Fabrication Component

Proses Manufaktur
No Main Component Sub-Component
Variasi 1 Variasi 2 Variasi 3

Design Drawing Design Drawing Design Drawing

Persiapan Raw Material (Equal Angle) Persiapan Raw Material (Equal Angle) Persiapan Raw Material (Equal Angle)

Cutting with Cutting Wheel Cutting with High Pressure Waterjet Cutting with Plasma Cutting

Frame Grinding Hasil Cutting Grinding Hasil Cutting Grinding Hasil Cutting

Welding with SMAW Process Welding with SMAW Process Welding with SMAW Process

Finishing Finishing Finishing

Painting Painting Painting

Design Drawing Design Drawing Design Drawing

Persiapan Raw Material (SS304) Persiapan Raw Material (SS304) Persiapan Raw Material (SS400)

Cutting with Laser Cutting Cutting with Laser Cutting Cutting with Plasma Cutting

Base Plate Grinding Hasil Cutting Grinding Hasil Cutting Grinding Hasil Cutting
1 Main Frame
Welding with SMAW Process Welding with SMAW Process Welding with SMAW Process

Finishing Finishing Finishing

Painting Painting Painting

Design Drawing Design Drawing Design Drawing

Persiapan Raw Material (SS304) Persiapan Raw Material (SS304) Persiapan Raw Material (SS400)

Cutting with Laser Cutting Cutting with Laser Cutting Cutting with Plasma Cutting

Cover Motor Grinding Hasil Cutting Grinding Hasil Cutting Grinding Hasil Cutting

Welding with SMAW Process Welding with SMAW Process Welding with SMAW Process

Finishing Finishing Finishing

Painting Painting Painting

Pillow Block Beli Beli Beli

Ball Bearing Beli Beli Beli
Bolt & Nut Beli Beli Beli

Design Drawing Design Drawing Design Drawing

Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG)

Cutting with Shearing Machine Cutting with Laser Machine Cutting with Shearing Machine

Grinding Hasil Cutting Grinding Hasil Cutting Grinding Hasil Cutting

Bending Plate with Bending Machine Bending Plate with Bending Machine Bending Plate with Bending Machine
2 Cover/Body Top Cover
Drill for Hinge Hole

Welding SMAW Process for Install Tap For Hinge Bolt

Spot Welding Process for Install Hinge
Hinge

Install Hinge

Finishing Finishing Finishing

Painting Painting Painting

 Proses Manufaktur
No Main Component Sub-Component
Variasi 1 Variasi 2 Variasi 3

Design Drawing Design Drawing Design Drawing

Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG)

Cutting with Shearing Machine Cutting with Laser Machine Cutting with Shearing Machine

Grinding Hasil Cutting Grinding Hasil Cutting Grinding Hasil Cutting

Bending Plate with Bending Machine Bending Plate with Bending Machine Bending Plate with Bending Machine
2 Cover/Body Body Cover
Drill for Hinge Hole Drill for Hinge Hole Drill for Hinge Hole

Tap For Hinge Bolt Tap For Hinge Bolt Tap For Hinge Bolt

Install Hinge Install Hinge Install Hinge

Finishing Finishing Finishing

Painting Painting Painting

Hinge Beli Beli Beli

Handle Beli Beli Beli

Design Drawing Design Drawing Design Drawing

Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG)

Cutting with Cutting Wheel Cutting with Cutting Wheel Cutting with Cutting Wheel
Main Shaft
Turning Process Turning Process Turning Process

Welding with SMAW Process Welding with SMAW Process Welding with SMAW Process

Finishing Finishing Finishing

3 Mixer

Design Drawing Design Drawing Design Drawing

Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG)

Cutting with Cutting Wheel

Cutting with Cutting Wheel Cutting with Cutting Wheel
Mixer Pipe
Bending with Bending Machine
Welding with SMAW Process Welding with SMAW Process

