Download as pdf or txt
Download as pdf or txt
You are on page 1of 2

Customer

Connector 160-7689
J61 RENR2242-04
Customer
Connector
June 2004
J1939 J61
Termination
Resistor
P67

Service Tool
J1939 Connector
Termination J60
Resistor
J67

Service Tool
Connector SPLICE A234
J60 SPLICE K900
SPLICE K990 160-7690

SPLICE A234(B)
SPLICE K900(B)
SPLICE K990(B)

SPLICE J906

Harness 194-1592 -04 SPLICE 945

Connector and Splice


Locations 103-0213

SPLICE 101
SPLICE 229(B) 1 2 3 4 5 6 7 8 9 10 11 12 13 14
SPLICE J906 Start Relay 15 16 17 18 19 20 21 22 23 24 25 26 27 28
P515 29 30 31 32 33 34 35 36 37 38 39 40 41 42

SPLICE 944 43 44 45 46 47 48 49 50 51 52 53 54 55 56

3126B Marine Engine


57 58 59 60 61 62 63 64 65 66 67 68 69 70
Data Booster
P64
NOTE H
SPLICE 945

Harness 233-8335 -03


Connector and Splice
SPLICE 229
Electrical System 9X-4391

Locations 14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
Service Tool
SPLICE 944
Connector 9ZF1-UP 42 41 40 39 38 37 36
56 55 54 53 52 51 50
35 34 33 32 31 30 29
49 48 47 46 45 44 43
Start Relay J60
P515
Customer
3GS1-UP 70 69 68 67 66 65 64 63 62 61 60 59 58 57

Connector
J61
SPLICE 229(A)

9X-1343

1 5 6 10
SPLICE A234(A)
SPLICE K900(A) 11 15 16 20

SPLICE K990(A) 21 25 26 30
31 35 36 40

8T-9834

10 6 5 1

SPLICE J906 20 16 15 11
30 26 25 21
Harness 177-4273 -03 40 36 35 31
Connector and Splice SPLICE 945 ECM Connector
P1
Locations
Start Relay SPLICE 944
P515
Data Booster
P64
© 2004 Caterpillar Printed in U.S.A.
ECM Connector
P1
All Rights Reserved

SPLICE 229

COOLANT LEVEL SENSOR


Inlet Air Heater P800
Lamp (OPTIONAL)
J648
8T-8736

D
E C
ENGINE COOLANT F A B
TEMPERATURE
SENSOR J
P100 G
1 2
H

155-2252

12 11 10 9 8 7

RENR2242-04
1 2 3 4 5 6
Injection
Actuation
Pressure ECM Connector

B
P1

A
Control 3E-5179
Valve Engine Oil
P500 Temperature
Sensor 7 8 9 10 11 12
J101
NOTE Y

30 Page, JVD
Inlet Air ENGINE OIL TOP VIEW
Heater Relay TEMPERATURE
NOT USED SENSOR
P501
J101 6 5 4 3 2 1
NOTE Y
Inlet
Manifold
169-8670 155-2267
Temperature
Sensor
P103 INJECTION INLET MANIFOLD
ACTUATION TEMPERATURE ENGINE OIL
BOOST SENSOR
PRESSURE PRESSURE PRESSURE
SENSOR P103 SENSOR A B A B
SENSOR
UNIT INJECTOR J204 J200 J201
HARNESS TIMING CALIBRATION
INLET AIR
CONNECTOR (TC) PROBE CONNECTOR C C
Fuel Level HEATER RELAY
J300/P300 P400
Sensor P501

Boost Connector
P803 FUEL
(Turbo Outlet) TEMPERATURE 3E-3370 174-0502
Pressure NOTE S
SENSOR NOT USED
Sensor P105
J200 (OPTIONAL)
B A
A B
Timing Calibration
(TC) Probe Connector Transmission
SPLICE G833 P400 Oil Pressure C
Connector
SPLICE 997(B) SPLICE N940 P212
C
SPLICE 993(B)

155-2269 3E-3360
TRANSMISSION
SPLICE N941 OIL PRESSURE
CONNECTOR
Transmission
Primary P212
Oil Temperature
Engine Connector INJECTION
Speed/Timing 2 1 2 1
SPLICE 997(A) J137 ACTUATION CUSTOMER
Sensor PRESSURE CONNECTOR
P401 CONTROL J61
VALVE
Secondary P500
SERVICE TOOL
Engine Speed/Timing CONNECTOR
Sensor Engine Oil J60 3E-3364 3E-3363
P402 Pressure START RELAY
SPLICE 993(A) CONNECTOR
Sensor PRIMARY
TRANSMISSION P515
J201 ENGINE SPEED/TIMING
OIL TEMPERATURE
SENSOR
CONNECTOR
P401
J137
1 2 1 2

SECONDARY FUEL LEVEL SENSOR


ENGINE SPEED/TIMING CONNECTOR
SENSOR P803
P402 (OPTIONAL)
Fuel Engine ECM
Temperature Coolant ECM CONNECTOR
Sensor Temperature LEFT SIDE VIEW CONNECTOR
P2
P1 RIGHT SIDE VIEW
P105 Sensor
SPLICE L983 P100

SPLICE L984

SPLICE L985
3E-3373 3E-3382

ECM Connector
P2
6 1
1 4
5 2
2 3
Harness identification code Harness And Wire Symbols
Harness 194-1591 -06 This example indicates
wire 135 in harness "AG".
4 3

Engine Connector and Splice Wire, Cable, or Harness


Assembly Identification
Injection
Coolant
Level Locations Related Electrical Service Manuals
Title Form Number P174 J174 P274 J274 Part Number For 153-9693 140-7339

Actuation
Sensor
130-6795 130-6795 3E-5179 Connector Assembly
P800 111-7898
Pressure Troubleshooting RENR2243
Sensor 325-AG135 PK-14 1 325-A135 PK-14
Systems Operation / Testing and Adjusting

A
J204 RENR2248
Electronic Installation Guide (Engine) REHS1187 Socket A B B

B
Pin Wire Wire Receptacle
Installation Guide Gauge Fuse
SENR5002 Color
(Marine Engine Electronic Displays)
Single Wire Ground Plug
Connector Circuit Connection 2 200-L32 BK-14
Number 111-2416 100-3320
Identification
Pin or Socket 105-9344
Number Component
Part Number
A B B
A

