### Summer Internship Report

---

## **Introduction**

This report outlines the experiences and learnings from my summer internship at Bisleri Pvt.
Ltd., a leading name in the bottled water industry. As a student pursuing B.Tech. in Food
Technology, the internship provided me with invaluable exposure to the practical aspects of
food processing, quality control, and sustainability practices in a large-scale production
environment.

---

## **Company Overview**

### **About Bisleri Pvt. Ltd.:**

- **Founded:** 1969

- **Industry:** Bottled Water and Beverages

- **Headquarters:** Mumbai, Maharashtra, India

- **Product Range:** Bottled water, flavored beverages, carbonated drinks, and soda.

- **Mission:** To ensure pure, safe, and healthy drinking water for all.

- **Vision:** To be the most trusted brand in the beverage sector by adhering to the highest
standards of quality and service.
### **Internship Location:**

- **Plant:** Bisleri Manufacturing Unit, [Insert Location]

- **Duration:** [Insert Duration]

- **Supervisor:** [Insert Supervisor Name]

---

## **Internship Objectives**

1. **Gain Practical Experience:** Understand the operational processes involved in bottled

water production.

2. **Quality Assurance:** Learn about the quality control measures and standards maintained
by Bisleri.

3. **Sustainability Practices:** Explore the company’s initiatives towards environmental

sustainability and waste management.

4. **Technical Skills:** Develop hands-on experience with the machinery and technologies
used in the manufacturing process.

5. **Team Collaboration:** Experience working in a professional environment and collaborate

with different departments.

---

## **Plant Overview**

### **Facility Description:**

- **Production Capacity:** Capable of producing [X] liters of bottled water daily.

- **Technology:** Equipped with state-of-the-art purification and bottling equipment.

- **Departments:** Raw Material Handling, Water Purification, Bottling and Packaging, Quality
Control, and Logistics.

### **Key Products:**

1. **Bisleri Mineral Water:** Standard bottled water available in various sizes.

2. **Bisleri Vedica:** Premium natural mineral water.

3. **Bisleri Soda and Beverages:** Includes flavored drinks like Bisleri Limonata, Fonzo, and
Spyci.

---

## **Internship Activities and Learnings**

### **1. Raw Material Handling:**

- **Water Sourcing:** Understanding the sourcing and initial treatment of water from bore
wells.

- **Material Inspection:** Learning about the inspection process for raw materials, ensuring
they meet the quality standards before processing.

### **2. Water Purification Process:**

- **Purification Stages:**
- **Pre-treatment:** Removing large particles and contaminants.

- **Reverse Osmosis:** Filtering out dissolved impurities.

- **UV Treatment:** Inactivating any remaining microorganisms.

- **Ozonation:** Adding ozone to disinfect and improve water taste.

- **Quality Parameters:** Monitoring parameters like pH, TDS (Total Dissolved Solids), and
microbial count to ensure water quality.

### **3. Bottling and Packaging:**

- **Bottling Lines:** Observing the automated bottling process, including bottle rinsing, filling,
and capping.

- **Packaging Techniques:** Understanding the packaging options and materials used, focusing
on sustainability.

### **4. Quality Control:**

- **Laboratory Testing:** Conducting tests to check for microbial contamination, chemical

composition, and physical properties of water.

- **Compliance:** Ensuring compliance with BIS (Bureau of Indian Standards) and FSSAI (Food
Safety and Standards Authority of India) regulations.

- **Documentation:** Maintaining records of quality checks and corrective actions.

### **5. Sustainability Initiatives:**

- **Waste Management:** Learning about the company's recycling programs and waste
reduction strategies.

- **Energy Efficiency:** Exploring the use of energy-efficient technologies and practices within
the plant.

- **Water Conservation:** Understanding the implementation of rainwater harvesting and

other water-saving measures.

### **6. Team Collaboration:**

- **Inter-departmental Interaction:** Collaborating with different departments to understand

their roles and contributions to the production process.

- **Problem-Solving:** Participating in meetings and discussions to address operational

challenges and improve efficiency.

---

## **Key Learnings and Insights**

### **1. Technical Knowledge:**

- Gained a thorough understanding of the water purification process and the technologies used
in bottling and packaging.

- Learned about the critical quality parameters and testing methods essential for ensuring
product safety and compliance.

### **2. Operational Skills:**

- Developed hands-on experience in monitoring and maintaining machinery.

- Understood the importance of maintaining hygiene and safety standards in food production.
### **3. Sustainability Practices:**

- Learned about Bisleri’s initiatives in promoting recycling and reducing its carbon footprint.

- Recognized the significance of water conservation and efficient resource management in the
industry.

### **4. Professional Development:**

- Enhanced my ability to work collaboratively with teams and departments.

- Improved my problem-solving skills by participating in real-world operational challenges.

