
Arrow Direction & View

Sectional View for clips

Notes:- For Clip representation

BACK TO SHEET 1 1 All clip should have reference sectional view, arrow direction indicated on the drawing
Wire Chart Representation

Required information as per chart below,

Spec, Material, part no, from to information,
Terminal Seal supplier & TML part no etc

Note:-
BACK TO SHEET 1 1 Wire chart should be on the sheet 2 of the harness drawing
Splice Chart Representation

Splice Instance Name

Splice Chart

Notes:- Splice chart should be represented on the sheet 3 of the harness drawing
BACK TO SHEET 1
Capacitor / Resistor / Diode Representation
Instance Name & Direction & other
Description information
Instance Name &
Description

Direction & other

information

Direction & other

Instance Name & information
Description

Notes:-for adding resistor, capacitor, or Diode in the harness drawing

1 All electrical parameter should be indicated in the Drawing such as Values, direction of assy
BACK TO SHEET 1 2 TML part no should be indicated to the whole assy
Dimensions Representation

Regular Dimensions
without arrow drawing

Critical Dimensions with arrow in the

drawing

Notes:- Dimensions Representation

1 critical dimensions should be indicated by reference arrow,
2 Regular dimensions should be indicated near to branch without arrow
BACK TO SHEET 1
Bill of Materials
Design:W/H MAIN IRIS WITH BLOWER:A

Supplier Part
Part Number Number Supplier Name Type Quantity
551754607503 GROM 1
551754607506 GROM 4
551754607514 GROM 1
63700000290 154719-0 Tyco CONF 3
63700000290 63700000290 TATA MOTORS CONF 2
63700000370 1-1718346-1 Tyco CONF 2
63700101280 MG652290-5 KET CONN 1
63700200390 TTP-RB14 TT CONF 1
63700200410 TTP-23FB TT CONF 1
63701000160 330000002 Molex TERM 17
63701001050 173631-1 Tyco TERM 34
63701001630 7116-4032 Yazaki TERM 2
63701001650 170234-2 Tyco TERM 1
63701001810 7017-1010-02 Yazaki Splice 38
63702000280 178210-1 Tyco SEAL 3
63702000550 7158-3081-50 Yazaki SEAL 22
63702000560 7158-3082-90 Yazaki SEAL 5
63702000930 MG680953 KET SEAL 1
63702000940 MG680954 KET SEAL 2
63702001000 368932-1 Tyco SEAL 5
63702005030 828922-1 Tyco PLUG 1
63702005250 7158-3114-90 Yazaki PLUG 1
63702005260 7158-3080-60 Yazaki PLUG 6
63704000040 125861449 Fuse 5A PART 2
63704000060 125861449 Fuse 15A PART 1
63704000150 125861449 Fuse 25A PART 1
63708001410 MG631984 KET CLIP 1
63708001460 TTP-23CP TT CLIP 1
63708001590 175024000 A.Raymond PART 71
63708001640 T50ROSEC4B HELLERMANN TYTON Cable Tie 2
63710100170 COT DIA 13 Schlemmer HSS 0
63710100190 COT DIA 7 Schlemmer PART 180
63710100210 COT DIA 13 Schlemmer PART 3615
63710100230 COT DIA 19 Schlemmer PART 1450
63714000070 430001930 Yazaki PART 14168.92
63708001410 12554653 Schlemmer HST Part 6
63710100230 7112-2563-30 Sec Lock Yazaki Part 7
WIRE_B_0.75_FLRYB WIRE 580
WIRE_B_2.50_FLRYB WIRE 1045 Notes:- BOM should also contain the quantity of taping, fastners, etc.
WIRE_B/G_0.75_FLRYB WIRE 1815 used in the harness
WIRE_B/R_1.50_FLRYB WIRE 770
WIRE_B/W_1.50_FLRYB WIRE 1900
WIRE_BR_1.00_FLRYB WIRE 2810
WIRE_BR_1.50_FLRYB WIRE 10045
WIRE_BR_2.50_FLRYB WIRE 960
BACK TO SHEET 1 WIRE_BR/Y_0.50_FLRYB WIRE 120