Injector
Harness
Connector
J300
12 11 10 9 8 7 6 5 4 3 2 1

P2
1607690 F793-E6 OR-18(L461 GY) NOTE U
1 G850-E7 BU-18
ANALOG SENSOR SUPPLY +5V 2 997-E1 OR-18 F724-E13 PU-18
ANALOG SENSOR RETURN 3 993-E2 BR-18 G855-E38 PU-18 P500
DIGITAL SENSOR POWER +8V 4 R800-E3 OR-18 G854-E37 PK-18 1407339 P401
DIGITAL SENSOR RETURN 5 J842-E4 BK-18 F793-E6 OR-18(L461 GY) NOTE U G854-E37 PK-18 A 1003320
INJECTION ACTUATION PRESSURE CONTROL VALVE E963-E32 BK-18 A SIGNAL
COOLANT LEVEL 6 M967-E5 OR-18 F723-E12 PK-18 G855-E38 PU-18 B PRIMARY (TOP)
7 G850-E7 BU-18 G846-E19 YL-18 R817-E31 GY-18 B GROUND (+)BATTERY UNSWITCHED
8
NOTE Y
G833-E50 PK-18 (+)BATTERY UNSWITCHED
INLET AIR HEATER RELAY RETURN(NOTE U) 9 F793-E6 OR-18(L461 GY) P400 E963-E32 BK-18 (+)BATTERY UNSWITCHED
I 10
1552269 3E3364
E965-E36 BU-18
ENGINE SPEED / TIMING SENSORS (+)BATTERY KEYSWITCH I
11 F723-E12 PK-18 1 TIMING CALIBRATION R817-E31 GY-18 169-3300 (+)BATTERY KEYSWITCH
INLET AIR HEATER RELAY 12 G850-E7 BU-18 R817-E31 GY-18 F724-E13 PU-18 2 (TC) PROBE CONNECTOR G833-E47 PK-18 REMOTE START
13 H479-E15 OR-18 R817-E31 GY-18 995-E17 BU-18 P402
NOTE S
TRANSMISSION OIL PRESSURE(NOTE R) 14 G428-E8 BU-18 G849-E16 BR-18 H479-E15 OR-18 NOTE S G833-E49 PK-18 1112416
ST B
TRANSMISSION OIL PRESSURE(NOTE R) 15 G428-E8 BU-18 R800-E3 OR-18 G849-E16 BR-18 E966-E35 YL-18 E965-E36 BU-18 A SIGNAL CB
SECONDARY (BOTTOM) ON S REMOTE START
NOT USED(NOTE T) 16 A745-E9 WH-18(C991 PK) F421-E18 YL-18(A751 YL) NOTE V R800-E3 OR-18 C967-E20 BU-18 E966-E35 YL-18 B GROUND
OFF C
TRANSMISSION OIL TEMPERATURE 17 R818-E10 YL-18 995-E17 BU-18 F421-E18 YL-18(A751 YL) NOTE V G833-E48 PK-18
ANALOG TEMPERATURE SENSOR RETURN 18 G833-E11 PK-18 E963-E32 BK-18 995-E17 BU-18 F421-E18 YL-18(A751 YL) NOTE V (+)BATTERY KEYSWITCH
19 R818-E10 YL-18 E963-E32 BK-18 N941-E61 YL-18 NOTE S NOTE G R
(+)BATTERY KEYSWITCH
20 A745-E9 WH-18(C991 PK) NOTE T R818-E10 YL-18 H479-E15 OR-18 NOTE S KEYSWITCH
21 A746-E25 PK-18 A745-E9 WH-18(C991 PK) NOTE T P103
TIMING CALIBRATION (TC) PROBE+ 22 F723-E12 PK-18 M967-E5 OR-18 A746-E25 PK-18 1552269
TIMING CALIBRATION (TC) PROBE- 23 F724-E13 PU-18 E965-E36 BU-18 M967-E5 OR-18 C967-E20 BU-18 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR CUSTOMER PROVIDED
ENGINE OIL PRESSURE 24 994-E14 GY-18 E966-E35 YL-18 E965-E36 BU-18 G833-E47 PK-18 2 GROUND 130-9811 ENGINE SHUTDOWN SWITCH
25 (+)BATTERY
994-E14 GY-18 E966-E35 YL-18 NOTE E
FUEL LEVEL(NOTE S) 26 NOTE Y P800 BUS BAR
H479-E15 OR-18 G846-E19 YL-18 994-E14 GY-18 (+)BATTERY UNSWITCHED
INJECTION ACTUATION PRESSURE 27 G849-E16 BR-18 C967-E20 BU-18 G846-E19 YL-18 NOTE Y 1698670 REMOTE ENGINE SHUTDOWN SWITCH CB
28 G428-E8 BU-18 C967-E20 BU-18 R800-E3 OR-18 A RD-18 +8V (-)BATTERY
29 B BK-18 GROUND COOLANT LEVEL SENSOR P100
J842-E4 BK-18 G428-E8 BU-18 J842-E4 BK-18 165-6634 (-)BATTERY 20A (+)BATTERY UNSWITCHED
30 J842-E4 BK-18 M967-E5 OR-18 C GN-18 SIGNAL (OPTIONAL) 1552269 (-)BATTERY
31 G833-E48 PK-18 995-E17 BU-18 1 SIGNAL ENGINE COOLANT TEMPERATURE SENSOR (-)BATTERY
ENGINE COOLANT TEMPERATURE 32 995-E17 BU-18 G833-E11 PK-18 G833-E47 PK-18 G833-E48 PK-18 G833-E49 PK-18 2 GROUND 130-9811
(+)BATTERY UNSWITCHED
FUEL TEMPERATURE(NOTE V) 33 F421-E18 YL-18(A751 YL) G833-E49 PK-18 G833-E47 PK-18 (-)BATTERY
ENGINE OIL TEMPERATURE(NOTE Y) 34 G846-E19 YL-18 G833-E50 PK-18 NOTE Y G833-E49 PK-18 J201 BUS BAR
INLET MANIFOLD TEMPERATURE 35 C967-E20 BU-18 G833-E50 PK-18 NOTE Y 3E3370
INJECTOR 1 36 A701-E21 GY-18 N940-E26 BU-18 N940-E57 BU-18 997-E45 OR-18 A OR-18 +5V ENGINE OIL PRESSURE SENSOR