Spot Welding Process

Finishing Finishing

Finishing

Electrical Motor Beli Beli Beli

Gear Box Beli Beli Beli
Taper Bush Beli Beli Beli
Rubber Coupling Beli Beli Beli
4 System
Switch Beli Beli Beli
Relay Beli Beli Beli
Panel Box Beli Beli Beli
Push Button Beli Beli Beli
 Assembly
Variasi 1 Variasi 2 Variasi 3

Cover and Main Frame Fastened by Cover and Main Frame Fastened by Cover and Main Frame Fastened by
Bolt Bolt Bolt

Main Shaft Welded to Mixer Pipe Main Shaft Welded to Mixer Pipe Main Shaft Welded to Mixer Pipe
Attached to Cover using Pillow Block Attached to Cover using Pillow Block Attached to Cover using Pillow Block
and Ball Bearing and Ball Bearing and Ball Bearing

Main Shaft Coupled to Electric Motor Main Shaft Coupled to Electric Motor Main Shaft Coupled to Electric Motor
using Taper Bush and Rubber Coupling using Taper Bush and Rubber Coupling using Taper Bush and Rubber Coupling

Electric Motor Connected to Switch Electric Motor Connected to Switch Electric Motor Connected to Switch
and Relay for On/Off and Relay for On/Off and Relay for On/Off

Emergency Push Button Connected to Emergency Push Button Connected to Emergency Push Button Connected to
Relay for Switch Off Electrical Relay for Switch Off Electrical Relay for Switch Off Electrical

Finishing Finishing Finishing

 Fabrication Component
Proses Manufaktur
No Main Component Sub-Component
Variasi 1 Variasi 2 Variasi 3

Design Drawing Design Drawing Design Drawing

Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG) Persiapan Raw Material (SUS304 FG)

Cutting with Shearing Machine Cutting with Laser Machine Cutting with Shearing Machine

Grinding Hasil Cutting Grinding Hasil Cutting Grinding Hasil Cutting

Bending Plate with Bending Machine Bending Plate with Bending Machine Bending Plate with Bending Machine
2 Cover/Body Top Cover
Drill for Hinge Hole

Welding SMAW Process for Install Tap For Hinge Bolt

Spot Welding Process for Install Hinge
Hinge

Install Hinge

Finishing Finishing Finishing

Painting Painting Painting

Rincian Biaya Produksi Komponen Top Cover Mesin Mixer Adonan

BIAYA PRODUKSI VARIASI 1

No Item Satuan Ukuran Harga (Rp) Qty Habis Material Qty Biaya (Rp) Total (Rp)
1 Biaya Material
1.1.1 Stainless Steel 304 kg 1 62165,25 3,75 233119,70
Total Biaya Material Rp233.120

2 Biaya Mesin
2.1 Shearing
2.1.1 Daya (Listrik) hari 1 40788,72 1 40788,72
2.1.2 Man Power Rate orang 1 5100000 1 21074,38
2.1.3 Biaya Maintenance hari 1 100000 1 100000
2.1.4 Depresiasi Mesin tahun 10 75000000 30991,74
Biaya Harian Shearing Rp192.855

Cycle Time/pcs jam 0,25 0,25

Output/Day pcs 32

2.1.5 Tooling Shearing

2.1.5.1 Pisau Shearing pcs 2 476190 2 952380
Biaya Tooling Shearing Rp952.380

2.1.6 Oil Hydraulic

2.1.6.1 Penggantian Oil Hydraulic pcs 18 1031190 4,5 229153,33
2.1.6.2 Penambahan Oil Hydraulic liter 1 57288,33 2 114576,67
Biaya Oli Shearing Rp343.730

Total Biaya Shearing/pcs Rp46.530

2.2 Bending (Manual)

2.2.1 Man Power Rate orang 1 5100000 1 21074,38
2.2.2 Biaya Maintenance hari 1 100000 1 100000
2.2.3 Depresiasi Mesin tahun 10 31450100 12995,91
Biaya Harian Bending Rp134.070

