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3126B Marine Engine
3126B Marine Engine
Connector 160-7689
J61 RENR2242-04
Customer
Connector
June 2004
J1939 J61
Termination
Resistor
P67
Service Tool
J1939 Connector
Termination J60
Resistor
J67
Service Tool
Connector SPLICE A234
J60 SPLICE K900
SPLICE K990 160-7690
SPLICE A234(B)
SPLICE K900(B)
SPLICE K990(B)
SPLICE J906
SPLICE 101
SPLICE 229(B) 1 2 3 4 5 6 7 8 9 10 11 12 13 14
SPLICE J906 Start Relay 15 16 17 18 19 20 21 22 23 24 25 26 27 28
P515 29 30 31 32 33 34 35 36 37 38 39 40 41 42
SPLICE 944 43 44 45 46 47 48 49 50 51 52 53 54 55 56
Locations 14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
Service Tool
SPLICE 944
Connector 9ZF1-UP 42 41 40 39 38 37 36
56 55 54 53 52 51 50
35 34 33 32 31 30 29
49 48 47 46 45 44 43
Start Relay J60
P515
Customer
3GS1-UP 70 69 68 67 66 65 64 63 62 61 60 59 58 57
Connector
J61
SPLICE 229(A)
9X-1343
1 5 6 10
SPLICE A234(A)
SPLICE K900(A) 11 15 16 20
SPLICE K990(A) 21 25 26 30
31 35 36 40
8T-9834
10 6 5 1
SPLICE J906 20 16 15 11
30 26 25 21
Harness 177-4273 -03 40 36 35 31
Connector and Splice SPLICE 945 ECM Connector
P1
Locations
Start Relay SPLICE 944
P515
Data Booster
P64
© 2004 Caterpillar Printed in U.S.A.
ECM Connector
P1
All Rights Reserved
SPLICE 229
D
E C
ENGINE COOLANT F A B
TEMPERATURE
SENSOR J
P100 G
1 2
H
155-2252
12 11 10 9 8 7
RENR2242-04
1 2 3 4 5 6
Injection
Actuation
Pressure ECM Connector
B
P1
A
Control 3E-5179
Valve Engine Oil
P500 Temperature
Sensor 7 8 9 10 11 12
J101
NOTE Y
30 Page, JVD
Inlet Air ENGINE OIL TOP VIEW
Heater Relay TEMPERATURE
NOT USED SENSOR
P501
J101 6 5 4 3 2 1
NOTE Y
Inlet
Manifold
169-8670 155-2267
Temperature
Sensor
P103 INJECTION INLET MANIFOLD
ACTUATION TEMPERATURE ENGINE OIL
BOOST SENSOR
PRESSURE PRESSURE PRESSURE
SENSOR P103 SENSOR A B A B
SENSOR
UNIT INJECTOR J204 J200 J201
HARNESS TIMING CALIBRATION
INLET AIR
CONNECTOR (TC) PROBE CONNECTOR C C
Fuel Level HEATER RELAY
J300/P300 P400
Sensor P501
Boost Connector
P803 FUEL
(Turbo Outlet) TEMPERATURE 3E-3370 174-0502
Pressure NOTE S
SENSOR NOT USED
Sensor P105
J200 (OPTIONAL)
B A
A B
Timing Calibration
(TC) Probe Connector Transmission
SPLICE G833 P400 Oil Pressure C
Connector
SPLICE 997(B) SPLICE N940 P212
C
SPLICE 993(B)
155-2269 3E-3360
TRANSMISSION
SPLICE N941 OIL PRESSURE
CONNECTOR
Transmission
Primary P212
Oil Temperature
Engine Connector INJECTION
Speed/Timing 2 1 2 1
SPLICE 997(A) J137 ACTUATION CUSTOMER
Sensor PRESSURE CONNECTOR
P401 CONTROL J61
VALVE
Secondary P500
SERVICE TOOL
Engine Speed/Timing CONNECTOR
Sensor Engine Oil J60 3E-3364 3E-3363
P402 Pressure START RELAY
SPLICE 993(A) CONNECTOR
Sensor PRIMARY
TRANSMISSION P515
J201 ENGINE SPEED/TIMING
OIL TEMPERATURE
SENSOR
CONNECTOR
P401
J137
1 2 1 2
SPLICE L984
SPLICE L985
3E-3373 3E-3382
ECM Connector
P2
6 1
1 4
5 2
2 3
Harness identification code Harness And Wire Symbols
Harness 194-1591 -06 This example indicates
wire 135 in harness "AG".
