200ton - M20GD - Field Test Check Sheet - #1 - 9 - Final

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Field Test Check Sheet

Machine EX1900-6/HE5015 Operation Site LEMBO Date From 10-Nov-21


Part No. SBM20GD Operator Date To 16-Mar-22

Checking Guide
1. Visually observe damage to parts and check if they are still available
2. If available, measure & record teeth length & Operation time(Daily check)
ⓐ. Working Condition ⓑ. Tooth Length(Tooth No.) ⓒ. Tooth Length ⓓ. Operation Time(Machine)

1 2 3

3 PHOTO 5 6
9992 Hrs

6 5 4 3 2 1
ⓔ. Actual Working Time : Actual tip usage time. (ex. Excluding breaker usage time)

3. If not available, complete the tooth exchange check form

Daily Check

ⓑⓒ. Tooth Length (mm) ⓓ.Operation ⓔ.Actual Working


Date ⓐ.Working Condition Remark
Time (hr) Time (hr)
1 2 3 4 5 6

10-Nov-21 START TRIAL 520 520 520 520 520 520 8212
30-Nov-21 OVERBURDEN 515 515 515 515 515 515 8250 38
4-Dec-21 SOIL + ROCK 510 510 510 510 510 510 8315 65
7-Dec-21 SOIL + ROCK 510 508 510 510 509 510 8363 48
11-Dec-21 SOIL 505 505 505 505 505 510 8437 74
15-Dec-21 QUARRY 500 500 500 505 505 505 8488 51
20-Dec-21 MINING + QUARRY 500 500 500 500 500 500 8538 50
24-Dec-21 MINING + QUARRY 490 490 495 495 495 495 8628 90
11-Jan-22 ROCKY 455 450 457 465 460 460 8741 113
17-Jan-22 OVERBURDEN 435 440 445 450 455 450 8857 116
22-Jan-22 QUARRY 410 420 440 440 440 440 8959 102
28-Jan-22 SOIL 410 420 420 410 440 430 9069 110
2-Feb-22 SOIL 390 400 410 410 420 400 9170 101
11-Feb-22 OVERBURDEN 360 380 380 380 390 390 9344 174
16-Feb-22 SOIL 350 360 370 380 390 380 9455 111
23-Feb-22 SOIL 340 355 370 375 375 365 9595 140
2-Mar-22 SOIL 320 340 355 360 360 350 9710 115
8-Mar-22 ORE 310 340 350 360 360 350 9829 119
16-Mar-22 ORE 270 300 310 325 325 310 9992 163 Replaced
1780

Tooth Exchange Check Date 16-Mar-22

Normal Case Pin Adapter


Tooth worn out without any abnormal OK OK Reusable
damage NG NG Need to exchange
Abnormal Case Pin Damper Tooth Adapter
In case of abnormal damage to any OK OK OK OK Reusable
parts NG NG NG NG Need to exchange
Description of Phenomena :
GET INSPECTION REPORT
Customer Name : PT. VALE INDONESIA Machine Model : EX1900-6 Inspection Date : 8-Mar-22
Location : Sorowako Site Fleet No. : HE5015 HM Reading : 9,992 hours
Application : Nickel Mining Serial No. : HCM18K00E00001267 Average Opr. Hrs : 15.00 hours/day
Front Attachment : BUCKET/SHOVEL
Lifetime : 593 %
Std Life : 300 Hrs

SPECIFICATION ACTUAL LAST REPLACEMENT NEXT REPLACEMENT


COMPONENT POSITION WORN RATIO Remark
Measurement
Std. Limit DATE HM DATE HM

Tooth Bucket 1 520 270 270 100% Worn Out 10-Nov-21 8,212 29-Nov-21 8,512

Point tooth lifetime


Tooth Bucket 2 520 270 300 88% Worn Out 16-Mar-22 9,992 28-Mar-22 10,292
reaches 1,780 hrs

Tooth Bucket 3 520 270 310 84% Worn Out

Tooth Bucket 4 520 270 325 78% Worn Out

Tooth Bucket 5 520 271 325 78% Worn Out

Tooth Bucket 6 520 270 310 84% Worn Out

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