INJECTOR 2 37 A702-E22 PU-18 N940-E58 BU-18 N940-E57 BU-18 993-E39 BR-18 B YL-18 GROUND 194-6725 P105
INJECTOR 3 38 A703-E23 BR-18 N940-E58 BU-18 994-E14 GY-18 C GN-18 SIGNAL 1552269 NEG POS
INJECTOR 4 39 J763-E24 GY-18 N941-E59 YL-18 NOTE V F421-E18 YL-18(A751 YL) 1 SIGNAL FUEL TEMPERATURE SENSOR
BOOST PRESSURE 40 G833-E48 PK-18 2 GROUND 130-9811
A746-E25 PK-18 N941-E27 YL-18 N941-E60 YL-18 N941-E59 YL-18 (OPTIONAL)
ANALOG SENSOR POWER +5V 41 N940-E26 BU-18 N941-E61 YL-18 NOTE S N941-E60 YL-18 12V OR 24V
ANALOG SENSOR COMMON 42 N941-E27 YL-18 N941-E61 YL-18 NOTE S
43
INJECTOR 1&2 RETURN 44 L983-E28 WH-18 997-E43 OR-18 997-E43 OR-18 J101 WIRE AS WIRE AS
215-9271(12V/24V) H
H INJECTOR 3&4 RETURN 45 L984-E29 OR-18 997-E1 OR-18 997-E99 OR-18 997-E44 OR-18 3E3370 3E3364
215-9457
CIRCUIT BREAKER
171-2211(24V)90A
INJECTOR 5&6 RETURN 46 L985-E30 YL-18 (A) 997-E99 OR-18 997-E46 OR-18 997-E44 OR-18 A OR-18 +5V G846-E19 YL-18 1 BK-18 SIGNAL ENGINE OIL TEMPERATURE SENSOR
(B) BOOST PRESSURE SENSOR NOTE Y GROUND 191-6587 171-2215(12V)150A
47 997-E45 OR-18 993-E41 BR-18 B YL-18 GROUND 194-6724 G833-E50 PK-18 2 BK-18
(OPTIONAL)
PRIMARY ENGINE SPEED/TIMING (TOP) + 48 R817-E31 GY-18 A746-E25 PK-18 C GN-18 SIGNAL NOTE Y OR-2 OR-2
PRIMARY ENGINE SPEED/TIMING (TOP) - 49 E963-E32 BK-18 993-E40 BR-18 993-E40 BR-18
50 G S
993-E2 BR-18 993-E98 BR-18 993-E41 BR-18 P803
51 (A) 993-E98 BR-18 993-E42 BR-18 CIRCUIT BREAKER
(B) P209 1552269 MTR BAT 171-2211(24V)90A
52 J300 P300 993-E39 BR-18 171-2213(12V)135A
53 3E5179 1552252 1698670 NOTE S H479-E15 OR-18 1 SIGNAL FUEL LEVEL SENSOR
NOTE S N941-E61 YL-18 2 GROUND (OPTIONAL)
INJECTOR 5 54 A705-E33 BU-18 A701-E21 GY-18 A701-E21 GY-18 1 A701-T1 GY-16 997-E43 OR-18 NOTE S 053T264 OR-4 250T265 OR-4 ALT
INJECTOR 6 2 NOT USED MOTOR
55 A706-E34 GY-18 A702-E22 PU-18 A702-E22 PU-18 A702-T2 PU-16 993-E40 BR-18 + R BUSS BAR P501
56 A703-E23 BR-18 A703-E23 BR-18 3 A703-T3 BR-16 NOTE T A745-E9 WH-18(C991 PK) 211-8945(24V) 1552269
GND NOTE U
57 J763-E24 GY-18 J763-E24 GY-18 4 A704-T4 GN-16 BK-18 1 F793-E6 OR-18(L461 GY)
SECONDARY ENGINE SPEED/TIMING (BOTTOM) + 58 E966-E35 YL-18 A705-E33 BU-18 A705-E33 BU-18 5 A705-T5 BU-16 051T251 BK-4 BK-18 2 G850-E7 BU-18
SECONDARY ENGINE SPEED/TIMING (BOTTOM) - 59 E965-E36 BU-18 A706-E34 GY-18 A706-E34 GY-18 6 A706-T6 GY-16 BK-2 OR-2
60 L985-E30 YL-18 L985-E55 YL-18 L985-E55 YL-18 7 L985-T11 YL-16 INLET AIR
J204
INJECTION ACTUATION PRESSURE CONTROL VALVE + 61 G854-E37 PK-18 L985-E56 YL-18 L985-E56 YL-18 8 L985-T12 YL-16 P515 INLET AIR HEATER RELAY
3E3370 1552269
INJECTION ACTUATION PRESSURE CONTROL VALVE - 62 G855-E38 PU-18 L984-E29 OR-18 L984-E54 OR-18 L984-E54 OR-18 9 L984-T9 OR-16 052T056 RD-10 HEATER 235-9629(24V)
997-E46 OR-18 A OR-18 +5V WIRE AS
63 L984-E53 OR-18 L984-E53 OR-18 10 L984-T10 OR-16 INJECTION ACTUATION PRESSURE SENSOR 391-A54 PK-16(391-H71 PK-16) 1 BK-18 212-0620(12V/24V) 202-6545(24V) WIRE AS
993-E42 BR-18 B YL-18 GROUND 224-4536 212-2762(24V)
64 L983-E28 WH-18 L983-E51 WH-18 L983-E51 WH-18 11 L983-T7 WH-16 C229-A53 BK-14(229-H31 BK-14) 2 BK-18
G849-E16 BR-18 C GN-18 SIGNAL
65 L983-E52 WH-18 L983-E52 WH-18 12 L983-T8 WH-16 059T265 RD-10
66 START
67 INJECTOR HARNESS
CONNECTOR RELAY
68 P301 P302 P303 P304 P305 P306
1539693 1539693 1539693 1539693 1539693 1539693 (SMMS) WIRE AS 173-1824(12V)
69 ()TO CUSTOMER HARNESS SCHEMATIC 173-1826(12V)
NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X 3E-0075(24V)

