Professional Documents
Culture Documents
J-CP-001 (Centrifugal Pump)
J-CP-001 (Centrifugal Pump)
Code of Practice
For
Inspection & Testing
Requirements for New Equipment and
Materials in Manufacture
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
Copyright©2018 Abu Dhabi Company for Offshore Petroleum Operations Ltd–ADNOC Offshore
All rights reserved. The information contained in this document is regarded as confidential.
Recipient(s) other than ADNOC Offshore employees undertake both during the continuance of their
services to ADNOC Offshore and after termination to maintain in safe custody and not to use any
such information for any purpose other than a purpose falling within the scope of the Agreement or
Contract under which this document was supplied. Recipient(s) further agree not to dispose of, make
copies, in whole or in part of such information or permit the use or access of the same by any Third
Party unless the prior written permission of ADNOC Offshore Management is obtained or unless
disclosure is required by court order. None of the information contained in this documents shall be
disclosed outside the recipients own organization.
---------------------------------------------------------------------------------------------------------------
In the event of conflict between this document and relevant law or regulation, the relevant law or
regulation shall be followed, if the document creates a higher obligations, it shall be followed as long
as this also achieve full compliance with the law and regulation.
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
CHANGES – CURRENT
General
Text affected by the main changes in this revision is mentioned in the table below. However, if the
changes involve a whole part, section or sub-section, normally only the title will be mentioned as
“all”.
Revised Section(s)
Revision No. Revision Date Revision Description
/ Page(s)
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ADNOC Classification: Internal
TABLE OF CONTENTS
1. Introduction .................................................................................................. 9
1.1 Preamble ................................................................................................................. 9
1.2 Purpose ................................................................................................................... 9
1.3 Scope ..................................................................................................................... 9
1.4 References .............................................................................................................. 9
1.5 Abbreviations ......................................................................................................... 10
1.6 Terms & Definitions ................................................................................................ 10
1.7 Use of Language .................................................................................................... 10
1.8 Units ..................................................................................................................... 11
1.9 Lessons Learnt ....................................................................................................... 11
1.10 Site Conditions & Data ............................................................................................ 11
1.11 Roles & Responsibilities ........................................................................................... 11
2. INSPECTION AND CERTIFICATION REQUIREMENTS .................................... 11
2.1 Pre-Manufacturing/Pre-Inspection Meeting................................................................. 11
2.2 Access to Vendor’s Facilities ..................................................................................... 11
2.3 Approval of Technical Documents of Vendors and sub-Vendors..................................... 11
2.4 Preliminary Work .................................................................................................... 12
2.5 PPM/PIM Agenda .................................................................................................... 13
2.6 Production Checks .................................................................................................. 13
2.7 Examination of the Equipment for Dispatch ................................................................ 15
2.8 Testing of the Equipment......................................................................................... 15
2.9 Preparation of the Equipment for Dispatch ................................................................. 15
2.10 Reporting .............................................................................................................. 15
2.11 Inspection & Test Plan (ITP) .................................................................................... 16
3. DESCRIPTION OF CERTIFICATION & QUALIFICATION REQUIREMENTS ...... 17
3.1 Description of Certificates in Accordance with BS EN 10204 ......................................... 17
3.2 Qualification & Competency of TPA Personnel ............................................................. 18
3.3 Consistency of Inspectors ........................................................................................ 18
4. PACKAGE AND CRITICALITY ITEMS............................................................. 19
4.1 Package Items ....................................................................................................... 19
4.2 Criticality ............................................................................................................... 19
5. EQUIPMENT/MATERIALS CERTIFICATION DESIGNATION ........................... 19
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
1. INTRODUCTION
1.1 Preamble
1.1.1 ADNOC OFFSHORE utilizes the services of Third Party Inspection Agencies (TPA's) for
inspection and testing activities, document review and certification during procurement
of new equipment and materials in new Project and Operation.
1.1.2 This revision incorporates the feedback received from the user’s & stakeholders. It also
includes project procurement requirements. Also, this revision includes additional
Equipment and clarifies the definitions of intervention points.
1.1.3 Certification requirements and Inspection & Test Plan (ITP) for Drilling and Wellhead
Equipment can be found in the Inspection and Test Plans of relevant ex-ADMA / ex-
ADCO / ex-ZADCO Standards STD-01, STD-03, STD-124 & STD-05. Refer to items 5.30
to 5.34.
For line pipes (Item 5.35), refer to ADNOC OFFSHORE STD-02 Part-1 & 2 – applicable
for both, SAW & Seamless pipes respectively.
1.1.4 CP-102 Parts, Inspection & Test Plan (ITP) categorization and appendices may be issued
independent of the complete CP-102 document.
1.1.5 Where relevant, data collection for equipment (i.e. Works Identification Number (WIN)
/ Unique Tracking Commodity (UTC) / Equipment Number Inspection Data Sheets and
their attachments) shall be conducted as appropriate in accordance with the relevant
ADNOC OFFSHORE DST-003 & PRO-103. Equipment Data Collection should be read in
conjunction with this document.