4 3
Actuation
Sensor
130-6795 130-6795 3E-5179 Connector Assembly
P800 111-7898
Pressure Troubleshooting RENR2243
Sensor 325-AG135 PK-14 1 325-A135 PK-14
Systems Operation / Testing and Adjusting
A
J204 RENR2248
Electronic Installation Guide (Engine) REHS1187 Socket A B B
B
Pin Wire Wire Receptacle
Installation Guide Gauge Fuse
SENR5002 Color
(Marine Engine Electronic Displays)
Single Wire Ground Plug
Connector Circuit Connection 2 200-L32 BK-14
Number 111-2416 100-3320
Identification
Pin or Socket 105-9344
Number Component
Part Number
A B B
A
Injector
Harness
Connector
J300
12 11 10 9 8 7 6 5 4 3 2 1
P2
1607690 F793-E6 OR-18(L461 GY) NOTE U
1 G850-E7 BU-18
ANALOG SENSOR SUPPLY +5V 2 997-E1 OR-18 F724-E13 PU-18
ANALOG SENSOR RETURN 3 993-E2 BR-18 G855-E38 PU-18 P500
DIGITAL SENSOR POWER +8V 4 R800-E3 OR-18 G854-E37 PK-18 1407339 P401
DIGITAL SENSOR RETURN 5 J842-E4 BK-18 F793-E6 OR-18(L461 GY) NOTE U G854-E37 PK-18 A 1003320
INJECTION ACTUATION PRESSURE CONTROL VALVE E963-E32 BK-18 A SIGNAL
COOLANT LEVEL 6 M967-E5 OR-18 F723-E12 PK-18 G855-E38 PU-18 B PRIMARY (TOP)
7 G850-E7 BU-18 G846-E19 YL-18 R817-E31 GY-18 B GROUND (+)BATTERY UNSWITCHED
8
NOTE Y
G833-E50 PK-18 (+)BATTERY UNSWITCHED
INLET AIR HEATER RELAY RETURN(NOTE U) 9 F793-E6 OR-18(L461 GY) P400 E963-E32 BK-18 (+)BATTERY UNSWITCHED
I 10
1552269 3E3364
E965-E36 BU-18
ENGINE SPEED / TIMING SENSORS (+)BATTERY KEYSWITCH I
11 F723-E12 PK-18 1 TIMING CALIBRATION R817-E31 GY-18 169-3300 (+)BATTERY KEYSWITCH
INLET AIR HEATER RELAY 12 G850-E7 BU-18 R817-E31 GY-18 F724-E13 PU-18 2 (TC) PROBE CONNECTOR G833-E47 PK-18 REMOTE START
13 H479-E15 OR-18 R817-E31 GY-18 995-E17 BU-18 P402
NOTE S
TRANSMISSION OIL PRESSURE(NOTE R) 14 G428-E8 BU-18 G849-E16 BR-18 H479-E15 OR-18 NOTE S G833-E49 PK-18 1112416
ST B
TRANSMISSION OIL PRESSURE(NOTE R) 15 G428-E8 BU-18 R800-E3 OR-18 G849-E16 BR-18 E966-E35 YL-18 E965-E36 BU-18 A SIGNAL CB
SECONDARY (BOTTOM) ON S REMOTE START
NOT USED(NOTE T) 16 A745-E9 WH-18(C991 PK) F421-E18 YL-18(A751 YL) NOTE V R800-E3 OR-18 C967-E20 BU-18 E966-E35 YL-18 B GROUND
OFF C
TRANSMISSION OIL TEMPERATURE 17 R818-E10 YL-18 995-E17 BU-18 F421-E18 YL-18(A751 YL) NOTE V G833-E48 PK-18
ANALOG TEMPERATURE SENSOR RETURN 18 G833-E11 PK-18 E963-E32 BK-18 995-E17 BU-18 F421-E18 YL-18(A751 YL) NOTE V (+)BATTERY KEYSWITCH
19 R818-E10 YL-18 E963-E32 BK-18 N941-E61 YL-18 NOTE S NOTE G R
(+)BATTERY KEYSWITCH
20 A745-E9 WH-18(C991 PK) NOTE T R818-E10 YL-18 H479-E15 OR-18 NOTE S KEYSWITCH
21 A746-E25 PK-18 A745-E9 WH-18(C991 PK) NOTE T P103
TIMING CALIBRATION (TC) PROBE+ 22 F723-E12 PK-18 M967-E5 OR-18 A746-E25 PK-18 1552269
TIMING CALIBRATION (TC) PROBE- 23 F724-E13 PU-18 E965-E36 BU-18 M967-E5 OR-18 C967-E20 BU-18 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR CUSTOMER PROVIDED
