M-30 (PQC) 1494 (Opc - 53, N.sand) Msa 31.5

VIGILANCE AND QUALITY CONTROL CIRCLE ,NASHIK
DISTRICT LABORATORY, NASHIK.
CONCRETE MIX DESIGN
JOB NO. NSK/23-24/612/PW/MLG

NAME OF DIVISION P.W.Division Malegaon.
NAME OF SUB DIVISION P.W.Subdivision Malegaon.
NAME OF WORK Improvements to NH-3 to Lonwade Dasane Vajirkhede Malegaon Camp to Tehare
Kaulane Connected to MDR-140 road MDR-137, Km. 0/00 to 3/00 (NH-03 to Lonwade),
Km. 8/00 to 9/00 ( Phulenagar to Bhaygaon), Km. 13/500 to 15/500 ( Bhayagaon to
Ravalgaon Naka), Tal. Malegaon, Dist. Nashik.
DATE OF RECEIVED 7/31/2023

DATE OF TESTING 8/1/2023 TO 9/15/2023
DESIGN STIPULATION (PQC)

###CHARACTERISTIC COMPRESSIVE STRENGTH (N/mm 2) : FOR M-30= 30N/mm2 PQC
###MATERIALS : 31.5 mm ,20mm,10/12mm cr metal
###SAND,CEMENT : A.Sand
CEMENT- OPC 53 GRADE Ultratech Cement
###MAXIMUM SIZE OF AGGREGATE (MSA) : 31.5 mm
###SHAPE OF AGGREGATE : ANGULAR
###DEGREE OF QUALITY CONTROL : GOOD
###DEGREE OF WORKABILITY : MEDIUM
(a) required slump : 25 mm
###EXPOSURE CONDITION : MODERATE
###MAXIMUM W/C RATIO : FOR M-30=0.45
###MINIMUM CEMENT CONTENT : 300Kg/m3
###CHEMICAL ADMIXTURE : Conplast 440 (sp.gr 1.17)
### LABORATORY TEST

### CEM 1 Consistency : 30.75
2 Fineness : 1.97
3 Specific Gravity : 3.137
4 Initial Setting time : 93
Final Setting time : 325
5 Compressive Strength :
For 7 days : 37.57 N/mm2
for 28 days : N/mm2
6 Soundness : 1 mm
1) Fine aggregate :A.SAND (100%)
% of passing on eah size (IS : 383 - 1970) Table No. 4 (Clause 4.3) I Zone
SAND Sieve 4.75mm 2.36mm 1.18mm 600mic 300mic 150mic FM
A.SAND % Passing 95.60 83.10 54.70 32.90 15.40 5.90 3.12
Limits 90 - 100 60 - 95 30 - 70 15 - 34 5 - 20 0 - 20 2.6 - 3.6
2) Physical Properties of fine aggregate A.SAND (100%)
Unit
DUST/Silt Free Water wt.@SSD
Sand Sp Gravity
Content % (Surface)% Absorption % condition
Kg/Lit
A.SAND 4.03 … 2.74 1.21 1.73

3) Sieve analysis of Coares Aggregate (IS:383-1970) Individual grading %
Passing on each size: (IRC44-2017(Table-1))
….20...mm …10/12.. mm
.40.mm Metal
Sieve No Metal % Metal % A.SAND
% Passing
Passing Passing
37.5 mm 100.00 100.00 100.00 100.00
31.5 mm 96.35 100.00 100.00 100.00
26.5 mm 57.82 100.00 100.00 100.00
19.0 mm 25.32 67.94 100.00 100.00
9.5 mm 0.00 11.89 81.36 100.00
4.75 mm 0.00 0.00 32.15 95.60
0.600 mm 0.00 0.00 16.85 32.90
0.150 mm 0.00 0.00 9.12 5.90
0.075 mm 0.00 0.00 2.23 1.86
Combined Gradation of Coarse Aggregate (Recommended Trial) for M -30(IRC44-2017 (Table-3))

….20...mm …10/12.. mm
.40mm Metal Combined
Sieve No Metal % Metal % A.SAND
% Passing % Passing
Passing Passing
100%
% 17 24 25 34 100
37.5 mm 17.00 24.00 25.00 34.00 100.00 100
31.5 mm 16.38 24.00 25.00 34.00 99.38 90-100
26.5 mm 9.83 24.00 25.00 34.00 92.83 85-95
19.0 mm 4.30 16.31 25.00 34.00 79.61 68-88
9.5 mm 0.00 2.85 20.34 34.00 57.19 45-65
4.75 mm 0.00 0.00 8.04 32.50 40.54 30-55
0.600 mm 0.00 0.00 4.21 11.19 15.40 8…30
0.150 mm 0.00 0.00 2.28 2.01 4.29 0-10
0.075 mm 0.00 0.00 0.56 0.63 1.19 0-5
….20...mm …10/12.. mm
.40.mm Metal
Sieve No Metal % Metal % Combined %
% Passing
Passing Passing Passing
100%
% 25.76 36.36 37.88 100
37.5 mm 25.76 36.36 37.88 100.00 100
31.5 mm 24.82 36.36 37.88 99.06 90-100
26.5 mm 14.89 36.36 37.88 89.14 85-95
19.0 mm 6.52 24.71 37.88 69.11 68-88
9.5 mm 0.00 4.32 30.82 35.14 45-65
4.75 mm 0.00 0.00 12.18 12.18 30-55
0.600 mm 0.00 0.00 6.38 6.38 8…30
0.150 mm 0.00 0.00 3.45 3.45 0-10
0.075 mm 0.00 0.00 0.84 0.84 0-5
99.7
68
100
35.2
23.8 90 - 100
12.8 30 - 70
15 - 34
5 - 20
0 - 10
Sieve analysis of Coares Aggregate (IS:38
Passing on each size:
….20...m …10/12..
.40.mm .40.mm
m Metal mm
Sieve No Metal % Sieve No Metal %
% Metal %
Passing Passing
Passing Passing
31.5 mm 100 100.00 100.00 45 mm 100

26.5 mm 87.22 63.97 100.00 22.4 mm 0
19.0 mm 43.10 0.0 96.83 11.2 mm 0
9.5 mm 0.00 0.0 48.56 5.6 mm 0
4.75 mm 0.00 0.0 26.10 2.8 mm 0
0.600 mm 0.00 0.0 28.12 1.4 mm 0
0.150 mm 0.00 0.0 17.86 0.710 mm 0
0.075 mm 0.00 0.0 4.56 0.355 mm 0
PAN 0.00 0.0 1.48 0.180 mm 0
Combined Gradation of Coarse Aggregat
….20...m …10/12..
.40.mm 40..mm 20..mm
m Metal mm Combined
Sieve No Metal % Sieve No Metal Metal
% Metal % % Passing
Passing ……...% ……...%
Passing Passing 100%
% 10 20 40 100 % 30 40
31.5 mm 10.00 20.00 40.00 70.00 100 45 mm 30 40.00

26.5 mm 8.72 12.79 40.00 61.52 85-95 22.4 mm 0 7.00
19.0 mm 4.31 0.00 38.73 43.04 68-88 11.2 mm 0 3.06
9.5 mm 0 0.00 19.42 19.42 45-65 5.6 mm 0 0.92
4.75 mm 0 0.00 10.44 10.44 30-55 2.8 mm 0 0.62
0.600 mm 0 0.00 11.25 11.25 8-30 1.4 mm 0 0.00
0.150 mm 0 0.00 7.144 7.14 5-15 0.710 mm 0 0.00
0.075 mm 0 0.00 1.824 1.82 0-5 0.355 mm 0 0.00
0.180 mm 0 0.00
Combined
%
Sieve No Sand
Passing
100%
% 62 38
45 mm 62.00 38.00
22.4 mm 20.51 38.00
11.2 mm 10.39 38.00
5.6 mm 4.72 35.19
2.8 mm 4.17 29.49
1.4 mm 2.80 22.15
0.710 mm 2.65 12.84
0.355 mm 2.55 7.58
0.180 mm 1.11 3.20
100
100
90 - 100 89.3
55 - 90 40.8
35 - 59 26.1
8 - 30
17.1
0 - 10
Aggregate (IS:383-2016) Individual grading %
…10/12..
….20...m
mm
m Metal Sand
Metal %
% Passing
Passing
100.00 100.00 100

17.50 86.95 100.00
7.66 45.62 100.00
2.30 22.30 92.60
1.56 20.36 77.60
0.00 15.06 58.30
0.00 14.23 33.80
0.00 13.70 19.96
0.00 5.95 8.42
Coarse Aggregate (Recommended Trial) for M -40
Combined
10/12..m
%
m Metal
Passing
……...%
100%
30 100
30.00 100.00
26.09 33.09
13.69 16.75
6.69 7.61
6.11 6.73
4.52 4.52
4.27 4.27
4.11 4.11
1.79 1.79
LIMIT
Limits for
Combined M - 40
Passing MSA 40
mm
31.5 26.5 19
100 37.5 mm 100 100 100
100 100 31.5 mm 90-100 100 100
58.51 55-60 26.5 mm 85-95 90-100 100
48.39 45-50 19.0 mm 68-88 75-95 90-100
39.91 35-40 9.5 mm 45-65 50-70 48-78
33.66 30-35 4.75 mm 30-55 30-55 30-58
24.96 20-25 0.600 mm 8..30 8..30 8..35
15.49 15-20 0.150 mm 0-10 0-10 0-12
10.13 10-14 0.075 mm 0-5 0-5 0-5
4.31 2-5
Physical Properties of Coarse Aggregate :
Impact Value Crushing Water Unit Wt

Coarse Agg Sp Gravity
% Value % Absorption % Kg/Lit
31.5mm 11.54 13.84 0.98 2.79 1.49

20 mm 11.82 14.06 1.04 2.81 1.50
10/12 mm 12.63 15.27 1.23 2.82 1.51
1.08 2.81
Properties of Aggregate Fractions for M- 30
1) Quantities required for per m3 of Concrete (IS -IRC44-2017, 456/2000 & IS 10262/2019)
Grade of CH.ADMI
W/C Water (Kg) Cement (Kg) A.Sand(Kg) C.Agg(Kg)
Concrete XTURE
M - 30 0.4 160.41 401.02 671.78 1275.88 2.81
Therefore mix proportion by weight :

Grade of CH.ADMI
Concrete XTURE
M - 30 0.4 0.40 1.00 1.68 3.18 0.007
Quantities required for one Bag of Cement (50Kg) :

Grade of CH.ADMI
Concrete XTURE
M - 30 0.4 20.00 50.00 83.76 159.08 0.350
Praportion of aggregate for M - 30 M- M-

25-40mm 26%
20 mm 36%
10/12 mm 38%
COARSE AGGREGATE % 65.51
FINE AGGREGATE % 34.49
Physical Properties of Coarse Aggregate :
Coarse AggImpact ValCrushing VWater AbsoSp Gravity Unit Wt Kg/Lit

31.5mm 11.52 13.48 1.96 2.76 1.5
20 mm 11.76 13.7 1.93 2.78 1.53
10/12 mm 11.94 14.2 1.93 2.81 1.55
1.945 2.783333
Properties of Aggregate Fractions for M- 45
1) Quantities required for per m3 of Concrete (IS - 456/2000 & IS 10262/2009)
Grade of CW/C Water (Kg)Cement (KgSand(Kg) C.Agg(Kg) CH.ADMIX Synthetic fiber

