PLTU Banjarsari

Location: Unit 2

Unit ID: Turbin-->Turbin

Model:
Component Type: Turbine, Steam

Observations :
Large Fe, ppm is severely high; V40, cSt is abnormally low
Diagnostics :
• Suspect Fe source to be wear of shaft, reduction gear, bearings, piping, or
structural components.
• Viscosity change may be due to contamination, severly degraded oil, or wrong fluid
added.
Recommended Actions :
• Feed and bleed reservoir with correct lubricant.
• Investigate equipment urgently.
Additional Recommendations :
06 May 2021

Oil Shell Turbo Oil T32 Sample ID 15640-15 15640-11 15640-4 15640-2

Draw Date 06 May 2021 09 Apr 2021 22 Mar 2021 19 Mar 2021
Notes:
Released Date 06 May 2021 09 Apr 2021 22 Mar 2021 19 Mar 2021
Asset Operating (hours)
Oil Operating (hours)
Top up (l)

Iron ppm 0.1 0.0 0.19 0.0

Chrome ppm 0.0 0.0 0.0 0.0
Nickel ppm 0.0 0.0 0.0 0.0
Aluminium ppm 0.0 0.11 0.09 0.2
Lead ppm 0.0 0.0 0.0 0.0
Copper ppm 0.01 0.0 0.0 0.0
Tin ppm 0.34 0.94 0.56 0.73
Titanium ppm 0.0 0.0 0.0 0.0
Wear Silver ppm 0.0 0.0 0.0 0.0
Antimony ppm 0.12 0.0 0.0 0.87
Cadmium ppm 0.0 0.0 0.0 0.03
Manganese ppm 0.0 0.0 0.0 0.0
Fatigue >20u part./ml 11.01 8.0 6.01 6.01
Non-Metallic >20u part./ml 38.04 9.0 35.05 4.01
Large Fe ppm ppm 0.22 0.11 0.0 0.02
Fe Wear Severity Index 0.05 0.01 0.0 0.0
Total Fe < 100u ppm 0.22 0.11 0.0 0.02
Boron ppm 0.0 0.0 0.0 0.0
Silicon ppm 0.59 0.45 0.64 0.17
Sodium ppm 0.0 0.0 0.0 0.0
Vanadium ppm 0.06 0.0 0.0 0.0
Potassium ppm 0.0 0.0 0.06 0.0
Lithium ppm 0.0 0.0 0.0 0.0
ISO 4406 Code (>4µm) 18.0 20.0 19.0 20.0
ISO 4406 Code (>6µm) 16.0 18.0 17.0 17.0
ISO 4406 Code (>14µm) 14.0 13.0 13.0 12.0
Contamination
Cnts >4 part./ml 1537.4 5942.3 4257.1 5587.0
Cnts >6 part./ml 579.3 1430.6 696.1 922.3
Cnts >14 part./ml 100.1 44.0 66.1 22.0
Cutting >20u part./ml 4.0 3.0 3.0 0.0
Sliding >20u part./ml 6.01 15.0 4.01 5.01
Free Water abs/0.1mm abs/0.1mm 0.0 0.0 0.0 0.0
Bubbles 1.32 1.31 1.31 1.3
Water ppm 48.0 52.0 39.0 36.0
Large Fe % 100.0 100.0 0.0 100.0

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Oil Shell Turbo Oil T32 Sample ID 15640-15 15640-11 15640-4 15640-2

Draw Date 06 May 2021 09 Apr 2021 22 Mar 2021 19 Mar 2021
Notes:
Released Date 06 May 2021 09 Apr 2021 22 Mar 2021 19 Mar 2021
Asset Operating (hours)
Oil Operating (hours)
Top up (l)
Molybdenum ppm 0.0 0.0 0.0 0.03
Calcium ppm 0.0 0.0 0.0 0.0
Magnesium ppm 0.0 0.1 0.0 0.0
Phosphorus ppm 0.0 0.0 0.0 1.46
Zinc ppm 4.75 5.23 5.87 6.96
Chemistry Barium ppm 0.0 0.0 0.0 0.0
TAN mg KOH/g 0.17 0.14 0.18 0.21
Oxidation abs/0.1mm 1.87 1.88 1.83 1.81
Visc 40 cSt 28.6 29.5 29.7 28.3
Visc 100 cSt 5.2 5.2 5.2 5.1
Fluid Integrity 97.6 98.0 96.9 96.3

Date 06 May 2021 Lab Supervisor ________________________________

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 Analysis Trend Charts

PLTU Banjarsari Location:

Unit 2

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 Analysis Trend Charts

PLTU Banjarsari Location:

Unit 2

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 Analysis Trend Charts

PLTU Banjarsari Location:

Unit 2

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 Analysis Trend Charts

PLTU Banjarsari Location:

Unit 2

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 Analysis Trend Charts

PLTU Banjarsari Location:

Unit 2

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 Analysis Trend Charts

PLTU Banjarsari Location:

Unit 2

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 Analysis Trend Charts

PLTU Banjarsari Location:

Unit 2

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 Analysis Trend Charts

PLTU Banjarsari Location:

Unit 2

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 PLTU Banjarsari Sample ID 15640-15
Draw Date 06 May 2021
Unit ID: Turbin-->Turbin Released Date 06 May 2021
Model:
Component Type: Turbine, Steam

Particle analysis and shape classification with LaserNet Fines-C

Method: ML. Analysis refers to particles >= 20 µm

Cutting >20u 4 part./ml

Scale 63:1
(1 cm equals to 158 µm)

Sliding >20u 6 part./ml

Scale 63:1
(1 cm equals to 158 µm)

Fatigue >20u 11 part./ml

Scale 63:1
(1 cm equals to 158 µm)

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Non-Metallic >20u 38 part./ml
Scale 63:1
(1 cm equals to 158 µm)

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