UK Factsheet 10.2 - Foundation Costing FINAL

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July 2023 H+H UK Factsheet 10.

2 Page 1/5

Foundations costing
Factsheet
Celcon Foundation blocks are used in a range of
thicknesses below DPC level. Offering beneficial thermal
performance, they are suitable for the support of cavity
or solid walls, framed construction or suspended floors.

Celcon Foundation Blocks


Stronger, faster, easier foundations Easier
– It all builds up to a significant
cost saving*. They can be cut on-site for ease
of use and to minimise wastage
Celcon Foundation Blocks save
time – and time is money: There is no need for either
wall ties or lean mix nor for
perpendicular mortar joints if
Cost-effective Celcon Foundation Blocks have long
butted together (as approved
Solid foundations cost less due by BRE) been approved by the British Board of
to the speed of construction and Agrément (BBA) for use below DPC.
They are BBA certified for ease
the reduction in materials (wall
of acceptance
ties, lean mix and perpend
mortar joints)
Lighter
Faster They weigh a third of an
equivalent dense aggregate block
One Celcon Foundation Block
replaces two 100mm concrete
blocks which means that the Sustainable
laying rate is twice as fast as two 80% of materials used for Celcon
skins of dense block Block aircrete production are
recycled Foundation Block
Trenches can be back filled as
soon as installation is complete 99% of raw materials are sourced Standard Grade
within the UK
Stronger
Impressive load-bearing
capabilities can be achieved for Standard Strength
multi-storey buildings when using
7.3N/mm2 Foundation Blocks Compressive Strength 3.6N/mm2

They are exceptionally resistant Thermal Conductivity 0.24 W/mK#


to freeze/thaw conditions
Density 600 kg/m3
They are resistant to sulfate
attack up to DS4 below DPC

They do not rot or decay * Independent research by calfordseaden #


Where used below ground
July 2023
H+H H+H
Product UK Factsheet
Datasheet Page10.2
2/2 Page 2/5

Foundation Blocks
Foundations costing Factsheet

The Research
With many other benefits, cost is a key issue when deciding on which
foundation products to use, so H+H UK Limited commissioned
calfordseaden to conduct a cost comparison to cover all aspects of the
foundation construction between Celcon Foundation Blocks and other
well-known foundation solutions.
calfordseaden
is a multi-disciplined construction
and property consultancy working 1. Instructions 2. Rationale
across the private and public sectors
calfordseaden was Prices for labour and materials
in the UK housing, building and
commissioned to research the were to be established from
construction industries.
required data and report on the a representative selection of
As a multi-disciplinary Practice we comparative costs including current live jobs that met the
provide a comprehensive range labour and materials of the criteria at calfordseaden’s
of services comprising chartered
products listed below. disposal as well as primary
surveying, project management,
architecture and master planning, Instructions were given by H+H research from Builders
civil and structural engineering, UK Limited that calfordseaden Merchants and Contractors
mechanical and electrical must act independently in the within the different regions.
engineering and health and completion of this project, and The regions, which were chosen
safety advice. provide an unbiased, fair and for the comparison, were:
independent report.
Innovation in South East
Construction London
calfordseaden have pioneered South West
the use of modern methods of
construction since the early 1990s. Midlands
Over this period of time we have North
made considerable investments
in the research and development Scotland
of such methods, and have been
involved in a number of significant
initiatives.
The research highlighted the following types of products to
be compared:

Ref Description
1A 300mm Celcon Foundation Block (Standard Grade)
1B 355mm Celcon Foundation Block (Standard Grade)
2A Dense aggregate blocks 100mm
July 2023
H+H H+H
Product UK Factsheet
Datasheet Page10.2
2/2 Page 3/5

Foundation Blocks
Foundations costing Factsheet

2.1 Specification 2.2 Basis of pricing 2.3 Assumptions


The costs are based on the 1. The costs in this report The costs are based on the
following specification: are based on a notional following specification:
housing development of 20,
The quantities relate to Ground conditions are
3 bedroomed houses.
a site of 20 dwellings assumed to be good with
2. Rates are based on labour no obstructions or ground
Each dwelling is assumed
and materials costs prevailing water present
to be 8m by 6m, giving a
in 1st quarter 2023.
perimeter length of 28m  opsoil and reduced level
T
3. Materials prices have been excavation are assumed
All foundations are to be
sourced from builders’ to already have occurred
1m deep from ground level
merchants and represent
The rates shown in the table
All foundations are based trade prices applicable to the
represent rates per metre run
on a 600mm wide trench quantities involved. Prices
of straight length of foundation
All cavities are to be assumed represent full loads delivered
direct to site. Rates include for disposal
as 100mm and 150mm wide
of surplus excavated material
4. Labour rates represent the
off site to a suitable place of
cost to a contractor, whether
disposal. If surplus excavated
directly employed with
material is used on site, all
bonuses paid and including
rates will reduce slightly with
all employer’s costs such as
the greatest effect applying
National Insurance, or based
to mass filled foundations
on self-employed labour.
Excavated material from
5. Labour constants shown
foundations has been used as
have been determined
back-fill to trenches. If granular
with reference to published
fill or hardcore is specified, the
price books, previous work
total rate for the foundations
undertaken for H+H UK
(excluding mass filled
and discussion with brick
foundations) will increase
subcontractors.
6. Costs include contractor’s
profit and overheads including
sundries, scaffolding and site
welfare costs.
7. Contract rates used have been
checked and verified against
actual tenders received.
8. All materials, goods and
workmanship will be in
accordance with good building
practice and the current British
Standard Specifications or
Codes of Practice.
9. All costs exclude V.A.T.
July 2023
H+H H+H
Product UK Factsheet
Datasheet Page10.2
2/2 Page 4/5