1.2 Purpose
1.3 Scope
This document applies to procurement of new materials and equipment where stipulated
by ADNOC OFFSHORE in new Projects or in Operation either procured directly by ADNOC
OFFSHORE or procured through Contractors / EPC (Contractors).
1.4 References
1.4.1 General
The latest edition (at the time of the contract) of the reference documentation as listed
in Appendix-C shall be read as an integral part of this Document.
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ADNOC Classification: Internal
Where differences and/or conflicting issues occur between the referenced documents
themselves or the requirements of this document, the requirements of this document
shall overrule unless otherwise advised by ADNOC OFFSHORE. However All conflicts shall
be reported in writing to the ADNOC OFFSHORE Standards Division (TSCAD) for
arbitration/resolution.
The Contractor/Supplier or Third Parties shall equip themselves with copies of all the
referenced Technical Standard Documents referred in Appendix-C of this document and
shall make them readily available to all ADNOC OFFSHORE, or nominated representative,
personnel involved in the work.
Any changes shall be managed based on GDL-070 MOC forms & GDL-040 CR forms,
PRO-001 & PRO-002.
1.5 Abbreviations
Throughout this document, the words ‘will’, ‘may/can’, ‘should’ and ‘shall/must’, when
used in the context of actions by ADNOC OFFSHORE or others, have specific meanings
as follows:
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1.8 Units
Upon completion of works related to the scope of this document, a descriptive summary
of lessons learned shall be prepared and made available by the supplier/Consultants/Job
Officer and shall be forwarded to ADNOC OFFSHORE Lessons Learned System as
appropriate.
Site Conditions & Data of existing ADNOC OFFSHORE facilities (Umm Shaif, Zakum fields
and Das) shall be in accordance with ADNOC OFFSHORE STD-00 Part-2. For new Fields
development, project specific requirements should be followed or refer to ADNOC
OFFSHORE. All environmental data shall be referred to ADNOC OFFSHORE technical
authority for confirmation prior to usage in the analysis.
The Authorities listed in Appendix-D are primarily responsible to the extent specified
herein for satisfying the requirements of this Document.
Company (when required), EPC, Sub-contractors, Vendors and nominated TPA will
attend the pre-manufacturing/Pre-inspection meetings. Such meetings are to be held
unless otherwise advised by ADNOC OFFSHORE. However, pre-manufacturing meetings
may also be held at the request of any concerned party. In this instance, reference
should be made to Integrity Assurance Authority, Quality Management Team of ADNOC
OFFSHORE and/or ADNOC OFFSHORE Project Management Team as applicable. EX-
ADMA GDL-058 gives guidance for conducting Pre-Inspection Meetings.
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2.3.1 All relevant technical documents including specifications, design calculations, data
sheets, drawings, materials, quality plans, inspection & test plan, FAT Procedures and
welding procedures shall be approved by ADNOC OFFSHORE.
2.3.2 Changes in the technical documents specified in Clause 2.3.1 above shall be highlighted
and addressed to ADNOC OFFSHORE for approval.
2.3.3 Vendor, Contractor and TPA Inspection personnel shall ensure that the inspection,
testing, FAT and/or certification activities are carried out in accordance with the latest
ADNOC OFFSHORE approved technical documents as mentioned in Clauses 2.3.1 & 2.3.2
above.
During inspection, Inspectors and TPA shall verify that Company comments on
documents have been incorporated in the work and shall reflect confirmatory statement
along with Company approval status of key vendor documents in their Inspection
reports.
2.3.4 Vendor, Contractor and TPA shall be responsible to ensure that Company comments on
key vendor documents are available at the place of inspection for verification by
Contractor/Company Inspection personnel/TPA.
Final inspection and FAT shall be carried out only by using final approved documents by
the Company; any noncompliance shall be immediately reported to the Company.
2.3.5 Only ADNOC OFFSHORE approved Vendors and Sub-Vendors shall be utilized. Contractor
and TPA shall check compliance with such requirements; any noncompliance shall be
immediately reported to the company for resolution.
2.4.1 Contractor, TPA inspection personnel and whenever is requested by The Company shall
review comments and endorse the applicable documents from stated below prior to
commencement of manufacture / fabrication of material/ equipment:
2.4.2 Any queries that arise from the documents listed above should be reported to ADNOC
OFFSHORE Integrity Assurance Authority, Quality Management Team of ADNOC
OFFSHORE and/or ADNOC OFFSHORE Project Management Team as applicable in the
first instance.