ENGINE OIL PRESSURE 24 994-E14 GY-18 E966-E35 YL-18 E965-E36 BU-18 G833-E47 PK-18 2 GROUND 130-9811 ENGINE SHUTDOWN SWITCH
25 (+)BATTERY
994-E14 GY-18 E966-E35 YL-18 NOTE E
FUEL LEVEL(NOTE S) 26 NOTE Y P800 BUS BAR
H479-E15 OR-18 G846-E19 YL-18 994-E14 GY-18 (+)BATTERY UNSWITCHED
INJECTION ACTUATION PRESSURE 27 G849-E16 BR-18 C967-E20 BU-18 G846-E19 YL-18 NOTE Y 1698670 REMOTE ENGINE SHUTDOWN SWITCH CB
28 G428-E8 BU-18 C967-E20 BU-18 R800-E3 OR-18 A RD-18 +8V (-)BATTERY
29 B BK-18 GROUND COOLANT LEVEL SENSOR P100
J842-E4 BK-18 G428-E8 BU-18 J842-E4 BK-18 165-6634 (-)BATTERY 20A (+)BATTERY UNSWITCHED
30 J842-E4 BK-18 M967-E5 OR-18 C GN-18 SIGNAL (OPTIONAL) 1552269 (-)BATTERY
31 G833-E48 PK-18 995-E17 BU-18 1 SIGNAL ENGINE COOLANT TEMPERATURE SENSOR (-)BATTERY
ENGINE COOLANT TEMPERATURE 32 995-E17 BU-18 G833-E11 PK-18 G833-E47 PK-18 G833-E48 PK-18 G833-E49 PK-18 2 GROUND 130-9811
(+)BATTERY UNSWITCHED
FUEL TEMPERATURE(NOTE V) 33 F421-E18 YL-18(A751 YL) G833-E49 PK-18 G833-E47 PK-18 (-)BATTERY
ENGINE OIL TEMPERATURE(NOTE Y) 34 G846-E19 YL-18 G833-E50 PK-18 NOTE Y G833-E49 PK-18 J201 BUS BAR
INLET MANIFOLD TEMPERATURE 35 C967-E20 BU-18 G833-E50 PK-18 NOTE Y 3E3370
INJECTOR 1 36 A701-E21 GY-18 N940-E26 BU-18 N940-E57 BU-18 997-E45 OR-18 A OR-18 +5V ENGINE OIL PRESSURE SENSOR
INJECTOR 2 37 A702-E22 PU-18 N940-E58 BU-18 N940-E57 BU-18 993-E39 BR-18 B YL-18 GROUND 194-6725 P105
INJECTOR 3 38 A703-E23 BR-18 N940-E58 BU-18 994-E14 GY-18 C GN-18 SIGNAL 1552269 NEG POS
INJECTOR 4 39 J763-E24 GY-18 N941-E59 YL-18 NOTE V F421-E18 YL-18(A751 YL) 1 SIGNAL FUEL TEMPERATURE SENSOR
BOOST PRESSURE 40 G833-E48 PK-18 2 GROUND 130-9811
A746-E25 PK-18 N941-E27 YL-18 N941-E60 YL-18 N941-E59 YL-18 (OPTIONAL)
ANALOG SENSOR POWER +5V 41 N940-E26 BU-18 N941-E61 YL-18 NOTE S N941-E60 YL-18 12V OR 24V
ANALOG SENSOR COMMON 42 N941-E27 YL-18 N941-E61 YL-18 NOTE S
43
INJECTOR 1&2 RETURN 44 L983-E28 WH-18 997-E43 OR-18 997-E43 OR-18 J101 WIRE AS WIRE AS
215-9271(12V/24V) H
H INJECTOR 3&4 RETURN 45 L984-E29 OR-18 997-E1 OR-18 997-E99 OR-18 997-E44 OR-18 3E3370 3E3364
215-9457
CIRCUIT BREAKER
171-2211(24V)90A
INJECTOR 5&6 RETURN 46 L985-E30 YL-18 (A) 997-E99 OR-18 997-E46 OR-18 997-E44 OR-18 A OR-18 +5V G846-E19 YL-18 1 BK-18 SIGNAL ENGINE OIL TEMPERATURE SENSOR
(B) BOOST PRESSURE SENSOR NOTE Y GROUND 191-6587 171-2215(12V)150A
47 997-E45 OR-18 993-E41 BR-18 B YL-18 GROUND 194-6724 G833-E50 PK-18 2 BK-18
(OPTIONAL)
PRIMARY ENGINE SPEED/TIMING (TOP) + 48 R817-E31 GY-18 A746-E25 PK-18 C GN-18 SIGNAL NOTE Y OR-2 OR-2
PRIMARY ENGINE SPEED/TIMING (TOP) - 49 E963-E32 BK-18 993-E40 BR-18 993-E40 BR-18
50 G S
993-E2 BR-18 993-E98 BR-18 993-E41 BR-18 P803