A
B

A
B

A
B

A
B

A
B

A
B
70 194-1592 LOCATION C-9
3E-7278(12V)
177-4273 LOCATION C-5 P501
1 BK-2 1552269
2
J137 P137 P137A NOTE U
BK-18 1 F793-E6 OR-18(L461 GY)
3 3E3370 1552267 1552267
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR BK-18 2 G850-E7 BU-18
4 N940-E57 BU-18 A N940-R1 BU-18 N940-R1 BU-18 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR
CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 BK-2
HOUR METER - N941-E59 YL-18 B N941-R2 YL-18 N941-R2 YL-18 B BK-18 GROUND 106-0735 INLET AIR
5 L464-A2 BR-16 (OPTIONAL)
6 R818-E10 YL-18 C R818-R3 YL-18 R818-R3 YL-18 C WH-18 SIGNAL HEATER RELAY
OR-2
7 OR-2 235-8633(12V)
G CAT DATA LINK + 8 944-A3 OR-16 P212 J212 P212A
WIRE AS
212-0620(12V/24V) INLET AIR G
CAT DATA LINK - 9 945-A4 BR-16 J67 HEATER
10 3E3382 1698670 3E3370 1552267
A A OR-18 +5V 202-6545(12V)
11 101-A40 RD-14 1 N940-E58 BU-18 N940-R4 BU-18 N940-R4 BU-18 173-1828(12V)
N941-E60 YL-18 B N941-R5 YL-18 N941-R5 YL-18 B YL-18 GROUND TRANSMISSION OIL PRESSURE SENSOR
12 229-A33 BK-14 2 161-9932
HOUR METER + K883-A55 BR-16 3 G428-E8 BU-18 C G428-R6 BU-18 G428-R6 BU-18 C GN-18 SIGNAL (OPTIONAL)
13 F427-A5 PK-16
14 A234-A42 BK 4 (NOTE D)
120
15 K990-A49 GN 5 (NOTE D)
16 K900-A46 YL 6 (NOTE D)
17 TERMINATION (NOTE D)
18 RESISTOR (NOTE D)
DIAGNOSTIC INDICATOR 19 F429-A6 BU-16 208-0432 P403 (NOTE D)
101-A22 RD-14 PRIMARY THROTTLE +BAT. A (NOTE D)
WARNING INDICATOR 20 F473-A7 YL-16 391-A54 PK-16 POSITION SENSOR
MAINTENANCE INDICATOR 21 F424-A8 YL-16 101-A25 RD-14 C214-A53 BK-14 -BAT. B SYNC SWITCH INPUT 1
101-A24 RD-14 101-A36 RD-14 J60 (121-7029) SIGNAL C
REMOTE ENGINE SHUTDOWN SWITCH 22 G966-A9 PU-16 PRIMARY THROTTLE POSITION
101-A40 RD-14 8T8736 (NOTE C & F)
MAINTENANCE CLEAR SWITCH 23 F426-A10 BU-16 (+)BATTERY UNSWITCHED SECONDARY THROTTLE POSITION
24 A234-A42 BK J906-A51 BR-16 A (+)BATTERY KEYSWITCH (+)BATTERY UNSWITCHED TROLLING MODE SW TROLLING MODE SW
945-A4 BR-16 945-A37 BR-16 B (-)BATTERY SECONDARY THROTTLE +BAT. A
25 229-A31 BK-14 229-A31 BK-14 (+)BATTERY UNSWITCHED SLOW VESSEL MODE SW
945-A35 BR-16 C J1939 SHIELD POSITION SENSOR -BAT. B
26 229-A33 BK-14 A234-A43 BK (-)BATTERY MAINTENANCE CLEAR SW
944-A3 OR-16 944-A39 OR-16 D CAT DATA LINK (+) (121-7029) SIGNAL C SLOW VESSEL MODE SW
27 101-A40 RD-14 944-A39 OR-16 (-)BATTERY SYNC SWITCH INPUT 2
944-A38 OR-16 E CAT DATA LINK (-) (NOTE C & F) TRIP CLEAR SW
LOW OIL PRESSURE INDICATOR 28 F400-A11 GY-16 K990-A49 GN 945-A37 BR-16 (-)BATTERY P404
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-A12 GY-16 K900-A46 YL K990-A48 GN F J1939 DATA (-) MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR
LOW COOLANT LEVEL INDICATOR 30 L463-A13 GY-16 229-A28 BK-14 229-A99 BK-14 J906-A51 BR-16 K900-A45 YL G J1939 DATA (+) REMOTE START HIGH COOLANT TEMP INDICATOR
(B)
GENERAL ALARM DRIVER 31 X416-A56 OR-16 229-A98 BK-14 A234-A43 BK H (+)BATTERY KEYSWITCH LOW COOLANT LEVEL INDICATOR
32 944-A39 OR-16 J REMOTE ENGINE SHUTDOWN SWITCH SECONDARY THROTTLE MAINTENANCE INDICATOR
229-A29 BK-14 ENABLE SW
33 945-A37 BR-16 SERVICE TOOL CONNECTOR (-)BATTERY WARNING INDICATOR
CAN J1939 DATA - 34 K990-A14 GN 229-A31 BK-14 K990-A48 GN (+)BATTERY KEYSWITCH DIAGNOSTIC INDICATOR
SYNCHRONIZE SWITCH INPUT 1 35 M973-A15 BR-16 K900-A45 YL TRIP CLEAR SW
36 229-A27 BK-14 229-A1 BK-14 391-A54 PK-16 J1939 SHIELD
(A)
37 229-A33 BK-14 C214-A53 BK-14 391-A54 PK-16 391-A54 PK-16 J1939 DATA(-)
K883-A55 BR-16 C214-A53 BK-14 C214-A53 BK-14 SYNC SWITCH INPUT 1 J1939 DATA(+)
TACH0METER + 38 450-A16 YL-16
A234-A58 BK-14 PRIMARY THROTTLE POSITION HOUR METER(-)
TACH0METER -
TRIP CLEAR SWITCH
39
40
451-A17 BR-16
L460-A18 YL-16 (B)
SECONDARY THROTTLE POSITION OPTIONAL HOUR METER(+)
TROLLING MODE SWITCH (NOTE M)
TROLLING MODE SWITCH
CAN J1939 SHIELD
41 F425-A19 PU-16 A234-A41 BK
A234-A43 BK K883-A55 BR-16 CUSTOMER CONNECTOR SLOW VESSEL MODE SWITCH Failure Mode Identifiers (FMI¹) Component Identifiers (CID¹) ENGINE VISION DISPLAY POWER
TACHOMETER(-)
TACHOMETER(+)
F
42 A234-A20 BK
MAINTENANCE CLEAR SWITCH ENGINE VISION
43 A234-A60 BK A234-A42 BK C214-A53 BK-14 J61 P61 212-7481 CABLE DISPLAY CAT DATA LINK(+)
F SYNCHRONIZE SWITCH INPUT 2 44 M974-A21 YL-16 A234-A20 BK
(A)
391-A54 PK-16 1030213 9X4391 SYNC SWITCH INPUT 2
TRIP CLEAR SWITCH
FMI No. Failure Description Module Identifier (MID²) 163-3974 ON-OFF CB CAT DATA LINK(-)
45 K900-A44 YL 229-A99 BK-14 101-A36 RD-14 1 (+)BATTERY UNSWITCHED POSITIVE BATTERY A RD-14 30A (+)BATTERY KEYSWITCH
(B)
K900-A45 YL 229-A98 BK-14 LOW COOLANT LEVEL INDICATOR 0 Data valid but above normal operational range. (MID No. 036) NEGATIVE BATTERY B BK-14 (-)BATTERY
46 229-A1 BK-14 2 (-)BATTERY HIGH COOLANT TEMP INDICATOR
47 K900-A61 YL K900-A46 YL 101-A22 RD-14 229-A99 BK-14 3 (-)BATTERY 1 Data valid but below normal operational range. C
(+)BATTERY UNSWITCHED 101-A24 RD-14 K900-A23 YL
(A)
229-A1 BK-14 MAINTENANCE INDICATOR CID Component OPTIONAL LAMPS (NOTE B)
48 M972-A32 PK-16 4 SECONDARY THROTTLE POSITION LOW OIL PRESSURE INDICATOR
49 K990-A47 GN M972-A32 PK-16 101-A22 RD-14 5 (+)BATTERY UNSWITCHED 2 Data erratic, intermittent, or incorrect. 0001 Injector Cylinder #1 fault DCD A
(B) DIAGNOSTIC INDICATOR
CAN J1939 DATA + 50 K900-A23 YL K990-A48 GN 101-A36 RD-14 945-A35 BR-16 6 CAT DATA LINK (-) RX B GPS
K990-A62 GN K990-A49 GN 945-A35 BR-16 WARNING INDICATOR 3 Voltage above normal or shorted high. 0002 Injector Cylinder #2 fault TX C INTERFACE MODULE