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a. HSE Awareness and Procedures to be followed during the PPM/PIM and subsequent
inspections.
b. Availability of P.O, Approved Purchase requisitions, Project specifications with
vendor.
c. Verifying the material traceability and certification requirements.
d. Exceptions and Deviations from PO, if any.
e. Communication and inspection notification channel between Company, Contractor,
Vendor and TPA.
f. Fabrication and inspection schedule (including Sub vendor).
g. Key vendor documents approval status review.
h. Sub vendor list, controls and Company approval status.
i. Review of implementation of Vendor’s Quality System, Organization, Control and
adequacy on sub vendors.
j. Review Qualification of vendor inspection personnel.
k. Shop tour covering fabrication facilities, testing facilities, material traceability,
handling and storage, and checking of Calibration status of test instruments.
l. Specific Inspection and testing requirements such as NDE/PMI/Ferrite/
Painting/Helium leak testing/FE testing/FAT requirements etc.
m. Preservation and packing.
n. Review of ITP and Inspection interventions of all parties involved (including any
observation from Shop tour to be implemented in ITP).
o. NCR handling process.
p. Punch listing process including those of the sub-vendor items.
q. Inspection notifications and release process including those of the Sub-vendor items.
r. Lesson learned to be implemented.
s. Final dossier (Vendor Data Book).
2.6.1 Contractor, TPA and, when required, the Company shall conduct inspection and
confirmatory checks on the product/product's parts during various stages of production
at vendor/Sub vendor premises to check implementation of production in line with
specification and procedure and to rectify/declare any deviation from the specifications.
These checks are specified for the various items of equipment in Section 6 Inspection &
Test Plan (ITP) and the table below.
APPLICABLE ADNOC
EQUIPMENT
OFFSHORE STANDARD
Ball Valves SP-1151, Part-2
Bolting STD-126
Butterfly Valves SP-1151, Part-4
Centrifugal Compressors STD-132
November-2019 Page 13 of 290
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ADNOC Classification: Internal
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ADNOC Classification: Internal
2.7.1 On completion of manufacture/fabrication, the TPA inspector will examine the integrity
and major parameters of the product.
2.7.3 It is Contractor/Vendor responsibility to ensure that final inspection shall be carried out
to Company final approved documents (approved with no comments status) approved
Key vendor documents and necessary approval references shall be provided by
Contractor/Vendor to Company/TPA inspectors.
2.8.1 Contractor and TPA Inspector shall witness functional, electrical, metallurgical and
Mechanical tests on the equipment / materials and endorse the testing report.
2.8.2 The Vendor should advise the nominated inspector, Contractor / TPA of the testing
procedures and schedule etc. at least 72 hrs. prior to conducting the tests.
2.8.3 Contractor and TPA Inspector may at his discretion examine the testing bed; instruments
etc. and verify the accuracy of the testing equipment.
Prior to dispatch, the Contractor, vendor and TPA will also check the following aspects:
2.10 Reporting
2.10.1 For projects, Contractor shall issue their inspection report to Company within four
working days or as agreed with Company.
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ADNOC Classification: Internal
2.10.2 TPA inspector will issue Inspection Report to ADNOC OFFSHORE after each inspection
visit within four working days or as agreed with ADNOC OFFSHORE.
2.10.3 On completion of the inspection program, the TPA will issue a Final Release/Non
Acceptance Note/Non-Conformance Report as applicable to manufacturer immediately.
For Project procurement, Contractor inspection personnel shall issue Inspection release
notes duly endorsed by Company TPA. IRN submitted by Contractor without Company
TPA endorsement shall not be accepted.
Contractor and Company TPA shall ensure that at the time of issue of IRN All key vendor
documents are approved in Company final acceptance Code (approved with no
comments) and that all Category A Punch list items are closed and verified by Company
TPA for Any outstanding Engineering items Inspection personnel shall verify Company
acceptance of such items.
As part of Company TPA consultant scope in Projects, TPA shall also issue IRN to
Company provided all approval/inspection release conditions are met.
Contractor Inspection personnel shall also issue IRN for Sub-vendor items to be
delivered to main vendor works or directly dispatched to site and above inspection
release conditions are applicable. The Sub-vendor items requiring IRN shall be to the
extent required by Company and agreed at PIM.
2.10.4 In certain instances, the TPA inspector may issue a Final Inspection Report. Where this
is done, a clause indicating that an inspection report will be following should be included
in the Release Note.
2.10.5 The TPA shall produce daily/weekly/monthly inspection report as agreed with company
highlighting the critical inspection, work progress, and area of concern with evidence
that such issues were brought to the attention of Vendor/Sub-vendor for action.
2.10.6 All inspection documents issued by the Vendor(s) will be reviewed and endorsed by
ADNOC OFFSHORE TPA. These documents include: material certification, works test
certificates, FAT report, compliance certificates, NDT records, and heat treatment charts
etc.
2.10.7 All inspection documents issued by the Vendor(s) and sub-vendors and/or TPA shall be
in English and legible.
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ADNOC Classification: Internal
On random or percent witness inspections if there is any failure or rejection occurs, the
extent of inspection shall be doubled and in case of further failure or rejection extent
of Company/Company TPA witness shall be increased to 100%. Same control shall apply
to Contractor Inspection interventions.