51 (A) 993-E98 BR-18 993-E42 BR-18 CIRCUIT BREAKER
(B) P209 1552269 MTR BAT 171-2211(24V)90A
52 J300 P300 993-E39 BR-18 171-2213(12V)135A
53 3E5179 1552252 1698670 NOTE S H479-E15 OR-18 1 SIGNAL FUEL LEVEL SENSOR
NOTE S N941-E61 YL-18 2 GROUND (OPTIONAL)
INJECTOR 5 54 A705-E33 BU-18 A701-E21 GY-18 A701-E21 GY-18 1 A701-T1 GY-16 997-E43 OR-18 NOTE S 053T264 OR-4 250T265 OR-4 ALT
INJECTOR 6 2 NOT USED MOTOR
55 A706-E34 GY-18 A702-E22 PU-18 A702-E22 PU-18 A702-T2 PU-16 993-E40 BR-18 + R BUSS BAR P501
56 A703-E23 BR-18 A703-E23 BR-18 3 A703-T3 BR-16 NOTE T A745-E9 WH-18(C991 PK) 211-8945(24V) 1552269
GND NOTE U
57 J763-E24 GY-18 J763-E24 GY-18 4 A704-T4 GN-16 BK-18 1 F793-E6 OR-18(L461 GY)
SECONDARY ENGINE SPEED/TIMING (BOTTOM) + 58 E966-E35 YL-18 A705-E33 BU-18 A705-E33 BU-18 5 A705-T5 BU-16 051T251 BK-4 BK-18 2 G850-E7 BU-18
SECONDARY ENGINE SPEED/TIMING (BOTTOM) - 59 E965-E36 BU-18 A706-E34 GY-18 A706-E34 GY-18 6 A706-T6 GY-16 BK-2 OR-2
60 L985-E30 YL-18 L985-E55 YL-18 L985-E55 YL-18 7 L985-T11 YL-16 INLET AIR
J204
INJECTION ACTUATION PRESSURE CONTROL VALVE + 61 G854-E37 PK-18 L985-E56 YL-18 L985-E56 YL-18 8 L985-T12 YL-16 P515 INLET AIR HEATER RELAY
3E3370 1552269
INJECTION ACTUATION PRESSURE CONTROL VALVE - 62 G855-E38 PU-18 L984-E29 OR-18 L984-E54 OR-18 L984-E54 OR-18 9 L984-T9 OR-16 052T056 RD-10 HEATER 235-9629(24V)
997-E46 OR-18 A OR-18 +5V WIRE AS
63 L984-E53 OR-18 L984-E53 OR-18 10 L984-T10 OR-16 INJECTION ACTUATION PRESSURE SENSOR 391-A54 PK-16(391-H71 PK-16) 1 BK-18 212-0620(12V/24V) 202-6545(24V) WIRE AS
993-E42 BR-18 B YL-18 GROUND 224-4536 212-2762(24V)
64 L983-E28 WH-18 L983-E51 WH-18 L983-E51 WH-18 11 L983-T7 WH-16 C229-A53 BK-14(229-H31 BK-14) 2 BK-18
G849-E16 BR-18 C GN-18 SIGNAL
65 L983-E52 WH-18 L983-E52 WH-18 12 L983-T8 WH-16 059T265 RD-10
66 START
67 INJECTOR HARNESS
CONNECTOR RELAY
68 P301 P302 P303 P304 P305 P306
1539693 1539693 1539693 1539693 1539693 1539693 (SMMS) WIRE AS 173-1824(12V)
69 ()TO CUSTOMER HARNESS SCHEMATIC 173-1826(12V)
NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X 3E-0075(24V)
A
B
A
B
A
B
A
B
A
B
A
B
70 194-1592 LOCATION C-9
3E-7278(12V)
177-4273 LOCATION C-5 P501
1 BK-2 1552269
2
J137 P137 P137A NOTE U
BK-18 1 F793-E6 OR-18(L461 GY)
3 3E3370 1552267 1552267
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR BK-18 2 G850-E7 BU-18
4 N940-E57 BU-18 A N940-R1 BU-18 N940-R1 BU-18 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR
CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 BK-2
HOUR METER - N941-E59 YL-18 B N941-R2 YL-18 N941-R2 YL-18 B BK-18 GROUND 106-0735 INLET AIR
5 L464-A2 BR-16 (OPTIONAL)
6 R818-E10 YL-18 C R818-R3 YL-18 R818-R3 YL-18 C WH-18 SIGNAL HEATER RELAY
OR-2
7 OR-2 235-8633(12V)