M - 45 0.36 163.35 441.75 652.6263 1244.618 3.17625 1.104375

M - 45 0.36 0.369779 1 1.477366 2.817472 0.00719 0.0025

M - 45 0.36 18.48896 50 73.86828 140.8736 0.359508 0.125
Praportion of aggregate for M - 45 M- M-

25-40mm 0.1429
20 mm 0.2857
10/12 mm 0.5714
COARSE AGGREGATE 65.60137
FINE AGGREGATE % 34.39863
Synthetic fiber
Synthetic fiber
Synthetic fiber
DISTRICT LABORATORY, Nashik.
Improvements to NH-3 to Lonwade Dasane Vajirkhede Malegaon Camp to Tehare
Kaulane Connected to MDR-140 road MDR-137, Km. 0/00 to 3/00 (NH-03 to
Name of Work Lonwade), Km. 8/00 to 9/00 ( Phulenagar to Bhaygaon), Km. 13/500 to 15/500
( Bhayagaon to Ravalgaon Naka), Tal. Malegaon, Dist. Nashik.
CONCRETE CUBE TEST RESULTS (Compressive Strength)
Required Lab Compressive

Actual average Compressive Strength
Grade of Concrete Strength(TMS) for N/mm2 for
(N/mm2 ) for 28 days
28 days
M-30 38.36 38.20
M-40 (Flexural Strength)=0.7

UNDER ROOT fck N/mm2
Recommendations
1. The quality and nature of material should not be differed from that of the samples sent to this
laboratory.
2. It is desired that the batching, mixing, placing and curing should be adequately
controlled.
3. The necessary corrections may be done whenever necessary according to site
conditions.
4. Only weigh batching is allowed.
5. This design mix is based on the samples sent to this laboratory by concerned
field officers.
Reference: IS 10262:2009, IS 456:2000, IS : 9013 – 1978 (Reaffirmed 1999), IS 383:2016.
Tested by : G. V. Patil (Head Lab Assistant)
Checked by : R. D. Pardeshi (Assist. Engr. Gr. II)
ASSISTANT RESEARCH OFFICER

VIGILANCE AND QUALITY CONTROL CIRCLE (P.W.D.)
DISTRICT LABORATORY, Nashik.
M-10
M-15 20.77
M-20 26.6
M-25 31.6
M-30 38.2
M-35 43.25
M-40 48.2
38.36
38.36 0.00 31.68

DISTRICT LABORATORY, NASHIK
GRADATION OF 40 MM METAL
Wt % Cumulative %
Sieve No % of Passing Limits
Retained Retained Retained
37.5 0.00 0.00 0.00 100.00

31.5 mm 910 3.65 3.65 96.35
26.5 mm 9608 38.53 42.18 57.82
19.0 mm 8105 32.50 74.68 25.32
9.5 mm 6314 25.32 100.00 0.00
4.75 mm 0 0.00
0.600 mm 0 0.00
0.150 mm 0 0.00
0.075 mm 0 0.00
PAN 0
TOTAL 24937
Wt % Cumulative %
Sieve No % of Passing
37.5 mm 0.00 0.00 0.00 100.00
31.5 mm 0 0.00 0.00 100.00
26.5 mm 0 0.00 0.00 100.00
19.0 mm 1954 32.06 32.06 67.94
9.5 mm 4141 67.94 88.11 11.89
4.75 mm 725 11.89 100.00 0.00
0.600 mm 0 0.00
0.150 mm 0 0.00
0.075 mm 0 0.00
PAN 0 0.00
TOTAL 6095
GRADATION OF 10/12 MM METAL

Wt % Cumulative %
37.5 mm 0.00 0.00 0.00 100.00
31.5 mm 0.00 0.00 0.00 100.00
26.5 mm 0.00 0.00 0.00 100.00
19.0 mm 0.00 0.00 0.00 100.00
9.5 mm 988 18.64 18.64 81.36
4.75 mm 2608 49.21 67.85 32.15
0.600 mm 811 15.30 83.15 16.85
0.150 mm 410 7.73 90.88 9.12
0.075 mm 365 6.89 97.77 2.23
PAN 118 2.23 100.00 0.00
TOTAL 5300
.40.mm ….20...mm …10/12.. mm

Sieve No Metal % Metal % Metal % Sand
37.5 mm 100.00 100 100.00 100.00

31.5 mm 96.35 100 100.00 100.00
26.5 mm 57.82 100 100.00 100.00
19.0 mm 25.32 67.94 100.00 100.00
9.5 mm 0.00 11.89 81.36 100.00
4.75 mm 0.00 0.000 32.15 95.60
0.600 mm 0.00 0.00 16.85 32.90
0.150 mm 0.00 0.00 9.12 5.90
0.075 mm 0.00 0.00 2.23 1.86
PAN 0.00 0.00 0.00 0.00
TOTAL
Combined
40..mm 20..mm
10/12..mm %
Sieve No Metal ……... Metal CR.SAND
Metal ……...% Passing
% ……...%
100%
% 17.00 24.00 25.00 34.00 100.00
37.5 mm 17.00 24.00 25.00 34.00 100.00 100
31.5 mm 16.38 24.00 25.00 34.00 99.38 90-100
26.5 mm 9.83 24.00 25.00 34.00 92.83 85-95
19.0 mm 4.30 16.31 25.00 34.00 79.61 68-88
9.5 mm 0.00 2.85 20.34 34.00 57.19 45-65
4.75 mm 0.00 0.00 8.04 32.50 40.54 30-55
0.600 mm 0.00 0.00 4.21 11.19 15.40 8..30
0.150 mm 0.00 0.00 2.28 2.01 4.29 0-10
0.075 mm 0.00 0.00 0.56 0.63 1.19 0-2
Combined
40..mm 20..mm
10/12..mm %
% ……...%
100%
% 10 20 70 0 100.00
37.5 mm 1.70 4.80 17.50 0 24.00 100
31.5 mm 1.64 4.80 17.50 0 23.94 90-100
26.5 mm 0.98 4.80 17.50 0 23.28 85-95
19.0 mm 0.43 3.26 17.50 0 21.19 68-88
9.5 mm 0.00 0.57 14.24 0 14.81 45-65
4.75 mm 0.00 0.00 5.63 0 5.63 30-55
0.600 mm 0.00 0.00 2.95 0.00 2.95 8..30
0.150 mm 0.00 0.00 1.60 0.00 1.60 0-10
0.075 mm 0.00 0.00 0.39 0.00 0.39 0-2
GRAPH OF COARSE AGGREGATE COMBINE GRADATION
Cumulativ
% of
Sieve No Wt Retained % Retained e %
Passing
Retained
37.5 0.00 0.00 0.00 100.00
31.5 mm 0 0.00 0.00 100.00
26.5 mm 0 0.00 0.00 100.00
19.0 mm 0 0.00 0.00 100.00
9.5 mm 4966 80.83 80.83 19.17
4.75 mm 1178 19.17 100.00 0.00
0.600 mm 0 0.00 0.00
0.150 mm 0 0.00 0.00
0.075 mm 0 0.00
PAN
TOTAL 6144
CR.SAND
Wt Cumulative
Sieve No % Retained % of Passing
Retained % Retained
0 0 0.00 100.00
31.5 mm
26.5 mm 0 0.0 0.00 100.00

19.0 mm 0 0.0 0.00 100.00
9.5 mm 0 0.0 0.00 100.00
4.75 mm 0 0.0 0.00 100.00
0.600 mm 1810 66.6 66.57 33.43
0.150 mm 613 22.5 89.11 10.89
0.075 mm 205 7.5 96.65 3.35
PAN 91 3.3 100.00 0.00
TOTAL 2719
12
10
6
Upper Limit % of Passing LOWE LIMIT
100 100.00 100
60 58.51 55
50 48.39 45 4
40 39.91 35
35 33.66 30
25 24.96 20
20 15.49 15 0
14 10.13 10 2
5 4.31 2
2
0
1 2 3 4 5
Combined Gradation of ALL IN AGGREGATE for M -40

M - 40
Sieve
Combined
No % Passing 100%Sand Combined Passing
MSA 40
% 62 38 100 mm
45 mm 62.00 38.00 100.00 100.00
22.4 mm 20.51 38 58.51 55-60
11.2 mm 10.39 38 48.39 45-50
5.6 mm 4.72 35.19 39.91 35-40
2.8 mm 4.17 29.49 33.66 30-35
1.4 mm 2.80 22.15 24.96 20-25
0.710 mm 2.65 12.84 15.49 15-20
0.355 mm 2.55 7.58 10.13 10-14
0.180 mm 1.11 3.20 4.31 2-5
COARSE AND FINE AGGREGATE COMBINE GRADATION
Column K
Column L
Column M
3 4 5 6 7 8 9
0
Wt % Cumulative %
37.5 1162 16.36 16.36 83.64
31.5 mm 2802 39.45 56 44.19
26.5 mm 1828 25.74 81.54 18.46
19.0 mm 1283 18.06 99.61 0.39
9.5 mm 28 0.39 100.00 0
4.75 mm 0
0.600 mm 0
0.150 mm 0
0.075 mm 0
PAN
TOTAL 7103
Wt % Cumulative %
37.5 mm 0 0 0 100
31.5 mm 0 0 0 100
26.5 mm 0 0 0 100.00
19.0 mm 2292 58 58 42.22
9.5 mm 3468 87 145 45.20
4.75 mm 0 0 0.00 0.00
0.600 mm 0 0 0 0.00
0.150 mm 0 0.00
0.075 mm 0 0.00
PAN 0 0.00
TOTAL 3967
GRADATION OF 10/12 MM METAL

Wt % Cumulative %
37.5 mm 0 0 0.00 100.00
31.5 mm 0 0 0.00 100.00
26.5 mm 0 0.0 0.00 100.00
19.0 mm 0 0.0 0.00 100.00
9.5 mm 1371 22.6 22.58 77.42
4.75 mm 4421 72.8 95.37 4.63
0.600 mm 268 4.4 99.79 0.21
0.150 mm 6 0.1 99.88 0.12
0.075 mm 5 0.1 99.97 0.03
PAN 2 0.0 100.00 0.00
TOTAL 6073
.40.mm ….20...mm …10/12.. mm