In case of Non-Confirming items where NCR is issued further additional testing and
inspection as advised by company through NCR disposition approval shall be carried
out by Manufacturer/Vendor.
The cost of all such additional inspections including TPA cost shall be borne by
Manufacturer/vendor.
3. DESCRIPTION OF CERTIFICATION & QUALIFICATION REQUIREMENTS
For the purpose of this Code of Practice, ADNOC OFFSHORE requires equipment and
materials with certification in accordance with BS EN 10204 Types of Inspection
Documents as indicated below:
Document in which the Manufacturer declares that the products supplied are in
compliance with the requirements of the order, without inclusion of test results.
Wherever the Equipment and packages are allocated 3.2 certification clause in this
document, stage wise inspection shall be carried out as per the approved ITP in line
with typical ITPs specified against each of the equipment and package in this
document.
For material certifications including those within equipment and packages with prior
approval from Company it is acceptable to procure items having BS EN 10204, 3.2
certification by Purchaser (Sub-vendors/Vendor/Contractor)’s TPA provided these
agencies are one of the Company approved TPA agencies. In this regard, Purchaser
shall ensure that all inspection and test results required by applicable Company
specification are clearly shown in the Material test certificates.
Document in which the manufacture declares that the products supplied are in
compliance with the requirements of the order and in which he supplies test results
based on non-specific inspection and testing.
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3.2.2 Any other Aspects outside the Scope of ADNOC OFFSHORE SP-1031
CVs for Contractor and the TPA nominated personnel shall be submitted to ADNOC
OFFSHORE for approval, such CVs shall be attached with a valid copy of their
qualifications. It shall be contractor and TPA consultant responsibility to ensure that
minimum 2 CVs are proposed well in advance for Company assessment; so that
approved inspectors are timely mobilized for inspection without jeopardizing the
Inspection schedule.
Contractors and/or TPA shall provide competent inspection personnel’s CVs only who
having adequate qualification and experience in the same offered Material/Equipment
for the Company approval.
However, Contractor and/or TPA shall immediately facilitate the interview for the
selected inspectors (Telephonic or face to face interview) prior to their engagement in
the work. The approved inspector shall be allocated unique approval no. by ADNOC
OFFSHORE.
Company reserves the right to reject any CV without providing justification to Contractor
and/or TPA.
TPA shall maintain and submit Competency Matrix of approved inspectors to ADNOC
OFFSHORE.
TPA shall maintain consistency in the deployment of the approved personnel on the job
and shall not change them. Any change in the deployment of approved personnel shall
require ADNOC OFFSHORE prior approval. Any inconsistency shall be subjected to a
penalty as per contractual obligations.
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4.1.1 For packaged items and skids, while preparing ITP, Vendor/Contractor shall ensure that
all items covered in P.O; along with each Sub-vendors name and location covered are
included in the Master ITP along with Inspection interventions of all parties.
4.1.2 Main Package Vendor shall ensure that this master ITP is available at all Sub-vendor
locations at the time of inspection and shall be the basis for all inspection interventions
of Contractor and Company/TPA.
4.1.3 For items inspected at Sub-vendor locations, Contractor and TPA shall issue IRN for each
sub vendor items covered in the Master ITP along with associated Category B and C
punch lists.
Unless otherwise agreed with Company, all punch lists shall be closed at the sub-vendors
works prior to dispatch of items to main vendor location or Site.
4.1.4 Items to be excluded from Sub-vendor IRN shall be agreed with Company.
4.1.5 Unless otherwise agreed with Company, Inspection and certification level of items
covered within the Package shall be same as specified for individual items in CP-102.
Main vendor shall ensure that all inspection requirements including extent of testing and
inspection interventions by Company/TPA pertaining to CP-102 are communicated to
each sub-vendor and are complied.
Main vendor shall ensure that Company approved inspection and testing documents
including the acceptance criteria are applied by each sub-vendor. Necessary project
documents and status of Company approval shall be available for Company/TPA
verification at sub-vendor location.
4.2 Criticality
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ADNOC Classification: Internal
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ADNOC Classification: Internal
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ADNOC Classification: Internal
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ADNOC Classification: Internal
Load test
5.26.2 Ropes ---
certificates
As per
appropriate BS
5.26.3 Lifting Tackle Standard , GDL- ---
033, CP-113,
PRO-141&142
Assembly
5.26.4 Slings Load Test ---
Certificate
5.26.5 Nets Wire Mesh ‘2.1’ ---
App.-E ITP–113 CR
5.27 Gas Turbines (STD-134) 3.2
1,2,3&4
5.28 Mooring Buoys and PLEM 3.2 ITP–502
5.29 Mooring Hawsers 3.2 ITP–503
5.30 Casing & Tubing (STD-01) 3.2 ITP–601
5.31 Drill Pipe (STD-122). 3.2 ITP–602
Down hole Completion & Wire Line Equipment
5.32 3.2 ITP–603
(STD-03)
High Nickel Alloy Casing Tubing Coupling STD-
5.33 3.2 ITP–604
124
Wellhead & Christmas Tree equipment for
5.34 Standard wells (STD-05) & other wells (STD- 3.2 ITP–605
125)
5.35 Line Pipe SAW, Welded & Seamless (STD-02) 3.2 ITP–301
5.36 Rubstrips 3.2 ITP-505
5.37 Hydraulic Clamp 3.2 ITP-506
5.38 Connector 3.2 ITP-507
Note: - All certificates shall be original and in English.
