F Passau GmbH

Doc.no.:19075003
INSPECTION INSTRUCTIONS
Revision: -- Rigid axles
(with and without transmission)

1. Description

1.1 Assembly instructions

Apply oil SAE - 90 LS (API - class 5GL) to moving parts like bearings, gears as well as to brake
disks and disks of limited slip differential according to specification MIL - L - 2105 D.

To be done during assembly!

Spray approx. 1 lLt of the specified oil into the interior of hubs/outputs and axle housing with axle
insert (to prevent corrosion!)

1.2. Brake test:

1.2.1 Multi-disc brake

Breathe brake! Actuate brake approx. 10 times and then carry out the following pressure test.

a) Low-pressure test:

Generate an excess pressure of 5 bar (by means of a hydraulic press), the generated excess pressure
must not drop within a test duration of approx. 5 minutes.

TEST MEDIA: MOTOR OILS SAE 10 W MIL - L 2104 C

MIL - L 46152

API-CC;CD;SC;SD;SE

ATF - OILS TYPE A SUFFIC A

DEXRON OF II D

Datei: 19075003_-- Formblatt: 05069003 A6 Seite 1 von 4

 F Passau GmbH
Doc.no.:19075003
INSPECTION INSTRUCTIONS
Revision: -- Rigid axles
(with and without transmission)

b) High pressure test:

Apply a high pressure of 150 bar, wait approx. 1 min.; the new default value (∼ 145 bar)
must not drop by more than 3% within 5 minutes.

1.3 Drum brake:

Make basic setting, i.e. loosen fixing screw of brake adjustment, fully spread adjusting device -
centering) refasten screws tightly. Clear brake shoes by backing-off adjusting nut by 3-5 notches.
Brake drum must be clear.

Same as 1.2.1 a + b but TEST MEDIA: see parts list!

1.4 Disk brake:

Same as 1.2.1 a + b but TEST MEDIA: see parts list!

1.5 Slotted nuts in the outputs:

To ensure a correct process of the safety related components urgently observe the following:

a) The tightening torques of the nut on hub carriers are recorded by a documenting screwdriver and
are then documented.
b) Should this thool (documenting screwdriver) not be available e.g. in service organizations or in
field assembly, so the operator, together with a second person, must monitor the tightening process
and confirm its correctness by signing the assembly order.
Then mark nut and counter piece with a securing agent (on the effected procedure).

Datei: 19075003_-- Formblatt: 05069003 A6 Seite 2 von 4

 F Passau GmbH
Doc.no.:19075003
INSPECTION INSTRUCTIONS
Revision: -- Rigid axles
(with and without transmission)

1.6 Contact pattern check of bevel gear set

1.7 Check leakage of shaft seal:

In case of a separate oil circuit, turn in test connections into oil drain holes of axle housing and of
both outputs, and build up a pressure of 0.3 bar – consecutively axle housing /outputs.

In case of a common oil system, connect just 1x on the axle housing and build up pressure.

No pressure drop must be visible within 3 min.

During pressure test rotate input flange with fixing bracket, ensure that both outputs are evenly
rotating in the correct sense of rotation.

1.8 Others:

Check axle according to installation drawing

(Random sampling inspection during assembly):

• Hole pattern of spring pad

• Flange position
• Sense of rotation
• Input flange
• Wheel bolts

Datei: 19075003_-- Formblatt: 05069003 A6 Seite 3 von 4

 F Passau GmbH
Doc.no.:19075003
INSPECTION INSTRUCTIONS
Revision: -- Rigid axles
(with and without transmission)

1.9 Check of identification plate

1.10 Check of general condition

2. Application/purpose

These instructions shall be applicable in the Service department for axle types AP, MT, MTC.

FOR INTERNAL USE ONLY

Erstellt Geprüft Freigabe

Bereich Bereich Bereich
Datum Datum Datum Dokument-Nr.
Name Name Name 19075003
Datei: 19075003_-- Formblatt: 05069003 A6 Seite 4 von 4