Sieve No Metal % Metal % Metal % Sand
37.5 mm 83.64 100 100.00 100

31.5 mm 44.19 100 100.00 100.00
26.5 mm 18.46 100 100.00 100.00
19.0 mm 0.39 42.22 100.00 100.00
9.5 mm 0.00 45.20 77.42 100.00
4.75 mm 0.00 0.000 4.63 100.00
0.600 mm 0.00 0.00 0.21 33.43
0.150 mm 0.00 0.00 0.12 10.89
0.075 mm 0.00 0.00 0.03 3.35
PAN 0.00 0.00 0.00 0.00
TOTAL
Combined
40..mm 20..mm
10/12..mm %
% ……...%
100%
% 30 30 40 0 100.00
37.5 mm 25.09 30.00 40.00 0 95.09 100
31.5 mm 13.26 30.00 40.00 0 83.26 90-100
26.5 mm 5.54 30.00 40.00 0 75.54 85-95
19.0 mm 0.12 12.67 40.00 0 52.79 68-88
9.5 mm 0.00 13.56 30.97 0 44.53 45-65
4.75 mm 0.00 0.00 1.85 0 1.85 30-55
0.600 mm 0.00 0.00 0.09 0.00 0.09 8..30
0.150 mm 0.00 0.00 0.05 0.00 0.05 0-10
0.075 mm 0.00 0.00 0.01 0.00 0.01 0-2
Combined
40..mm 20..mm
10/12..mm %
% ……...%
100%
% 10 20 70 0 100.00
37.5 mm 2.51 6.00 28.00 0 36.51 100
31.5 mm 1.33 6.00 28.00 0 35.33 90-100
26.5 mm 0.55 6.00 28.00 0 34.55 85-95
19.0 mm 0.01 2.53 28.00 0 30.55 68-88
9.5 mm 0.00 2.71 21.68 0 24.39 45-65
4.75 mm 0.00 0.00 1.30 0 1.30 30-55
0.600 mm 0.00 0.00 0.06 0.00 0.06 8..30
0.150 mm 0.00 0.00 0.03 0.00 0.03 0-10
0.075 mm 0.00 0.00 0.01 0.00 0.01 0-2
Cumulative %
Sieve No Wt Retained % Retained % of Passing Limits
Retained
40 mm 0 0 0 0 85-100
20 mm 0 0 0 0 0-20
10 mm 0 0 0 0 0-5
4.75 mm 0 0 0 0 0
PAN 0
Total 0
Cumulative %
Sieve No Wt Retained % Retained % of Passing Limit
Retained
40 mm 0 0 0 100.00 100
20 mm 0 0 0 100.00 85-100
10 mm 7887 32.06 32.06 67.94 0-20
4.75 mm 13788 56.05 88.11 11.89 0-5
pan 2925
Total 24600
GRADATION OF 12-10 MM METAL
Cumulative %
Sieve No Wt Retained % Retained % of Passing Limit
Retained
20mm 0 0 0 100 100
12.5mm 0 0 0 100.00 100
10mm 0 0 0 100.00 85-100
4.75mm 2666 18.64 18.64 81.36 0-20
2.36mm 11463 80.16 98.8 1.20 0-5
pan 172
Total 14300
COMBINED GRADATION OF COARSE AGGREGATE (Recommended Trial) for M - 40
..10/12.. mm
…20..mm Combined % Passing Limits for M - 40 MSA
Sieve No Metal …...
Metal ……..% 100% ……….. mm
%
% 45 55 100
40 mm 45.00 55.00 100.00 100
20 mm 45.00 55.00 100.00 95 - 100
10 mm 30.57 44.75 75.32 25 - 55
4.75 mm 5.35 0.66 6.01 0 - 10
Combined Gradation of Coarse Aggregate
Limits for M
40..mm Metal 20..mm Metal 10/12..mm Metal Combined %
Sieve No - 40MSA 20..
……...% ……...% ……...% Passing 100%
mm
% 0 24 0 24
40 mm 0 24 0 24 95 - 100
20 mm 0.00 24.00 0 24.00 30 - 70
10 mm 0.00 16.31 0.00 16.31 10 - 35
4.75 mm 0.00 2.85 0.00 2.85 0-5
14230 97.2
17.86
3.4
0
Cumulative % % of
Sieve No Wt Retained % Retained Limits
Retained Cumulativ
Passing % of
40 mm Sieve No Wt Retained % Retained e % Limits
Passing
20 mm 40 mm 0 0.00 Retained
0 0 85-100
10 mm 20 mm 877 43.85 44 56.15 0-20
4.75 mm 10 mm 1120 56.00 100 0.15 0-5
PAN 4.75 mm 3 0.15 0 100.00 0
Total PAN 0
Total 2000
IS SIEVENO LOWER LIMIT %PASSING UPPER LIMIT

40 mm 100 100.00 100
20 mm 95 100.00 100
10 mm 25 75.32 55
4.75 mm 0 6.01 10
120
LOWER LIMIT
100 %PASSING
UPPER LIMIT
80
60
40
20
60
40
20
0
40 mm 20 mm 10 mm 4.75 mm
VILIGILANCE & QUALITY CONTROL CIRCLE NASIK
Observation Data (Cement) IS-4031-1999
Job No. NSK/23-24/612/PW/MLG Page 1/2

Receipt Date 7/31/2023
Testing Date 8/1/2023 to 8/11/2023
Sample OPC - 53 Grade ULTRATECH
1)Finess of Cement by Dry Sieve on 90 Micron

Weight of
Weight of
Cement
Cement
Trial before Time of Residue Average residue % Allowed
retained
No. Sieving sieveing Observed in % Residue in % (Max)
after Sieving
in gms
(W2)
(W1)
1 100 15 Min 2.03 2.03 as per TP-01-03 Max

10%
2 100 15 Min 1.89 1.89 1.97
3 100 15 Min 1.98 1.98
2)Consistency
Weight of
Cement Volume of water Reading on Consistency
Trial % of water
for the added to dry vicate apparats & inference if
No. added
test in cement in cc in mm (5-7) any
gms
1 400 106 26.50 21

2 400 112 28.00 17
30.75
3 400 116 29.00 12
4 400 123 30.75 6
Reference:Method of physical test for hydraculic cement IS-4031(1997)1968CL6
3) soundness of cement
requirement of
actual water distance
wt.of water 78*p=v
Trial requirement separating the limit as per
cement
No. (v*200)/100 indicator points i.s
in gms p=St.consistenc
in cc in mm
y
1 2 3 4 5 6
1 200gm 23.99 47.97 23-22=1
as per -Tp 01-05
22-21=1
Av.1mm max 10mm
Page 2//2
4)Initial and Final Setting time
Trial Weight of Requirment of water actual water (A) Time of adding (C) STARTsetting (B) Initial setting (C) Finall setting
Cement in (Px 0.85) requirement water in cement time minutes time minutes time minutes
No. gms (v*400)/100 in cc Hrs/Min
1 400 26 104.55 10.00 10:00 11:33 15:25
93 325
(6) Commpressive Strength of Cement

Cement = 200 gms Standars Sand = 600 gms ( 200gms from each grade )
Water = P/4 + 3.00
Sr. Indentifica Date of Casting Date of Period of Curring Size of Crushing load Compressive
No. tion Mark Testing Specimen in in kg Strength
cm & cross Kg/Cm2
Sectiona Area
Cm2
1 0 4-Aug-2023 7-Aug-2023 3 50 cm² 139.2 27.84
2 0 4-Aug-2023 7-Aug-2023 3 50 cm² 137.5 27.50
3 0 4-Aug-2023 7-Aug-2023 3 50 cm² 138.6 27.72
AVE 27.69
4 0 4-Aug-2023 11-Aug-2023 7 50 cm² 187.5 37.50
5 0 4-Aug-2023 11-Aug-2023 7 50 cm² 188.4 37.68
6 0 4-Aug-2023 11-Aug-2023 7 50 cm² 187.6 37.52
AVE 37.57
7 0 4-Aug-2023 1-Sep-2023 28 50 cm² 220.5 44.10
8 0 4-Aug-2023 1-Sep-2023 28 50 cm² 215.6 43.12
9 0 4-Aug-2023 1-Sep-2023 28 50 cm² 216 43.20
AVE 43.47
(5) Specific Gravity of Cement
Sr. No. Description Flask Flask
1 Wwight of cement in gms 64
2 Initial Level of liquid (Kerosene) in the Flask 0
3 Incresed level in the Dummy (3) due to change in Temp. ….
4 Final Level of Liquid (kerosene) in Flask 1 & 2 after addition of cement 20.4
5 Correct volume (leval) of Liquid (kerosene) after applying temp correction 20.4
6 Specific Gravity = Wt. of Cement / Displaced volume in ml. 3.137
Tested: G. V. Patil (H. L. A.)

Checke:
53.00 321.00 321 14.00 25 25
11.00 60 381 15.00 60 85
11.28 35 416 15.35 45 335
30-Dec-1899
Days PPC OPC - 53 Grade OPC - 43 Grade

3 160 270 230
7 220 370 330
28 330 530 430
64
0.3
….
20.4
20.1
3.18
OPC - 43 Grade
230
330
430
VIGILANCE AND QUALITY CONTROL CIRCLE, NASHIK
TEST DATA SHEET : DCASA-07 Revision 'O' Page 1 / 1
ARTIFICIAL SAND RESULT
Job No. NSK/23-24/612/PW/MLG
Name of Sub-Division P.W.Subdivision Malegaon.
Name of Work Improvements to NH-3 to Lonwade Dasane Vajirkhede Malegaon Camp to
Tehare Kaulane Connected to MDR-140 road MDR-137, Km. 0/00 to 3/00
(NH-03 to Lonwade), Km. 8/00 to 9/00 ( Phulenagar to Bhaygaon), Km.
13/500 to 15/500 ( Bhayagaon to Ravalgaon Naka), Tal. Malegaon, Dist.
Nashik.
Source and Details A Sand

Date of Testing 8/1/2023 TO 8/4/2023
Fineness Modulus
Fineness
% Wt. Cumulative
Weight of sand Modulus of Specific
IS Sieves Retained % retained
retained on each Cumulative % Limits As per
mm on each
sieve on each FM= retained TP-03
Sieve.
sieve. 100 ZONE II
4.75 mm 44 4.40 4.40 95.60 90-100 90 - 100
2.36 mm 125 12.50 16.90 312.40 83.10 60-95 75 - 100
1.18 mm 284 28.40 45.30 100 54.70 30-70 55 - 90
600 mic 218 21.80 67.10 32.90 15-34 35 - 59
300 mic 175 17.50 84.60 F.M. = 15.40 5..20 8 - 30
150 mic 95 9.50 94.10 3.124 5.90 0-10 0 - 10
Pan 59 3.12
Total 1000
Dust Content
Sample No.1 Sample No.2
1) Weight of sand sample taken (W1) in gm. 1000 1000

2) =
Weight of sample after washing
960.4 959
through75 Micron sieve & oven drying
(W2) in gm.= 3.96 4.10
Silt Content
Average Silt Content 4.03
A Weight of S.S.D. Sample 500

B Weight of Pycnometer + Sample+ Water 1860
C Weight of Pycnometer + Water 1540
D Weight Oven Dry Sample 494
Specific Gravity = D/A-(b-C) 2.74
Water Absorption = A-D*100/D 1.21
Tested by : G. V. Patil (H. L. A. )
Checked by : R. D. Pardeshi (Assist Engr. Gr.II)

4.75 mm 15 1.5 1.5 98.5 90-100
2.36 mm 298 29.8 31.3 318.2 68.7 60-95 90.5
1.18 mm 114 11.4 42.7 100 57.3 30-70 64.2
600 mic 242 24.2 66.9 33.1 15-34 40.5
300 mic 153 15.3 82.2 F.M. = 17.8 May-20 28.4
150 mic 114 11.4 93.6 3.182 6.4 0-10 15.8
Pan 64 3.18
5.8
Total 1000
zone I II III IV do not remove
10 mm 100 100 100 100 100 0 100