Cycle Time/pcs jam 0,25 0,25

Output/Day pcs 32

2.2.4 Tooling Bending

2.2.4.1 Dies Bending pcs 1 3575000 1 3575000
Biaya Tooling Bending Rp3.575.000

Oli Transmisi
Penggantian Oli Transmisi pcs 18 1885890 4,5 419086,67
Penambahan Oli Transmisi liter 1 104771,67 2 209543,33
Biaya Oli Bending Rp628.630

Total Biaya Bending/pcs Rp135.553

2.3 Spot Welding

2.3.1 Daya (Listrik) hari 1 16315,49 1 16315,488
2.3.2 Man Power Rate orang 1 5100000 1 21074,38
2.3.3 Biaya Maintenance hari 1 100000 1 100000
2.3.4 Depresiasi Mesin tahun 10 12013000 4964,05
Biaya Harian Spot Welding Rp142.354

Cycle Time/pcs jam 0,25 0,25

Output/Day pcs 32

2.3.5 Tooling Spot Welding

2.3.5.1 Spot Welding Tip pcs 2 1552890 2 3105780
Biaya Tooling Spot Welding Rp3.105.780

Total Biaya Spot Welding/pcs Rp101.504

2.4 Grinding (Finishing)

2.4.1 Daya (Listrik) hari 1 10876,99 1 10876,992
2.4.2 Man Power Rate orang 1 5100000 1 21074,38
2.4.3 Biaya Maintenance hari 1 100000 1 100000
2.4.4 Depresiasi Mesin tahun 10 1156000 477,69
Biaya Harian Grinding (Finishing) Rp132.429

Cycle Time/pcs jam 0,125 0,125

Output/Day pcs 64

2.4.5 Tooling Grinding

2.4.5.1 Batu Gerinda 5 Inch pcs 25 199045 1 7961,8
Biaya Tooling Grinding (Finishing) Rp7.962

Total Biaya Grinding (Finishing)/pcs Rp2.194

2.5 Painting
2.5.1 Daya (Listrik) hari 1 8837,56 1 8837,556
2.5.2 Man Power Rate orang 1 5100000 1 21074,38
2.5.3 Biaya Maintenance hari 1 100000 1 100000
2.5.4 Depresiasi Mesin tahun 10 7887000 3259,09
Biaya Harian Painting Rp133.171

Cycle Time/pcs jam 1 1

Output/Day pcs 8

2.5.5 Tooling Painting

2.5.5.1 Spray Gun pcs 1 704000 1 704000
2.5.5.2 Hose High Pressure (15 meter) pcs 1 776000 1 776000
2.5.5.3 Cat pcs 4 531690 1 132922,5
Biaya Tooling Painting Rp1.612.923

2.5.6 Oli Transmisi

2.5.6.1 Penggantian Oli Transmisi pcs 18 1885890 4,5 419086,67
2.5.6.2 Penambahan Oli Transmisi liter 1 104771,67 1 104771,67
Biaya Oli Painting Rp523.858

Total Biaya Painting/pcs Rp283.744

3 Biaya QC
3.1 Man Power Rate orang 1 5100000 1 21074,38
3.2 Output/Day pcs 8

Total Biaya QC/pcs Rp2.634

4 Biaya Design (PC)

4.1 Daya (Listrik) hari 1 8157,74 1 8157,744
4.2 Man Power Rate orang 1 5100000 1 21074,38
4.3 Biaya Maintenance hari 1 50000 1 50000
4.4 Depresiasi Mesin tahun 5 14290000 11809,92
Biaya Harian Painting Rp91.042

Cycle Time/pcs jam 2 2

Output/Day pcs 4

4.5 Tooling
4.5.1 Software AutoCAD/Fusion hari 365 7789800 1 311592,0
Biaya Tooling PC Rp311.592

Total Biaya PC/pcs Rp100.659

BIAYA PRODUKSI/pcs Rp905.938

BIAYA OVER HEAD (30% dari Biaya Produksi) Rp271.781

TOTAL BIAYA PRODUKSI KOMPONEN TOP COVER PER PCS Rp1.177.719

Rincian Biaya Produksi Komponen Top Cover Mesin Mixer Adonan

BIAYA PRODUKSI VARIASI 2

No Item Satuan Ukuran Harga (Rp) Qty Habis Material Qty Biaya (Rp) Total (Rp)
1 Biaya Material
1.1.1 Stainless Steel 304 kg 1 62165,25 3,75 233119,70
Total Biaya Material Rp233.120