G CAT DATA LINK + 8 944-A3 OR-16 P212 J212 P212A
WIRE AS
212-0620(12V/24V) INLET AIR G
CAT DATA LINK - 9 945-A4 BR-16 J67 HEATER
10 3E3382 1698670 3E3370 1552267
A A OR-18 +5V 202-6545(12V)
11 101-A40 RD-14 1 N940-E58 BU-18 N940-R4 BU-18 N940-R4 BU-18 173-1828(12V)
N941-E60 YL-18 B N941-R5 YL-18 N941-R5 YL-18 B YL-18 GROUND TRANSMISSION OIL PRESSURE SENSOR
12 229-A33 BK-14 2 161-9932
HOUR METER + K883-A55 BR-16 3 G428-E8 BU-18 C G428-R6 BU-18 G428-R6 BU-18 C GN-18 SIGNAL (OPTIONAL)
13 F427-A5 PK-16
14 A234-A42 BK 4 (NOTE D)
120
15 K990-A49 GN 5 (NOTE D)
16 K900-A46 YL 6 (NOTE D)
17 TERMINATION (NOTE D)
18 RESISTOR (NOTE D)
DIAGNOSTIC INDICATOR 19 F429-A6 BU-16 208-0432 P403 (NOTE D)
101-A22 RD-14 PRIMARY THROTTLE +BAT. A (NOTE D)
WARNING INDICATOR 20 F473-A7 YL-16 391-A54 PK-16 POSITION SENSOR
MAINTENANCE INDICATOR 21 F424-A8 YL-16 101-A25 RD-14 C214-A53 BK-14 -BAT. B SYNC SWITCH INPUT 1
101-A24 RD-14 101-A36 RD-14 J60 (121-7029) SIGNAL C
REMOTE ENGINE SHUTDOWN SWITCH 22 G966-A9 PU-16 PRIMARY THROTTLE POSITION
101-A40 RD-14 8T8736 (NOTE C & F)
MAINTENANCE CLEAR SWITCH 23 F426-A10 BU-16 (+)BATTERY UNSWITCHED SECONDARY THROTTLE POSITION
24 A234-A42 BK J906-A51 BR-16 A (+)BATTERY KEYSWITCH (+)BATTERY UNSWITCHED TROLLING MODE SW TROLLING MODE SW
945-A4 BR-16 945-A37 BR-16 B (-)BATTERY SECONDARY THROTTLE +BAT. A
25 229-A31 BK-14 229-A31 BK-14 (+)BATTERY UNSWITCHED SLOW VESSEL MODE SW
945-A35 BR-16 C J1939 SHIELD POSITION SENSOR -BAT. B
26 229-A33 BK-14 A234-A43 BK (-)BATTERY MAINTENANCE CLEAR SW
944-A3 OR-16 944-A39 OR-16 D CAT DATA LINK (+) (121-7029) SIGNAL C SLOW VESSEL MODE SW
27 101-A40 RD-14 944-A39 OR-16 (-)BATTERY SYNC SWITCH INPUT 2
944-A38 OR-16 E CAT DATA LINK (-) (NOTE C & F) TRIP CLEAR SW
LOW OIL PRESSURE INDICATOR 28 F400-A11 GY-16 K990-A49 GN 945-A37 BR-16 (-)BATTERY P404
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-A12 GY-16 K900-A46 YL K990-A48 GN F J1939 DATA (-) MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR
LOW COOLANT LEVEL INDICATOR 30 L463-A13 GY-16 229-A28 BK-14 229-A99 BK-14 J906-A51 BR-16 K900-A45 YL G J1939 DATA (+) REMOTE START HIGH COOLANT TEMP INDICATOR
(B)
GENERAL ALARM DRIVER 31 X416-A56 OR-16 229-A98 BK-14 A234-A43 BK H (+)BATTERY KEYSWITCH LOW COOLANT LEVEL INDICATOR
32 944-A39 OR-16 J REMOTE ENGINE SHUTDOWN SWITCH SECONDARY THROTTLE MAINTENANCE INDICATOR
229-A29 BK-14 ENABLE SW
33 945-A37 BR-16 SERVICE TOOL CONNECTOR (-)BATTERY WARNING INDICATOR
CAN J1939 DATA - 34 K990-A14 GN 229-A31 BK-14 K990-A48 GN (+)BATTERY KEYSWITCH DIAGNOSTIC INDICATOR
SYNCHRONIZE SWITCH INPUT 1 35 M973-A15 BR-16 K900-A45 YL TRIP CLEAR SW
36 229-A27 BK-14 229-A1 BK-14 391-A54 PK-16 J1939 SHIELD
(A)
37 229-A33 BK-14 C214-A53 BK-14 391-A54 PK-16 391-A54 PK-16 J1939 DATA(-)