4.75 mm 90 - 100 90 - 100 90 - 100 95 - 100 91.2 90 100
2.36 mm 60 - 95 75 - 100 85 - 100 95 - 100 77.2 75 100
1.18 mm 30 - 70 55 - 90 75 - 100 90 - 100 55.7 55 90
600 mic 15 - 34 35 - 59 60 - 79 80 - 100 34.8 35 59
300 mic 5 - 20 8 - 30 12 - 40 15 - 50 9.1 8 30
150 mic 0 - 10 0 - 10 0 - 10 0 - 15 1.6 0 10
Sample
No.2
2000
1947
2.65
^
530 532
1996 2000
1665 1663
525 525
2.64 2.69
0.95 1.33
TEST DATA SHEET : DCASA - 0 Revision 'O' Page 1 / 1
Natural SAND RESULT
Job No. NSK/18
Name of Sub-Division
Name of Work
Source and Details
Date of Testing
Fineness Modulus
Weight of % Wt. Cumulative Fineness Modulus
Retained Specific
IS Sieves sand % retained of Cumulative %
Limits As per
mm retained on on each
on each FM= retained TP-03
each sieve Sieve.
sieve. 100
4.75 mm 44 4.4 4.40 95.6 90-100
2.36 mm 125 12.5 16.90 312.40 83.1 60-95
1.18 mm 284 28.4 45.30 100 54.7 30-70
600 mic 218 21.8 67.10 32.9 15-34
300 mic 175 17.5 84.60 F.M. = 15.4 May-20
150 mic 95 9.5 94.10 3.124 5.9 0-10
Pan 59 5.9 3.12
Total 1000
Silt Content
Sample No.1 Sample No.2
1) Weight of sand sample taken (W1) in 1000 1000

2) gm. = of sample after washing
Weight
965 961
through75 Micron sieve & oven
drying (W2) in gm.= 3.5 3.9
Silt Content
Average Silt Content 3.70 3.70
^
A Weight of S.S.D. Sample 540
B Weight of Pycnometer + Sample+ Water 2005
C Weight of Pycnometer + Water 1664
D Weight Oven Dry Sample 533
Specific Gravity = D/A-(b-C) 2.68
Water Absorption = A-D*100/D 1.31
Tested by :N.P.Jadhav (Lab Asst)
Checked by : R.S.Shelke (Sect.Engr)

Equipment used : C-17, C-21A VIGILANCE AND QUALITY CONTROL CIRCLE (P.W.D.)
Specific
Limits As
per TP-03
4.75 mm 15 1.5
2.36 mm 298 29.8
N.SAND A.SAND 100 1.18 mm 114 11.4
GRAD not controll can controll 100 600 mic 242 24.2
pass 75u 3% 15% 100 300 mic 153 15.3
SILT LIMIT 5% LIMIT 2% 100 150 mic 114 11.4
SP.GR 2.3 TO 2.7 2.5 TO 2.9 100 Pan 64
WA 1.5 TO 3%(2%) 2 - 4 (LIMIT- 2% ) 100 Total 1000
F.M. 2.2 TO 3.2 2.6 TO 3.0
Sample
No.2
79.5 90.5 98.5 2000
61 64.2 68.7
1947
31 40.5 57.3
17.3 28.4 33.1 2.65
6 15.8 17.8
1 5.8 6.4 ^
FM-3.18 530
1996
1665
525
2.64
0.95
1.5 98.5 90-100
31.3 318.2 68.7 60-95
42.7 100 57.3 30-70
66.9 33.1 15-34
82.2 F.M. = 17.8 May-20
93.6 3.182 6.4 0-10
3.18
TEST DATA SHEET : DCASA - 07
IMPACT VALUE TEST (IS :2386IV 1963)
JOB NO NSK/23-24/612/PW/MLG
NAME OF DIVISION:
25-40 MM 10/12 MM
PARTICULARS 20 MM METAL
METAL METAL
SR NO
1 2 2
a) Total weight of sample taken in gm (W1) 352.00 353.00 355.00
b) Weight of fines passing 2.36mm 40.62 41.72 44.84
I S. Sieve after 15 blows (W2)
c) Weight retained in gms. On 2.36 mm.
311.38 311.28 310.16
I. S. sieve = (W3)
d) Weight of sample = (W2 + W3) 352.00 353.00 355.00
e) % Impact crushing value (W2 X 100)/W1 11.54 11.82 12.63
f) Average Impact value 12.00
Tested by : G. V. Patil (H. L. A.)

(a) Total weight of sample taken in gm
(b) Weight of fines passing 2.36 mm.
I S. Sieve after 15 blows (W2)
(c) Weight retained in gms. On 2.36 mm.
I. S. sieve = (W3)
(d) Weight of sample = (W2 + W3)
(e) % Impact crushing value (W2 X 10
(f) Average Impact value
sample taken in gm 352 345
passing 2.36 mm. 42 46
15 blows (W2)
in gms. On 2.36 mm.
310 299
ple = (W2 + W3) 352 345
ing value (W2 X 10 11.93 13.33
CRUSHING VALUE TEST (IS :2386IV 1963)
NAME OF DIVISION:
25-40mm 10/12 mm
SR NO PARTICULARS
METAL
20 mm metal
metal
1 2 2
a) Total weight of sample (W1) 3000 3000 3000
b) Weight of crushed material 415.2 421.8 458.1
passing 2.36 mm. sieve (W2)
c) Retained on 2.36 mm. sieve in gm (W3) 2584.8 2578.2 2541.9
% crushing value W2 X 100/W1 13.84 14.06 15.27
d) Average crushing value 14.39

3 4
3000 3000
399 399
2601 2601
13.30 13.30
Specific Gravity(IS :2386IV 1963)
NAME OF DIVISION:
3 Specific Gravity and Water Absorption Tests
10/12
SR.NO. 31.5 mm 20 mm
TRIAL NO. mm
cr.metal cr.metal 2548
cr.metal
1 Weight of saturated aggregate 2315 2315 2393
suspended in water with 673
basket in gms. (W1)
2 Weight of basket in water (W2) 710 710 720 1875
3 Weight of saturated
(W1 -W2)aggregate in water (W5) 1605 1605 1673 2911
4 (d) Weight of saturated surface
dry aggregate in air (W3) 2478 2478 2575 1036
5 (e) Loss in weight of water equal to the 2824
volume aggregate (W3 - W5) 873 873 902
6 (f) Weight of oven dry aggregate (W4) 2534 2452 2544 3.08
7 (g) Weight of water absorbed (W3 - W4)
8 (h) Specific gravity = W4 2.79 2.81 2.82 2.75
W3 - W5
9 Water Absorption % 0.98 1.04 1.23
W3 - W4 X 100
W4 0.0098 0.0104 0.0123
2.81
1.08

ulta25 ulta 26
R R
2325 2325 2380 2380 2298 2298
2663
673 720 720 710 710 720 720
1990 1605 1605 1670 1670 1578 1578
3101 2478 2478 2572 2572 2445 2445
1111 873 873 902 902 867 867

2998 2452 2452 2544 2544 2420 2420
2 2
3.43 2.810 2.810 2.820 2.820 2.790 2.790
2.69 1.040 1.060 1.230 1.101 0.980 1.033

2633 2633
720 720
1913 1913
2900 2900
1062 987
2857 2857
2
2.690 2.895
0.000 1.505
BULK DENSITY
(for coarse and fine aggregate)
31.5 mm 20mm 10/12mm
A.Sand
metal metal metal
Wt. Of aggregate in cylindrical
metal Measure
22350 22500 22650 5190 wt in kg
volume of cylindrical metal

measure
15000 15000 15000 3000 V in liters
value of bulk density
1.49 1.50 1.51 1.73 D in lit
D=W/V( Kg/lit)

40 mm
metal
22200
22350 22200 22560 22650 4950 4980 5042
15000 15000 15000 15000 3000 3000 3000

15000
1.49 1.48 1.504 1.51 1.65 1.66 1.680667
1.48
4962
3000
1.654
B-1 STIPULATIONS FOR PROPORTIONIG
a) Grade designations M - 40
b) Type of cement OPC 43 GRADE
c) Type of mineral admixture …..
d) Maximum cement content 450 Kg/m3
e) Minimum cement content 360Kg/m3
f) Maximum water-cement ratio 0.45
g) Workability Medium
h) Exposure condition Moderate
i) Method of concrete placing Hand Laying
j) Degree of suprvision Good
k) Type of aggregate Crushed Aggregate
l) Maximum cement(OPC) content 450 Kg/m3
m) Chemical admixture type No
B-1 STIPULATIONS FOR PROPORTIONIG

a) Cement used OPC 43GRADE
b) Sepecific gravity of cement 3.14
c) Fly ash …..
d) Specific gravity of fly ash …..
e) Chemical admixture …..
f) Specific gravity of
1) Coarse aggregate 2.807
2)Fine aggregate 2.744 N.SAND A.SAND AVG

g) Water absorption 2.74 2.68 2.711418
1) Coarse aggregate 1.083
2) Fine aggregate 1.215 1.21 1.31 1.263948

h) Free (surface) moisture
1) Coarse aggregate Nil
2) Fine aggregate Nil
j) Sieve analysis
1) Coarse aggregate 20mm 10/12mm
45 55
DISTRICT LABORATORY,Nashik
FINAL REPORT
JOBNSK/23-24/612/PW/MLG
NAME OF DIVISION:
SELECTION OF WATER - CEMENT RATIO ( M-30)

Maximum water - cement ratio = 0.45 (IRC -15)
Adopted water - cement ratio = 0.4

0
A-5Selection of Water Content : -
Estimated water content = 186 (for 25 to 50 mm slump range)
% of water add for required slump -2
Estimated Water content for Required Slump 182.28
As Superplasticizer is used , the water content can

12 %
be reduced up to 10 percent and above. =
Arrived Water Content = 160.41

A - Calculation of Cement Content
Water Cement ratio 0.4
Cement Content 401.02 i.e. Number of Cement Bags 8.02 Bags

for m-45=450 but 40 mm metal here we reduce
25kg (IS 456 TABLE-6,CLAUSE 8.2.4.1)
389.02
Superplasticizer used Percentages of cement 0.7 %
Superplasicizer used by weight 2.81

#REF!
CEMENT 389.02 i.e. Number of Cement Bags 7.78

FINAL REPORT
NSK/23-24/612/PW/MLG
NAME OF DIVISION:
SELECTION OF WATER - CEMENT RATIO ( M-45) Girder

Maximum water - cement ratio = 0.45
Adopted water - cement ratio = 0.37
A-5 Selection of Water Content : -

Estimated water content = 165 (for 25 to 50 mm slump range)
% of water add for rqequired slump 9
Estimated Water content for Required Slu 179.85

As Superplasticizer is used , the water
content can be reduced up to 10 percent 8 %
and above. =
Arrived Water Content = 165.46
A - 6 Calculation of Cement Content
Water Cement ratio 0.37 0.496
Bags Cement Content 447.19 i.e. Number of Cement Bags 8.94
447.19
CEMENTITIUS MATERIAL CONTENT 491.91
WATER CONTENT 165.46
Calculation of 20 % fly ash of total
cementious material content 98.382810811
CEMENT 447.19 i.e. Number of Cement Bags 8.94

437.19
Superplasticizer used Percentages of ceme 0.6 %
Superplasicizer used by weight 2.68

IRC 44
TABLE -9
[ WATER CEMENT RATIO
COMP STH 28 DAYS OPC 43 OPC 53
32 0.47 0.5
37 0.43 0.48
42 0.39 0.45
48 0.36 0.42
53 0.33 0.38
58 0.3 0.35
65 0.27 0.32
68 0.24 0.29
Bags
DISTRICT LABORATORY, Nashik
TEST DATA SHEET : DCASA - 07 401.02 3.137
Mass of Cement =
FINAL REPORT Mass of Water = 160.41 1
(for coarse and fine aggregate) Mass of Chemical admixture= 2.81 1.17
JOB NO NSK/23-24/612/PW/MLG Volume of Coarse aggregate = 0.65 2.807
NAME OF DIVISION: P.W.Division Malegaon. Volume of Fine aggregate = 0.35 2.744
NAME OF SUB DIVISIONP.W.Subdivision Malegaon. 0 1
Improvements to NH-3 to Lonwade Dasane Vajirkhede Malegaon Camp to
DATE OF TESTING: Tehare Kaulane Connected to MDR-140 road MDR-137, Km. 0/00 to 3/00
(NH-03 to Lonwade), Km. 8/00 to 9/00 ( Phulenagar to Bhaygaon), Km.
13/500=to 15/500 (0.01
Bhayagaon to Ravalgaon Naka), Tal. Malegaon, Dist.
Entrapped Air
a) Volume of cement= Mass of Cement 1
Specific gravity of Cement 1000
Volume of cement= 0.127824
b) Volume of Water = Mass of Water 1