A = Approve
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H = Hold point
A point at which ADNOC OFFSHORE or TPA shall inspect & clear the activity as per the
approved Inspection & Test Plan (ITP). Otherwise, no further activity shall proceed
without prior permission by ADNOC OFFSHORE.
Note: Random inspection is not applicable to HOLD Points (HOLD means covering all
items).
R = Review
A point at which ADNOC OFFSHORE or TPA shall review the relevant documents as per
the approved Inspection & Test Plan (ITP).
A point at which ADNOC OFFSHORE or TPA shall attend or witness the activity as per the
approved Inspection & Test Plan (ITP).
1. Not proceed the activity until the notification time agreed between the manufacturer
& ADNOC OFFSHORE/TPA is lapsed.
2. Proceed with the activity if TPA is abstained without any information. In this case,
the manufacturer shall inform ADNOC OFFSHORE immediately via fax or e-mail.
M: Monitoring
A point at which ADNOC OFFSHORE or TPA will visit any work to inspect the activity
during processing as per the approved Inspection & Test Plan (ITP).
6.2.1 Items which do not have an Inspection & Test Plan (ITP) given in CP-102, the
manufacturer shall devise an ITP (Inspection & Test Plan) in compliance with the relevant
ADNOC OFFSHORE Standard, International/National Standards referred in PO
description and shall be submitted for Company approval prior to the beginning of
manufacturing.
6.2.2 Outcome of all hold point inspections and critical checks will be reported periodically to
ADNOC OFFSHORE Integrity Assurance Authority or ADNOC OFFSHORE Project
management team as applicable.
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ADNOC Classification: Internal
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ADNOC Classification: Internal
INTERVENTION LEVEL**
INTERVENTION LEVEL**
VENDOR/CONTRACTOR
INTERVENTION LEVEL
INTERVENTION LEVEL
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
ACTIVITY
NO.
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ADNOC Classification: Internal
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
VENDOR/CONTRACTOR
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
***
***
ACTIVITY
NO.
5. Production (Cont’d)
Approved spec.
5.8 Base plate 2.1 H RW RW RA RW
& Drawings
Approved spec.
5.9 Piping & piping components *3.1 H RW RW RA RW
& Drawings
Cylinders & liners, Distance pieces, Valves
Approved spec.
5.10 & Pulsation dampeners (for reciprocating 3.2/3.1 H RW RW RA RW
& Drawings
pumps)
Approved spec.
5.11 Lubrication & instrumentation H RW RW RA RW
& Drawings
5.12 Bolting and Gasket STD-126&127 3.1 / 2.1 H RW RW RA RW
6. Examination
P.O Spec. &
6.1 Visual Dimensional Check Approved H W W R W
Drawings
6.2 Lifting / Handling Proves CP-113 H RW RW RA RW
6.3 Non-Destructive Examination Codes & Std H RW RW RA RW
** MNL-01 /
6.4 Painting Examination H RW RW RA RW
Approved PRO
6.5 Welding surveillance H RW RW R RW
6.6 Visual examination of completed welds H RW RW R RW
6.7 Verifying pump clearances H RW RW W RW
Physical examination of Seals, shafts and
6.8 H RW RW W RW
bearings
Check oil system for contamination and
6.9 H RW RW W RW
foreign matter
6.10 Examine protective coatings H RW RW RA RW
Check rotational direction and rotational
6.11 H RW RW R RW
arrow
Heat treatment shall be checked. Reports
6.12 H RW RW RW RW
and charts need to be stamped approved
6.13 Witness equipment being weighed H RW RW W RW
7. Testing
7.1 PMI (Where applicable) Codes & Std H RA RA RA RA
Hydrostatic, Mechanical run, NPSH,
STD-131 API
7.2 vibration Performance & Noise control H H H HW H
674 & 676
tests
7.3 Witness Alignment checks H R R W W
Static / Dynamic balancing & NPSH tests
7.4 STD-131 H H WH WH H
(for centrifugal pumps)
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INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
VENDOR/CONTRACTOR
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
**
**
ACTIVITY
NO.