51 944-A38 OR-16 7 CAT DATA LINK (+) J1939 SHIELD
(+)BATTERY UNSWITCHED K990-A14 GN (A) 944-A38 OR-16 DTR D (GPSIM)130-6191 (LOW OIL PRESS. LAMP)
52 101-A22 RD-14 101-A25 RD-14 8 (+)BATTERY UNSWITCHED J1939 DATA (+) 4 Voltage below normal or shorted low. + -
(+)BATTERY UNSWITCHED 53 101-A25 RD-14 J906-A34 BR-16 J906-A51 BR-16 101-A25 RD-14 229-A29 BK-14 9 (-)BATTERY
0003 Injector Cylinder #3 fault GND E
J906-A50 BR-16 J1939 DATA (-) NOT USED F NOT USED 1
54 229-A29 BK-14 M971-A30 BR-16 10 PRIMARY THROTTLE POSITION 5 Current below normal or open circuit. 0004 Injector Cylinder #4 fault
HOUR METER (+) NOT USED G TX 2 GPS TACHOMETER
55 C212-A57 BK-14 M971-A30 BR-16 C212-A57 BK-14 11 MULTI-STATION CONTROL SYSTEM RETURN RECEIVER (HIGH COOLANT TEMP LAMP)
HOUR METER (-) 6 Current above normal or grounded circuit. NOT USED H RX 3
56 F429-A6 BU-16 F427-A5 PK-16 F427-A5 PK-16 12 HOUR METER (+) 0005 Injector Cylinder #5 fault (CUSTOMER SUPPLIED)
TACHOMETER (+) NOT USED J NOT USED 4
57 F426-A10 BU-16 L464-A2 BR-16 L464-A2 BR-16 13 HOUR METER (-)
TACHOMETER (-) 7 Mechanical system not responding properly. NOT USED K NOT USED 5
58 451-A17 BR-16 450-A16 YL-16 450-A16 YL-16 14 TACHOMETER (+) 0006 Injector Cylinder #6 fault DATA (LOW COOLANT LEVEL LAMP)
CAT DATA LINK (-) CABLE NOT USED 6
SLOW VESSEL MODE SWITCH 59 R819-A26 GY-16 450-A16 YL-16 451-A17 BR-16 451-A17 BR-16 15 TACHOMETER (-) 8 Abnormal frequency, pulse width, or period.
CAT DATA LINK (+) 0041 8 Volt DC Supply 163-3973 GND 7
60 L463-A13 GY-16 A234-A41 BK A234-A41 BK 16 CAN J1939 (SHIELD)(NOTE Z) + -
(-)BATTERY 61 229-A27 BK-14 M972-A32 PK-16 K900-A44 YL K900-A44 YL 17 CAN J1939 DATA (+)(NOTE Z) 9 Abnormal update. ENGINE VISION INTERFACE DCD 8 (MAINTENANCE INDICATOR)
0042 Injection Actuation Control Valve
62 M971-A30 BR-16 K990-A47 GN K990-A47 GN 18 CAN J1939 DATA (-)(NOTE Z) MODULE(EVIM)193-0258
(-)BATTERY 63 229-A28 BK-14 F427-A5 PK-16 L460-A18 YL-16 L460-A18 YL-16 19 TRIP CLEAR SWITCH 10 Abnormal rate of change. 0091 Throttle Position DTR 20 HOUR METER
64 L464-A2 BR-16 L463-A13 GY-16 L463-A13 GY-16 20 LOW COOLANT LEVEL INDICATOR NOT USED 1 (WARNING LAMP) (6T-7337)
(-)BATTERY G966-A9 PU-16 F401-A12 GY-16 11 Failure mode not identifiable. 0094 Fuel Pressure TX 2 NOT USED 25
65 229-A29 BK-14 F401-A12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR
PRIMARY THROTTLE POSITION 66 M971-A30 BR-16 M973-A15 BR-16 F424-A8 YL-16 F424-A8 YL-16 22 MAINTENANCE INDICATOR 12 Bad device or component. RX 3
F424-A8 YL-16 F400-A11 GY-16
0100 Engine Oil Pressure NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP)
(-)BATTERY 67 229-A31 BK-14 F400-A11 GY-16 23 LOW OIL PRESSURE INDICATOR
SECONDARY THROTTLE POSITION 68 M972-A32 PK-16 F425-A19 PU-16 F429-A6 BU-16 F429-A6 BU-16 24 DIAGNOSTIC INDICATOR 13 Out of calibration. 0102 Boost Pressure NOT USED 5 NEGATIVE BATTERY T2
MULTI-STATION CONTROL SYSTEM RETURN 69 C212-A57 BK-14 F401-A12 GY-16 F473-A7 YL-16 F473-A7 YL-16 25 WARNING INDICATOR NOT USED 6 CAT DATA LINK + T3
(+) BATTERY KEYSWITCH 70 J906-A34 BR-16 R819-A26 GY-16 J906-A50 BR-16 26 14 Parameter failures. 0105 Inlet Manifold Temperature GND 7 CAT DATA LINK - T4
ELECTRONIC CONTROL MODULE (ECM) M974-A21 YL-16 M973-A15 BR-16 27 DCD 8
1607689 15 Parameter failures. 0110 Engine Coolant Temperature
P1 L460-A18 YL-16 M974-A21 YL-16 28
F473-A7 YL-16 G966-A9 PU-16 391-A54 PK-16 29 REMOTE START 16 Parameter not available. DTR 20
F400-A11 GY-16
0127 Transmission Oil Pressure
F425-A19 PU-16 J906-A50 BR-16 30 (+)BATTERY KEYSWITCH
X416-A56 OR-16 R819-A26 GY-16 17 Module not responding. NOT USED 25 CB
31 0164 Injector Actuation Pressure
F426-A10 BU-16 32 5A
18 Sensor supply fault.
X416-A56 OR-16
C212-A57 BK-14
33 0168 System Voltage POSITIVE BATTERY
NEGATIVE BATTERY
T1
T2
E
HARNESS 233-8335
M973-A15 BR-16 34 SYNC SWITCH INPUT 1 19 Condition not met. 0174 Fuel Temperature J42
E M974-A21 YL-16 35 SYNC SWITCH INPUT 2 CAT DATA LINK +
CAT DATA LINK -
T3
T4 CUST SUPPLIED ENG
G966-A9 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH 20 Parameter failures. 0175 Engine Oil Temperature SERVICE TOOL CONN
F425-A19 PU-16 37 TROLLING MODE SWITCH
R819-A26 GY-16 38 SLOW VESSEL MODE SWITCH ¹The FMI is a diagnostic code that indicates what type of failure has occurred. 0177 Transmission Oil Temperature
KEYSWITCH A
F426-A10 BU-16 39 MAINTENANCE CLEAR SWITCH
40 0253 Personality Module mismatch -BATTERY B
J
229-A98 BK-14 41 STARTER INTERLOCK SWITCH X995-BU 0261 Engine Timing Calibration H
C214-A53 BK-14 42 START RELAY(SMMS) RETURN OPTIONAL
GENERAL ALARM DRIVER
CAT DATA LINK + D
X416-A56 OR-16 43 0262 5 Volt Sensor DC Power Supply EMS UNIT CATERPILLAR
TROLL ENABLE CAT DATA LINK - E
K883-A55 BR-16 44 COMPUTERIZED
0268 Check Programmable Parameters J1939 SHIELD C STUB KEY
45
31 DISPLAY MODULE J1939 DATA - F
46 Event Identifiers (EID) 0320 Speed/Timing Sensor 3 J1939 DATA + G P68-J68
47
E015 High Engine Coolant Temperature Derate 40 C
48
0342 Secondary Engine Speed 39 A THROUGH KEY
49 E017 High Engine Coolant Temperature Warning MAX LENGTH 1 METER
38 B
50 0617 Air Inlet Heater Relay TACHOMETER QUAD GAUGE GROUP A
51 E025 High Inlet Air Temperature Derate 37
36 B
52 1249 Secondary Throttle Position C
E027 High Inlet Air Temperature Warning 32 15
53 A
RENR2242-04