Specific gravity of Water 1000
Volume of Water = 0.1604064
c) Volume of flyash= Mass of fly ash 1

Specific gravity of fly ash 1000
d) Volume of chemical admixture

(superplasticizer)(@ perecent Mass of chemical admixture
by mass of cementitious material)= Specific gravity of admixture
Volume of chemical admixture = 0.002399
e) Volume of all in aggregate = [a - (b + c + d+e)]

Volume of all in aggregate = 0.6994
f) Mass of coarse aggregate = e * Volume of coares aggregate * Specific gravity of coarse aggregate * 1000
Mass of coarse aggregate = 1275.885
g) Mass of fine aggregate(Sand) = e * Volume of Fine aggregate * Specific gravity of Fine aggregate * 1000
Mass of fine aggregate(Sand) = 671.7842
i.e. % of Coarse Aggregate = 65.51 %

i.e. % of Fine Aggregate = 34.49 %
Sp. Gr.
0.614 0.9 0.5526 (for coarse and fine aggregate)

JOB NO
NAME OF DIVISIO
NAME OF SUB DI
DATE OF TESTING
0.36977928692699 b)
Volume of cemen
Volume of cemen
c)
Volume of Water
Volume of Water
Volume of flyash
d)
Volume of cemen
(superplasticizer)
by mass of ceme
Volume of chemi
e)
Volume of all in a
Volume of all in a
f)
Mass of coarse a
g)
Mass of fine aggr
Mass of fine aggr
i.e. % of Coarse A
i.e. % of Fine Agg
FINAL REPORT
SE
ne aggregate) Mass of Cement = 437.19 3.137
0 Mass of Water = 165.46 1
AME OF DIVISION: 0 Mass of Chemical admi 2.68 1.235
AME OF SUB DIVISION: 0 Volume of Coarse aggre 0.736 2.807
0
0.264 2.744
ATE OF TESTING: Volume of Fine aggrega
fly ash 98.38281 2.17

olume of cement= Mass of Cement 1
olume of cement= 0.139356
olume of Water = Mass of Water 1

olume of Water = 0.165462

olume of flyash= Mass of fly ash 1
Specific gravity of fly ash 1000
olume of cement= 0.045338

superplasticizer)(@1.0 perecent Mass of chemical admixture 1
y mass of cementitious material)= Specific gravity of admixture 1000
olume of chemical admixture = 0.0021726
olume of all in aggregate = [a - (b + c + d)]
olume of all in aggregate = 0.6477
Mass of coarse aggregate = e * Volume of coares aggregate * Specific gravity of coarse aggregate * 1000
Mass of fine aggregate(Sand) = e * Volume of Fine aggregate * Specific gravity of Fine aggregate * 1000
e. % of Coarse Aggregate = 74.03 %

e. % of Fine Aggregate = 25.97 %
447.1946
165.46 0.139356 0.37
Sp. Gr.
3.137255
2.807
2.744
2.7
2.722
IS 10262 - 2009 Clause 4.4 ,( A-7 andB-7
Zone I Zone II
W/C Ratio % of C.A. % of F.A. W/C Ratio % of C.A. % of F.A.
0.6 0.67 0.33 0.6 0.69 0.31
0.55 0.68 0.32 0.55 0.7 0.3
31.5 0.5 0.63 0.37 31.5 0.5 0.65 0.35
0.45 0.7 0.3 0.45 0.72 0.28
0.4 0.71 0.29 0.4 0.73 0.27
ZONE I ZONE II
0.6 0.61 0.39 0.6 0.63 0.37
0.59 0.612 0.388 0.59 0.632 0.368
0.58 0.614 0.386 0.58 0.634 0.366
0.57 0.616 0.384 0.57 0.636 0.364
0.56 0.618 0.382 0.56 0.638 0.362
0.55 0.62 0.38 0.55 0.64 0.36
0.54 0.622 0.378 0.54 0.642 0.358
0.53 0.624 0.376 0.53 0.644 0.356
0.52 0.626 0.374 0.52 0.646 0.354
0.51 0.628 0.372 0.51 0.648 0.352
0.5 0.63 0.37 0.5 0.65 0.35
0.49 0.632 0.368 0.49 0.652 0.348
0.48 0.634 0.366 0.48 0.654 0.346
0.47 0.636 0.364 0.47 0.656 0.344
0.46 0.638 0.362 0.46 0.658 0.342
0.45 0.64 0.36 0.45 0.66 0.34
0.44 0.642 0.358 0.44 0.662 0.338
0.43 0.644 0.356 0.43 0.664 0.336
0.42 0.646 0.354 0.42 0.666 0.334
0.41 0.648 0.352 0.41 0.668 0.332
0.4 0.65 0.35 0.4 0.67 0.33
0.39 0.652 0.348 0.39 0.672 0.328
0.38 0.654 0.346 0.38 0.674 0.326
0.37 0.656 0.344 0.37 0.676 0.324
0.36 0.658 0.342 0.36 0.678 0.322
0.35 0.66 0.34 0.35 0.68 0.32
0.34 0.662 0.338 0.34 0.682 0.318
0.33 0.664 0.336 0.33 0.684 0.316
0.32 0.666 0.334 0.32 0.686 0.314
0.3 0.668 0.332 0.31 0.688 0.312
0.3 0.69 0.31
09 Clause 4.4 ,( A-7 andB-7) & Table Number 3
MSA 31.5
Zone III Zone IV
0.6 0.62 0.38 0.6 0.64 0.36
0.55 0.63 0.37 0.55 0.65 0.35
0.5 0.68 0.32 0.5 0.75 0.25
0.45 0.65 0.35 0.45 0.67 0.33
0.4 0.66 0.34 0.4 0.68 0.32
ZONE III ZONE IV

0.6 0.62 0.38 0.6 0.64 0.36
0.59 0.622 0.378 0.59 0.642 0.358
0.58 0.624 0.376 0.58 0.644 0.356 IRC 44
0.57 0.626 0.374 0.57 0.646 0.354
0.56 0.628 0.372 0.56 0.648 0.352
0.55 0.63 0.37 0.55 0.65 0.35 9.5
0.54 0.632 0.368 0.54 0.652 0.348 19
0.53 0.634 0.366 0.53 0.654 0.346 26.5
0.52 0.636 0.364 0.52 0.656 0.344 31.5
0.51 0.638 0.362 0.51 0.658 0.342
0.5 0.64 0.36 0.5 0.66 0.34
0.49 0.642 0.358 0.49 0.662 0.338
0.48 0.644 0.356 0.48 0.664 0.336
0.47 0.646 0.354 0.47 0.666 0.334
0.46 0.648 0.352 0.46 0.668 0.332
0.45 0.65 0.35 0.45 0.67 0.33
0.44 0.652 0.348 0.44 0.672 0.328
0.43 0.654 0.346 0.43 0.674 0.326
0.42 0.656 0.344 0.42 0.676 0.324
0.41 0.658 0.342 0.41 0.678 0.322
0.4 0.66 0.34 0.4 0.68 0.32
0.39 0.662 0.338 0.39 0.682 0.318
0.38 0.664 0.336 0.38 0.684 0.316
0.37 0.666 0.334 0.37 0.686 0.314
0.36 0.668 0.332 0.36 0.688 0.312
0.35 0.67 0.33 0.35 0.69 0.31
TABLE -11
ZONE III ZONE II ZONE I

0.48 0.46 0.44
0.64 0.62 0.6
0.69 0.67 0.65
0.68 0.65 0.63
(for coarse and fine aggregate)
JOB NO
NAME OF DIVISION:
NAME OF SUB DIVISION: "-5% of Adopted W/C
DATE OF TESTING:
SELECTION OF WATER - CEMENT RATIO ( M- 30
Maximum water - cement ratio = 0.45 Maximum water - cement ratio =
Adopted water - cement ratio = 0.38 Adopted water - cement ratio =

Sp. Gr.
Mass of Cement = 357.96 3.14
Mass of Water = 160.41 1
Mass of Chemical admixture= 2.51 1.17
Volume of Coarse aggregate = 0.624 2.807
Volume of Fine aggregate = 0.376 2.744
FLY ASH 0.00 1
b) Volume of cement= Mass of Cement 1 b)
c) Volume of Water = Mass of Water 1 c)


d)
d) Volume of FLY ASH = Mass of FLY ASH 1
Specific gravity of FLYASH 1000
Volume of Water = 0
d) Volume of chemical admixture d)
(superplasticizer)(@2.0 perecent Mass of chemical admixture 1
by mass of cementitious material)= Specific gravity of admixture 1000
e) Volume of all in aggregate = [a - (b + c + d)] e)
e * Volume of coares aggregate * Specific gravity of

f) Mass of coarse aggregate = coarse aggregate * 1000 f)
e * Volume of Fine aggregate * Specific gravity of

g) Mass of fine aggregate(Sand) = g)
Fine aggregate * 1000
h) Obtained Compressive Strength = 39.47 h)
Required Traget mean Strength = 38.20N/mm2
886.3 225 39.39 1053

39.47
888 225 39.47 39.47 52.12 1045
889.7 225 39.54 1052.3
"-5% of Adopted W/C Ratio" 0.342 +10% of Adopted W/C Ra
Maximum water - cement ratio = 0.45 Maximum water - cement ratio =
Adopted water - cement ratio = 0.33 Adopted water - cement ratio =

Sp. Gr.
Mass of Cement = 486.08 3.137 0 Mass of Cement =
Mass of Water = 160.41 1 0.00 Mass of Water =
Mass of Chemical admixture= 2.51 1.17 0.00 Mass of Chemical admixture=
Volume of Coarse aggregate = 0.634 2.806667 Volume of Coarse aggregate
Volume of Fine aggregate = 0.366 2.744 Volume of Fine aggregate =
FLY ASH 0.00 1
Volume of cement= Mass of Cement 1 b) Volume of cement=
Volume of cement= 0.1549 Volume of cement=
Volume of Water = Mass of Water 1 c) Volume of Water =

Volume of Water = 0.160406 Volume of Water =

Volume of FLY ASH = Mass of FLY ASH 1
Specific gravity of FLYASH 1000 d) Volume of FLY ASH =
Volume of Water = 0
Volume of Water =
Volume of chemical admixture d) Volume of chemical admixtur
(superplasticizer)(@2.0 perecent Mass of chemical admixture 1 (superplasticizer)(@2.0 perec
by mass of cementitious material)= Specific gravity of admixture 1000 by mass of cementitious mat
Volume of chemical admixture = 0.002142 Volume of chemical admixtur
Volume of all in aggregate = [a - (b + c + d)] e) Volume of all in aggregate =
Volume of all in aggregate = 0.6825 Volume of all in aggregate =

Mass of coarse aggregate = coarse aggregate * 1000 f) Mass of coarse aggregate =
Mass of coarse aggregate = 1214.484 Mass of coarse aggregate =

