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A Perfusion-Cell Bleeding Culture Strategy For Enhancing - Wen 2001
A Perfusion-Cell Bleeding Culture Strategy For Enhancing - Wen 2001
DOI 10.1007/s002530100786
O R I G I N A L PA P E R
Received: 30 May 2001 / Received revision: 30 June 2001 / Accepted: 6 July 2001 / Published online: 17 August 2001
© Springer-Verlag 2001
Abstract A perfusion–cell bleeding culture strategy was ing cell density by using high cell density culture tech-
developed for enhancing the productivity of eicosa- niques such as fed-batch and perfusion cultures. Our pre-
pentaenoic acid (EPA) by the diatom Nitzschia laevis. As liminary results have shown that the diatom Nitzschia
the strategy combined the concepts of continuous culture laevis is a good EPA producer in heterotrophic condi-
and perfusion culture, it allowed continuously and simul- tions (Wen and Chen 2000a).
taneously harvesting the algal cells and removing inhibi- To make the EPA production by N. laevis cost-com-
tory compounds during the cultivation. Compared with a petitive over fish oil products, high cell density tech-
single operation of continuous culture, the perfusion–cell niques have been applied to the algal culture and, as a
bleeding culture greatly enhanced the steady-state bio- consequence, the EPA yields have been greatly enhanced
mass concentration, biomass productivity, EPA yield, (Wen 2001). However, from a processing point of view,
EPA productivity and glucose utilization efficiency. The the EPA productivity achieved is still relatively low. To
perfusion–cell bleeding culture also allowed higher bio- obtain high EPA productivity, one strategy is to enhance
mass productivity and EPA productivity than the single the growth rate of the alga so that the maximal cell den-
perfusion culture did. At a bleeding rate of 0.67 day–1 sity and EPA yield can be reached within a relatively
and a perfusion rate of 0.6 day–1, the EPA productivity short period of time. However, the growth rate of the al-
achieved 175 mg l–1 day–1, which is the highest ever re- ga is intrinsically limited by the cellular physiology. An-
ported in microalgal cultures. other method for achieving high EPA productivity is to
use a continuous culture technique, which generally al-
lows higher productivity than batch or even fed-batch
Introduction does. In our previous study, an EPA productivity of
73 mg l–1 day–1 had been achieved in continuous culture
The nutraceutical and pharmaceutical significance of (Wen 2001); the EPA productivity obtained was much
eicosapentaenoic acid (EPA, C20:5ω-3) and doc- higher than other microalgal continuous cultures (Molina
osahexaenoic acid (DHA, C22:6ω-3) have been well Grima et al. 1993, 1994; Otero et al. 1997a, b). However,
demonstrated in the prevention and treatment of various both the glucose utilization efficiency and the steady-
human diseases such as arrhythmia, atherosclerosis, car- state cell density were still low, presumably due to the
diovascular diseases and cancer (Nettleton 1995). As fish accumulation of inhibitory metabolites in the medium.
oil products, the traditional sources of EPA and DHA, To alleviate the inhibition of metabolic by-products, a
possess a number of problems, such as poor taste, insta- continuous culture with cell-recycle technique, frequent-
bility and high purification cost, many research efforts ly denoted as “perfusion” culture in animal cell cultiva-
have focused on the use of microalgae as alternatives for tion, can be employed by which the spent medium is re-
EPA and DHA production (Radwan 1991; Apt and moved while the cells are retained in the fermenter.
Behrens 1999). In this study, we combined the concepts of both per-
In microalgal mass culture, heterotrophic culture fusion and continuous cultures by developing a “perfu-
mode is preferred, as it eliminates the requirement for sion–bleeding” strategy in which cell-free spent medium
light, and hence offers the possibility of greatly enhanc- was removed while the EPA-containing algal cells were
continuously harvested. The aim of the present study
Z.-Y. Wen · F. Chen (✉) was to develop an efficient perfusion-cell bleeding strat-
Department of Botany, The University of Hong Kong, egy for enhancing EPA productivity by N. laevis.
Pokfulam Road, Hong Kong, PR China
e-mail: sfchen@hkusua.hku.hk
Tel.: +852-2299-0309, Fax: +852-2299-0311
317
ered to have been established after at least three volume changes,
with the variation in cell dry weight and residue glucose concen-
tration less than 3% in three consecutive samples, without an up-
ward or downward trend.