Foundation Blocks
Foundations costing Factsheet

3. Analysis of Results

3.1 Blockwork foundations comparison

Cost (£/m2)

Celcon Standard Grade 300mm solid foundation 169.00 £15


per m2
Dense aggregate block cavity foundation 184.00 saving

Cost (£/m2)

Celcon Standard Grade 355mm solid foundation 173.00 £11


per m2
Dense aggregate block cavity foundation 184.00 saving

This cost can be still further


reduced by omitting the In most housing applications if they
perpendicular mortar joints are solid foundations there is no need
for a foundation to be 7.3N in strength,
within the solid foundation
therefore, in many cases the 3.6N
construction as stated strength of a Celcon Block Standard
in the Building Research Grade will be more than adequate to
Establishments (BRE) IP 7/05 meet the structural requirements of the
removing both the cost of the buildings foundations further reducing
mortar and the associated in cost outlay required.

labour cost.
In addition to the cost savings
shown above, the practical
advantages of the workability
of H+H aircrete and the reduced
wastage by reusing any off cuts.
Where a solid block foundation
has been specified further
speed savings can be achieved
by being able to back-fill the
foundations as soon as once
the construction is complete.
July 2023
H+H H+H
Product UK Factsheet
Datasheet Page10.2
2/2 Page 5/5

Foundation Blocks
Foundations costing Factsheet

3.2 Approved Document L from our website) specifically


covering our Solar (2.9N/
The building fabric has to be
mm2), Standard (3.6N/mm2),
constructed so that there are no
High Strength (7.3 N/mm2)
reasonably avoidable thermal
and Super Strength (8.7N/
bridges in the insulation layers
mm2) blocks. Variations cover
within the various elements or
their use in partial or full fill in
at junctions between elements
cavity walls, in beam and block
such walls and floors. The
floors, separating walls or as
Approved Document specifically
Foundation blocks below DPC.
mentions that blockwork with
higher thermal performance, Using H+H Calculated ψ-values
such as H+H aircrete, should will result in a typical y-value of
be used in the inner leaf of a around 0.03W/m2K compared
cavity wall or both leaves of a to a figure of around 0.05W/
party wall to help reduce thermal m2K derived from the reference
bridging. It goes on to encourage values used when setting the
the use of aircrete Foundation targets. Both of these figures
blocks such as Celcon by rely on a high performance at
stating “ ...wherever possible, the lintels, which will typically
blocks below the damp-proof require independent inner and
course should be the same as outer leaf cavity lintels or a lintel
those specified in the design incorporating a thermal break. Contact details
for the above-ground main wall For enquiries or to receive
element...”. 4. Conclusions a free estimate please
contact us;
To limit thermal bridging and to Celcon Foundation Blocks Tel: 01732 886444 or email:
help tackle the design versus provide a cost saving over info@hhcelcon.co.uk
as-built performance gap, aggregate block foundation.
the Approved Document also Head office
requires that drawings should be Celcon Solid Foundation Blocks
H+H UK Limited
provided for junctions, an on-site are easier to handle than dense Celcon House
audit should be undertaken to aggregate blocks with less Ightham, Sevenoaks
confirm the designed details movements required. Kent TN15 9HZ

have been constructed prior to Using Celcon Foundation Blocks For further details or a copy
elements being concealed over eliminates the need for wall ties of the complete report
and that photographs of the and lean mix fill, whilst saving the contact;
details should be taken. time required for the cavity wall H+H UK’s Marketing
In anticipation of the these mortar to cure prior to the lean Department
requirements, H+H have drawn mix being added. on 01732 880519 or email
info@hhcelcon.co.uk
junction details in CAD or PDF Celcon Foundation Blocks offer
format, compatible calculated enhanced thermal benefits which www.hhcelcon.co.uk
thermal bridging ψ-values means the floors require less
and site checklists (which are additional insulation to meet the
available for free download required U-value.

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