Mass of fine aggregate(Sand) = g) Mass of fine aggregate(Sand)
Mass of fine aggregate(Sand) = 685.5625 Mass of fine aggregate(Sand)
i.e. % of Coarse Aggregate = 63.92 % i.e. % of Coarse Aggregate =
i.e. % of Fine Aggregate = 36.08 % i.e. % of Fine Aggregate =
Obtained Compressive Strength = 46.67 h) Obtained Compressive Streng
Required Traget mean Strength = 38.20N/mm2 Required Traget mean Streng
225 46.80 745.6 225

46.67
225 46.44 46.67 59.32 741.8 225
225 46.77 744 225
+10% of Adopted W/C Ratio 0.418
mum water - cement ratio = 0.45
pted water - cement ratio = 0.44

Sp. Gr.
Mass of Cement = 364.56 3.137
Mass of Water = 160.41 1
Mass of Chemical admixture= 2.51 1.17
Volume of Coarse aggregate = 0.612 2.806667
Volume of Fine aggregate = 0.388 2.744
FLY ASH 0.00 1
Volume of cement= Mass of Cement 1
Volume of Water = Mass of Water 1

Volume of FLY ASH = Mass of FLY ASH 1

Specific gravity of FLYASH 1000
Volume of Water = 0
Volume of chemical admixture
(superplasticizer)(@2.0 perecent Mass of chemical admixture 1
by mass of cementitious material)= Specific gravity of admixture 1000
Volume of all in aggregate = [a - (b + c + d)]

Mass of coarse aggregate = coarse aggregate * 1000

Mass of fine aggregate(Sand) =
Obtained Compressive Strength = 33.06
Required Traget mean Strength = 48.20 N/mm2
33.14
33.06
32.97 33.06 45.71
33.07
Zone I Zone II Zone III
W/C Ratio % of C.A. % of F.A. W/C Ratio % of C.A. % of F.A. W/C Ratio % of C.A. % of F.A.
0.6 0.58 0.42 0.6 0.6 0.4 0.6 0.62 0.38
0.55 0.59 0.41 0.55 0.61 0.39 0.55 0.63 0.37
0.5 0.6 0.4 0.5 0.62 0.38 0.5 0.64 0.36
0.45 0.61 0.39 0.45 0.63 0.37 0.45 0.65 0.35
0.4 0.62 0.38 0.4 0.64 0.36 0.4 0.66 0.34
ZONE I ZONE II ZONE III

0.6 0.58 0.42 0.6 0.6 0.4 0.6 0.62 0.38
0.59 0.582 0.418 0.59 0.602 0.398 0.59 0.622 0.378
0.58 0.584 0.416 0.58 0.604 0.396 0.58 0.624 0.376
0.57 0.586 0.414 0.57 0.606 0.394 0.57 0.626 0.374
0.56 0.588 0.412 0.56 0.608 0.392 0.56 0.628 0.372

0.55 0.59 0.41 0.55 0.61 0.39 0.55 0.63 0.37
0.54 0.592 0.408 0.54 0.612 0.388 0.54 0.632 0.368
0.53 0.594 0.406 0.53 0.614 0.386 0.53 0.634 0.366
0.52 0.596 0.404 0.52 0.616 0.384 0.52 0.636 0.364
0.51 0.598 0.402 0.51 0.618 0.382 0.51 0.638 0.362
0.5 0.6 0.4 0.5 0.62 0.38 0.5 0.64 0.36
0.49 0.602 0.398 0.49 0.622 0.378 0.49 0.642 0.358
0.48 0.604 0.396 0.48 0.624 0.376 0.48 0.644 0.356
0.47 0.606 0.394 0.47 0.626 0.374 0.47 0.646 0.354
0.46 0.608 0.392 0.46 0.628 0.372 0.46 0.648 0.352
0.45 0.61 0.39 0.45 0.63 0.37 0.45 0.65 0.35
0.44 0.612 0.388 0.44 0.632 0.368 0.44 0.652 0.348
0.43 0.614 0.386 0.43 0.634 0.366 0.43 0.654 0.346
0.42 0.616 0.384 0.42 0.636 0.364 0.42 0.656 0.344
0.41 0.618 0.382 0.41 0.638 0.362 0.41 0.658 0.342
0.4 0.62 0.38 0.4 0.64 0.36 0.4 0.66 0.34
0.39 0.622 0.378 0.39 0.642 0.358 0.39 0.662 0.338
0.38 0.624 0.376 0.38 0.644 0.356 0.38 0.664 0.336
0.37 0.626 0.374 0.37 0.646 0.354 0.37 0.666 0.334
0.36 0.628 0.372 0.36 0.648 0.352 0.36 0.668 0.332
0.35 0.63 0.37 0.35 0.65 0.35 0.35 0.67 0.33
Zone IV 3.15 2.73 2.65
W/C Ratio % of C.A. % of F.A. 2.74 2.66
0.6 0.64 0.36 2.75 2.67
0.55 0.65 0.35 2.76 2.68
0.5 0.66 0.34 2.77 2.69
0.45 0.67 0.33 2.78 2.7
0.4 0.68 0.32 2.79 2.71
2.8 2.72
ZONE IV 2.81 2.73
0.6 0.64 0.36 2.82
0.59 0.642 0.358 2.83
0.58 0.644 0.356
0.57 0.646 0.354
0.56 0.648 0.352

0.55 0.65 0.35
0.54 0.652 0.348
0.53 0.654 0.346
0.52 0.656 0.344
0.51 0.658 0.342
0.5 0.66 0.34
0.49 0.662 0.338
0.48 0.664 0.336
0.47 0.666 0.334
0.46 0.668 0.332
0.45 0.67 0.33
0.44 0.672 0.328
0.43 0.674 0.326
0.42 0.676 0.324
0.41 0.678 0.322
0.4 0.68 0.32
0.39 0.682 0.318
0.38 0.684 0.316
0.37 0.686 0.314
0.36 0.688 0.312
0.35 0.69 0.31
M-30
WATER CEMENT RATIO

50.00
1; 46.67
45.00
40.00
2; 38.20
35.00
TARGET STRENGTH
2; 33.06
30.00
25.00
20.00
15.00
10.00
0.25 0.28 0.31 0.34 0.37 0.4 0.43 0.46 0.49
WATER CEMENT RATIO

m-15
Trial W/C Ratio Strength(N/mm2)

2 0.38 39.47
1 0.33 46.67
3 0.44 33.06
Trial W/C Ratio Target Strength

0.4 0
Adopted W/C Ratio 0.4 38.20
Trial W/C Ratio Target Strength

0.250 38.20
Adopted W/C Ratio 0.4 38.20
NAME OF DIVISION: P.W.Division Malegaon.
NAME OF SUB DIVISIO P.W.Subdivision Malegaon.
Improvements to NH-3 to Lonwade Dasane Vajirkhede Malegaon

Camp to Tehare Kaulane Connected to MDR-140 road MDR-137, Km.
DATE OF TESTING: 0/00 to 3/00 (NH-03 to Lonwade), Km. 8/00 to 9/00 ( Phulenagar to
Bhaygaon), Km. 13/500 to 15/500 ( Bhayagaon to Ravalgaon Naka),
Tal. Malegaon, Dist. Nashik.
QUANTITIES REQUIRED FOR ONE M3 OF CONCRETE(M- 40 )

Grade of
W/C Water (Kg) Cement (Kg) Sand(Kg) C.Agg(Kg) PLASTICIZER Flyash
Concrete
M-30 0.400 160.41 401.02 671.78 1275.88 2.81 0

Grade of
Concrete
M-30 0.4 0.40 1.00 1.68 3.18 0.007 0.000

Grade of
Concrete
M-30 0.4 20.00 50.00 83.76 159.08 0.350 0.000

Grade of
Concrete
M-30 0.4 4.00 10.00 16.75 31.82 0.070 0.000
Quantity Required For Slump Cone(Workability)

Grade of
Concrete
M-30 0.400 2.085 5.213 8.733 16.587 0.036 0
671.78 1.899248
1275.88 1.899248
TEST RESULT SHEET : RCC-09 REVISION 'O' PAGE 1 OF 1
CONCRETE CUBE TEST
Outword No.LAB/ /2023 Date. / /2023
Job No. NSK/23-24/612/PW/MLG Date of Receipt :
Date of Testing :
Sample : Concrete Cube As Below
Specified Limit for

Days in N/mm²
Age of TMS BY
Dimensio Cross Actual Compresi Average ACT
Cube Grade of Specimen
Sr Date of Date of n of Sectional Crushing ve Compresive Strength in
Identification Concrete in Days28 Remark
No Casting Testing Specimen Area in Load in Strength Strength in N/mm2
Mark Mix day sth by (Sterngth+1 7
in cm mm2 kN in N/mm2 N/mm2 28 Days
act 2.65) Days
1 Set - 1 C1 M-30 8/09/2023 15/09/2023 7 15x15x15 22500 574.80 25.55

2 C2 ..do.. ..do.. ..do.. ..do.. 15x15x15 22500 579.60 25.76 25.67 25.59
3 C3 ..do.. ..do.. ..do.. ..do.. 15x15x15 22500 578.10 25.69
4 Set - 2 C1 M-30 8/09/2023 9/09/2023 28 15x15x15 22500 862.40 38.33
5 C2 ..do.. ..do.. ..do.. ..do.. 15x15x15 22500 865.90 38.48 38.36 38.20
6 C3 ..do.. ..do.. ..do.. ..do.. 15x15x15 22500 860.70 38.25
7
8
9
10
11
12
Note : The test results are based on samples received in the Laboratory.
Tested By : N.P.JADHAV(L.A)
Checked By :
Assistant Research Officer
Vigilance & Quality Control (P.W.D.)
District Laboratory Nashik.
M-40 32. Regular ACT(Fact +12.65) Comp Strength
M-45 35.64 53.20 TMS Load TMS-12.65 Load Lode Strength
M-50 38.99 58.20 225 10
20.77 467.325 8.12 182.7
M-15 337.5 15
M-20 26.6 598.5 13.95 313.875 450 20
M-25 31.6 711 18.95 426.375 562.5 25
M-30 38.2 859.5 25.55 574.875 675 30
M-35 43.25 973.125 30.6 688.5 787.5 35
M-40 52 1170 39.35 885.375 900 40
Strength Lode
38.2 859.5
CONCRETE CUBE TEST
Job No. NSK/23-24/212/PW/EGS Dhule Date of Receipt :
Date of Testing :
Specified Limit for M-45 35.64 53.20

Flexural
Age of Days in N/mm²
Cube Dimension of Strength in Average Flexural M-50 38.99 58.20
Sr WEIGHT Specimen WEIGHT DENSITY OF LOAD
Identification Date of Casting Date of Testing Specimen in N/mm2 (PL/BD2 Strength in
No OF BEAM in Days OF BEAM BEAM (KN)
Mark cm )=(P*1000*600/ N/mm2 7
sth 28 Days
150*150*150) Days
1 Set - 1 C1 M-40 12/06/2023 19/06/2023 7 40252 2.56 70x15x15 28.00 4.96