Analyses
(1)
(2)
(4)
(5)
The fatty acid compositions of N. laevis under differ- Comparison of different culture methods
ent bleeding rates (B) are shown in Table 1. The major
fatty acids of the alga were C14:0, C16:0, C16:1, and To compare the performance of the perfusion-cell bleed-
C20:5 and the cells also contained small amounts (less ing culture with that of single perfusion culture and con-
than 5% of total fatty acids) of C14:1, C18:1, C18:2, tinuous culture, various parameters obtained from the
C18:3(ω3+ω6) and C20:4. The proportions of each indi- three culture strategies are given (Table 2). This shows
vidual fatty acid against B were quite different. The pro- that the perfusion–bleeding operation greatly enhanced
portions of C14:0 and C16:0 were relatively stable. In the biomass and EPA productivity. The glucose utiliza-
contrast, the percentage of C16:1 decreased, while that tion efficiency (E) in the perfusion–bleeding culture was
of C20:5 increased with B. Table 1 also shows that the higher than that in the single continuous culture. Com-
aD
Max. EPA yield mg l–1 721.9 158.2 320.9
refers to the dilution rate
opti
of continuous culture in which EPA content (% DW) 2.59 2.65 2.76
maximal EPA productivity was
Dopti or Boptia day–1 – 0.51 0.67
obtained, while Bopti refers to
the bleeding rate of perfu- E valueb % – 57.3 90.2
sion–bleeding culture in which
maximal EPA productivity was Advantage Alleviating Continuous Continuous
obtained metabolites cell-harvest cell-harvest
b The value of E refers to that inhibition and alleviating
obtained at the optimal dilution inhibition
rate (Dopti) in continuous cul- Disadvantage Continuous Metabolites Complex in operation
ture or that obtained at the opti- cell-harvest inhibition
mal bleeding rate (Bopti) in per- not available
fusion–bleeding culture
pared with perfusion culture, however, the EPA yield ing) as the quotient of EPA yield over culture time (t).
was lower in the perfusion–bleeding culture. It was found that EPA productivity at day 13 (i.e.,
721.9/13=55.5 mg l–1 day–1) was the highest among all
the data calculated by instant EPA yield over the corre-
Discussion sponding culture time. Compared with the EPA produc-
tivity (73 mg l–1 day–1) obtained in continuous cultures
Many microalgal species contain EPA and their poten- (Wen 2001), the EPA productivity obtained in the perfu-
tials for EPA production have been widely investigated sion culture was lower. The result suggests that a contin-
(Seto et al. 1984; Yongmanitchai and Ward 1991; Cohen uous cell harvest during the cultivation would facilitate a
1994; Kitano et al. 1998; Vazhappilly and Chen 1998; high EPA productivity. Consequently, a cell bleeding op-
Cerón García et al. 2000; Wen and Chen 2000b). How- eration was integrated into the perfusion culture in this
ever, all these investigations were concentrated on the study.
optimization of medium components and environmental The perfusion–cell bleeding culture method was de-
factors. The development of efficient culture techniques signed so that it could maintain a continuous harvest of
for enhancing EPA productivity was rarely attempted. the EPA-containing algal cells by bleeding in combina-
From an industrial process point of view, development of tion with the removal of potential inhibitory metabolites
process for high EPA productivity is crucial to success. through perfusion. Such a culture method gave superior
This is why the present research was conducted. results compared with either a single continuous culture
In heterotrophic culture of N. laevis, there may exist or a perfusion culture. For example, the maximum bio-
inhibitory effects on cell growth as a result of metabolic mass productivity of 6.75 g l–1 day–1 was achieved,
by-product accumulation especially in dense cultures which was much higher than that obtained in single con-
(Schügerl 2000). As a matter of fact, a large number of tinuous culture or perfusion culture (Table 2). Over the
extracellular metabolic products have been identified in bleeding rates of B=0.22–0.79 day–1, the residual glucose
the cultures of microalgae in general (Vílchez et al. was relatively low, corresponding to a high glucose utili-
1997; Srivastava et al. 1999) and diatoms in particular zation efficiency (Fig. 4B). Whereas in our previous in-
(Eppley 1977). To eliminate or attenuate the inhibitory vestigation of continuous culture (Wen 2001), relatively
effects, a continuous culture with cell recycling, such as high levels of glucose were found at a dilution rate great-
perfusion culture, may be useful (Chen and Johns 1995, er than 0.2 day–1, the glucose utilization efficiency was
1996). rather low. It is understandable that the EPA yield ob-
The perfusion culture of N. laevis resulted in a high tained in perfusion–cell bleeding culture should be lower
cell density of the algal culture, which led to a high EPA than that in perfusion culture because the cell concentra-
yield (Fig. 2). However, EPA was not continuously re- tion was reduced due to continuous removal of the cells
covered during the cultivation as the cells were only har- while the EPA contents in the two culture systems were
vested at the end of culture. To evaluate the “rate” of nearly identical (Table 2).