K883-A55 BR-16 C214-A53 BK-14 C214-A53 BK-14 SYNC SWITCH INPUT 1 J1939 DATA(+)
TACH0METER + 38 450-A16 YL-16
A234-A58 BK-14 PRIMARY THROTTLE POSITION HOUR METER(-)
TACH0METER -
TRIP CLEAR SWITCH
39
40
451-A17 BR-16
L460-A18 YL-16 (B)
SECONDARY THROTTLE POSITION OPTIONAL HOUR METER(+)
TROLLING MODE SWITCH (NOTE M)
TROLLING MODE SWITCH
CAN J1939 SHIELD
41 F425-A19 PU-16 A234-A41 BK
A234-A43 BK K883-A55 BR-16 CUSTOMER CONNECTOR SLOW VESSEL MODE SWITCH Failure Mode Identifiers (FMI¹) Component Identifiers (CID¹) ENGINE VISION DISPLAY POWER
TACHOMETER(-)
TACHOMETER(+)
F
42 A234-A20 BK
MAINTENANCE CLEAR SWITCH ENGINE VISION
43 A234-A60 BK A234-A42 BK C214-A53 BK-14 J61 P61 212-7481 CABLE DISPLAY CAT DATA LINK(+)
F SYNCHRONIZE SWITCH INPUT 2 44 M974-A21 YL-16 A234-A20 BK
(A)
391-A54 PK-16 1030213 9X4391 SYNC SWITCH INPUT 2
TRIP CLEAR SWITCH
FMI No. Failure Description Module Identifier (MID²) 163-3974 ON-OFF CB CAT DATA LINK(-)
45 K900-A44 YL 229-A99 BK-14 101-A36 RD-14 1 (+)BATTERY UNSWITCHED POSITIVE BATTERY A RD-14 30A (+)BATTERY KEYSWITCH
(B)
K900-A45 YL 229-A98 BK-14 LOW COOLANT LEVEL INDICATOR 0 Data valid but above normal operational range. (MID No. 036) NEGATIVE BATTERY B BK-14 (-)BATTERY
46 229-A1 BK-14 2 (-)BATTERY HIGH COOLANT TEMP INDICATOR
47 K900-A61 YL K900-A46 YL 101-A22 RD-14 229-A99 BK-14 3 (-)BATTERY 1 Data valid but below normal operational range. C
(+)BATTERY UNSWITCHED 101-A24 RD-14 K900-A23 YL
(A)
229-A1 BK-14 MAINTENANCE INDICATOR CID Component OPTIONAL LAMPS (NOTE B)
48 M972-A32 PK-16 4 SECONDARY THROTTLE POSITION LOW OIL PRESSURE INDICATOR
49 K990-A47 GN M972-A32 PK-16 101-A22 RD-14 5 (+)BATTERY UNSWITCHED 2 Data erratic, intermittent, or incorrect. 0001 Injector Cylinder #1 fault DCD A
(B) DIAGNOSTIC INDICATOR
CAN J1939 DATA + 50 K900-A23 YL K990-A48 GN 101-A36 RD-14 945-A35 BR-16 6 CAT DATA LINK (-) RX B GPS
K990-A62 GN K990-A49 GN 945-A35 BR-16 WARNING INDICATOR 3 Voltage above normal or shorted high. 0002 Injector Cylinder #2 fault TX C INTERFACE MODULE
51 944-A38 OR-16 7 CAT DATA LINK (+) J1939 SHIELD
(+)BATTERY UNSWITCHED K990-A14 GN (A) 944-A38 OR-16 DTR D (GPSIM)130-6191 (LOW OIL PRESS. LAMP)
52 101-A22 RD-14 101-A25 RD-14 8 (+)BATTERY UNSWITCHED J1939 DATA (+) 4 Voltage below normal or shorted low. + -
(+)BATTERY UNSWITCHED 53 101-A25 RD-14 J906-A34 BR-16 J906-A51 BR-16 101-A25 RD-14 229-A29 BK-14 9 (-)BATTERY
0003 Injector Cylinder #3 fault GND E
J906-A50 BR-16 J1939 DATA (-) NOT USED F NOT USED 1
54 229-A29 BK-14 M971-A30 BR-16 10 PRIMARY THROTTLE POSITION 5 Current below normal or open circuit. 0004 Injector Cylinder #4 fault
HOUR METER (+) NOT USED G TX 2 GPS TACHOMETER
55 C212-A57 BK-14 M971-A30 BR-16 C212-A57 BK-14 11 MULTI-STATION CONTROL SYSTEM RETURN RECEIVER (HIGH COOLANT TEMP LAMP)