2 Biaya Mesin
2.1 Laser Cutting
2.1.1 Daya (Listrik) hari 1 40788,72 1 40788,72
2.1.2 Man Power Rate orang 1 5100000 1 21074,38
2.1.3 Biaya Maintenance hari 1 100000 1 100000
2.1.4 Depresiasi Mesin tahun 10 104895000 43345,04
Biaya Harian Laser Cutting Rp205.208

Cycle Time/pcs jam 0,5 0,5

Output/Day pcs 16

2.1.5 Tooling Laser Cutting

2.1.5.1 Nozzle Laser Cutting pcs 2 125000 2 250000
Biaya Tooling Shearing Rp250.000

2.1.6 Oil Coolant

2.1.6.1 Penggantian Oil Coolant pcs 25 1552890 5 310578,00
2.1.6.2 Penambahan Oil Coolant liter 1 86271,67 1 86271,67
Biaya Oli Shearing Rp396.850

Total Biaya Laser Cutting/pcs Rp53.254

2.2 Bending (Manual)

2.2.1 Man Power Rate orang 1 5100000 1 21074,38
2.2.2 Biaya Maintenance hari 1 100000 1 100000
2.2.3 Depresiasi Mesin tahun 10 31450100 12995,91
Biaya Harian Bending Rp134.070

Cycle Time/pcs jam 0,25 0,25

Output/Day pcs 32

2.2.4 Tooling Bending

2.2.4.1 Dies Bending pcs 1 3575000 1 3575000
Biaya Tooling Bending Rp3.575.000

Oli Transmisi
Penggantian Oli Transmisi pcs 18 1885890 4,5 419086,67
Penambahan Oli Transmisi liter 1 104771,67 2 209543,33
Biaya Oli Bending Rp628.630

Total Biaya Bending/pcs Rp135.553

2.3 SMAW Welding

2.3.1 Daya (Listrik) hari 1 12236,62 1 12236,616
2.3.2 Man Power Rate orang 1 5100000 1 21074,38
2.3.3 Biaya Maintenance hari 1 100000 1 100000
2.3.4 Depresiasi Mesin tahun 10 3106890 1283,84
Biaya Harian SMAW Welding Rp134.595

Cycle Time/pcs jam 0,5 0,5

Output/Day pcs 16

2.3.5 Tooling Spot Welding

2.3.5.1 Elektroda Las SMAW kg 5 276000 0,5 138000
Biaya Tooling Spot Welding Rp138.000

Total Biaya Spot Welding/pcs Rp17.037

2.4 Grinding (Finishing)

2.4.1 Daya (Listrik) hari 1 10876,99 1 10876,992
2.4.2 Man Power Rate orang 1 5100000 1 21074,38
2.4.3 Biaya Maintenance hari 1 100000 1 100000
2.4.4 Depresiasi Mesin tahun 10 1156000 477,69
Biaya Harian Grinding (Finishing) Rp132.429

Cycle Time/pcs jam 0,125 0,125

Output/Day pcs 64

2.4.5 Tooling Grinding

2.4.5.1 Batu Gerinda 5 Inch pcs 25 199045 1 7961,8
Biaya Tooling Grinding (Finishing) Rp7.962

Total Biaya Grinding (Finishing)/pcs Rp2.194

2.5 Painting
2.5.1 Daya (Listrik) hari 1 8837,56 1 8837,556
2.5.2 Man Power Rate orang 1 5100000 1 21074,38
2.5.3 Biaya Maintenance hari 1 100000 1 100000
2.5.4 Depresiasi Mesin tahun 10 7887000 3259,09
Biaya Harian Painting Rp133.171

Cycle Time/pcs jam 1 1

Output/Day pcs 8

2.5.5 Tooling Painting

2.5.5.1 Spray Gun pcs 1 704000 1 704000
2.5.5.2 Hose High Pressure (15 meter) pcs 1 776000 1 776000
2.5.5.3 Cat pcs 4 531690 1 132922,5
Biaya Tooling Painting Rp1.612.923