EPA production, here, we define the volumetric EPA Over the bleeding rates ranging from 0.22 to
productivity in the perfusion culture (without cell bleed- 0.79 day–1, the fatty acid profiles of the alga were similar
321
Table 3 Comparison of EPA productivity in various algal species and culture conditions. Unless specified, the algae were grown in pho-
toautotrophic conditions
Phaeodactylum tricornutum Glass tanks Continuous 25.1 Yongmanitchai and Ward 1992
Isochrysis galbana Fermenters Continuous 7.2 Molina Grima et al. 1993
Isochrysis galbana Fermenters Continuous 15.3 Molina Grima et al. 1994
Monodus subterraneus Erlenmeyer flasks Continuous 25.7 Cohen 1994
Monodus subterraneus Flat plate reactors Semi-continuous 58.9 Qiang et al. 1997
Phaeodactylum tricornutum Glass tubes Semi-continuous 5.2 Otero et al. 1997a
Isochrysis galbana Glass tubes Semi-continuous 4.6 Otero et al. 1997b
Porphyridium cruentum Flasks Batch 3.6 Akimoto et al. 1998
Isochrysis galbana Cylindrical fermenters Continuous 23.8 Fernández Sevilla et al. 1998
Nannochloropsis sp. Tubular photobioreactors Continuous 32.0 Zittelli et al. 2000
Phaeodactylum tricornutuma Glass vessels Batch 33.5 Cerón García et al. 2000
Nitzschia laevisb Fermenters Perfusion–cell 174.6 This study
bleeding
a The alga was grown in mixotrophic growth conditions; b The alga was grown in heterotrophic growth conditions
to those given in previous reports (Wen and Chen 2000a, Apt KE, Behrens PW (1999) Commercial developments in micro-
b). The degree of unsaturation of the fatty acids in- algal biotechnology. J Phycol 35:215–226
Cerón García MC, Fernández Sevilla JM, Acién Fernandez FG,
creased and the cellular total fatty acid content decreased Molina Grimal E, García Camacho F (2000) Mixotrophic
with increasing B from 0.22 to 0.79 day–1. Similar results growth of Phaeodactylum tricornutum on glycerol: growth
were reported in other microalgal cultures (Otero et al. rate and fatty acid profile. J Appl Phycol 12:239–248
1995). The reason might be that, when increasing bleed- Chen F, Johns MR (1995) A strategy for high cell density culture
of heterotrophic microalgae with inhibitory substrates. J Appl
ing rate, the neutral lipids previously stored in the cells Phycol 7:43–46
as an energy reservoir are consumed to sustain higher Chen F, Johns MR (1996) High cell density culture of Chlamydo-
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lipids contain mainly saturated and monounsaturated fat- cell-recycle systems. Bioresour Technol 55:103–110
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Monodus subterraneus. J Am Oil Chem Soc 71:941–945
saturated fatty acids (stored in polar lipids) would in- Dunstan GA, Volkman JK, Barrett SM, Garland CD (1993)
crease as the neutral lipids were consumed. Thus, the Changes in the lipid composition and maximisation of the
consequence of increasing the bleeding rate is that less polyunsaturated fatty acid content of the microalgae grown in
lipids/TFA with more unsaturated fatty acids are pro- mass culture. J Appl Phycol 5:71–83
Eppley RW (1977) The growth and culture of diatoms. In: Werner
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The present perfusion–cell bleeding culture system Fernández Sevilla JM, Molina Grima E, Carcía Camacho F, Acién
gave superior results in terms of EPA productivity. Un- Fernández FG, Sánchez Pérez JA (1998) Photolimitation and
der the culture conditions with 0.67 day–1 bleeding rate photoinhibition as factors determining optimal dilution rate
to produce eicosapentaenoic acid from cultures of the micro-
and 0.6 day–1 perfusion rate, EPA productivity reached alga Isochrysis galbana. Appl Microbiol Biotechnol 50:199–
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