10 20
¹ The CID is a diagnostic code that indicates which circuit is faulty. 30 J68-P68
54
E030 High Transmission Oil Temperature Warning 29 B (153-2707)
55
28
5 25 C (NOTE K & L)
56 E039 Low Engine Oil Pressure Derate ² The MID is a diagnostic code that indicates which electronic control module
27 P68-J68
57 FOR MULTI-STATION CONTROL diagnosed the fault. 0 RPM X100
30
58 E057 Low Engine Coolant Level Derate 26 THROUGH KEY
SYSTEM WIRING SEE THE 24
30 Page, Color 2, JVD

59
FOLLOWING SCHEMATICS: RECEPTACLE AS.
22

1
2
3
4
5
6

1
2
3
4
5
6
60 E059 Low Engine Coolant Level Warning 1 2 (133-0970)
RENR7893 (SINGLE ENGINE) RPM RPM
21
61
RENR7929 (DUAL ENGINE) E096 High Fuel Pressure 19
62
63
18
E100 Low Engine Oil Pressure Warning 17
64
65 E113 High Transmission Oil Pressure 16
35
CkPaMILESKMRPMSERV CODE

66 x10

E190 Engine Overspeed Warning 34


67
68
25 D
E268 Unexpected Engine Shutdown 15
D 69
70
12
11
10
(REF 121-4017 AND 117-1575)
9
8
6 J1-P99
1 +BAT. 1
2 -BAT. 2
20 US-METRIC 3
23 SCROLL FORWARD 4
14 CAT DATA LINK - 5
5 CAT DATA LINK + 6
7 MON XMSN TEMP-PRESS. 7
13 8
4 WARNING-ALARM LAMP 9
33 BACKLIGHT LAMP PWR 10
1 1 11
2 2 12
3 3
SCROLL BACKWARD
DIGITAL SENSOR POWER (+8V) 4 A700-H79 OR-16 NOTE H DIGITAL SENSOR POWER (+8V) 4 A700-K79 OR-16
HOUR METER (-) 5 L464-H62 BR-16 HOUR METER (-) 5 L464-K62 BR-16
6 6
7 7 OPTIONAL
CAT DATA LINK (+) 8 944-H3 OR-16 CAT DATA LINK (+) 8 944-K3 OR-16 MARINE POWER DISPLAY
CAT DATA LINK (-) 9 945-H4 BR-16 CAT DATA LINK (-) 9 945-K4 BR-16 MPD
10 10 NEGATIVE BATTERY 12 ON-OFF CB
11 11 POSITIVE BATTERY 11
HARNESS 194-1592
12 12 5A
MPD ENABLE 10
HOUR METER (+) 13 F427-H9 PK-16 HOUR METER (+) 13 F427-K9 PK-16 J1939 SHIELD 9 MAX LENGTH 1 METER
14 P64 14 P64
3E3373 3E3373 J1939 DATA - 8
15 15 J1939 DATA + 7
16 NOTE H A700-H79 OR-16 1 16 A700-K79 OR-16 1 BUS POSITIVE 6
2 DATA BOOSTER 2 DATA BOOSTER ALARM
NOT USED
17
18 A235-H98 BK-16 NOTE N
NOTE
NOTE
H
H
229-H78 BK-14
945-H77 BR-16 3 1.5K
2.4K
143-4518
17
18
229-K78 BK-14
945-K77 BR-16 3 1.5K
2.4K
143-4518 BUS NEGATIVE
EXTERNAL ALARM
5
4
DEVICE STUB KEY C
P68-J68
C DIAGNOSTIC INDICATOR
WARNING INDICATOR
19
20
F429-H33 BU-16
F473-H7 YL-16
229-H78 BK-14
A700-H79 OR-16
NOTE H
NOTE H
NOTE H 944-H76 OR-16 4 DIAGNOSTIC INDICATOR
WARNING INDICATOR
19
20
F429-K33 BU-16
F473-K7 YL-16
944-K76 OR-16 4 CONFIGURATION RTN 3 CB
NOTE W
C
CONFIGURATION 2 2 + -
HARNESS 177-4273
MAINTENANCE INDICATOR 21 F424-H17 YL-16 P515 MAINTENANCE INDICATOR 21 F424-K17 YL-16 A THROUGH KEY
1552269 P515 CONFIGURATION 1 1 B
REMOTE SHUTDOWN SWITCH 22 G966-H65 PU-16 229-H31 BK-14 REMOTE SHUTDOWN SWITCH 22 G966-K65 PU-16
TO START RELAY 3E3360 A
MAINTENANCE CLEAR SWITCH 23 F426-H1 BU-16 229-H27 BK-14 229-H28 BK-14 391-H71 PK-16 1 BK-18 MAINTENANCE CLEAR SWITCH 23 F426-K1 BU-16
2 LOCATION G-6 1 TO START RELAY B
24 229-H31 BK-14 BK-18 24 391-K71 PK-16 BK-18
2 LOCATION G-6 C
25 A234-H43 BK 25 229-K31 BK-14 BK-18 A
TERMINATION J68-P68
NOT USED 26 H479-H97 OR-16 NOTE N A234-H41 BK 26 120 B
P67 RESISTOR
27 A234-H20 BK A234-H42 BK 27 229-K78 BK-14 (153-2707)
1740502 (174-3016) C
LOW OIL PRESSURE INDICATOR 28 F400-H11 GY-16 LOW OIL PRESSURE INDICATOR 28 F400-K11 GY-16 A700-K79 OR-16 J648 (NOTE K & L)
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-H12 GY-16 K900-H45 YL 944-H76 OR-16 A HIGH COOLANT TEMPERATURE INDICATOR F401-K12 GY-16 3E3363 RECEPTACLE AS.
NOTE H K990-H49 GN TERMINATION 29
LOW COOLANT LEVEL INDICATOR 30 L463-H13 GY-16 K900-H44 YL 945-H77 BR-16 NOTE H B RESISTOR LOW COOLANT LEVEL INDICATOR 30 L463-K13 GY-16 229-K31 BK-14 1 P57-J68 (133-0970)
K900-H46 YL L461-K98 GY-16 INLET AIR HEATER
31 K900-H23 YL K900-H46 YL 229-H78 BK-14 NOTE H A234-H42 BK C 120 134-2540 31 229-K27 BK-14 229-K28 BK-14 G850-K97 BU-16 2 LAMP ALARM THROUGH KEY
32 A700-H79 OR-16 NOTE H 32 RELAY
33 K990-H49 GN A234-H42 BK 33 A234-K20 BK THE ALARM RELAY IS NOT REQUIRED
J1939 DATA LINK (-) K990-H14 GN K990-H48 GN K990-H49 GN J1939 DATA LINK (-) K990-K14 GN K900-K23 YL FOR ALARMS THAT DRAW LESS THAN 100mA.
34 J60 34 J60
SYNCHRONIZE SWITCH 1 35 M973-H15 BR-16 K990-H14 GN K990-H47 GN K900-H46 YL 8T8736 SYNCHRONIZE SWITCH 1 35 M973-K15 BR-16 K990-K14 GN 944-K76 OR-16 8T8736 THIS SCHEMATIC IS FOR THE 3126B MARINE ENGINE (S/N:9ZF & 3GS)
36 J906-H51 BR-16 J906-H51 BR-16 A (+)BATTERY KEYSWITCH 36 945-K77 BR-16 J906-K51 BR-16 A (+)BATTERY KEYSWITCH
945-H77 BR-16 B (-)BATTERY 945-K77 BR-16 229-K78 BK-14 B (-)BATTERY
IDENT. HARNESS CHG
37 NOTE H 229-H31 BK-14 229-H80 BK-14 37 229-K80 BK-14
TACHOMETER (+) 38 450-H66 YL-16 945-H4 BR-16 945-H37 BR-16 229-H80 BK-14 A234-H43 BK C J1939 SHIELD TACHOMETER (+) 38 450-K66 YL-16 945-K4 BR-16 945-K37 BR-16 A700-K79 OR-16 C
E 194-1591 06 (J2 / ENGINE)