2.5.6 Oli Transmisi

2.5.6.1 Penggantian Oli Transmisi pcs 18 1885890 4,5 419086,67
2.5.6.2 Penambahan Oli Transmisi liter 1 104771,67 1 104771,67
Biaya Oli Painting Rp523.858

Total Biaya Painting/pcs Rp283.744

3 Biaya QC
3.1 Man Power Rate orang 1 5100000 1 21074,38
3.2 Output/Day pcs 8

Total Biaya QC/pcs Rp2.634

4 Biaya Design (PC)

4.1 Daya (Listrik) hari 1 8157,74 1 8157,744
4.2 Man Power Rate orang 1 5100000 1 21074,38
4.3 Biaya Maintenance hari 1 50000 1 50000
4.4 Depresiasi Mesin tahun 5 14290000 11809,92
Biaya Harian Painting Rp91.042

Cycle Time/pcs jam 2 2

Output/Day pcs 4

4.5 Tooling
4.5.1 Software AutoCAD/Fusion hari 365 7789800 1 311592,0
Biaya Tooling PC Rp311.592

Total Biaya PC/pcs Rp100.659

BIAYA PRODUKSI/pcs Rp828.194

BIAYA OVER HEAD (30% dari Biaya Produksi) Rp248.458

TOTAL BIAYA PRODUKSI KOMPONEN TOP COVER PER PCS Rp1.076.652

Rincian Biaya Produksi Komponen Top Cover Mesin Mixer Adonan

BIAYA PRODUKSI VARIASI 3

No Item Satuan Ukuran Harga (Rp) Qty Habis Material Qty Biaya (Rp) Total (Rp)
1 Biaya Material
1.1.1 Stainless Steel 304 kg 1 62165,25 3,75 233119,70
Total Biaya Material Rp233.120

2 Biaya Mesin
2.1 Shearing
2.1.1 Daya (Listrik) hari 1 40788,72 1 40788,72
2.1.2 Man Power Rate orang 1 5100000 1 21074,38
2.1.3 Biaya Maintenance hari 1 100000 1 100000
2.1.4 Depresiasi Mesin tahun 10 75000000 30991,74
Biaya Harian Shearing Rp192.855

Cycle Time/pcs jam 0,25 0,25

Output/Day pcs 32

2.1.5 Tooling Shearing

2.1.5.1 Pisau Shearing pcs 2 476190 2 952380
Biaya Tooling Shearing Rp952.380

2.1.6 Oil Hydraulic

2.1.6.1 Penggantian Oil Hydraulic pcs 18 1031190 4,5 229153,33
2.1.6.2 Penambahan Oil Hydraulic liter 1 57288,33 2 114576,67
Biaya Oli Shearing Rp343.730

Total Biaya Shearing/pcs Rp46.530

2.2 Bending (Manual)

2.2.1 Man Power Rate orang 1 5100000 1 21074,38
2.2.2 Biaya Maintenance hari 1 100000 1 100000
2.2.3 Depresiasi Mesin tahun 10 31450100 12995,91
Biaya Harian Bending Rp134.070

Cycle Time/pcs jam 0,25 0,25

Output/Day pcs 32

2.2.4 Tooling Bending

2.2.4.1 Dies Bending pcs 1 3575000 1 3575000
Biaya Tooling Bending Rp3.575.000

Oli Transmisi
Penggantian Oli Transmisi pcs 18 1885890 4,5 419086,67
Penambahan Oli Transmisi liter 1 104771,67 2 209543,33
Biaya Oli Bending Rp628.630

Total Biaya Bending/pcs Rp135.553

2.3 Drilling
2.3.1 Daya (Listrik) hari 1 4758,68 1 4758,684
2.3.2 Man Power Rate orang 1 5100000 1 21074,38
2.3.3 Biaya Maintenance hari 1 100000 1 100000
2.3.4 Depresiasi Mesin tahun 5 427150 353,02
Biaya Harian Drilling Rp126.186