---

## **Challenges Faced**

### **1. Adapting to a Fast-Paced Environment:**

- Initial difficulty in adjusting to the fast-paced production environment and understanding

complex processes.

### **2. Technical Complexities:**

- Encountered challenges in comprehending the intricate technical details of purification and

bottling machinery.

### **3. Maintaining Quality Standards:**

- Ensuring consistent quality in a high-volume production setting required careful attention and
adherence to protocols.
---

## **Conclusion**

The summer internship at Bisleri Pvt. Ltd. was a transformative experience, providing deep
insights into the bottled water industry. I gained practical knowledge of the end-to-end
production process, from raw material handling to the final packaging and quality assurance.
The exposure to Bisleri’s commitment to sustainability and quality has been particularly
enlightening, reinforcing the importance of these values in the food technology sector. This
experience has not only enhanced my technical skills but also prepared me for future
challenges in my career as a food technologist.

---

## **Acknowledgements**

I would like to express my gratitude to the following individuals and teams for their support and
guidance during my internship:

- **[Supervisor's Name]:** For providing mentorship and valuable insights throughout the
internship.

- **Quality Control Team:** For their patience and willingness to teach me about the rigorous
testing procedures.

- **Production and Packaging Teams:** For allowing me to observe and learn from their daily
operations.

- **HR Department:** For facilitating my internship experience and ensuring a smooth

onboarding process.
---

### **Appendices**

- **A. Internship Schedule:** Detailed breakdown of the activities and tasks completed during
the internship.

- **B. Technical Diagrams:** Illustrations of the water purification and bottling processes.

- **C. Quality Control Reports:** Sample reports and checklists used in the quality assurance
process.

- **D. Sustainability Initiatives:** Overview of Bisleri’s sustainability programs and their impact.

---

### **References**

- Bisleri Pvt. Ltd. Official Website

- Internal Documentation and Training Materials

- Industry Publications on Water Purification and Bottling Technologies

- Discussions and Interviews with Bisleri Staff and Supervisors

---

**[Your Name]**

**B.Tech. Food Technology**

**[Your University/College Name]**

**[Date]**

---

This format provides a comprehensive overview of your summer internship experience at

Bisleri Pvt. Ltd., highlighting your learnings, activities, and the operational excellence of the
company.

## The Manufacturing Process of Bisleri Water

The production of Bisleri bottled water involves a meticulous process to ensure the highest
standards of purity and quality. This process is a combination of advanced water purification
techniques and stringent quality control measures. Below is a detailed overview of the steps
involved in the manufacturing of Bisleri water:

---

## **1. Raw Water Sourcing**

### **Source of Water:**

- **Groundwater Extraction:** Water is primarily sourced from deep bore wells.

- **Surface Water:** Occasionally, surface water sources like rivers and lakes are used, subject
to stringent quality checks.
### **Initial Testing:**

- **Water Quality Analysis:** Raw water is tested for various parameters, including physical,
chemical, and microbial properties, to ensure it meets the preliminary safety standards before
further processing.

---

## **2. Water Purification Process**

The purification process at Bisleri involves multiple stages to remove impurities and ensure the
water is safe and of high quality. The key steps include:

### **2.1 Pre-Treatment:**

- **Sedimentation:** Large particles and sediments are allowed to settle at the bottom through
natural gravity.

- **Filtration:**

- **Sand Filtration:** Removes suspended particles, such as dirt and organic matter.

- **Activated Carbon Filtration:** Eliminates chlorine, organic compounds, and unpleasant

tastes and odors.

### **2.2 Reverse Osmosis (RO):**

- **Membrane Filtration:** Water is forced through semi-permeable membranes under high

pressure, removing dissolved salts, minerals, and other impurities.

- **Desalination:** RO is particularly effective in removing dissolved inorganic solids (e.g.,

salts), making the water suitable for bottling.
### **2.3 UV Treatment:**

- **Ultraviolet Disinfection:** Water is exposed to ultraviolet light, which inactivates harmful

microorganisms like bacteria, viruses, and protozoa by damaging their DNA.

### **2.4 Ozonation:**

- **Oxidative Disinfection:** Ozone gas is bubbled through the water. Ozone, a powerful
oxidant, effectively destroys bacteria, viruses, and other pathogens while enhancing the water's
taste.

### **2.5 Mineral Addition:**

- **Re-mineralization:** Essential minerals such as magnesium and potassium are added back
to the water in controlled quantities to improve its taste and health benefits.

### **2.6 Final Filtration:**

- **Polishing Filter:** A final filtration step to ensure the removal of any remaining fine
particles or residual contaminants before bottling.

---

## **3. Bottling and Packaging**

Once the water is purified, it moves to the bottling and packaging stage. This process is highly
automated to maintain hygiene and efficiency.