HOUR METER (-) 6 Current above normal or grounded circuit. NOT USED H RX 3
56 F429-A6 BU-16 F427-A5 PK-16 F427-A5 PK-16 12 HOUR METER (+) 0005 Injector Cylinder #5 fault (CUSTOMER SUPPLIED)
TACHOMETER (+) NOT USED J NOT USED 4
57 F426-A10 BU-16 L464-A2 BR-16 L464-A2 BR-16 13 HOUR METER (-)
TACHOMETER (-) 7 Mechanical system not responding properly. NOT USED K NOT USED 5
58 451-A17 BR-16 450-A16 YL-16 450-A16 YL-16 14 TACHOMETER (+) 0006 Injector Cylinder #6 fault DATA (LOW COOLANT LEVEL LAMP)
CAT DATA LINK (-) CABLE NOT USED 6
SLOW VESSEL MODE SWITCH 59 R819-A26 GY-16 450-A16 YL-16 451-A17 BR-16 451-A17 BR-16 15 TACHOMETER (-) 8 Abnormal frequency, pulse width, or period.
CAT DATA LINK (+) 0041 8 Volt DC Supply 163-3973 GND 7
60 L463-A13 GY-16 A234-A41 BK A234-A41 BK 16 CAN J1939 (SHIELD)(NOTE Z) + -
(-)BATTERY 61 229-A27 BK-14 M972-A32 PK-16 K900-A44 YL K900-A44 YL 17 CAN J1939 DATA (+)(NOTE Z) 9 Abnormal update. ENGINE VISION INTERFACE DCD 8 (MAINTENANCE INDICATOR)
0042 Injection Actuation Control Valve
62 M971-A30 BR-16 K990-A47 GN K990-A47 GN 18 CAN J1939 DATA (-)(NOTE Z) MODULE(EVIM)193-0258
(-)BATTERY 63 229-A28 BK-14 F427-A5 PK-16 L460-A18 YL-16 L460-A18 YL-16 19 TRIP CLEAR SWITCH 10 Abnormal rate of change. 0091 Throttle Position DTR 20 HOUR METER
64 L464-A2 BR-16 L463-A13 GY-16 L463-A13 GY-16 20 LOW COOLANT LEVEL INDICATOR NOT USED 1 (WARNING LAMP) (6T-7337)
(-)BATTERY G966-A9 PU-16 F401-A12 GY-16 11 Failure mode not identifiable. 0094 Fuel Pressure TX 2 NOT USED 25
65 229-A29 BK-14 F401-A12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR
PRIMARY THROTTLE POSITION 66 M971-A30 BR-16 M973-A15 BR-16 F424-A8 YL-16 F424-A8 YL-16 22 MAINTENANCE INDICATOR 12 Bad device or component. RX 3
F424-A8 YL-16 F400-A11 GY-16
0100 Engine Oil Pressure NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP)
(-)BATTERY 67 229-A31 BK-14 F400-A11 GY-16 23 LOW OIL PRESSURE INDICATOR
SECONDARY THROTTLE POSITION 68 M972-A32 PK-16 F425-A19 PU-16 F429-A6 BU-16 F429-A6 BU-16 24 DIAGNOSTIC INDICATOR 13 Out of calibration. 0102 Boost Pressure NOT USED 5 NEGATIVE BATTERY T2
MULTI-STATION CONTROL SYSTEM RETURN 69 C212-A57 BK-14 F401-A12 GY-16 F473-A7 YL-16 F473-A7 YL-16 25 WARNING INDICATOR NOT USED 6 CAT DATA LINK + T3
(+) BATTERY KEYSWITCH 70 J906-A34 BR-16 R819-A26 GY-16 J906-A50 BR-16 26 14 Parameter failures. 0105 Inlet Manifold Temperature GND 7 CAT DATA LINK - T4
ELECTRONIC CONTROL MODULE (ECM) M974-A21 YL-16 M973-A15 BR-16 27 DCD 8
1607689 15 Parameter failures. 0110 Engine Coolant Temperature
P1 L460-A18 YL-16 M974-A21 YL-16 28
F473-A7 YL-16 G966-A9 PU-16 391-A54 PK-16 29 REMOTE START 16 Parameter not available. DTR 20