TACHOMETER (-) 39 451-H54 BR-16 945-H35 BR-16 A234-H43 BK 944-H39 OR-16 D CAT DATA LINK (+) TACHOMETER (-) 39 451-K54 BR-16 945-K35 BR-16 J906-K51 BR-16 944-K39 OR-16 D CAT DATA LINK (+) A 233-8335 03 (J1 / CUSTOMER 70 PIN)
TRIP CLEAR SWITCH 40 L460-H18 YL-16 944-H39 OR-16 945-H37 BR-16 E CAT DATA LINK (-) TRIP CLEAR SWITCH 40 L460-K18 YL-16 229-K31 BK-14 945-K37 BR-16 E CAT DATA LINK (-) H 194-1592 04 (J1 / CUSTOMER 40 PIN LATE)
TROLLING MODE SWITCH 41 F425-H19 PU-16 944-H76 OR-16 NOTE H 945-H37 BR-16 K990-H48 GN F J1939 DATA (-) TROLLING MODE SWITCH 41 F425-K19 PU-16 944-K76 OR-16 229-K80 BK-14 F K 177-4273 03 (J1 / CUSTOMER 40 PIN EARLY)
J1939 SHIELD 42 A234-H20 BK 944-H3 OR-16 944-H39 OR-16 K990-H48 GN K900-H45 YL G J1939 DATA (+) J1939 SHIELD 42 A234-K20 BK 944-K3 OR-16 944-K39 OR-16 944-K39 OR-16 G T 153-8920 02 (INJECTOR HARNESS)
43 944-H38 OR-16 K900-H45 YL H 43 944-K38 OR-16 945-K37 BR-16 H R 177-1638 01 (TRANSMISSION SENSORS)
SYNCHRONIZE SWITCH 2 44 M974-H21 YL-16 391-H71 PK-16 J SYNCHRONIZE SWITCH 2 44 M974-K21 YL-16 391-K71 PK-16 J - 171-8790 07 (ALTERNATOR/STARTER)
45 229-H80 BK-14 SERVICE TOOL CONNECTOR 45 229-K80 BK-14 L461-K98 GY-16 SERVICE TOOL CONNECTOR
46 229-H90 BK-14 46 229-K90 BK-14 G850-K97 BU-16
NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY
47 229-H67 BK-14 229-H28 BK-14 47 229-K67 BK-14 TO THE -BATTERY BUS BAR AND NOT CONNECTED
(+)BATTERY UNSWITCHED 48 101-H22 RD-14 101-H22 RD-14 (+)BATTERY UNSWITCHED 48 101-K22 RD-14 TO -BATTERY THROUGH ANY OTHER INDIRECT PATH.
49 J906-H34 BR-14 J906-H51 BR-16 49 J906-K34 BR-14 J906-K51 BR-16 G850-K97 BU-16 NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
J1939 DATA LINK (+) 50 K900-H23 YL J906-H50 BR-16 229-H67 BK-14 CUSTOMER CONNECTOR J1939 DATA LINK (+) 50 K900-K23 YL J906-K50 BR-16 L461-K98 GY-16 CUSTOMER CONNECTOR
J61 P61 J61 P61
NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
51 M972-H32 PK-16 51 391-K71 PK-16
(+)BATTERY UNSWITCHED 52 101-H40 RD-14 F427-H9 PK-16 101-H40 RD-14 9X1343 8T9834 (+)BATTERY UNSWITCHED 52 101-K40 RD-14 F427-K9 PK-16 229-K28 BK-14 9X1343 8T9834 CUSTOMER'S OPTION
(+)BATTERY UNSWITCHED 53 101-H24 RD-14 G966-H65 PU-16 945-H35 BR-16 101-H22 RD-14 1 (+)BATTERY UNSWITCHED (+)BATTERY UNSWITCHED 53 101-K24 RD-14 G966-K65 PU-16 101-K22 RD-14 101-K22 RD-14 1 (+)BATTERY UNSWITCHED NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION B
B 54
55
L464-H62 BR-16
F473-H7 YL-16
944-H38 OR-16
101-H24 RD-14
229-H67 BK-14 2
229-H28 BK-14 3
(-)BATTERY
(-)BATTERY
54
55
L464-K62 BR-16
F473-K7 YL-16
229-K67 BK-14
M972-K32 PK-16
229-K67 BK-14 2
229-K28 BK-14 3
(-)BATTERY
(-)BATTERY
REFER TO 3126B MARINE ENGINE INSTALLATION GUIDE.
NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
56 F424-H17 YL-16 229-H90 BK-14 M972-H32 PK-16 4 SECONDARY THROTTLE POSITION 56 F424-K17 YL-16 101-K40 RD-14 M972-K32 PK-16 4 SECONDARY THROTTLE POSITION
57 F429-H33 BU-16 M971-H30 BR-16 101-H40 RD-14 5 (+)BATTERY UNSWITCHED 57 F429-K33 BU-16 945-K35 BR-16 101-K40 RD-14 5 (+)BATTERY UNSWITCHED AT EACH STATION TO SHUTDOWN THE ENGINE
58 F401-H12 GY-16 F427-H9 PK-16 945-H35 BR-16 6 CAT DATA LINK (-) 58 F401-K12 GY-16 944-K38 OR-16 945-K35 BR-16 6 CAT DATA LINK (-) WITHOUT REMOVING POWER TO ECM.
SLOW VESSEL MODE SWITCH 59 R819-H26 GY-16 F425-H19 PU-16 L464-H62 BR-16 944-H38 OR-16 7 CAT DATA LINK (+) SLOW VESSEL MODE SWITCH 59 R819-K26 GY-16 F425-K19 PU-16 101-K24 RD-14 944-K38 OR-16 7 CAT DATA LINK (+) NOTE F: DO NOT ENGINE MOUNT.
60 450-H66 YL-16 450-H66 YL-16 101-H24 RD-14 8 (+)BATTERY UNSWITCHED 60 450-K66 YL-16 229-K90 BK-14 101-K24 RD-14 8 (+)BATTERY UNSWITCHED NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
(-)BATTERY 61 229-H67 BK-14 M973-H15 BR-16 451-H54 BR-16 229-H90 BK-14 9 (-)BATTERY (-)BATTERY 61 229-K67 BK-14 M973-K15 BR-16 M971-K30 BR-16 229-K90 BK-14 9 (-)BATTERY
62 451-H54 BR-16 A234-H41 BK M971-H30 BR-16 10 PRIMARY THROTTLE POSITION 62 451-K54 BR-16 F427-K9 PK-16 M971-K30 BR-16 10 PRIMARY THROTTLE POSITION WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
(-)BATTERY 63 229-H27 BK-14 L463-H13 GY-16 K900-H44 YL 11 (-)BATTERY 63 229-K27 BK-14 L463-K13 GY-16 L464-K62 BR-16 11 SEE INSTALLATION GUIDE.
64 F400-H11 GY-16 K990-H47 GN F427-H9 PK-16 12 HOUR METER (+) 64 F400-K11 GY-16 450-K66 YL-16 F427-K9 PK-16 12 HOUR METER (+) NOTE H: ONLY HARNESSES 194-1592 -00 THRU -02 WERE MANUFACTURED
(-)BATTERY 65 229-H90 BK-14 101-H24 RD-14 L460-H18 YL-16 L464-H62 BR-16 13 HOUR METER (-) (-)BATTERY 65 229-K90 BK-14 101-K24 RD-14 451-K54 BR-16 L464-K62 BR-16 13 HOUR METER (-) WITH THIS WIRE.
PRIMARY THROTTLE POSITION 66 M971-H30 BR-16 101-H22 RD-14 L463-H13 GY-16 450-H66 YL-16 14 TACHOMETER (+) PRIMARY THROTTLE POSITION 66 M971-K30 BR-16 101-K22 RD-14 A234-K20 BK 450-K66 YL-16 14 TACHOMETER (+)