7. Testing (Cont’d)
Approved PRO,
GDL-33, CP-
7.5 Load Test (Where applicable) H W W W W
113, PRO-
141&142
7.6 Verify coupling H W W W W
Witness measurement and record bearing
7.7 H W W W W
clearances
8. Preparation for Dispatch
P.O Spec.,
8.1 Marking & Tagging H W W RA W
Std.&SP-1002
P.O Spec.,
8.2 Protection for Shipment H W W RA W
Std.&SP-1002
9. Reports & Test Certification & vendor Data Books
9.1 NDT reports H RA RA RA RA
9.2 Vendor Data Report H RA RA RA RA
9.3 Raw Material Test Certificates CP-102 * 3.1/3.2 H RA RA RA RA
WIN / UTC / CMMS DATA Sheet (To Be SP-1017 &
9.4 Completed By Vendor Wherever DST-003 H RA RA RA RA
Applicable) Part 1
Vendor Data Books, issue of release note
9.5 GDL-009 H H RH RH RH
by TPA
Review and approval of
9.6 H R RA RA RA
maintenance/operation manual
Review and approval of performance
9.7 H R RA RA RA
/functional test data
(*) Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADNOC
OFFSHORE Job Officer in liaison with ID.
(**) Applicable for projects only.
(***) Manufacturer to propose his standard paint system & Procedure for company approval.
Note
The sampling frequency/ lot size for witness point (as a minimum) shall be carried out as per the following
table (not applicable for hold points).
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL**
INTERVENTION LEVEL**
VENDOR/CONTRACTOR
INTERVENTION LEVEL
INTERVENTION LEVEL
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
ACTIVITY
NO.
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
VENDOR/CONTRACTOR
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
***
***
ACTIVITY
NO.
5. Production (Cont’d)
5.8 Base plate 2.1 H RW RW RA RW
5.9 Piping & piping components *3.1 H RW RW RA RW
Cylinders & liners, Distance pieces, Valves Approved spec. &
Drawings 3.2/
5.10 & Pulsation dampeners (for reciprocating H RW RW RA RW
3.1
pumps)
5.11 Lubrication & instrumentation H RW RW RA RW
3.1 /
5.12 Bolting and Gasket STD-126&127 H RW RW RA RW
2.1
6. Examination
P.O Spec. &
6.1 Visual Dimensional Check H W W R W
Approved Drawings
6.2 Lifting / Handling Proves CP-113 H RW RW RA W
6.3 Non-Destructive Examination Codes & Std H RW RW RA W
** MNL-01 /
6.4 Painting Examination H RW RW RA RW
Approved PRO
6.5 Welding surveillance H RW RW R RW
6.6 Visual examination of completed welds H RW RW R RW
6.7 Verifying pump clearances H RW RW W RW
Physical examination of Seals, shafts and
6.8 H RW RW W RW
bearings
Check oil system for contamination and
6.9 H RW RW W RW
foreign matter
6.10 Examine protective coatings H RW RW W RW
Check rotational direction and rotational
6.11 H RW RW R RW
arrow
Heat treatment shall be checked. Reports
6.12 H RW RW R RW
and charts need to be stamped approved
6.13 Witness equipment being weighed H RW RW W RW
7. Testing
7.1 PMI (Where applicable) Codes & Std H W W RA W
Hydrostatic, Mechanical, vibration STD-131 API 674 &
7.2 H H H HW H
Performance & Noise control tests 676
7.3 Witness Alignment checks W W W
Static / Dynamic balancing & NPSH tests
7.4 STD-131 HW HW HW
(for centrifugal pumps)
Approved PRO,
7.5 Load Test (Where applicable) GDL-33, CP-113, W W W
PRO-141&142
November-2019 Page 255 of 290
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
VENDOR/CONTRACTOR
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
**
**
ACTIVITY
NO.
7. Testing (Cont’d)
7.6 Verify coupling H W W RA W
Witness measurement and record bearing
7.7 H W W RA W
clearances
8. Preparation for Dispatch
P.O Spec.,
8.1 Marking & Tagging H W W RA W
Std.&SP-1002
P.O Spec.,
8.2 Protection for Shipment H W W RA W
Std.&SP-1002
9. Reports & Test Certification & vendor Data Books
9.1 NDT reports H R RA RA RA
9.2 Vendor Data Report H R RA RA RA
*
9.3 Raw Material Test Certificates CP-102 H R RA RA RA
3.1/3.2
WIN / UTC / CMMS DATA Sheet (To Be SP-1017 &
9.4 Completed By Vendor Wherever DST-003 H R RA RA RA
Applicable) Part 1
Vendor Data Books, issue of release note
9.5 GDL-009 H H RH RH RH
by TPA
Review and approval of
9.6 H R RA RA RA
maintenance/operation manual
Review and approval of performance
9.7 H R RA RA RA
/functional test data
(*) Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADNOC
OFFSHORE Job Officer in liaison with ID.
(**) Applicable for projects only.
(***) Manufacturer to propose his standard paint system & Procedure for company approval.