2 C2 ..do.. ..do.. ..do.. ..do.. 41563 2.64 70x15x15 23.00 4.07 4.48
3 C3 ..do.. ..do.. ..do.. ..do.. 41578 2.64 70x15x15 25.00 4.43
4 Set - 2 C1 M-40 12/06/2023 19/06/2023 7 40890 2.60 70x15x15 22.00 3.89
5 C2 ..do.. ..do.. ..do.. ..do.. 40670 2.58 70x15x15 22.00 3.89 4.13
6 C3 ..do.. ..do.. ..do.. ..do.. 40900 2.60 70x15x15 26.00 4.60
7 Set - 3 C1 M-40 12/06/2023 19/06/2023 7 41200 2.62 70x15x15 24.00 4.25
8 C2 ..do.. ..do.. ..do.. ..do.. 40730 2.59 70x15x15 25.00 4.43 4.48
9 C3 ..do.. ..do.. ..do.. ..do.. 40850 2.59 70x15x15 27.00 4.78
10 Set -4C1 M-40 12/06/2023 19/06/2023 7 40800 2.59 70x15x15 26.00 4.60
11 C2 ..do.. ..do.. ..do.. ..do.. 41050 2.61 70x15x15 23.00 4.07 4.43
12 C3 ..do.. ..do.. ..do.. ..do.. 40630 2.58 70x15x15 26.00 4.60
13 Set -5 C1 M-40 12/06/2023 19/06/2023 7 40820 2.59 70x15x15 28.00 4.96
14 C2 ..do.. ..do.. ..do.. ..do.. 40940 2.60 70x15x15 24.00 4.25 4.37
15 C3 ..do.. ..do.. ..do.. ..do.. 40850 2.59 70x15x15 22.00 3.89
16 Set -6 C1 M-40 12/06/2023 19/06/2023 7 40670 2.58 70x15x15 23.00 4.07
17 C2 ..do.. ..do.. ..do.. ..do.. 40230 2.55 70x15x15 26.00 4.60 4.31
18 C3 ..do.. ..do.. ..do.. ..do.. 41100 2.61 70x15x15 24.00 4.25
19 Set -7 C1 M-40 12/06/2023 19/06/2023 7 41090 2.61 70x15x15 28.00 4.96
20 C2 ..do.. ..do.. ..do.. ..do.. 40570 2.58 70x15x15 25.00 4.43 4.54
21 C3 ..do.. ..do.. ..do.. ..do.. 40860 2.59 70x15x15 24.00 4.25
22 Set -8C1 M-40 12/06/2023 19/06/2023 7 40920 2.60 70x15x15 23.00 4.07
23 C2 ..do.. ..do.. ..do.. ..do.. 41110 2.61 70x15x15 22.00 3.89 4.25
24 C3 ..do.. ..do.. ..do.. ..do.. 41360 2.63 70x15x15 27.00 4.78
25 Set -9 C1 M-40 12/06/2023 19/06/2023 7 41020 2.60 70x15x15 29.00 5.13
26 C2 ..do.. ..do.. ..do.. ..do.. 40890 2.60 70x15x15 25.00 4.43 4.60
27 C3 ..do.. ..do.. ..do.. ..do.. 40950 2.60 70x15x15 24.00 4.25
28 Set -10 C1 M-40 12/06/2023 19/06/2023 7 41600 2.64 70x15x15 23.00 4.07
29 C2 ..do.. ..do.. ..do.. ..do.. 40710 2.58 70x15x15 27.00 4.78 4.48
30 C3 ..do.. ..do.. ..do.. ..do.. 40990 2.60 70x15x15 26.00 4.60
AVERAGE 4.41
Checked By :
Equipment Used : C-12, C-21 Vigilance & Quality Control (P.W.D.)
M-40 32.29 4 Regular ACT(Fact +12.65) Comp Strength
M-50 38.99 58.20 225 10
20.77 467.325 8.12 182.7
M-15 337.5 15
M-20 26.6 598.5 13.95 313.875 450 20
M-25 31.6 711 18.95 426.375 562.5 25
M-30 38.2 859.5 25.55 574.875 675 30
M-35 43.25 973.125 30.6 688.5 787.5 35
M-40 52 1170 39.35 885.375 900 40
Strength Lode
25 562.5
FLEXURAL STRENGTH = FCK +1.65 X Sf 50.725

48.25
Table 5 Assumed Standard Deviation Values for Mix Designs Based on Flexural Strength
Grade of concrete (Characteristics
Sl No. Flexural Strength in N/mm2 Assumed Standard Deviation
) N/mm2
1 3.5
0.35
2 4
3 4.5
4 5 0.4
5 5.5
5.48
34.84
5.61497326203209
CONCRETE CUBE TEST
Job No. NSK/23-24/212/PW/EGS Dhule Date of Receipt :
Date of Testing :
Specified Limit for

Flexural Days in N/mm²
Strength
Age of
in N/mm2 Average
Cube Specimen Dimension of
Sr WEIGHT WEIGHT OF DENSITY OF (PL/BD2 )= Flexural
Identification Date of Casting Date of Testing in Days28 Specimen in LOAD (KN)
No OF BEAM BEAM BEAM (P*1000*60 Strength in
Mark day sth by cm 7
0/ N/mm2 28 Days
act Days
150*150*1
50)
1 Set - 1 C1 M-30 18/08/2023 15/09/2023 28 41025 2.60 70x15x15 21.00 3.72

2 C2 ..do.. ..do.. ..do.. ..do.. 41200 2.62 70x15x15 20.00 3.54 3.83
3 C3 ..do.. ..do.. ..do.. ..do.. 41870 2.66 70x15x15 24.00 4.25
4 Set - 2 C1 M-30 18/08/2023 15/09/2023 28 41870 2.66 70x15x15 22.00 3.89
5 C2 ..do.. ..do.. ..do.. ..do.. 41510 2.64 70x15x15 25.00 4.43 4.31
6 C3 ..do.. ..do.. ..do.. ..do.. 41540 2.64 70x15x15 26.00 4.60
7 Set - 3 C1 M-30 18/08/2023 15/09/2023 28 41620 2.64 70x15x15 28.00 4.96
8 C2 ..do.. ..do.. ..do.. ..do.. 41480 2.63 70x15x15 24.00 4.25 4.31
9 C3 ..do.. ..do.. ..do.. ..do.. 41120 2.61 70x15x15 21.00 3.72
10 Set -4C1 M-30 18/08/2023 15/09/2023 28 41240 2.62 70x15x15 24.00 4.25
11 C2 ..do.. ..do.. ..do.. ..do.. 41170 2.61 70x15x15 21.00 3.72 3.95
12 C3 ..do.. ..do.. ..do.. ..do.. 41150 2.61 70x15x15 22.00 3.89
13 Set -5 C1 M-30 18/08/2023 15/09/2023 28 41170 2.61 70x15x15 20.00 3.54
14 C2 ..do.. ..do.. ..do.. ..do.. 41230 2.62 70x15x15 18.00 3.19 3.72
15 C3 ..do.. ..do.. ..do.. ..do.. 41050 2.61 70x15x15 25.00 4.43
16 Set -6 C1 M-30 18/08/2023 15/09/2023 28 41250 2.62 70x15x15 23.00 4.07
17 C2 ..do.. ..do.. ..do.. ..do.. 41840 2.66 70x15x15 24.00 4.25 3.95
18 C3 ..do.. ..do.. ..do.. ..do.. 41230 2.62 70x15x15 20.00 3.54
19 Set -7 C1 M-30 18/08/2023 15/09/2023 28 41270 2.62 70x15x15 23.00 4.07
20 C2 ..do.. ..do.. ..do.. ..do.. 41050 2.61 70x15x15 21.00 3.72 3.78
21 C3 ..do.. ..do.. ..do.. ..do.. 41158 2.61 70x15x15 20.00 3.54
22 Set -8C1 M-30 18/08/2023 15/09/2023 28 41166 2.61 70x15x15 19.00 3.36
23 C2 ..do.. ..do.. ..do.. ..do.. 41170 2.61 70x15x15 23.00 4.07 3.89
24 C3 ..do.. ..do.. ..do.. ..do.. 41154 2.61 70x15x15 24.00 4.25
25 Set -9 C1 M-30 18/08/2023 15/09/2023 28 41130 2.61 70x15x15 23.00 4.07
26 C2 ..do.. ..do.. ..do.. ..do.. 41145 2.61 70x15x15 25.00 4.43 4.01
27 C3 ..do.. ..do.. ..do.. ..do.. 41196 2.62 70x15x15 20.00 3.54
28 Set -10 C1 M-30 18/08/2023 15/09/2023 28 41190 2.62 70x15x15 22.00 3.89
29 C2 ..do.. ..do.. ..do.. ..do.. 41180 2.61 70x15x15 21.00 3.72 3.95
30 C3 ..do.. ..do.. ..do.. ..do.. 41188 2.62 70x15x15 24.00 4.25
AVERAGE 3.97
Checked By :
q Assistant Research Officer
M-40 32.29 4 Regular ACT(Fact +12.65) Comp Strength
M-50 38.99 58.20 225 10
20.77 467.325 8.12 182.7
M-15 337.5 15
M-20 26.6 598.5 13.95 313.875 450 20
M-25 31.6 711 18.95 426.375 562.5 25
M-30 38.2 859.5 25.55 574.875 675 30
M-35 43.25 973.125 30.6 688.5 787.5 35
M-40 52 1170 39.35 885.375 900 40
Strength Lode
25 562.5
FLEXURAL ST = FCK +1.65 X Sf 50.725

48.25
52.54
2.660369
fck+0.55
40.55
34.84
5.61497326
FLEXURAL STRENGTH TEST
Job No. NSK/23-24/612/PW/MLG Date of Receipt :
Date of Testing :
Specified Limit for

Days in N/mm²
Age of TMS BY
Dimensio Cross Actual Compresi Average ACT
Cube Grade of Specimen
Sr Date of Date of n of Sectional Crushing ve Compresive Strength in
Identification Concrete in Days28 Remark
No Casting Testing Specimen Area in Load in Strength Strength in N/mm2
Mark Mix day sth by (Sterngth+1 7
in cm mm2 kN in N/mm2 N/mm2 28 Days
act 2.65) Days
1 Set - 1 C1 M-30 8/09/2023 15/09/2023 7 15x15x15 22500 576.80 25.64

2 C2 ..do.. ..do.. ..do.. ..do.. 15x15x15 22500 578.00 25.69 25.65 25.59 38.20 ACT
3 C3 ..do.. ..do.. ..do.. ..do.. 15x15x15 22500 576.90 25.64