(-)BATTERY 451-H54 BR-16 15 TACHOMETER (-) (-)BATTERY 451-K54 BR-16 15 TACHOMETER (-)
NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
67 229-H80 BK-14 L460-H18 YL-16 F401-H12 GY-16 67 229-K80 BK-14 L460-K18 YL-16 K900-K23 YL
SECONDARY THROTTLE POSITION 68 M972-H32 PK-16 R819-H26 GY-16 F424-H17 YL-16 A234-H41 BK 16 CAN J1939 (SHIELD) TO LOCATION F-9 SECONDARY THROTTLE POSITION 68 M972-K32 PK-16 R819-K26 GY-16 K990-K14 GN A234-K20 BK 16 CAN J1939 (SHIELD)(NOTE Z) TO LOCATION F-9 TO TERMINATION RESISTOR) IS 40 METERS
(-)BATTERY 69 229-H78 BK-14 NOTE H M974-H21 YL-16 F400-H11 GY-16 K900-H44 YL 17 CAN J1939 DATA (+) (-)BATTERY 69 229-K78 BK-14 M974-K21 YL-16 L460-K18 YL-16 K900-K23 YL 17 CAN J1939 DATA (+)(NOTE Z) NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
(+)BATTERY KEYSWITCH 70 J906-H34 BR-14 101-H40 RD-14 F429-H33 BU-16 K990-H47 GN 18 CAN J1939 DATA (-) (+)BATTERY KEYSWITCH 70 J906-K34 BR-14 101-K40 RD-14 L463-K13 GY-16 K990-K14 GN 18 CAN J1939 DATA (-)(NOTE Z) SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
ELECTRONIC CONTROL MODULE (ECM) 1607689 M971-H30 BR-16 F473-H7 YL-16 L460-H18 YL-16 19 TRIP CLEAR SWITCH ELECTRONIC CONTROL MODULE (ECM) 1607689 M971-K30 BR-16 F401-K12 GY-16 L460-K18 YL-16 19 TRIP CLEAR SWITCH
NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
P1 M972-H32 PK-16 J906-H50 BR-16 L463-H13 GY-16 20 LOW COOLANT LEVEL INDICATOR P1 M972-K32 PK-16 F424-K17 YL-16 L463-K13 GY-16 20 LOW COOLANT LEVEL INDICATOR
H479-H97 OR-16 NOTE N M973-H15 BR-16 F401-H12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR F426-K1 BU-16 F400-K11 GY-16 F401-K12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR (+) BATTERY SUPPLY WIRES INSTALLATION DETAILS
A235-H98 BK-16 NOTE N M974-H21 YL-16 F424-H17 YL-16 22 MAINTENANCE INDICATOR F429-K33 BU-16 F424-K17 YL-16 22 MAINTENANCE INDICATOR NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
F426-H1 BU-16 G966-H65 PU-16 F400-H11 GY-16 23 LOW OIL PRESSURE INDICATOR F473-K7 YL-16 F400-K11 GY-16 23 LOW OIL PRESSURE INDICATOR INPUT SIGNAL WIRES TO ECM OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM
F425-H19 PU-16 F429-H33 BU-16 24 DIAGNOSTIC INDICATOR J906-K50 BR-16 F429-K33 BU-16 24 DIAGNOSTIC INDICATOR NOTE N: HARNESSES 194-1592 -00 THRU -03 WERE NOT MANUFACTURED
R819-H26 GY-16 F473-H7 YL-16 25 WARNING INDICATOR M973-K15 BR-16 F473-K7 YL-16 25 WARNING INDICATOR OUTPUT SIGNAL WIRES FROM ECM
F426-H1 BU-16 26 M974-K21 YL-16 26 WITH THIS WIRE.
A235-H98 BK-16 NOTE N 27 G966-K65 PU-16 27 SENSOR SUPPLY VOLTAGE NOTE R: WHEN UPDATING THE ECM WITH THE LATEST VERSION OF THE SOFTWARE, IT
H479-H97 OR-16 NOTE N 28 F425-K19 PU-16 G850-K97 BU-16 28
SIGNAL PLUS IS NECESSARY TO MOVE WIRE G428 FROM POSITION 15 ON P2 OF THE ECM
391-H71 PK-16 29 REMOTE START R819-K26 GY-16 391-K71 PK-16 29 REMOTE START TO POSITION 14 ON P2 OF THE ECM. (194-1591 -03 thru -04)
J906-H50 BR-16 30 (+)BATTERY KEYSWITCH F426-K1 BU-16 J906-K50 BR-16 30 (+)BATTERY KEYSWITCH
31 31
SIGNAL MINUS NOTE S: HARNESSES OLDER THAN 194-1591 -06 WERE NOT MANUFACTURED WITH
32 32 FUEL LEVEL CIRCUIT WIRES (H479 OR-18 AND N941 YL-18).
(-) BATTERY / SENSOR RETURN
NOTE N H479-H97 OR-16 33 33 NOTE T: HARNESS 194-1591 -03 WAS MANUFACTURED WITH A C991 PK-18 WIRE
M973-H15 BR-16 34 SYNC SWITCH INPUT 1 M973-K15 BR-16 34 SYNC SWITCH INPUT 1 INSTEAD OF AN A745 WH-18 WIRE FOR THIS CIRCUIT.
M974-H21 YL-16 35 SYNC SWITCH INPUT 2 M974-K21 YL-16 35 SYNC SWITCH INPUT 2
A NOTE U: HARNESSES 194-1591 -03 THRU -04 WERE MANUFACTURED WITH A
G966-H65 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH G966-K65 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH = Circuit Connection AN L461 GY-18 WIRE INSTEAD OF AN F793 OR-18
F425-H19 PU-16 37 TROLLING MODE SWITCH F425-K19 PU-16 37 TROLLING MODE SWITCH
R819-H26 GY-16 38 SLOW VESSEL MODE SWITCH R819-K26 GY-16 38 SLOW VESSEL MODE SWITCH = Circuit Connection (Harness Splice) WIRE FOR THIS CIRCUIT.
F426-H1 BU-16 39 MAINTENANCE CLEAR SWITCH F426-K1 BU-16 39 MAINTENANCE CLEAR SWITCH NOTE V: HARNESS 194-1591 -03 WAS MANUFACTURED WITH AN A751 YL-18 WIRE
NOTE N A235-H98 BK-16 40 L461-K98 GY-16 40
INSTEAD OF AN F421 YL-18 WIRE FOR THIS CIRCUIT.
NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
POWER REQUIREMENT.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
NOTE Y: HARNESS 194-1591 -03 WAS NOT MANUFACTURED WITH
ENGINE OIL TEMPERATURE CIRCUIT WIRES (G846 YL-18 AND G833 PK-18).
NOTE Z: HARNESS 177-4273 WAS NOT MANUFACTURED WITH A TERMINATION RESISTOR.
THEREFORE, THE CUSTOMER MUST INSTALL A TERMINATION RESISTOR FOR
THE J1939 DATA LINK NEAR THE CUSTOMER CONNECTOR. REFER TO
SENR5002 FOR ADDITIONAL DETAILS.

12 11 10 9 8 7 6 5 4 3 2 1

You might also like