Cycle Time/pcs jam 0,5 0,5

Output/Day pcs 16

2.3.5 Tooling Drilling

2.3.5.1 Mata Bor pcs 1 35500 1 35500
Biaya Tooling Drilling Rp35.500

Total Biaya Drilling/pcs Rp10.105

2.4 Tap Machining

2.4.1 Man Power Rate orang 1 5100000 1 21074,38
2.4.2 Biaya Maintenance hari 1 100000 1 100000
2.4.3 Depresiasi Mesin tahun 10 5040000 2082,64
Biaya Harian Tap Machining Rp123.157

Cycle Time/pcs jam 2 2

Output/Day pcs 4

2.4.4 Tooling Drilling

2.4.4.1 Pahat Tap pcs 1 44000 1 44000
Biaya Tooling Tap Machining Rp44.000

Total Biaya Tap Machining/pcs Rp41.789

2.5 Grinding (Finishing)

2.5.1 Daya (Listrik) hari 1 10876,99 1 10876,992
2.5.2 Man Power Rate orang 1 5100000 1 21074,38
2.5.3 Biaya Maintenance hari 1 100000 1 100000
2.5.4 Depresiasi Mesin tahun 10 1156000 477,69
Biaya Harian Grinding (Finishing) Rp132.429

Cycle Time/pcs jam 0,125 0,125

Output/Day pcs 64

2.5.5 Tooling Grinding

2.5.5.1 Batu Gerinda 5 Inch pcs 25 199045 1 7961,8
Biaya Tooling Grinding (Finishing) Rp7.962

Total Biaya Grinding (Finishing)/pcs Rp2.194

2.6 Painting
2.6.1 Daya (Listrik) hari 1 8837,56 1 8837,556
2.6.2 Man Power Rate orang 1 5100000 1 21074,38
2.6.3 Biaya Maintenance hari 1 100000 1 100000
2.6.4 Depresiasi Mesin tahun 10 7887000 3259,09
Biaya Harian Painting Rp133.171

Cycle Time/pcs jam 1 1

Output/Day pcs 8

2.6.5 Tooling Painting

2.6.5.1 Spray Gun pcs 1 704000 1 704000
2.6.5.2 Hose High Pressure (15 meter) pcs 1 776000 1 776000
2.6.5.3 Cat pcs 4 531690 1 132922,5
Biaya Tooling Painting Rp1.612.923

2.6.6 Oli Transmisi

2.6.6.1 Penggantian Oli Transmisi pcs 18 1885890 4,5 419086,67
2.6.6.2 Penambahan Oli Transmisi liter 1 104771,67 1 104771,67
Biaya Oli Painting Rp523.858

Total Biaya Painting/pcs Rp283.744

3 Biaya QC
3.1 Man Power Rate orang 1 5100000 1 21074,38
3.2 Output/Day pcs 8

Total Biaya QC/pcs Rp2.634

4 Biaya Design (PC)

4.1 Daya (Listrik) hari 1 8157,74 1 8157,744
4.2 Man Power Rate orang 1 5100000 1 21074,38
4.3 Biaya Maintenance hari 1 50000 1 50000
4.4 Depresiasi Mesin tahun 5 14290000 11809,92
Biaya Harian Painting Rp91.042

Cycle Time/pcs jam 2 2

Output/Day pcs 4

4.5 Tooling
4.5.1 Software AutoCAD/Fusion hari 365 7789800 1 311592,0
Biaya Tooling PC Rp311.592

Total Biaya PC/pcs Rp100.659

BIAYA PRODUKSI/pcs Rp856.328

BIAYA OVER HEAD (30% dari Biaya Produksi) Rp256.898

TOTAL BIAYA PRODUKSI KOMPONEN TOP COVER PER PCS Rp1.113.226

Perbandingan Total Biaya Produksi dari 3 Variasi Proses Manufaktur
Variasi 1 Rp1.177.719
Variasi 2 Rp1.076.652
Variasi 3 Rp1.113.226