4 Set - 2 C1 M-30 8/09/2023 9/09/2023 ACT 15x15x15 22500 578.60 25.72
5 C2 ..do.. ..do.. ..do.. ..do.. 15x15x15 22500 580.20 25.79 25.79 38.44 38.20
6 C3 ..do.. ..do.. ..do.. ..do.. 15x15x15 22500 582.00 25.87
7
8
9
10
11
12
Checked By :
M-40 32. Regular ACT(Fact +12.65) Comp Strength
M-50 38.99 58.20 225 10
20.77 467.325 8.12 182.7
M-15 337.5 15
M-20 26.6 598.5 13.95 313.875 450 20
M-25 31.6 711 18.95 426.375 562.5 25
M-30 38.2 859.5 25.55 574.875 675 30
M-35 43.25 973.125 30.6 688.5 787.5 35
M-40 52 1170 39.35 885.375 900 40
Strength Lode
25 562.5
IS 10262 - 2009 Clause 4.4 ,( A-7 andB-7
Zone I Zone II
0.6 0.67 0.33 0.6 0.69 0.31
0.55 0.68 0.32 0.55 0.7 0.3
0.5 0.69 0.31 0.5 0.71 0.29
0.45 0.7 0.3 0.45 0.72 0.28
0.4 0.71 0.29 0.4 0.73 0.27
ZONE I ZONE II
0.6 0.67 0.33 0.6 0.69 0.31
0.59 0.672 0.328 0.59 0.692 0.308
0.58 0.674 0.326 0.58 0.694 0.306
0.57 0.676 0.324 0.57 0.696 0.304
0.56 0.678 0.322 0.56 0.698 0.302
0.55 0.68 0.32 0.55 0.7 0.3
0.54 0.682 0.318 0.54 0.702 0.298
0.53 0.684 0.316 0.53 0.704 0.296
0.52 0.686 0.314 0.52 0.706 0.294
0.51 0.688 0.312 0.51 0.708 0.292
0.5 0.69 0.31 0.5 0.71 0.29
0.49 0.692 0.308 0.49 0.712 0.288
0.48 0.694 0.306 0.48 0.714 0.286
0.47 0.696 0.304 0.47 0.716 0.284
0.46 0.698 0.302 0.46 0.718 0.282
0.45 0.7 0.3 0.45 0.72 0.28
0.44 0.702 0.298 0.44 0.722 0.278
0.43 0.704 0.296 0.43 0.724 0.276
0.42 0.706 0.294 0.42 0.726 0.274
0.41 0.708 0.292 0.41 0.728 0.272
0.4 0.71 0.29 0.4 0.73 0.27
0.39 0.712 0.288 0.39 0.732 0.268
0.38 0.714 0.286 0.38 0.734 0.266
0.37 0.716 0.284 0.37 0.736 0.264
0.36 0.718 0.282 0.36 0.738 0.262
0.35 0.72 0.28 0.35 0.74 0.26
0.34 0.722 0.278 0.34 0.742 0.258
0.33 0.724 0.276 0.33 0.744 0.256
0.32 0.726 0.274 0.32 0.746 0.254
0.3 0.728 0.272 0.31 0.748 0.252
0.3 0.75 0.25
MSA 40
Zone III Zone IV
0.6 0.62 0.38 0.6 0.64 0.36
0.55 0.63 0.37 0.55 0.65 0.35
0.5 0.73 0.27 0.5 0.75 0.25
0.45 0.65 0.35 0.45 0.67 0.33
0.4 0.66 0.34 0.4 0.68 0.32
ZONE III ZONE IV

0.6 0.62 0.38 0.6 0.64 0.36
0.59 0.622 0.378 0.59 0.642 0.358
0.58 0.624 0.376 0.58 0.644 0.356
0.57 0.626 0.374 0.57 0.646 0.354
0.56 0.628 0.372 0.56 0.648 0.352
0.55 0.63 0.37 0.55 0.65 0.35
0.54 0.632 0.368 0.54 0.652 0.348
0.53 0.634 0.366 0.53 0.654 0.346
0.52 0.636 0.364 0.52 0.656 0.344
0.51 0.638 0.362 0.51 0.658 0.342
0.5 0.64 0.36 0.5 0.66 0.34
0.49 0.642 0.358 0.49 0.662 0.338
0.48 0.644 0.356 0.48 0.664 0.336
0.47 0.646 0.354 0.47 0.666 0.334
0.46 0.648 0.352 0.46 0.668 0.332
0.45 0.65 0.35 0.45 0.67 0.33
0.44 0.652 0.348 0.44 0.672 0.328
0.43 0.654 0.346 0.43 0.674 0.326
0.42 0.656 0.344 0.42 0.676 0.324
0.41 0.658 0.342 0.41 0.678 0.322
0.4 0.66 0.34 0.4 0.68 0.32
0.39 0.662 0.338 0.39 0.682 0.318
0.38 0.664 0.336 0.38 0.684 0.316
0.37 0.666 0.334 0.37 0.686 0.314
0.36 0.668 0.332 0.36 0.688 0.312
0.35 0.67 0.33 0.35 0.69 0.31
IS 10262 - 2009 Clause 4.4 ,( A-7 andB-7
Zone I Zone II
0.6 0.58 0.42 0.6 0.6 0.4
0.55 0.59 0.41 0.55 0.61 0.39
0.5 0.6 0.4 0.5 0.62 0.38
0.45 0.61 0.39 0.45 0.63 0.37
0.4 0.62 0.38 0.4 0.64 0.36
ZONE I ZONE II
0.6 0.58 0.42 0.6 0.6 0.4
0.59 0.582 0.418 0.59 0.602 0.398
0.58 0.584 0.416 0.58 0.604 0.396
0.57 0.586 0.414 0.57 0.606 0.394
0.56 0.588 0.412 0.56 0.608 0.392
0.55 0.59 0.41 0.55 0.61 0.39
0.54 0.592 0.408 0.54 0.612 0.388
0.53 0.594 0.406 0.53 0.614 0.386
0.52 0.596 0.404 0.52 0.616 0.384
0.51 0.598 0.402 0.51 0.618 0.382
0.5 0.6 0.4 0.5 0.62 0.38
0.49 0.602 0.398 0.49 0.622 0.378
0.48 0.604 0.396 0.48 0.624 0.376
0.47 0.606 0.394 0.47 0.626 0.374
0.46 0.608 0.392 0.46 0.628 0.372
0.45 0.61 0.39 0.45 0.63 0.37
0.44 0.612 0.388 0.44 0.632 0.368
0.43 0.614 0.386 0.43 0.634 0.366
0.42 0.616 0.384 0.42 0.636 0.364
0.41 0.618 0.382 0.41 0.638 0.362
0.4 0.62 0.38 0.4 0.64 0.36
0.39 0.622 0.378 0.39 0.642 0.358
0.38 0.624 0.376 0.38 0.644 0.356
0.37 0.626 0.374 0.37 0.646 0.354
0.36 0.628 0.372 0.36 0.648 0.352
0.35 0.63 0.37 0.35 0.65 0.35
0.34 0.632 0.368
0.33 0.634 0.366
0.32 0.636 0.364
0.3 0.638 0.362
Zone III Zone IV

0.6 0.62 0.38 0.6 0.64 0.36
0.55 0.63 0.37 0.55 0.65 0.35
0.5 0.64 0.36 0.5 0.66 0.34
0.45 0.65 0.35 0.45 0.67 0.33
0.4 0.66 0.34 0.4 0.68 0.32
ZONE III ZONE IV

0.6 0.62 0.38 0.6 0.64 0.36
0.59 0.622 0.378 0.59 0.642 0.358
0.58 0.624 0.376 0.58 0.644 0.356
0.57 0.626 0.374 0.57 0.646 0.354
0.56 0.628 0.372 0.56 0.648 0.352
0.55 0.63 0.37 0.55 0.65 0.35
0.54 0.632 0.368 0.54 0.652 0.348
0.53 0.634 0.366 0.53 0.654 0.346
0.52 0.636 0.364 0.52 0.656 0.344
0.51 0.638 0.362 0.51 0.658 0.342
0.5 0.64 0.36 0.5 0.66 0.34
0.49 0.642 0.358 0.49 0.662 0.338
0.48 0.644 0.356 0.48 0.664 0.336
0.47 0.646 0.354 0.47 0.666 0.334
0.46 0.648 0.352 0.46 0.668 0.332
0.45 0.65 0.35 0.45 0.67 0.33
0.44 0.652 0.348 0.44 0.672 0.328
0.43 0.654 0.346 0.43 0.674 0.326
0.42 0.656 0.344 0.42 0.676 0.324
0.41 0.658 0.342 0.41 0.678 0.322
0.4 0.66 0.34 0.4 0.68 0.32
0.39 0.662 0.338 0.39 0.682 0.318
0.38 0.664 0.336 0.38 0.684 0.316
0.37 0.666 0.334 0.37 0.686 0.314
0.36 0.668 0.332 0.36 0.688 0.312
0.35 0.67 0.33 0.35 0.69 0.31

M-30 (PQC) 1494 (Opc - 53, N.sand) Msa 31.5

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M-30 (PQC) 1494 (Opc - 53, N.sand) Msa 31.5

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VIGILANCE AND QUALITY CONTROL CIRCLE ,NASHIK

DISTRICT LABORATORY, NASHIK.

CONCRETE MIX DESIGN

JOB NO. NSK/23-24/612/PW/MLG

DATE OF RECEIVED 7/31/2023

DESIGN STIPULATION (PQC)

### LABORATORY TEST

A.SAND 4.03 … 2.74 1.21 1.73

Combined Gradation of Coarse Aggregate (Recommended Trial) for M -30(IRC44-2017 (Table-3))

31.5 mm 100 100.00 100.00 45 mm 100

31.5 mm 10.00 20.00 40.00 70.00 100 45 mm 30 40.00

100.00 100.00 100

Physical Properties of Coarse Aggregate :

Impact Value Crushing Water Unit Wt

31.5mm 11.54 13.84 0.98 2.79 1.49

Therefore mix proportion by weight :

Quantities required for one Bag of Cement (50Kg) :

Praportion of aggregate for M - 30 M- M-

Physical Properties of Coarse Aggregate :

Coarse AggImpact ValCrushing VWater AbsoSp Gravity Unit Wt Kg/Lit

Grade of CW/C Water (Kg)Cement (KgSand(Kg) C.Agg(Kg) CH.ADMIX Synthetic fiber

Therefore mix proportion by weight :

Grade of CW/C Water (Kg)Cement (KgSand(Kg) C.Agg(Kg) CH.ADMIX Synthetic fiber

Quantities required for one Bag of Cement (50Kg) :

Grade of CW/C Water (Kg)Cement (KgSand(Kg) C.Agg(Kg) CH.ADMIX Synthetic fiber

Praportion of aggregate for M - 45 M- M-

CONCRETE CUBE TEST RESULTS (Compressive Strength)

Required Lab Compressive

M-30 38.36 38.20

M-40 (Flexural Strength)=0.7

Reference: IS 10262:2009, IS 456:2000, IS : 9013 – 1978 (Reaffirmed 1999), IS 383:2016.

Tested by : G. V. Patil (Head Lab Assistant)

Checked by : R. D. Pardeshi (Assist. Engr. Gr. II)

ASSISTANT RESEARCH OFFICER

38.36 0.00 31.68

37.5 0.00 0.00 0.00 100.00

GRADATION OF 10/12 MM METAL

.40.mm ….20...mm …10/12.. mm

37.5 mm 100.00 100 100.00 100.00

26.5 mm 0 0.0 0.00 100.00

Combined Gradation of ALL IN AGGREGATE for M -40

GRADATION OF 10/12 MM METAL

.40.mm ….20...mm …10/12.. mm

37.5 mm 83.64 100 100.00 100

IS SIEVENO LOWER LIMIT %PASSING UPPER LIMIT

Job No. NSK/23-24/612/PW/MLG Page 1/2

1)Finess of Cement by Dry Sieve on 90 Micron

1 100 15 Min 2.03 2.03 as per TP-01-03 Max

1 400 106 26.50 21

1 400 26 104.55 10.00 10:00 11:33 15:25

(6) Commpressive Strength of Cement

Tested: G. V. Patil (H. L. A.)

Days PPC OPC - 53 Grade OPC - 43 Grade

Source and Details A Sand

1) Weight of sand sample taken (W1) in gm. 1000 1000

A Weight of S.S.D. Sample 500

Water Absorption = A-D*100/D 1.21

Tested by : G. V. Patil (H. L. A. )

Checked by : R. D. Pardeshi (Assist Engr. Gr.II)

zone I II III IV do not remove

10 mm 100 100 100 100 100 0 100

1) Weight of sand sample taken (W1) in 1000 1000

Water Absorption = A-D*100/D 1.31