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FIG. 144.—STAFFORDSHIRE SIDE.
Piling.—Use extra care to pile meats closely and exclude the air,
for they will not develop a desirable color when they are exposed to
the air. After the meats are all piled evenly, the edges should be
gone over, and any exposed parts covered with a fine sprinkling of
salt.
Sides are piled so as to make a cup of the hollow portion with a
tendency for the pickle to drain slightly toward the back. Hams are
piled shank down on an angle of about 45°.
FIG. 149.—SQUARE SHORT CLEAR.
SHIPPING AGE.
Product Average Oct. 15 March 1
wt. lbs. to March 1 to Oct. 15
Days Days
Bellies ... 15 to 25 15 to 25
Boneless backs ... 15 to 25 15 to 25
Cumberlands 20-24 20 to 25 20 to 25
Cumberlands 24-30 20 to 25 25 to 30
Cumberlands 30-40 25 to 30 25 to 30
Long clears under 30 20 to 25 20 to 25
Long clears over 30 20 to 25 25 to 30
Dublins and long ribs ... 20 to 25 20 to 25
Long cut hams 10-14 20 to 25 20 to 25
Long cut hams 14-18 25 to 30 25 to 30
Weight hind feet to tank, 996 pounds, cooked in test tank five hours, with forty
pounds pressure:
Prime steam lard, 163 pounds, 16.37 per cent, at $9.35 per cwt. $15.24
Tankage (dry basis), 13.76 per cent, at $17.50 per ton 1.19
Total $16.43
Gross value, $1.62 per cwt.
RECAPITULATION.
Net wt.
lbs.
Rendering back fat 5,000
Oleo stearine added 270
Total 5,270
Production No. 2 neutral lard 1,846 pounds
Production kettle rendered lard 1,940 pounds
Production prime steam lard 499 pounds 4,285
Waste 985
Where neutral lard and kettle rendered lard are made together a
nice flavor may be imparted to the kettle rendered lard by using the
bottoms of neutral lard when cooking it, as the scrap from the neutral
when brought to the high temperature of kettle rendered lard imparts
a rich flavor.
Process for Kettle Rendered Lard.—The raw product is put
through a hasher which cuts the fat tissues, so that when the heat is
applied the oil readily separates. The kettle generally used for this
purpose is about five feet in diameter and from five to seven feet
deep, made of wrought iron, jacketed for steam, with an agitator to
keep the product agitated while cooking. The jacket should be kept
heated until through hashing, then increased until the temperature of
the lard reaches 255° to 260° F., when the pressure should be shut
off for one and one-half hours at least—one and one-half hours
should be taken to reach this period. If lard stearine is used it should
be added at this time, using about 15 per cent for the summer
formula. After this period of shut-off, again turn on the steam, holding
temperature, allowing the contents to cook until dry, or until no
further steam arises, which will consume probably from thirty to forty-
five minutes. Stop agitating and add twenty pounds of salt, let stand
to settle one hour, then lower into the kettle below, strain through a
cloth sieve, the lard being taken off the scrap with a siphon. The
scrap will remain in the bottom of the cooking kettle; if handled
carefully, very little will pass through the pipe. The lard, when being
drawn into the kettle below, should be passed through several
thicknesses of cheese cloth in order to catch any small pieces of
scrap or tissue.
Settling.—After the lard is lowered into the settling kettle, allow it to
stand two to three hours, then siphon to a third kettle, as
considerable scrap will have gone through into the lard from the
cooking kettle, strain it through a double thickness of cheese cloth
stretched over a frame. In the third kettle a scum will arise on it,
which should be immediately skimmed off, and about ten pounds of
fine salt added to a 5,000-pound batch, to aid in settling. If
convenient, it is advisable to allow the lard to settle in this kettle for
twelve hours before drawing it off, although this length of time is not
necessary, but a perfect settlement of the impurities is necessary to
make the best lard.