### **3.1 Bottle Rinsing:**

- **Cleaning:** Empty bottles are thoroughly cleaned and sanitized using pressurized air and a
rinsing solution to remove any contaminants before filling.

### **3.2 Bottle Filling:**

- **Automated Filling Lines:** The purified water is filled into bottles using automated filling
machines that operate under sterile conditions to prevent contamination.

### **3.3 Capping:**

- **Sealing:** Bottles are sealed with tamper-evident caps to ensure the integrity and safety of
the product.

### **3.4 Labeling:**

- **Label Application:** Bottles are labeled with detailed product information, including brand
name, manufacturing date, expiry date, and nutritional information.

### **3.5 Quality Inspection:**

- **Visual Inspection:** Bottles are inspected for any defects or inconsistencies in filling,
capping, and labeling.

- **Leak Testing:** Ensuring that the seals are secure and there are no leaks.

### **3.6 Packaging:**

- **Secondary Packaging:** Bottles are grouped and packed into cartons or shrink-wrapped
bundles for easy handling and transportation.

- **Palletizing:** The packed cartons are stacked on pallets for efficient storage and shipping.

---

## **4. Quality Assurance and Control**

Throughout the manufacturing process, Bisleri employs rigorous quality control measures to
ensure that each bottle meets the company's high standards.

### **4.1 In-process Quality Checks:**

- **Parameter Monitoring:** Continuous monitoring of critical parameters like pH, TDS, and
microbial load during purification.

- **Sampling and Testing:** Regular sampling and testing of water at various stages of the
process to detect and rectify any anomalies.

### **4.2 Finished Product Testing:**

- **Microbiological Testing:** Ensuring that the final product is free from harmful
microorganisms.

- **Chemical Analysis:** Checking for the presence of unwanted chemicals and verifying the
correct mineral content.

- **Physical Inspection:** Examining the bottled product for visual clarity, bottle integrity, and
proper labeling.

### **4.3 Compliance and Certification:**

- **Standards Adherence:** Complying with BIS (Bureau of Indian Standards), FSSAI (Food
Safety and Standards Authority of India), and international quality standards.

- **Certification:** Obtaining and maintaining certifications like ISO 9001 for quality
management and ISO 22000 for food safety management.

---

## **5. Distribution and Supply Chain**

The final step involves distributing the bottled water to various points of sale, ensuring that the
product reaches consumers in optimal condition.

### **5.1 Logistics:**

- **Transportation:** Efficient logistics management to transport products from manufacturing

plants to distribution centers and retailers.

- **Cold Chain Management:** For specific products like Bisleri Vedica, maintaining a cold
chain to preserve the quality during transit.
### **5.2 Retail and Sales:**

- **Widespread Availability:** Bisleri water is available across various retail formats, including
supermarkets, convenience stores, and online platforms.

- **Inventory Management:** Ensuring adequate stock levels and prompt replenishment at

retail outlets.

### **5.3 Customer Service:**

- **Feedback and Support:** Engaging with consumers through feedback mechanisms and
customer support services to address any issues and improve product satisfaction.

---

## **6. Sustainability Practices**

Bisleri is committed to reducing its environmental impact through various sustainability

initiatives integrated into its manufacturing and operational processes.

### **6.1 Water Conservation:**

- **Efficient Use:** Implementing water-saving technologies and practices within the

manufacturing plants.

- **Rainwater Harvesting:** Collecting and utilizing rainwater to supplement water needs and
reduce dependence on external sources.
### **6.2 Recycling and Waste Management:**

- **Plastic Recycling:** Promoting the recycling of PET bottles through programs like "Bottles
for Change."

- **Waste Reduction:** Minimizing waste generation and maximizing recycling and reuse of
materials in the production process.

### **6.3 Energy Efficiency:**

- **Energy-saving Technologies:** Investing in energy-efficient equipment and optimizing

production processes to reduce energy consumption.

- **Renewable Energy:** Exploring the use of renewable energy sources to power

manufacturing operations.

---

## **Conclusion**

The manufacturing process of Bisleri water is a testament to the company's commitment to

quality, safety, and sustainability. From sourcing and purifying water to bottling and distributing
the final product, each step is meticulously designed to ensure that consumers receive pure,
safe, and refreshing water. Bisleri’s adherence to stringent quality controls and its proactive
sustainability practices underscore its leadership in the bottled water industry.

---
### **References**

- Bisleri Pvt. Ltd. Official Website

- Industry Publications on Bottled Water Production

- Internal Training Materials and Plant Visit Notes

- Government and Regulatory Body Guidelines (BIS, FSSAI)

---

This detailed report covers the entire process of manufacturing Bisleri water, emphasizing the
company's dedication to maintaining high standards and promoting sustainable practices.