Note
The sampling frequency/ lot size for witness point (as a minimum) shall be carried out as per the following
table (not applicable for hold points).
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL**
INTERVENTION LEVEL**
VENDOR/CONTRACTOR
INTERVENTION LEVEL
INTERVENTION LEVEL
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
ACTIVITY
NO.
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
VENDOR/CONTRACTOR
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
***
***
ACTIVITY
NO.
5. Production (Cont’d)
5.8 Base plate 2.1 H RW RW RA RW
5.9 Piping & piping components *3.1 H RW RW RA RW
Cylinders & liners, Distance pieces, Valves Approved spec. &
5.10 & Pulsation dampeners (for reciprocating Drawings 3.2/3.1 H RW RW RA RW
pumps)
5.11 Lubrication & instrumentation H RW RW RA RW
3.1 /
5.12 Bolting and Gasket STD-126&127 H RW RW RA RW
2.1
6. Examination
P.O Spec. &
6.1 Visual Dimensional Check H W W R W
Approved Drawings
6.2 Lifting / Handling Proves CP-113 H RW RW RA W
6.3 Non-Destructive Examination Codes & Std H RW RW RA W
** MNL-01 /
6.4 Painting Examination H RW RW RA RW
Approved PRO
6.5 Welding surveillance H RW RW R RW
6.6 Visual examination of completed welds H RW RW R RW
6.7 Verifying pump clearances H RW RW R RW
Physical examination of Seals, shafts and
6.8 H RW RW R RW
bearings
Check oil system for contamination and
6.9 H RW RW R RW
foreign matter
6.10 Examine protective coatings H RW RW R RW
Check rotational direction and rotational
6.11 H RW RW R RW
arrow
Heat treatment shall be checked. Reports
6.12 H RW RW R RW
and charts need to be stamped approved
6.13 Witness equipment being weighed H RW RW R RW
7. Testing
7.1 PMI (Where applicable) Codes & Std H W W R W
Hydrostatic, Mechanical, vibration STD-131 API 674 &
7.2 H H HW H H
Performance & Noise control tests 676
7.3 Witness Alignment checks W R W
Static / Dynamic balancing & NPSH tests
7.4 STD-131 H H H HW H
(for centrifugal pumps)
Approved PRO,
7.5 Load Test (Where applicable) GDL-33, CP-113, H W W W W
PRO-141&142
November-2019 Page 267 of 290
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
VENDOR/CONTRACTOR
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
**
**
ACTIVITY
NO.
7. Testing (Cont’d)
7.6 Verify coupling H W W R W
Witness measurement and record bearing
7.7 H W W R W
clearances
8. Preparation for Dispatch
P.O Spec.,
8.1 Marking & Tagging H W W RA W
Std.&SP-1002
P.O Spec.,
8.2 Protection for Shipment H W W RA W
Std.&SP-1002
9. Reports & Test Certification & vendor Data Books
9.1 NDT reports H R RA RA RA
9.2 Vendor Data Report H R RA RA RA
*
9.3 Raw Material Test Certificates CP-102 H R RA RA RA
3.1/3.2
WIN / UTC / CMMS DATA Sheet (To Be SP-1017 &
9.4 Completed By Vendor Wherever DST-003 H R RA RA RA
Applicable) Part 1
Vendor Data Books, issue of release note
9.5 GDL-009 H H RH RH RH
by TPA
Review and approval of
9.6 H R RA RA RA
maintenance/operation manual
Review and approval of performance
9.7 H R RA RA RA
/functional test data
(*) Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADNOC
OFFSHORE Job Officer in liaison with ID.
(**) Applicable for projects only.
(***) Manufacturer to propose his standard paint system & Procedure for company approval.
Note
The sampling frequency/ lot size for witness point (as a minimum) shall be carried out as per the following
table (not applicable for hold points).
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL**
INTERVENTION LEVEL**
VENDOR/CONTRACTOR
INTERVENTION LEVEL
INTERVENTION LEVEL
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
ACTIVITY
NO.
Scope
STD-131,
1. This list covers test and inspection API 674
requirements for centrifugal, & API 676
Reciprocating & rotary pumps.