F400-A11 GY-16
0127 Transmission Oil Pressure
F425-A19 PU-16 J906-A50 BR-16 30 (+)BATTERY KEYSWITCH
X416-A56 OR-16 R819-A26 GY-16 17 Module not responding. NOT USED 25 CB
31 0164 Injector Actuation Pressure
F426-A10 BU-16 32 5A
18 Sensor supply fault.
X416-A56 OR-16
C212-A57 BK-14
33 0168 System Voltage POSITIVE BATTERY
NEGATIVE BATTERY
T1
T2
E
HARNESS 233-8335
M973-A15 BR-16 34 SYNC SWITCH INPUT 1 19 Condition not met. 0174 Fuel Temperature J42
E M974-A21 YL-16 35 SYNC SWITCH INPUT 2 CAT DATA LINK +
CAT DATA LINK -
T3
T4 CUST SUPPLIED ENG
G966-A9 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH 20 Parameter failures. 0175 Engine Oil Temperature SERVICE TOOL CONN
F425-A19 PU-16 37 TROLLING MODE SWITCH
R819-A26 GY-16 38 SLOW VESSEL MODE SWITCH ¹The FMI is a diagnostic code that indicates what type of failure has occurred. 0177 Transmission Oil Temperature
KEYSWITCH A
F426-A10 BU-16 39 MAINTENANCE CLEAR SWITCH
40 0253 Personality Module mismatch -BATTERY B
J
229-A98 BK-14 41 STARTER INTERLOCK SWITCH X995-BU 0261 Engine Timing Calibration H
C214-A53 BK-14 42 START RELAY(SMMS) RETURN OPTIONAL
GENERAL ALARM DRIVER
CAT DATA LINK + D
X416-A56 OR-16 43 0262 5 Volt Sensor DC Power Supply EMS UNIT CATERPILLAR
TROLL ENABLE CAT DATA LINK - E
K883-A55 BR-16 44 COMPUTERIZED
0268 Check Programmable Parameters J1939 SHIELD C STUB KEY
45
31 DISPLAY MODULE J1939 DATA - F
46 Event Identifiers (EID) 0320 Speed/Timing Sensor 3 J1939 DATA + G P68-J68
47
E015 High Engine Coolant Temperature Derate 40 C
48
0342 Secondary Engine Speed 39 A THROUGH KEY
49 E017 High Engine Coolant Temperature Warning MAX LENGTH 1 METER
38 B
50 0617 Air Inlet Heater Relay TACHOMETER QUAD GAUGE GROUP A
51 E025 High Inlet Air Temperature Derate 37
36 B
52 1249 Secondary Throttle Position C
E027 High Inlet Air Temperature Warning 32 15
53 A
RENR2242-04
10 20
¹ The CID is a diagnostic code that indicates which circuit is faulty. 30 J68-P68
54
E030 High Transmission Oil Temperature Warning 29 B (153-2707)
55
28
5 25 C (NOTE K & L)
56 E039 Low Engine Oil Pressure Derate ² The MID is a diagnostic code that indicates which electronic control module
27 P68-J68
57 FOR MULTI-STATION CONTROL diagnosed the fault. 0 RPM X100
30
58 E057 Low Engine Coolant Level Derate 26 THROUGH KEY
SYSTEM WIRING SEE THE 24
30 Page, Color 2, JVD
59
FOLLOWING SCHEMATICS: RECEPTACLE AS.
22
1
2
3
4
5
6
1
2
3
4
5
6
60 E059 Low Engine Coolant Level Warning 1 2 (133-0970)
RENR7893 (SINGLE ENGINE) RPM RPM
21
61
RENR7929 (DUAL ENGINE) E096 High Fuel Pressure 19
62
63
18
E100 Low Engine Oil Pressure Warning 17
64
65 E113 High Transmission Oil Pressure 16
35
CkPaMILESKMRPMSERV CODE
66 x10
12 11 10 9 8 7 6 5 4 3 2 1