2. Requirements with tender
2.1 Assessment of technical capability RA RA
2.2 Appraisal of quality system RA RA
3. Pre-production Meeting CP-102 Attend Attend Attend Attend
4. General - Preliminary work
4.1 Design verification H RA RA
4.2 Design Validation H RA RA
4.3 Design Review H RA RA
Approval of Design Documentation /
4.4 H RA RA RA
drawings
4.5 Vendor fabrication schedule Prod. Plan H RA RA RA RA
4.6 Vendor Q.P QA Manual H RA RA RA RA
4.7 Status of sub orders Prod. Plan H RA RA RA
Codes, Std &
4.8 Material test and certification * 3.1/3.2 H RA RA RA RA
CP-102
Design Codes,
4.9 Welding Procedure H RA RA RA
Std & Drawings
4.10 List of qualified welders PQR H RA RA RA
4.11 Approval of HT procedures H RA RA RA
4.12 Approval of NDT procedure H RA RA RA
Approval of handling, preservation and
4.13 H RA RA RA RA
packaging procedure
5. Production
Examination and approval of
5.1 H RW RW R RW
manufacturing facility
Vendor Data
5.2 Material Traceability and Examination H RW RW R RW
Book
5.3 Production welding Codes & Std H RW RW R RW
Casing including balance line, Seal Gland,
5.4 and (Pipe Columns & Discharge Flange for 3.2 H RW RW R RW
Vertical pumps)
5.5 Rotating elements P.O Spec. & *3.1 H RW RW R RW
Std
Seals, Mechanical sealing system,
5.6 3.1 H RW RW R RW
Couplings & Gear box
5.7 Driver (motor / diesel engine) * 3.1 H RW RW R RW
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
VENDOR/CONTRACTOR
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
***
***
ACTIVITY
NO.
5. Production (Cont’d)
5.8 Base plate 2.1 H RW RW R RW
5.9 Piping & piping components *3.1 H RW RW R RW
Approved
Cylinders & liners, Distance pieces, Valves spec. &
5.10 & Pulsation dampeners (for reciprocating Drawings 3.2/3.1 H RW RW R RW
pumps)
5.11 Lubrication & instrumentation H RW RW R RW
5.12 Bolting and Gasket STD-126&127 3.1 / 2.1 H RW RW R RW
6. Examination
P.O Spec. &
6.1 Visual Dimensional Check Approved H W W W
Drawings
6.2 Lifting / Handling Proves CP-113 H RW RW R W
6.3 Non-Destructive Examination Codes & Std H RW RW R W
** MNL-01 /
6.4 Painting Examination H RW RW R RW
Approved PRO
6.5 Welding surveillance H RW RW RW
6.6 Visual examination of completed welds H RW RW R RW
6.7 Verifying pump clearances H RW RW R RW
Physical examination of Seals, shafts and
6.8 H RW RW R RW
bearings
Check oil system for contamination and
6.9 H RW RW RW
foreign matter
6.10 Examine protective coatings H RW RW RW
Check rotational direction and rotational
6.11 H RW RW RW
arrow
Heat treatment shall be checked. Reports
6.12 H RW RW R RW
and charts need to be stamped approved
6.13 Witness equipment being weighed H RW RW R RW
7. Testing
7.1 PMI (Where applicable) Codes & Std H W W R W
Hydrostatic, Mechanical, vibration STD-131 API HR
7.2 H H HRA H
Performance & Noise control tests 674 & 676 A
7.3 Witness Alignment checks W RA W
Static / Dynamic balancing & NPSH tests HR
7.4 STD-131 H H H H
(for centrifugal pumps) A
Approved
PRO, GDL-33, HR
7.5 Load Test (Where applicable) H W W W
CP-113, PRO- A
141&142
ITP–111-CR4 Pumps (Centrifugal & Reciprocating) (Cont’d)
November-2019 Page 279 of 290
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
INTERVENTION LEVEL
VENDOR/CONTRACTOR
TPA INTERVENTION
ADNOC OFFSHORE
EPC CONTRACTOR
MANUFACTURER
CERTIFICATION
REFERENCE
DOCUMENT
LEVEL
LEVEL
SL.
**
**
ACTIVITY
NO.
7. Testing (Cont’d)
7.6 Verify coupling H W W R W
Witness measurement and record bearing
7.7 H W W R W
clearances
8. Preparation for Dispatch
P.O Spec.,
8.1 Marking & Tagging H W W RA W
Std.&SP-1002
P.O Spec.,
8.2 Protection for Shipment H W W RA W
Std.&SP-1002
9. Reports & Test Certification & vendor Data Books
9.1 NDT reports H RA RA RA RA
9.2 Vendor Data Report H RA RA RA RA
*
9.3 Raw Material Test Certificates CP-102 H RA RA RA RA
3.1/3.2
WIN / UTC / CMMS DATA Sheet (To Be SP-1017 &
9.4 Completed By Vendor Wherever DST-003 H RA RA RA RA
Applicable) Part 1
Vendor Data Books, issue of release note
9.5 GDL-009 H H H RH RH
by TPA
Review and approval of
9.6 H RA RA RA RA
maintenance/operation manual
Review and approval of performance
9.7 H RA RA RA RA
/functional test data
(*) Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADNOC
OFFSHORE Job Officer in liaison with ID.
(**) Applicable for projects only.
(***) Manufacturer to propose his standard paint system & Procedure for company approval.
Note
The sampling frequency/ lot size for witness point (as a minimum) shall be carried out as per the following
table (not applicable for hold points).
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved
ADNOC Classification: Internal
Copyright © 2019 Abu Dhabi Company for Offshore Petroleum Operations Ltd– ADNOC Offshore. All rights reserved